Material Handling - CARRARO DRIVE TECH S.P.A. · product range for agriculture, construction...

MaterialHandling

A Carraro GroupCompany

Carraro is a multinational Group and world leader in power transmission systems. Its core business consists in conceiving, designing, validating, manufacturing and marketing drive systems for construction equipment, agricultural tractors, material handling, light commercial vehicles, automobiles, renewable energies and stationary applications.

The Group, whose holding company Carraro Spa has been listed on the Italian Stock Exchange since 1995, is based in Campodarsego (Padua) and has manufacturing facilities in Italy, Germany, Argentina, India and China.

IntroductionCarraro Group

Integrated solutions (axles, transmissions, final & swing drives) for a wide range of applications: mining, construction equipment, agricultural tractors, light commercial vehicles, material handling and stationary applications; cut steel gears for the automobile sector, agricultural applications and construction equipment, railway, industrial sector and wind power generators; sintered gears and components for cars, light commercial vehicles, two-wheel vehicles, power tools, garden equipment, material handling, industrial applications and wind energy.

The GroupAreas

Design and manufacturing of light utility, vineyard & orchard tractors, from 60 to 100 HP; offering a wide range of engineering services, from simple consultancy to “turnkey” projects.

Inverters and power control systems for renewable energies production (solar & wind energy). Variable speed drives and soft starters for electric motors in industrial automation, water management, HVAC and refrigeration, cement, oil&gas plants. Hybrid and electric vehicle powertrains.

Global footprintWhere we are

Manufacturing sitesItaly (8 plants), Argentina (Haedo), Germany (Hattingen), India (2 plants - Pune), China (Qingdao, Suzhou)

BranchesUSA (Virginia Beach, San Francisco), Brasil (San Paolo), Italy (Milan), Germany (Munchen), Russia (Moscow), Spain (Castellon de la Plana), Canada (Toronto),China (Shanghai), India (Pune)

Engineering CentersItaly (Padova, Bologna), Germany (Hattingen), India (Pune), Argentina (Haedo)

DealersIran, Turkey, China, South Korea, Australia, Japan, Poland, Ukraina, USA, South Africa

Dedicated spare parts plantsItaly (Monselice), USA (Rockford)

Service providersItaly, Germany, France, Portugal, Czech Republic, Albania, Chile, Perù, Brasil, Turkey, Denmark, Paraguay, Poland, Hungary, USA, China

Carraro Drive Tech is the Carraro Group’s core business: designing, manufacturing and marketing axles and transmissions, hydraulic drives and heavy duty gears. The company operates in various markets with three different brands

Carraro Drive Tech

Wherever there is a need for integrated transmission systems for off- and on- road vehicles, Carraro Drive Tech has the solution, with a complete, diversified product range for agriculture, construction equipment, mining, and material handling. Carraro drivelines have been optimised for the individual markets of application, to guarantee the very best efficiency and most practical vehicle layout.All this is possible thanks to the wide range of combinations of rigid and steering axles and mechanical, automatic or semi-automatic transmissions. The Carraro systems have been designed for the optimal integration of mechanics and hydraulics, under the supervision of an advanced electronic control unit. This can best manage the whole driveline while monitoring and diagnosing the vehicle functions.

O&K Antriebtechnik is one of the world´s leading producers of planetary drives. As a competence centre within the Carraro Group, the company develops, manufactures & offers a full-range of final drives, slew drives and cutter drives for mobile applications as well as drives for winches, walkways and escalators. Ever-shrinking dimensions enable the units to be installed wherever space is of the essence, but O&KA is also capable of supplying the biggest drives ever made anywhere in the world, adapted for the largest mining shovels and tracked cranes.

SIAP is the centre of excellence of the Carraro Group for heavy-duty steel gears. In its plants the company is able to manufacture state-of-the-art products, thanks to leading-edge technologies covering a huge range of machining operations, with Gleason and Oerlikon cutting systems and lapped or ground surface finishings. The high quality of SIAP gears is assured by advanced processes for control – on Zeiss and Klingelnberg systems – and verification of meshing noise on testers. Optimisation of geometry and drive is ensured through the use of dedicated software programs.

The consolidated expertise of Carraro Drive Tech in the design and development of integrated drive systems for Off-Highway vehicles, has been also widely leveraged in Material Handlingapplications.

Today Carraro Drive Tech is the global player in providing a wide range of traction systems for counterbalanced trucks with lifting capacity up to 9 tons, both Internal Combustion and with Electric Traction.

For electric counterbalanced trucks Carraro Drive Tech offers both the solution with the electric motor integrated in the axle, and with Front Dual Drives (FDD), complete with multiple option of brake system.

For internal combustion counterbalanced trucks, Carraro Drive Tech owns a range of transaxles with option of remote transmission mounting, able to efficiently fit every vehicle architecture.

All Carraro Drive Tech products are distinguished by high reliability & durability, thanks to advanced technological solutions such as wet oil Service and SAHR Parking brakes, coming from its off-highway long established know-how.

All coupled with lowest Power Losses, thus providing best in class vehicle battery range.

Carraro Drive TechSolutions for Electric and InternalCombustion Vehicles

Our Material Handling range

Class I Axles and Drive Systems for Electric Counterbalance Lift Trucks

Lift Capacity 1.0 t 2.0 t 3.0 t 4.0 t 5.0 t 6.0 t 7.0 t 8.0 t 9.0 t

FDD 25

EC 35

EC 50

EC 90

EC 30 GSE Towing up to 25t

Class IV & V Solutions for Internal Combustion Lift Trucks

Lift Capacity 1.0 t 2.0 t 3.0 t 4.0 t 5.0 t 6.0 t 7.0 t 8.0 t 9.0 t

TA 120

TA 135

IC 25 + T 165

IC 35 + T 165

IC 90

Class IDrivetrainsfor ElectricCounterbalanceLift Trucks

12 MatErial hanDling

applications› 4 wheel Electric CB Lift Trucks

› Ground Support Equipment (Tow Tractors and Platform Trucks)

Standard features› Drive Motor Coaxial with Axle

› Wet Disc Parking Brake

› Wet Disc Service Brake

› Easy to service

› Optimized installation envelope

› Maintenance free

› Optimized gears profile for noise reduction

› Integrated must support

Optional features› Mechanical actuation by lever

of service brake

Class i Class i / gSE

Axlesfor Electric Counterbalance Trucksand Ground Support Equipment

13 ClaSS i

EC 30 GSE EC 35 EC 50

Trailer weight Kg 25,000 – –

Load capacity Kg 3,000 8,800 12,000

Torque at wheels nm 4,800 5,200 6,500

Range of ratios From 14:1 to 30:1 From 14:1 to 30:1 From 16:1 to 30:1

AC motor power Nom.

Kw 5/20 15 18

Parking Brake PositiveMechActuated

PositiveMechActuated

PositiveMechActuated

Applications Ground support Equipment 4 wheel EIectric CB Truck 4 wheel EIectric CB Truck

AFinal drive housing lenght

mm 178 173 182

BDifferential lenght

mm 229 182 251

CMotor Housing lenght

mm 425 400 400

DFinal drive diameter

mm 245 190 271

EFlange to flange distance

mm 1,076 Custom-made Custom-made

FWheel mounting mm 170 170 225

E

FD

CBA

E

FD

C B A


Class i

applications› 4 wheel Electric CB Lift Trucks

Standard features› Wet Disc Parking Brake


› Optimized installation envelope




Optional features› Wide range of reduction ratio available

› Transfer box

Axlesfor Electric Counterbalance Trucksand Ground Support Equipment

15

EC 90

Lift capacity Kg 9,000

Dynamic load capacity

kn 136

Static load capacity

kn 340

Range of ratio From 10.7:1 to 27.6:1

ServiceParking brake

Wet Disc brakes

Transmission TB172

Transmission ratio

1.179:1-3.188:1

Mast mounting type

PadsTrunnion

AOverall dimension

mm 16921490

BFlange to flange distance

mm 14501247

CFrame mounting mm Custom-made

DMast mounting mm Custom-made

EWheel mounting mm 275

A

B

D

C

E

ClaSS i


Drive Systemsfor Electric Counterbalance Lift Trucks

applications› 3/4 wheel CB Lift Trucks

› Ground Support Equipment (Tow Tractors and Platform Trucks)

Standard features› Compact and modular Design



› Easy assembly

› Integrated wet disc service brake

› External electromagnetic parking brake

Optional features› Integrated SAHR parking brake

with low release pressure


Class i Class i / gSE

17

AD

B C

FDD 25


Max wheel load Kg 3,200

Max wheel torque nm 2,200

Tyre dimensions 200/50-1018 x 7 x 12.12

Range of ratios From 25:1 to 30:1

Service WetDisc Brake

Hydraulic

Parking WetDisc Brake available

Negative SAHR

Applications 3/4 wheel Front Drive B Lift Truck

Frame Mounting Custom-made

Mast Mounting Pin Type

AMotor to wheel shaft distance

mm 117

BFrame to wheel flange

mm 170

C minMotor length mm 165

DWheel mounting mm 145

ClaSS i

Class IV&VDrivetrainsfor InternalCombustionLift Trucks


applications› IC Counterbalance Lift Trucks

(cushion and pneumatic)

Standard features› Compact and modular design

› Powershift Transmission FWD/REV

› PTO drive included

› Mechanical inching

Optional features› Hydraulic inching

Transaxlesfor Internal Combustion Lift Trucks

Class iV & V

21

D

E

F

BC

A

TA 120 TA 135

Lift capacity Kg 2,000 3,500

Drive Axle Load Kg 5,200 7,500

Transmission Single speed Single speed

Range of ratios From 14.2:1 to 17.5:1 From 14.2:1 to 17.5:1

ServiceParking Brake

Drum Brakes Drum Brakes

PTO Drive SAE A – 2 boltSAE B – 2 bolt

SAE A – 2 boltSAE B – 2 bolt

Mast Mounting type

TrunnionPin or J-hook type

TrunnionPin or J-hook type

Tyre size 21 x 8-97.00-12

21 x 7 x 157.00-12

AInput shaft to wheel shaft

mm 133 103

B Flange to flange distance

mm 146 218

CWheel shaft to flywheel

mm 574 595

DMast mounting

Custom-made Custom-made

EFrame mounting


FWheel mounting mm 156 235

ClaSS iV & V


Split Solutionfor Internal Combustion Lift Trucks


(cushion and pneumatic)


› Powershift Transmission FWD/REV

› PTO drive included

› Integrated mast support

› Inching function



› Maintainance Free

› Increased ergonomics

Class iV & V

23 ClaSS iV & V

IC 25 + T165 IC 35 + T165

Lift capacity Kg 2,000 3,500

Drive Axle Load Kg 4,500 7,500

Transmission Single speed Single speed

Range of ratios From 12.8:1 to 17.8:1 From 12.8:1 to 17.8:1

ServiceParking Brake

Wet Disc Brakes Wet Disc Brakes

PTO Drive SAE A – 2 boltSAE B – 2 bolt

SAE A – 2 boltSAE B – 2 bolt

Mast Mounting type

Pin or J-hook type Pin or J-hook type

Tyre size 6.50-10 7.00-12

AInput shaft to wheel shaft

mm 110 110

B Flange to flange distance

mm 950 950

CWheel shaft to flywheel

mm 660 660

DMast mounting


EFrame mounting


FWheel mounting mm 180 220

D

B

F

C

E

A


Split Solutionfor Internal Combustion Lift Trucks



› Integrated mast support



Optional features› Transfer box

› Wide range of reduction ratio available

Class iV & V

25 ClaSS iV & V

IC 90


Dynamic load capacity

kn 136

Static load capacity

kn 340

Range of ratio From 10.7:1 to 27.6:1

ServiceParking brake

Wet Disc brakes

Transmission TB 172

Transmission ratio

1.179 – 3.188:1

Mast mounting type

PadsTrunnion

AOverall dimension

mm 1692

BFlange to flange distance

mm 1450

CFrame mounting mm Custom-made

DMast mounting mm Custom-made

EWheel mounting mm 275

A

B

D

C

E

carrarodrivetech.com

The Power Transmission Excellenceis our Passion

Carraro Drive Tech SpaHeadquartersVia Olmo, 3735011 Campodarsego(Padova), ItalyT +39 049 9219111F +39 049 [email protected]

Project related installation drawingscan be made available on request as dimensionsand technical data are subject to changedue to continuous development.

Material Handling - CARRARO DRIVE TECH S.P.A. · product range for agriculture, construction...

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