Material Balance pabrik kelapa sawit 30 Ton

download Material Balance pabrik kelapa sawit 30 Ton

of 27

Transcript of Material Balance pabrik kelapa sawit 30 Ton

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    1/27

    MATERIAL BAL

    FFB

    STEAM INPUT 30 Ton

    TOTAL OIL 7.50 Tons 7.5 Ton

    TOTAL OIL LOSS ABCDE 0.36 TonsREBUSANTOTAL RECOVER OIL 7.!3 Tons

    TOTAL RECOVER EFFISIENC 95.90 " EVAVORATION

    3.5 Ton

    TOTAL #ERNEL WET !.5! Tons

    TOTAL #ERNEL LOSS !$3456 0.0% Tons $6.40 Ton

    TOTAL #ERNEL DR !.43$ Tons

    TOTAL #ERNEL RECOVER DR !.4$9 Tons TERESERTOTAL #ERNEL RECOVER EFF. 94.49 " $6.40 Ton

    OIL LOSSIS ' FFB " FRUITLESSA STIRILISER WASTE (ALL $!.90 Tons

    CONDENSATE AT RECCLE) 0.00 "

    B EMPT BUNC 0.!0 "

    C SLUD*E WASTE 0.%0 " STEAM DI*ESTERD FIBRE 0.46 " $.37 Tons $4.$7 Tons

    E NUTS 0.06 "

    #ERNEL LOSS ' FFB " PRESS$6.64 Tons

    ! FIBRE CCLONE 0.07 "

    $ DUST CCLONE 0.00 "

    3 SELL 0.!$ " SCREEN RE+ECT CRUDE OIL

    4 #ERNEL DUST CCLONE 0.0! " OIL 0.75 Tons OIL 9.!7 Tons

    5 LTDS ! 0.06 " WATER 0.53 Tons WATER 7.47 Tons

    NOS 0.90 Tons NOS !.06 Tons

    TOTAL !.50 Tons TOTAL !7.70 Tons

    $0" EMPT BUNC 0.5" AS

    !7" EVAVORATION 3.09" SELL VIBRATIN* SCREEN

    6%" FRUITLETS $.6$" #ERNEL$$.$0 Ton

    6" NOS %.5" NOSCRUDE OIL

    !%" WATER $$.4" WATEROIL 9.3$ Tons

    WATER 7.535 Tons

    !$" NUTS !!.9" OILNOS !.7%9 Tons

    TOTAL $$.$0 Tons

    54" DEPERICARPER

    $5.3% Ton

    0.006 Ton 0.7% Ton

    PURE OIL CLARIFIER OIL CLARIFIER OIL

    OIL 7.!3 Tons OIL 7.!3 Tons OIL 7.6$ Tons

    WATER 0.0!3 TonsOIL DRER

    WATER 0.0$0 Tons WATER 0.36 Tons

    NOS 0.00! Tons NOS 0.00! Tons NOS 0.0$ Tons

    TOTAL 7.!46 Tons TOTAL 7.!5! Tons TOTAL 7.93 Tons

    STERILI-ER FRUITBUNCES

    CONTINUOUSCLARIFIER TAN#WATER TO

    ATMOSPEREWATERNOS TO

    DRAIN & SOME OIL

    TO STORA*ETAN#

    OILPURIFIER

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    2/27

    TOTAL OIL

    TOTAL OIL LOSS ABCDE

    TOTAL RECOVER OIL

    TOTAL RECOVER EFFISIENC

    TOTAL #ERNEL WET

    TOTAL #ERNEL LOSS !$3456

    TOTAL #ERNEL DR

    TOTAL #ERNEL RECOVER DR

    TOTAL #ERNEL RECOVER EFF.

    OIL LOSSIS ' FFB "

    A STIRILISER WASTE (ALL

    CONDENSATE AT RECCLE)

    B EMPT BUNC

    C SLUD*E WASTE

    D FIBRE

    E NUTS

    #ERNEL LOSS ' FFB "

    ! FIBRE CCLONE

    $ DUST CCLONE

    3 SELL

    4 #ERNEL DUST CCLONE

    5 LTDS !

    $0" EMPT BUNC

    !7" EVAVORATION

    6%" FRUITLETS

    6" NOS

    !%" WATER

    !$" NUTS

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    3/27

    TO STORA*E TAN#

    OIL

    WATER

    NOS

    TOTAL

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    4/27

    7.50 Tons

    0.36 Tons

    7.!3 Tons

    95.90 "

    !.5! Tons

    0.0% Tons

    !.43$ Tons

    !.4$9 Tons

    94.49 "

    0.00 "

    0.!0 "

    0.%0 "

    0.46 "

    0.06 "

    0.07 "

    0.00 "

    0.!$ "

    0.0! "

    0.06 "

    0.5" AS

    3.09" SELL

    $.6$" #ERNEL

    %.5" NOS

    $$.4" WATER

    !!.9" OIL

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    5/27

    WATER TO ATMOSPE

    0.006

    PURE OIL7.!3 Tons

    0.0!3 TonsOIL DRE

    0.00! Tons

    7.!46 Tons

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    6/27

    STEAM INPUT

    7.5 Ton

    SCREEN RE+ECT

    OIL 0.75

    WATER 0.53

    NOS 0.90

    TOTAL !.50

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    7/27

    E WATERNOS TO DRAIN & SOME OIL

    Ton 0.7% Ton

    CLARIFIER OILOIL 7.!3 Tons

    WATER 0.0$0 Tons

    NOS 0.00! Tons

    TOTAL 7.!5! Tons

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    8/27

    EVAVORATION

    3.5 Ton

    STEAM

    $.37 Tons

    Tons OIL

    Tons WATER

    Tons NOS

    Tons TOTAL

    OIL

    WATER

    NOS

    TOTAL

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    9/27

    OIL

    OIL PURIFIERWATER

    NOS

    TOTAL

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    10/27

    MATERIAL BALAN

    FFB

    30 Ton

    STERILISER

    REBUSAN6.00

    STERILI-ER FRUIT BUNCES

    $6.40 Ton

    TERESER$6.40 Ton

    FRUITLESS$!.90 Tons

    DI*ESTER$4.$7 Tons

    PRESS$6.64 Tons

    CRUDE OIL

    9.!7 Tons

    7.47 Tons

    !.06 Tons

    !7.70 Tons

    VIBRATIN* SCREEN

    $$.$0 Ton

    CRUDE OIL

    9.3$ Tons

    7.535 Tons

    !.7%9 Tons

    $$.$0 Tons

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    11/27

    CONTINUOUS CLARIFIER TAN#

    $5.3% Ton

    CLARIFIER OIL7.6$ Tons OIL

    0.36 Tons WATER

    0.0$ Tons NOS

    7.93 Tons TOTAL

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    12/27

    CE OF PALM OIL MILL

    ONDENSATEWATER & NOS

    Ton OIL

    TOTAL

    EMPT BUNC

    OIL 0.03 Tons

    WATER 4.74 Tons

    NOS !.50 Tons

    TOTAL 6.00 Tons

    PRESS CA#E

    OIL 0.$7 Tons

    WATER !.44 Tons

    NOS $.7$ Tons

    NUTS 4.34 Tons

    SELL 0.!$ Tons

    #ERNEL 0.07 Tons

    TOTAL %.94 Tons

    DILUTION

    6.00 Ton

    B

    2

    3

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    13/27

    RECLA

    OIL

    WATER

    NOS

    TOTAL

    SLUD*E OIL!.05 Tons

    !5.69 TonsSLUD*E S

    0.7$ Tons

    !7.45 Tons

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    14/27

    5.94 Tons

    0.06 Tons

    6.00 Tons

    FIBRE OIL

    FIBRE #ERNEL

    CCLONE SELL

    WATER

    NOS

    TOTAL

    DEPERICARPER

    WATER TO ATMOSPERE

    !.$4 Tons

    DUST CCLONE

    WATER 0.00

    LI*T SELL 0.0$

    DR FIBRE 0.00!

    #ERNEL LOSS 0.0003

    TOTAL 0.0$

    WATER 0.!3

    SELL 0.95

    DR FIBRE 0.03

    #ERNEL LOSS 0.0$

    TOTAL !.!3

    A

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    15/27

    IM OIL

    !.0$ Tons

    !.$3 Tons

    0.!4 Tons

    $.40 Tons

    SLUD*E TO DRAINOIL 0.$4

    PARATORWATER !!.$0

    NOS 3.6!

    TOTAL !5.05

    WATER

    SELL

    #ERNEL

    TOTAL

    C

    4

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    16/27

    0.!4 Tons

    0.0$ Tons

    0.04 Tons

    !.00 Tons

    $.70 Tons

    3.9! Tons

    NUT

    DR NUT

    FREE SELL

    FREE #ERNEL

    WATER

    DR FIBRE

    OIL

    TOTAL 3.79

    NUT SILO

    RIPPLE MILL

    Tons

    Tons CRAC#ET MI,TURE

    Tons SELL

    Tons #ERNEL

    Tons WATER

    DR FIBRE

    Tons TOTAL

    Tons

    Tons

    Tons LTDS !

    Tons SELL

    #ERNEL

    D

    1

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    17/27

    WATER

    TOTAL

    LTDS $

    SELL

    #ERNELTons WATER

    Tons TOTAL

    Tons

    Tons

    0.0! Tons WATER

    0.0% Tons SELL

    0.00 Tons #ERNEL

    0.!0 Tons TOTAL

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    18/27

    SELL

    #ERNEL

    $.9% Tons

    0.05 Tons

    0.04 Tons #ERNEL

    0.67 Tons SELL

    0.0$ Tons WATER

    0.0$ Tons TOTAL

    Tons

    SELL

    #ERNEL

    !.79 Tons WATER

    !.34 Tons TOTAL

    0.54 Tons

    0.0$ Tons

    3.77 Tons

    SELL

    #ERNEL

    WATER

    !.77 Tons TOTAL

    !.5! Tons

    E

    6

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    19/27

    0.49 Tons

    3.77 Tons

    0.6%

    0.%3 Tons

    0.%4 Tons0.30 Tons

    DROCCLONE!.96 Tons

    0.59 WATER

    0.36 Tons

    0.!5 Tons

    0.6! Tons

    0.45 Tons

    !.$7 Tons

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    20/27

    DUST CCLONE

    0.007 Tons

    0.003 Tons

    #ERNEL DRIER BA**IN*

    !.43 Tons

    0.04 Tons

    0.!! Tons

    !.57 Tons

    WATER TO ATMOSPERE

    0.065 Ton

    TTL WET #ERNEL

    0.05 Tons

    !.37 Tons

    0.7$ Tons

    !.65 Tons

    WET #ERNEL DC

    0.0! Tons

    0.3$ Tons

    0.!7 Tons

    0.3% Tons

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    21/27

    SELL

    SELL 0.77 Tons

    #ERNEL 0.04 Tons

    WATER 0.09 Tons

    TOTAL 0.%9 Tons

    BOILER SELL BUN#ER

    WATER & NOS TO DRAIN

    0.!4 Ton

    5

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    22/27

    INPUT

    ! TBS OLA

    $ STEAM UNTU# PEREBUSAN

    3 STEAM UNTU# DI*ESTER

    4 WATER DROCCLONE

    TOTAL

    OUTPUT

    A OIL PRODU#SI

    B #ERNEL PRODU#SI

    C EVAVORATION

    D EMPT BUNC

    E FIBRE

    F SELL

    * SLUD*E TO DRAIN

    WATER TO ATMOSPERE

    TOTAL

    SELISI

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    23/27

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    24/27

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    25/27

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    26/27

    30 50"

    7.5 !$.50"

    $.37 3.95"

    0.36 0.60"

    40.$3 67.05"

    7.!46 !!.9!"

    !.57 $.6$"

    3.5 5.%5"

    6.00 !0.00"

    3.9! 6.5!"

    !.%5 3.09"

    !5.05 $5.0%"

    !.3!$ $.!9"

    40.35$ 67.$5"

    /0.!$$

  • 8/9/2019 Material Balance pabrik kelapa sawit 30 Ton

    27/27