Material: 1.2344 52 HRc Machine: DMG 63 V Tool : 9115 ...

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AWT FRANKEN / Export training / Sept. 2003 Material: 1.2344 52 HRc Machine: DMG 63 V Tool : 9115.160312 9581A.20 Vc = 260 m/min n = 5100 rpm fz = 0.34 mm Vf = 3500 mm ap = 0.15 mm ae = 0.15 mm Machining time : 9 hours

Transcript of Material: 1.2344 52 HRc Machine: DMG 63 V Tool : 9115 ...

Page 1: Material: 1.2344 52 HRc Machine: DMG 63 V Tool : 9115 ...

AWT FRANKEN / Export training / Sept. 2003

Material: 1.2344 52 HRc

Machine: DMG 63 V

Tool : 9115.160312

9581A.20

Vc = 260 m/min n = 5100 rpm

fz = 0.34 mm Vf = 3500 mm

ap = 0.15 mm ae = 0.15 mm

Machining time : 9 hours

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AWT FRANKEN / Export training / Sept. 2003

Material: 1.2365 52 HRc

Machine: DMC 70V

Clamping: DIN 69871 SK40

Tool : 9117.120272

9595A.1210

Vc = 300 m/min n = 10500 rpm

fz = 0.19 mm Vf = 3000 mm

ap = 0.1 mm ae = 0.1 mm

NOTE: Ra=0.4 microns and workpiece tolerance 0.02 mm

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AWT FRANKEN / Export training / Sept. 2003

Machining example:

Ball nose cutter : 9115.320522

Insert : 9581A.32

Adaptor :HSK 63

Material:

Aluminium

Al Mg Si 3

Impeller roughing

Cuttingconditions:

Vc = 2400m/min

RPM= 24000 U/min

fz = 0,16 mm

vf = 8000 m/min

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AWT FRANKEN / Export training / Sept. 2003

Example:Mould for Aluminium -gear box

Material:

1.2365 - 48HRc

Conditions:

Vc 200 m/min.

fz 0,15 mm

ap/ae 0.1 mm

Cutter: 9117.160312insert: 9595A.01620Extension: 6271.102020Adaptor: 6465.16095