Master Batches

15
POLYPLASTIC Group Russian market leader 27 Oct – 3 No 2010 Düsseldorf

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Master Batches

Transcript of Master Batches

  • POLYPLASTIC GroupRussian market leader

  • CaCO3MASTERBATCHES

  • CaCO3 MASTERBATCHESARMOFLEN CaCO3 master batches on Polyolefin's base.Grades were developed under recommendations and technical assistance of OMYA Company the world leader in CaCO3 production.In ARMOFLEN production we use only surface treated CaCO3 as filler And local polyolefins - LLDPE, HDPE, LDPE, homo PP as polymer base.Filing ratio: 60, 65, 70,75,80% by weight.

  • CaCO3 MASTERBATCHESMarket share of master batches type in Russia

    1

    0.291

    0.1259501823slip agents

    0.14nucleators

    0.09anti blocking

    0.0651157804light stabilizers

    0.08processing

    0.07anti static

    0.0681604116recycle

    0.02cleaning agents

    0.0104042032thermo stabilizers

    0.04other

    1

    2009 .

    ,

    .. 102245.12044.202025.42091.804378.34169.7002990.118766.6

    101000018151.2057000550.20403203508043256.4

    307.600300.551.301596.90000110.42366.7

    00000134600200001366

    001539.903359.2002517.9504.61524.802757.712204.1

    1339.610045.121735.3300.55440.910437.82147.16896.28726.31524.835085858.277959.8

    %

    slip8973.412638.722613.315920.419900.712817.719539.716305.713774.215716.718858.919583.2196642.613%

    light stabilizers7156.310730.49383.18821.85833.29338.69481.17697.46664.47338.511448.27770.5101663.57%

    heat stabilisers8911087.816062251.616671521.81527.11769946.910131093.4869.216243.81%

    antibloking2858.27073.620479.611308.511852.515209.117878.912565.910315.48358.66222.413154.8137277.59%

    antistatic4680.69040.96057.712058.81288410427.99448.65916.26330.64174.770978721.296838.26%

    antifog24242862222216503133.69502577.11748.9199.91653264940022469.51%

    transparent15067.517518.717225.719628.518494.419700.318746.221446.0512787.824648.81037325010.2220647.1514%

    ecstrusion4954.16767.28206.87517.99716.88361.210661.57924.55825.91257910432.57478100425.46%

    /1328.32139.21519.62009.82942.71753.42146.51929.14032.9139017622901.925855.42%

    /28695431.36559.58627.7110778845.214561.86384.310543.410101.38304.613111.91064177%

    ./25080.922740.341074.430568.646290.229541.13516441193.938552.138531.551680.346586.6447003.929%

    0250025600432300401.1772.412974324140.50%

    605.41396.877716312661.6798.318273832450036022234193.824805.92%

    0259055.22585.654.80034.38.50378.40%

    111226.4671.12149.5876.622302315466.51419.51369311.5711.712857.81%

    01007.4525235325442250574500170.16504453.50%

    15731133.72237.42202.54130.73532.92161252490.202715.63075252772%

    00000007400-11.1062.90%

    0000000000000

    , , 012469.2300.9294.20674201708.5128.31149.61086.217812.9

    , 78572.7114538.6141549.1127187151811126229.1148549.3129578.45121066.8128669.1137785.5155736.21561272.85

    , 53491.891798.3100474.796618.4105520.896688113385.388384.5582514.790137.686105.2109149.61114268.95

    356.725024.50.50464.4309.779.8505.5152.31396.4

    2636.2105911606.84969.45267.16183.310875.53823.64573.77685.97983.25574.972238.6

    82551.5125699.4175141.2132481.4162519.5142850.2162036.3140607.95134446.6137929.8149282.2167321.61712867.65

    57470.6102959.1134066.8101912.8116229.3113309.1126872.399414.0595894.599398.397601.91207351265863.75

    , /122.4624585865128.1342389065122.233430455131.3054314794118.7037235532131.6191671415128.412685244147147000130.7634594851

    412.079611.7163714.6989702.55493707.034034786.7283880.1784.46315868.2109752.12585843.044536878.9893148941.745214

    51918.890414.698237.394159.9101390.193155.1110792.388059.5579623.489365.282589.6105642.61085348.4590445.7041666667

    , 26653.92412443311.833027.150420.9330743775741518.941443.439000.955195.950093.6475621.439635.1166666667

    1339.610045.13584.1300.55440.910437.82147.16896.28726.31524.835085858.259808.64984.05

    2636.2105911606.84969.45267.16183.310875.53823.64573.77685.97983.25574.972238.66019.8833333333

    356.725024.50.50464.4309.779.8505.5152.31396.4116.3666666667

    2

    %

    calcium carbonate29%

    slip agents13%

    nucleators14%

    anti blocking9%

    light stabilizers7%

    processing8%

    anti static7%

    recycle7%

    cleaning agents2%

    thermo stabilizers1%

    other4%

    2

    1

    3

  • CaCO3 MASTERBATCHESMarket share by area of application (master batches CaCO3, thousands MT/year), 2009

    1

    1100

    10

    500

    70

    1

    Films (blow mold)1100

    Packaging10

    Pipes500

    Thermoforming70

    .

  • CaCO3 MASTERBATCHESProduct list* Armoflen PO MN 65-3 with fluorocarbon processing additive** Mineral filler composition: 50% 3 / 15% TiO2*** Melt flow rate was measured at 190, 2.16 kg

    PropertiesArmoflen PO MN 65-1Armoflen PO MN 65-2Armoflen PO MN 65-3Armoflen PO MN 75-1Armoflen PO MN 70-2Armoflen PO MN 65-1-007Polymer base, / %, mass contentLLDPE/35LLDPE/35HDPE/35PPhomo/75PPhomo/70Pphomo/65aCO3, % mass content656565*757065**Particle sizes, mkm1,51,51,52,52,52,5Melt flow rate, (190, 5.0 kg) , g/10 min3-53-51-210-1550-60***18-20***Density, g/cm31,64-1,651,64-1,651,64-1,651,82-1,841,69-1,711,65-1,66

  • CaCO3 MASTERBATCHESMain Applications- films and sheetsOlefin based :Cost savingProductivity increase Matt surface, easier printing Transparency decrease Stiffness increase Bend resistance increase Suitable for Food contactArmoflen PO MN 65-1Armoflen PO MN 65-2Armoflen PO MN 65-3

  • CaCO3 MASTERBATCHESMain Applications - pipes and profiles Cost savingOlefin based Productivity increase Matt surface, easier printingstiffness increase bend resistance increase Suitable for Food contactArmoflen PO MN 75-1

  • CaCO3 MASTERBATCHESMain Applications - moldingsArmoflen PO MN 75-1Armoflen PO MN 70-2 (high flow)

    Cost saving Productivity increase Decreasing warpage Increasing annular stiffness Decreasing shrinkage Increasing temperature resistance Cleaning effect Decreasing cycle time

  • CaCO3 MASTERBATCHESMain Applications Injection blow molding Armoflen PO MN 75-1 Cost saving Productivity increase Increasing stiffness Cleaning effect Decreasing cycle time

  • CaCO3 MASTERBATCHESMain Applications - thermoforming

    Armoflen PO MN 75-1 Cost saving Productivity increase Decreasing warpage Increasing stiffness Decreasing cooling timeMaterial saving Cleaning effect Decreasing cycle time

  • CaCO3 MASTERBATCHESMain Applications- PE blown films

    Armoflen PO MN 65-3 with fluorocarbon processing additive Film output speed increase No sharkskin No film brakes Significant productivity Cleaning effect Special lubricant grade, indifferent to CaCO3Clean die with Armoflen Clean die without Armoflen

  • CaCO3 MASTERBATCHESMain advantages of applying master batches with CaCO3+ Chemically purified, without impurities (quartz)+ Non toxic, excellent organoleptic properties, available for food contact+ Selected particles sizes share curves increase positive effect + Surface treated CaCO3, special selected polyolefines matrix guarantee agglomeration free master batches+ CaCO3 particles has sphere-like shape, lower hardness, that result in low equipment wearing

  • CaCO3 MASTERBATCHESCompetitivenessISO 9002 certifiedLocal row materialsLocal facilitiesCompetitive pricesEfficient Logistics; low transportation costsCost saving: up to 30%Productivity increasing: up to 25%

  • Thank you for attention!POLYPLASTIC GroupMoscow, RussiaOchakovskoe shosse 18+7 (495) 745-68-54+7 (495) 737-75-64+7 (495) [email protected]