Masafi Powertech Private Limited, Chennai, Electrical Supplies

Masafi Powertech Pvt. Ltd.

Cable Cleats

Wiping Gland

Cable Lugs

Link Boxes

Power Connectors

www.maicoproducts.com

Maico

CPRI Tested ISO Certified Company

Maico

PM

CABLE CLEATS ON SITE

2

Siemens Wll Project at Qatar

Marubeni Project at Qatar

ABB Transmission & Distribution, Abu Dhabi & Dubai

SIEMENS Transmission & Distribution, Abu Dhabi

SIEMENS Pakistan Engineering Co. Dubai & Karachi

Mitsubishi Electric Co. Dubai

AREVA T & D France, Dubai

Hyundai Engineering & Construction Co. Ltd, Dubai & Qatar

NEXANS - FRANCE, Qatar Branch, Qatar

ABB Power Technologies AB, Qatar

Marubeni Corporation Japan - Doha Infrastructure Project, Qatar

TAIHAN Electric Wire Co., Qatar Branch

VISCAS Corporation - Japan, Qatar

ABB AG, Bahrain

LS Cables, Qatar Branch, Qatar

Mitsubishi Corporation, Qatar Cable Project, Qatar

SIEMENS WLL. Qatar

Aluminium Bahrain (ALBA), Bahrain

ALKOMED Engineering Services, Bahrain

CCC GmbH, Berlin, Germany

ABB Switzerland

L & T Oman, Muscat, etc.

ABB Industries LLC Dubai

SIEMENS Qatar WLL Doha - Qatar

Alstom Transmission & Distribution at Dubai

Hyundai Engineering Project at Dubai

FEW OF OUR MAJOR CLIENTS

PM

CABLE CLEATS Maico

TWO BOLT CLEATS [TC]

Assembled Two Bolt Cleat

Detached Two Bolt Cleat

Maico Two Bolt Cleats are made of high quality

Aluminium alloy (LM6) for single cable fixing

Range : From 40mm to 328mm diameter, cleat of different sizes

can also be supplied as per customer request.

Application :Can be used for various types of cables, both for

indoor and outdoor fixing

Operating temperature : -45¡C to 105¡C

MET TC 108

MET TC 109

MET TC 110

MET TC 111

MET TC 112

MET TC 113

MET TC 114

MET TC 115

MET TC 116

MET TC 117

MET TC 118

MET TC 119

MET TC 120

MET TC 121

MET TC 122

MET TC 123

MET TC 124

MET TC 125

MET TC 126

MET TC 127

MET TC 128

MET TC 129

MET TC 130

MET TC 131

MET TC 132

MET TC 133

MET TC 134

MET TC 135

MET TC 136

MET TC 137

MET TC 138

MET TC 139

MET TC 140

40

48

55

59

65

70

76

83

89

95

101

107

115

121

126

130

139

145

151

160

172

184

196

208

220

232

244

256

268

280

292

304

316

47

54

61

65

71

76

83

89

95

101

107

114

121

127

134

140

145

151

160

172

184

196

208

220

232

244

256

268

280

292

304

316

328

M8

M8

M8

M8

M8

M8

M10

M10

M10

M10

M10

M10

M12

M12

M12

M12

M12

M12

M12

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

Bolt Size

Part No.

Max Min

CableDiameter (mm)

3

PM

Trefoil Formation Single Cable Fixing

Aluminium BaseS.S Strap

Part No.

Max Max Min Min

Multi - CableDiameter

(mm)

Single - CableDiameter

(mm)

MCT MC 101

MCT MC 102

MCT MC 103

MCT MC 104

MCT MC 105

MCT MC 106

MCT MC 107

MCT MC 108

MCT MC 109

MCT MC 110

MCT MC 111

MCT MC 112

20

30

35

41

48

55

62

67

78

89

110

135

34

42

48

56

62

68

75

83

112

119

140

170

35

65

75

84

95

110

120

130

160

-

-

-

70

85

95

105

120

135

145

175

250

-

-

-

CABLE CLEATS Maico

4

MULTI-CABLE TREFOIL CLEATS [MC]

MULTI - CABLE TREFOIL CLEAT

Maico Multi cable trefoil Cleats are made with aluminium alloy (LM6) base and Stainless steel Strap. It is

used to fasten one, two, three or a bundle of cables in trefoil formation mainly for horizontal applications.

Straps can be used as an intermediate support between cleats. Straps can be supplied separately and are to be specified by deleting 1 to the cleat part mentioned in

the table below. For example straps for cleat part MCT MC 101 should be mentioned as MCT MC01

For 40KA(RMS)short circuit rating, cleat spacing of 1.2m-1.5m and for 80KA(RMS) short circuit rating,

cleat spacing of 1m are recommended.

Range:From 20mm to 170mm diameter of different sizes are available for trefoil formation.From 35mm to 250mm diameter of different sizes are available for single cable fixing.

Operating Temperature: -45¡C to 105¡C

PM

Part No.

Max Min


(mm)

MCT MF 101

MCT MF 102

MCT MF 103

MCT MF 104

MCT MF 105

MCT MF 106

MCT MF 107

MCT MF 108

MCT MF 109

MCT MF 110

MCT MF 111

MCT MF 112

MCT MF 113

MCT MF 114

MCT MF 115

MCT MF 116

MCT MF 117

MCT MF 118

MCT MF 119

MCT MF 120

22

25

27

29

30

32

34

36

38

40

42

44

46

48

50

52

54

56.5

57.3

59

25

27

29

30

32

34

36

38

40

42

44

46

48

50

52

54

56.5

57.3

59

60

Part No.

Max Min


(mm)

MCT MF 121

MCT MF 122

MCT MF 123

MCT MF 124

MCT MF 125

MCT MF 126

MCT MF 127

MCT MF 128

MCT MF 129

MCT MF 130

MCT MF 131

MCT MF 132

MCT MF 133

MCT MF 134

MCT MF 135

MCT MF 136

MCT MF 137

MCT MF 138

MCT MF 139

MCT MF 140

60

62

63.5

65

66.5

68

70

71.5

73

74.5

76

78

80.5

82

84

86

88

90

92

94

62

63.5

65

66.5

68

70

71.5

73

74.5

76

78

80.5

82

84

86

88

90

92

94

96

Part No.

Max Min


(mm)

MCT MF 141

MCT MF 142

MCT MF 143

MCT MF 144

MCT MF 145

MCT MF 146

MCT MF 147

MCT MF 148

MCT MF 149

MCT MF 150

MCT MF 151

MCT MF 152

MCT MF 153

MCT MF 154

MCT MF 155

MCT MF 156

MCT MF 157

MCT MF 158

MCT MF 159

MCT MF 160

96

98

100

102

104

106

108

110

112

114

116

118

120

122

124

126

128

130

132

134

98

100

102

104

106

108

110

112

114

116

118

120

122

124

126

128

130

132

134

136

CABLE CLEATS Maico

5

MULTI-CABLE MULTI-FORM CLEATS [MF]

Maico Multi-Cable multi form Cleats are

available in three pieces. These cleats are

made of high quality aluminium alloy

(LM6) with base and side clamps, for easy

fixing of three cables in trefoil formation.

Range: From 22mm to 136mm diameter

Operating temperature: -45¡C to 105¡C

Assembled MF Cable Cleat Hinged MF Cable Cleat

PM

VARIABLE CABLE CLEATS

Maico vari cleat are available for trefoil and single cable suitable for

both horizontal and vertical installations, featuring an LM6 aluminium

base, a separate stainless steel retention strap and secured with

fasteners and nut.The base design enables cables to be laid in place

during installation, the clip in strap can then be secured around the

cables for final tensioning.The fixing options depend on the base size

featuring either single or double bolt fixing. Separate retention strap

can also be fitted between cleats for economical installation.

Range:From 21mm to 74mm for trefoil formation From 36mm to 132mm for single cable fixing

Operating temperature: -45¡C to 105¡C

MPT - VTC 21

MPT - VTC 22

MPT - VTC 24

MPT - VTC 26

MPT - VTC 29

MPT - VTC 30

MPT - VTC 32

MPT - VTC 34

MPT - VTC 37

MPT - VTC 39

MPT - VTC 42

MPT - VTC 44

MPT - VTC 47

MPT - VTC 50

MPT - VTC 54

MPT - VTC 56

MPT - VTC 59

MPT - VTC 62

MPT - VTC 65

MPT - VTC 68

MPT - VSC 36

MPT - VSC 41

MPT - VSC 44

MPT - VSC 49

MPT - VSC 51

MPT - VSC 55

MPT - VSC 60

MPT - VSC 64

MPT - VSC 68

MPT - VSC 72

MPT - VSC 76

MPT - VSC 81

MPT - VSC 86

MPT - VSC 91

MPT - VSC 96

MPT - VSC 101

MPT - VSC 105

MPT - VSC 111

MPT - VSC 117

MPT - VSC 124

21

22

24

26

29

30

32

34

37

39

42

44

47

50

54

56

59

62

65

68

24

26

28

30

33

35

37

38

42

44

47

48

53

56

59

60

63

67

70

74

36

41

44

49

51

55

60

64

68

72

76

81

86

91

96

101

105

111

117

124

43

48

51

54

59

63

68

70

76

81

85

87

96

100

105

106

112

118

125

132

Part No.Part No.

Multi - CableDiameter (mm)

VTC

Single - CableDiameter (mm)

VSC

VTC

VSC

Min Max Min Max

CABLE CLEATS Maico

6

× Suitable for both horizontal and vertical installation

× 40KA rms (100KA peak)at 1000mm spacing

× 80KA rms (120KA peak)at 300mm spacing

PM

CABLE CLEATS Maico

7

TAKING CABLE CLEATS [TK]

Maico Taking cable cleat are available for trefoil and single cable application where moderate

levels of short circuit current with standing capacity is required.

Taking cable cleat are manufactured using galvanised steel, all cleats are also supplied with

stainless steel bolts to eliminate eddy current.

Part No. Cable Dia(mm)

BoltSize

MPT - TK - 24

MPT - TK - 26

MPT - TK - 30

MPT - TK - 35

MPT - TK - 40

MPT - TK - 45

MPT - TK - 50

24 - 26

26 - 30

30 - 35

35 - 40

40 - 45

45 - 50

50 - 55

M 10

M 10

M 10

M 10

M 10

M 10

M 10

JAW CLEATS [JC]

Maico Jaw Cleats are available in two pieces. Cleats are made of high quality aluminium alloy

(LM6) with single bolt. This type of cleat is mainly used for installing earth cable.

Range: From 10mm to 52mm diameter

Operating temperature: -45¡C to 105¡CPart No.

Max Min

CableDiameter

(mm)

MET JC 101

MET JC 102

MET JC 103

MET JC 104

MET JC 105

MET JC 106

MET JC 107

MET JC 108

MET JC 109

10

13

16

19

22

25

32

38

44

13

16

19

22

25

32

38

44

52

M 10

M 10

M 10

M 10

M 10

M 10

M 10

M 10

M 10

BoltSize

Assembled Jaw Cleat Detached Jaw Cleat

Assembled Taking Cleat

PM

CABLE CLEATS Maico

PLASTIC TREFOIL CLEATS [MFP]

MMCT MF 101P

MCT MF 102P

MCT MF 103P

MCT MF 104P

MCT MF 105P

MCT MF 106P

MCT MF 107P

MCT MF 108P

MCT MF 109P

MCT MF 110P

MCT MF 111P

MCT MF 112P

MCT MF 113P

MCT MF 114P

MCT MF 115P

MCT MF 116P

Part No.

22

25

27

29

30

32

34

36

38

40

42

44

46

48

50

52

54

56.5

57.3

59

60

62

63.5

65

66.5

68

70

71.5

73

74.5

76

78

56.5

57.3

59

60

62

63.5

65

66.5

68

70

71.5

73

74.5

76

78

80

25

27

29

30

32

34

36

38

40

42

44

46

48

50

52

54


Min Max

MCT MF 117P

MCT MF 118P

MCT MF 119P

MCT MF 120P

MCT MF 121P

MCT MF 122P

MCT MF 123P

MCT MF 124P

MCT MF 125P

MCT MF 126P

MCT MF 127P

MCT MF 128P

MCT MF 129P

MCT MF 130P

MCT MF 131P

MCT MF 132P

Part No.


Min Max

Maico Plastic Trefoil

Cleats are available in

three pieces. These

cleats are made of

high quality Nylon

66/PVC/PP and range f r o m 2 2 - 8 0 m m ,

U V ( s u n l i g h t ) &

Weather res is tant

Operating Temp: -15 to 110¡C¡C

8

Maico Plastic two bolt cleats are available in two pieces. These cleats are made of high quality Nylon 66 / PVC/PP.

Range from 22mm - 83mm diameterOperating temperature : -15¡C to 110¡C

PLASTIC TWO BOLT CLEAT [TCP]

MET TC 22P

MET TC 30P

MET TC 38P

MET TC 46P

MET TC 54P

MET TC 62P

MET TC 69P

MET TC 76P

22

30

38

46

54

62

69

76

29

37

45

53

61

69

76

83

M8

M8

M8

M8

M8

M10

M10

M10

Part No.

CableDiameter (mm) Bolt

SizeMin Max

PM

Maico VARIOUS TYPES OF CUSTOM BUILT CABLE CLEATS

MATERIAL : ALUMINIUM LM6

PART NO : MPT 3TC MF .............

PART NO : MPT 2TC ............. PART NO : MPT 3TC .............

PART NO : MPT TCN 3 ............. PART NO : MPT TCN 2 .............

PART NO : MPT TMF .............

9

PM

Maico

PART NO : MPT TCN 1 ............. PART NO : MPT MTC .............

PART NO : MPT MTC T ............. PART NO : MPT SSC ..............

VARIOUS TYPES OF CUSTOM BUILT CABLE CLEATS

10

GlandSize

A

137

155

X

Y

12 T0 51

25 To 78

B

90

95

ØC

60

89

ØD

19

32

E

20

114

F

90

123

G

66

95

H

66

86

ØJ

12

14

R

12

14

Part No.

MET WGX

MET WGY

Dia Overmetal

sheath of cable (mm)

Overall Diameter ‘A’

WIPING GLAND:

4H

OL

ES

ØJ

R1

2.512.5

R

Gla

nd

Siz

e X

& Y

ØD

ØC

3B

H

F5

E

G

A

10

25

Drawing

PM

CABLE LUGS Maico

COPPER TUBULAR CABLE LUGS : 2 HOLES LONG PALM

MPT - 2LP 120

MPT - 2LP 150

MPT - 2LP 185

MPT - 2LP 240

MPT - 2LP 300

MPT - 2LP 400

MPT - 2LP 500

MPT - 2LP 630

120

150

185

240

300

400

500

630

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

M 12

M 12

M 12

M 12

M 12

M 12

M 12

M 12

16

16

16

16

16

16

16

16

132

138

147

136

141

146

156

166

4.4

4.7

5.0

5.5

6.5

8

9

10

40

40

50

43

47

50

60

65

15

16.5

18.5

21

23.5

26.8

30

39

28

31

34

39

43.5

50

56

65

Part No.

C2 TLC1 B I W

Dimensions (mm)ConductorSize

(mm²)

Hole to

suiteE

W

O I

L

C1

C2

2LP

COPPER TUBULAR CABLE LUGS : HEAVY DUTY LONG BARREL

MPT - LB 120

MPT - LB 150

MPT - LB 185

MPT - LB 240

MPT - LB 300

MPT - LB 400

MPT - LB 630

120

150

185

240

300

400

630

M 12

M 12

M 12

M 12

M 12

M 16

M 16

14

16

16

18

20

22

22

12

14

16

16

16

19

19

28

30

35

38

44

50

62

15.0

16.5

18.5

21.0

23.5

28.5

35.0

19.5

21.5

24.0

26.5

30.5

37.0

45.0

82

98

101

101

106

140

159

Part No.

C1C2 W I O L

Dimensions (mm)Conductor

Size(mm²)

Hole to

suiteE

W

L

E

E

I

O

C1

C2

COPPER TUBULAR CABLE LUGS : 4 HOLES LONG PALM

MPT - 4LP 300

MPT - 4LP 400

MPT - 4LP 500

MPT - 4LP 630

300

400

500

630

23.5

26.8

30

35

42

44

48

56

58

58

56

65

8.5

8.5

8.5

8.5

30

34.8

39

45

16.3

16.3

20.3

16.3

16.3

20.3

115

120

124

144

6.5

8

10

Part No.

I B W E O C1 C2 L T

Dimensions (mm)ConductorSection(mm²)

Copper Lugs are

1. Electrolytic High Conductivity Copper2. Electro Tin Plated3. Copper Finish on Request

W E

C1

C2

I O

L

4LP

LB

11

PM

P

LINK BOX Maico

Single Core Single Point Bonding Link BoxType No : MPT - SINCOR - SIN - 3SIE

Coaxial Cross Bonding Link BoxType No : MPT - COX - CROS - 3SIE

Coaxial Single Bonding Link BoxType No : MPT - COX - SIN - 31E

Coaxial Double Bonding Link BoxType No : MPT - COX - DOU - 6SIE

Coaxial Earth Bonding Link BoxType No : MPT - COX - EAR - 1E

Single Core Earth Bonding Link BoxType No : MPT - SINCOR - EAR - IE

12

PM

Maico

Type of Link Box

Co -axial Cross

Bonding

Co -axial Single

Bonding

Co -axial Double

Bonding

Co -axial Earth

Bonding

Single Core Single

Bonding

Single CoreEarth

Bonding

Material of Enclosure

Stainless Steel (304)

1. 60 KV2. 40 KV

40 KV-1 Sec,Symmetrical

1. 60 KV2. 40 KV


1. 60 KV2. 40 KV


1. 60 KV2. 40 KV


1. 60 KV2. 40 KV


1. 60 KV2. 40 KV


20 KV, 1min

25 KV, 5min

1*95-300mm²

StainlessSteel (304)

20 KV, 1min

25 KV, 5min

1*95-300mmsingle

² 1*95-300mmsingle

² 1*95-300mmsingle

² 1*95-300mmsingle

² 1*95-300mmsingle

²


20 KV, 1min

25 KV, 5min


20 KV, 1min

25 KV, 5min


20 KV, 1min

25 KV, 5min


20 KV, 1min

25 KV, 5min

Line Cable Size 1*95/95-300/300mm²Co-axial

1*95/95-300/300mm²Co-axial

1*95/95-300/300mm²Co-axial

1*95/95-300/300mm²Co-axial

1*95 - 300mm²single

1*95 - 300mm²

Ground Cable Size

AC Test withstand

DC Test withstand

AC Impulse Test1. PHASE TO PHASE2. PHASE TO EARTH

Short Circuit Test

LINK BOX

13

POWER CONNECTORS Maico

P

MP

M

110 KV Clamps 220 KV Clamps 400 KV Clamps

Maico high voltage Power Connectors of rigid / expansion type used in high voltage substations upto

400KV. Various types of Aluminium Alloy / Bimetallic connectors suitable for wide range of HV Power

equipments are available.

1. Terminal Pad2. Pad Type Connector3. Terminal Stud Type4. Bus-Bar Type Connector

5. Tee Type Connector6. B.M Connector7. End Type Connector8. L Type Connector

Power Connectors :

Clamps & Connectors

• Ref standard IS: 5561 – 1970

• Rated system voltage: 123KV, 245KV, 420KV

• Continuous rating: 800 Amps to 2000 Amps

• Short time rating: 31.5KA for 3 sec. (For 110KV)

• Short time rating: 40KA/60KA for 1 sec (220KV, 400KV)

• Minimum thickness of current carrying parts: 12mm

• Bolt and Nuts as per IS 2629

• Manufacturing tolerances: up to 50mm ±5%, from 51 to 100mm±4%

• Material as per IS 617 – 1994.

14

Maico FACTORY PROCESS

MACHINE SHOP

FOUNDRY

PACKING & DISPATCH

15

Masafi Powertech Private LimitedNo. 1/2, South Mada Street, 1st Cross,Moorthy Swamy Colony, Padi, Chennai - 600 050, Tamil Nadu, India.Tel : +91 - 44 - 4284 6153

Noor Masafi Electrical Suppliers Est.P.O.Box 28673, Dubai.Tel : +971 4 2205400Fax: +971 4 2638414

[email protected]@[email protected]

Factory / Office : Overseas Office :

[email protected]@emirates.net.ae

Masafi Powertech Pvt.Ltd.M

P

16

Masafi Powertech Private Limited, Chennai, Electrical Supplies

Business

Transcript of Masafi Powertech Private Limited, Chennai, Electrical Supplies