MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING …Design Capability Seagull Flow Solutions Pte...
Transcript of MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING …Design Capability Seagull Flow Solutions Pte...
*Quality is more than a word
MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING & FORGING
Since 2003
Quality & Safety
More Than A Word
240 Employees with Different Skill set 25 Qualified Engineers & Managers
(Engineering + Production combined)
Address : No 7, Tuas South Street 15
Area:2 Hectares Property
Five Closed WorkshopWorkshop No 1 - 15.000 Sq. ft with 10 tonnes and 15 tonnes over head crane
Workshop No 2 - 30.000 Sq.ft with 2 X 25 tonnes and 2 X 5 tonnes over head crane
Workshop No 4 - 25.000 Sq.ft CNC Machine shop
In house rolling machine and CNC Plate cutting machine 2-7 tonnes forklift equipment.
API Certification (API Q1) BV Certification for Offshore Structural Fabrication
Quality Management System – ISO 9001 : 2008Environmental Management System- ISO 14001:2004Occupational Health & Safety- ISO 18001:2007
Heavy Duty Semi-Auto LatheCapacity : 2m Swing dia, 16m Bed Length
CNC Heavy Duty - Turning MachineCapacity : 1.2 m Swing dia, Length 1m
Fully Auto 5 Face Double Column Vertical Machining Centre with Horizontal Head4m (L) X 2m (B) x 1.1m (H)
Vertical Turret LatheCapacity : Dia (2.8 m) x Height (1.1 m)
Heavy Duty CNC LatheCapacity : 1m Swing dia, 6m Bed Length
CNC MACHINE SHOP
Products
- Coupling Flanges- Mandrel- Actuator Blocks- Casing Head- Casing Hanger- Tubing Hanger
- Ring Groove & Weld Neck Flanges- Tail Shaft, Intermediate Shaft- Rudder Pintle- Lubricator Body- Ramp Body- Riser Spool
Weldment Casing Head
SUBSEA Blocks
Design Capability
Seagull Flow Solutions Pte Ltd is an Authorised distibutor and reseller
of unicon valves, Korea which is a leading manufacturer of quality control valves for the Oil & Gas, Petro
chemical and power generation industry .
DESIGN CAPABILITY
UNICON Valves are designed to meet the ASME & API Design Standards.In addition to 3D-modeling and analysis for structural safety, flow analysis is carried out on TRIMto guarantee its accurate Cv value as well as to verify structural strength under limited conditions at which actual testing is impossible to provide safe and accurate performance,
DESIGN SOFTWARE2D: AUTOCAD3D: SOLIDWORKDesign Analysis Software:
ANSYS CFD
Structural Analysis
Modeling Meshing Frequency Load Result
Flow Analysis
Globe Valve
Products Feature
• High Flow Capacity• Tight Shutoff• Stable Operation• Excellent flow control range ability
• Quick changed trim for Easy Maintenance• Large diameter stems for stable Operation• Heavy duty top guiding with no bottom guide to obstruct seat bore and potentially trap debris
• Cage-guided construction reduces plug vibration and provides stableperformance throughout travel
PRODUCTS
Globe Valve
Products Feature
• High Flow Capacity• Tight Shutoff• Stable Operation• Excellent flow control range ability
• Quick changed trim for Easy Maintenance• Large diameter stems for stable Operation• Heavy duty top guiding with no bottom guide to obstruct seat bore and potentially trap debris
• Cage-guided construction reduces plug vibration and provides stableperformance throughout travel
PRODUCTS
Products Feature
• Trunnion-Mounted Ball• Independent Ball And Stem
The ball and stem are independent to minimize the effect of the side thrustgenerated by the pressure acting on the ball.
• Anti-Static DesignThe electrical conductance continuity between all the metallic components is guaranteed and certified.
• Low Emission ValvesAccurate machining of stem and bonnet sealing surfaces ensures compliancewith the most severe pollution control regulations.
• Floating Self-Relieving Seat RingsTwo independent floating seat rings assure the bi-directional tightness of the valve.
• Fire Safety Design• Ball Seat Alignment
Stem/Flange mechanical stops ensure control and precise alignment over ball rotation.
PRODUCTS
High Performance Ball ValveUNICON High Performance Ball Valve are designed in accordance with API 608 or API 6D.
Globe Valve Ball Valve - API 608 or API 6D
Diaphragm Actuator• Simply top and top side mounted hand-wheels• High strength actuators case with rugged design• Low Hysteresis• Compact design with reduced height• Carbon Steel Yoke
Cylinder Actuator• Simply top and top side mounted hand-wheels
• High strength actuators case with rugged design
• High stability• High resolution• Dynamic response• High speed stroke• Low dead band, hysteresis, linearity Cartridge type
Spring Structure
PRODUCTS
Diaphragm Actuator• Simply top and top side mounted hand-wheels• High strength actuators case with rugged design• Low Hysteresis• Compact design with reduced height• Carbon Steel Yoke
Cylinder Actuator• Simply top and top side mounted hand-wheels
• High strength actuators case with rugged design
• High stability• High resolution• Dynamic response• High speed stroke• Low dead band, hysteresis, linearity Cartridge type
Spring Structure
PRODUCTS
Diaphragm Actuator Cylinder Actuator
LICENSES & CERTIFICATES
Title Issued date Item Description Register Certificate No
ISO 9001 23-Apr-2016 The Quality Management System for Control Globe, Ball, Butterfly Valves UKAS 12Q11814
ISO 14001 25-Apr-2017 The Environmental Management System for Control Globe, Ball, Butterfly Valves IAF ESC2468
INNO-BIZ 07-Apr-2011 Technology Innovation Company SMBA 110601-00488R & D Center 23-Dec-2008 R&D for the Valves KOITA 2011111124CE Mark(PED) 10-Aug-2017 The Certificate for the Design and Manufacturing
of Control Valves TUV NORD 07/202/9160/Z0612/17/D/013
R Class 11-Feb-2015 Certification of a Qualified SupplierControl Valve for Power Plant KOSPO,KOWEPO,
KOMIPO, EWP,KOSEP
EASYU2015-00245
R Class 11-Feb-2015 Certification of a Qualified SupplierHigh Pr. High Temp Cast Valve for Power Plant EASYU2015-00353
SIL 16-Mar-2015 The Safety Integrity Level 2 and 3Globe Valve Body & Actuators TUV FS/71/220/15/
0083 & 0085
API 602/608/609 18-Sep-2015 The Quality Management System
for Globe, Ball Valves, Butterfly APIAPI 602-0076API 608-0022API 609-0120
TRCU(Russia) 11-Jan-2017 Control Valves and Actuators EAC
RU C-KR.A301.B.0447RU C-KR.A301.B.04692RU C-KR.A301.B.04618RU C-KR.A301.B.04619
API6D 25-Aug-2017 The Quality Management System for Ball Valves API API 60D-1773
Licenses & Certificates
PRODUCT RANGES
Type Model ~6inch50mm
8inch200mm
12inch300mm
20inch500mm
24inch600mm
32inch800mm
52inch1300mm
Remark
Globe Valve V100V200
#4500 #2500 #1500 #600 #300 Unbalance & Balance Type
Angle Valve V100V200
#2500 #1500 #600 Unbalance & Balance Type
3-Way Valve V300 #600 Mixing & Diverting Type
CryogenicValve
V100V200
#600 Cryogenic Service
Butterfly Valve V600 #1500 #900 #600 #300 Triple offset Type
Ball Valve V800 #2500 #900 High Performance Type
Pressure Regulator
V500 #300Pilot Tank BlanketingPressure ReducingBack Pressure, d/p Reg.
Desuper Heater
V400D400
#2500 #1500 #600 PRDSS/MNSD & Venturi Type
PneumaticActuator
A100A200A300
Diaphragm Actuator : 250~550mm DiameterCylinder Actuator : 8”~24” Diameter
Product Ranges
EPCEngineering,Procurement&Construction Specialist
- PLEM
- Subsea Manifold
- Wet Tree
- HPHT Tree
- Production Riser
- Subsea Template
- Platforms
- Stinger Roller
- Umbilical Chute
- Pile Guides
- Subsea Clamps
- Jacket Pile Support
- Well Head Deck
- Pig Launcher & Receiver
- Spreader Bar
- Conductor supports
- ROV Platform
- Jumpers
Fabrication of Truss Spreader frames & Outriggers
Fabrication of Hang off Collars and Frame
Weight: 275 Tonnes Each
Qty: 2 Units
10 Mtr (W) x 6 Mtr (H) x 79 Mtr (L)
Fabrication of WSF Frames
Fabrication of I-Tubes - 10”, 11”, 13”
Weight: 85 Tonnes Each
Qty: 2 Units
4.5 Mtr (W) x 3.2 Mtr (H) x 80 Mtr (L)
Load test by Global lifting Method
Fabrication of Subsea Friction Clamps- Riser & Flow line Clamps
Project: Gaza FSO Sloug ReplacementClient : Technip- Malaysia
Other Features: - Load test on all Padeyes.- Trial Fit Test on the Riser and Flow line clamps.- Electrical Continuity Test.
Manufacturing of Steel BendRestrictor – Benchamas, Thailand
Manufacturing/ Machining of Bend
Restrictors.
2 x 8” Bend Restrictors
1 x 6” Bend Restrictors
Fabrication of Installation Aids- Kanowit
Platform – 01 Unit
Chute – 02 Unit
Deflector – 02 Unit
Spreader bar – 01 Unit
Sea fastening Items
Total Weight : 40 Tonnes
Fabrication of A&R, Initiation, Intermediate and ILTA Heads
Scope of Supply:10” and 16” Abandon and Recovery Heads.10” and 16” Intermediate Heads.10” and 16” Initiation Heads.16” ILTA heads.
- Load testing the heads to different ranges to a max load of 320 Tonnes - Pressure testing the valves to 165 Bars.- Weighing and Trial fit test.
Fabrication of Casing Stubs & Lower Bearing Blocks for Kaombo FPSO
BluewaterEnergyServicesB.V.
Fabrication of Crew BoatLanding Structure for Kaombo FPSO
Weight: 200 Tonnes EachQty: 2 Units
Fabrication of Skid, Assembly and FATof Cement, HP, Choke & Kill Manifolds
1. Choke & Kill Manifolds- – 3.1/16” API 6A with WP 15000/ 10000 PSI
2. HP Mud- 5.1/8” API 6A with WP 7500 PSI
3. Cement Manifold – 3.1/16” API 6A with WP 15000 PSI
Mooring Support - GAZA FSO Project
Fabrication of Pig Launcher and Pig Receiver
Pressure tested to 3000psi, Load Tested to 55 Ton (using Hydraulic pull up method)
Fabrication of Pulling, Handling Heads and Split Rings
Qty: 55 Units
Scope of Service:Machining, Supply of ancillariesLoad test of Pulling heads by Global lifting method.Load test of Handling heads by Hydraulic pulling method.Pressure testing of Pulling Methods.
Stab Frame & Mud mat Assembly/ Weight : 110 Te
Crane Barge Load out
Fabrication of subsurface and subsea structures Weight: 200 Tonnes
- Mid span Bracing Guide- Subsea template framing guide
- Extension Deck- Stopper Clamp Guide
High Pressure and Low Pressure Produchim Risers
Pressure Riser MGW = 8T,Load Tested to 2.5 x MGW forBoth vertical & horizontal pad eyes
LP RISER, (2.5m Long), API 5L X52 Pipe Gr. to 4130 Flange Material
Pressure Rating – 1000psi
LP RISER, (15m Long), API 5L X52 Pipe Gr. to 4130 Flange Material
Seagull Pte LtdNo 7 Tuas South Street 15, Singapore 637078
P: +65 6820 5525 | F: +65 6820 5535
W: www.seagullgroup.com.sg
Seagull Marine Offshore Sdn BhdRegional Office
K-12079, Tingkat 1 Jalan Kubang Kurus, 24000 Kemaman, Terengganu, Malaysia