MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING …Design Capability Seagull Flow Solutions Pte...

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*Quality is more than a word MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING & FORGING Since 2003

Transcript of MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING …Design Capability Seagull Flow Solutions Pte...

*Quality is more than a word

MARINE l OFFSHORE SUBSEA l CNC MACHINING l CASTING & FORGING

Since 2003

Quality & Safety

More Than A Word

240 Employees with Different Skill set 25 Qualified Engineers & Managers

(Engineering + Production combined)

Address : No 7, Tuas South Street 15

Area:2 Hectares Property

Five Closed WorkshopWorkshop No 1 - 15.000 Sq. ft with 10 tonnes and 15 tonnes over head crane

Workshop No 2 - 30.000 Sq.ft with 2 X 25 tonnes and 2 X 5 tonnes over head crane

Workshop No 4 - 25.000 Sq.ft CNC Machine shop

In house rolling machine and CNC Plate cutting machine 2-7 tonnes forklift equipment.

API Certification (API Q1) BV Certification for Offshore Structural Fabrication

Quality Management System – ISO 9001 : 2008Environmental Management System- ISO 14001:2004Occupational Health & Safety- ISO 18001:2007

Waterfront Facility

Area:- 75000 Sq Ft- Total Wharf length 320 Mtrs- Zero Tide 5 Mtr

Heavy Duty Semi-Auto LatheCapacity : 2m Swing dia, 16m Bed Length

CNC Heavy Duty - Turning MachineCapacity : 1.2 m Swing dia, Length 1m

Fully Auto 5 Face Double Column Vertical Machining Centre with Horizontal Head4m (L) X 2m (B) x 1.1m (H)

Vertical Turret LatheCapacity : Dia (2.8 m) x Height (1.1 m)

Heavy Duty CNC LatheCapacity : 1m Swing dia, 6m Bed Length

CNC MACHINE SHOP

Products

- Coupling Flanges- Mandrel- Actuator Blocks- Casing Head- Casing Hanger- Tubing Hanger

- Ring Groove & Weld Neck Flanges- Tail Shaft, Intermediate Shaft- Rudder Pintle- Lubricator Body- Ramp Body- Riser Spool

Weldment Casing Head

SUBSEA Blocks

Design Capability

Seagull Flow Solutions Pte Ltd is an Authorised distibutor and reseller

of unicon valves, Korea which is a leading manufacturer of quality control valves for the Oil & Gas, Petro

chemical and power generation industry .

DESIGN CAPABILITY

UNICON Valves are designed to meet the ASME & API Design Standards.In addition to 3D-modeling and analysis for structural safety, flow analysis is carried out on TRIMto guarantee its accurate Cv value as well as to verify structural strength under limited conditions at which actual testing is impossible to provide safe and accurate performance,

DESIGN SOFTWARE2D: AUTOCAD3D: SOLIDWORKDesign Analysis Software:

ANSYS CFD

Structural Analysis

Modeling Meshing Frequency Load Result

Flow Analysis

Globe Valve

Products Feature

• High Flow Capacity• Tight Shutoff• Stable Operation• Excellent flow control range ability

• Quick changed trim for Easy Maintenance• Large diameter stems for stable Operation• Heavy duty top guiding with no bottom guide to obstruct seat bore and potentially trap debris

• Cage-guided construction reduces plug vibration and provides stableperformance throughout travel

PRODUCTS

Globe Valve

Products Feature

• High Flow Capacity• Tight Shutoff• Stable Operation• Excellent flow control range ability

• Quick changed trim for Easy Maintenance• Large diameter stems for stable Operation• Heavy duty top guiding with no bottom guide to obstruct seat bore and potentially trap debris

• Cage-guided construction reduces plug vibration and provides stableperformance throughout travel

PRODUCTS

Products Feature

• Trunnion-Mounted Ball• Independent Ball And Stem

The ball and stem are independent to minimize the effect of the side thrustgenerated by the pressure acting on the ball.

• Anti-Static DesignThe electrical conductance continuity between all the metallic components is guaranteed and certified.

• Low Emission ValvesAccurate machining of stem and bonnet sealing surfaces ensures compliancewith the most severe pollution control regulations.

• Floating Self-Relieving Seat RingsTwo independent floating seat rings assure the bi-directional tightness of the valve.

• Fire Safety Design• Ball Seat Alignment

Stem/Flange mechanical stops ensure control and precise alignment over ball rotation.

PRODUCTS

High Performance Ball ValveUNICON High Performance Ball Valve are designed in accordance with API 608 or API 6D.

Globe Valve Ball Valve - API 608 or API 6D

Diaphragm Actuator• Simply top and top side mounted hand-wheels• High strength actuators case with rugged design• Low Hysteresis• Compact design with reduced height• Carbon Steel Yoke

Cylinder Actuator• Simply top and top side mounted hand-wheels

• High strength actuators case with rugged design

• High stability• High resolution• Dynamic response• High speed stroke• Low dead band, hysteresis, linearity Cartridge type

Spring Structure

PRODUCTS

Diaphragm Actuator• Simply top and top side mounted hand-wheels• High strength actuators case with rugged design• Low Hysteresis• Compact design with reduced height• Carbon Steel Yoke

Cylinder Actuator• Simply top and top side mounted hand-wheels

• High strength actuators case with rugged design

• High stability• High resolution• Dynamic response• High speed stroke• Low dead band, hysteresis, linearity Cartridge type

Spring Structure

PRODUCTS

Diaphragm Actuator Cylinder Actuator

LICENSES & CERTIFICATES

Title Issued date Item Description Register Certificate No

ISO 9001 23-Apr-2016 The Quality Management System for Control Globe, Ball, Butterfly Valves UKAS 12Q11814

ISO 14001 25-Apr-2017 The Environmental Management System for Control Globe, Ball, Butterfly Valves IAF ESC2468

INNO-BIZ 07-Apr-2011 Technology Innovation Company SMBA 110601-00488R & D Center 23-Dec-2008 R&D for the Valves KOITA 2011111124CE Mark(PED) 10-Aug-2017 The Certificate for the Design and Manufacturing

of Control Valves TUV NORD 07/202/9160/Z0612/17/D/013

R Class 11-Feb-2015 Certification of a Qualified SupplierControl Valve for Power Plant KOSPO,KOWEPO,

KOMIPO, EWP,KOSEP

EASYU2015-00245

R Class 11-Feb-2015 Certification of a Qualified SupplierHigh Pr. High Temp Cast Valve for Power Plant EASYU2015-00353

SIL 16-Mar-2015 The Safety Integrity Level 2 and 3Globe Valve Body & Actuators TUV FS/71/220/15/

0083 & 0085

API 602/608/609 18-Sep-2015 The Quality Management System

for Globe, Ball Valves, Butterfly APIAPI 602-0076API 608-0022API 609-0120

TRCU(Russia) 11-Jan-2017 Control Valves and Actuators EAC

RU C-KR.A301.B.0447RU C-KR.A301.B.04692RU C-KR.A301.B.04618RU C-KR.A301.B.04619

API6D 25-Aug-2017 The Quality Management System for Ball Valves API API 60D-1773

Licenses & Certificates

PRODUCT RANGES

Type Model ~6inch50mm

8inch200mm

12inch300mm

20inch500mm

24inch600mm

32inch800mm

52inch1300mm

Remark

Globe Valve V100V200

#4500 #2500 #1500 #600 #300 Unbalance & Balance Type

Angle Valve V100V200

#2500 #1500 #600 Unbalance & Balance Type

3-Way Valve V300 #600 Mixing & Diverting Type

CryogenicValve

V100V200

#600 Cryogenic Service

Butterfly Valve V600 #1500 #900 #600 #300 Triple offset Type

Ball Valve V800 #2500 #900 High Performance Type

Pressure Regulator

V500 #300Pilot Tank BlanketingPressure ReducingBack Pressure, d/p Reg.

Desuper Heater

V400D400

#2500 #1500 #600 PRDSS/MNSD & Venturi Type

PneumaticActuator

A100A200A300

Diaphragm Actuator : 250~550mm DiameterCylinder Actuator : 8”~24” Diameter

Product Ranges

EPCEngineering,Procurement&Construction Specialist

- PLEM

- Subsea Manifold

- Wet Tree

- HPHT Tree

- Production Riser

- Subsea Template

- Platforms

- Stinger Roller

- Umbilical Chute

- Pile Guides

- Subsea Clamps

- Jacket Pile Support

- Well Head Deck

- Pig Launcher & Receiver

- Spreader Bar

- Conductor supports

- ROV Platform

- Jumpers

Fabrication of Truss Spreader frames & Outriggers

Fabrication of Hang off Collars and Frame

Weight: 275 Tonnes Each

Qty: 2 Units

10 Mtr (W) x 6 Mtr (H) x 79 Mtr (L)

Fabrication of WSF Frames

Fabrication of I-Tubes - 10”, 11”, 13”

Weight: 85 Tonnes Each

Qty: 2 Units

4.5 Mtr (W) x 3.2 Mtr (H) x 80 Mtr (L)

Load test by Global lifting Method

Fabrication of Subsea Friction Clamps- Riser & Flow line Clamps

Project: Gaza FSO Sloug ReplacementClient : Technip- Malaysia

Other Features: - Load test on all Padeyes.- Trial Fit Test on the Riser and Flow line clamps.- Electrical Continuity Test.

Manufacturing of Steel BendRestrictor – Benchamas, Thailand

Manufacturing/ Machining of Bend

Restrictors.

2 x 8” Bend Restrictors

1 x 6” Bend Restrictors

Fabrication of Installation Aids- Kanowit

Platform – 01 Unit

Chute – 02 Unit

Deflector – 02 Unit

Spreader bar – 01 Unit

Sea fastening Items

Total Weight : 40 Tonnes

Fabrication of A&R, Initiation, Intermediate and ILTA Heads

Scope of Supply:10” and 16” Abandon and Recovery Heads.10” and 16” Intermediate Heads.10” and 16” Initiation Heads.16” ILTA heads.

- Load testing the heads to different ranges to a max load of 320 Tonnes - Pressure testing the valves to 165 Bars.- Weighing and Trial fit test.

Fabrication of Casing Stubs & Lower Bearing Blocks for Kaombo FPSO

BluewaterEnergyServicesB.V.

Fabrication of Crew BoatLanding Structure for Kaombo FPSO

Weight: 200 Tonnes EachQty: 2 Units

Fabrication of Skid, Assembly and FATof Cement, HP, Choke & Kill Manifolds

1. Choke & Kill Manifolds- – 3.1/16” API 6A with WP 15000/ 10000 PSI

2. HP Mud- 5.1/8” API 6A with WP 7500 PSI

3. Cement Manifold – 3.1/16” API 6A with WP 15000 PSI

Single Tree Net Guard, Subsea Structure

EPC

Mooring Support - GAZA FSO Project

Fabrication of Pig Launcher and Pig Receiver

Pressure tested to 3000psi, Load Tested to 55 Ton (using Hydraulic pull up method)

Fabrication of Pulling, Handling Heads and Split Rings

Qty: 55 Units

Scope of Service:Machining, Supply of ancillariesLoad test of Pulling heads by Global lifting method.Load test of Handling heads by Hydraulic pulling method.Pressure testing of Pulling Methods.

Stab Frame & Mud mat Assembly/ Weight : 110 Te

Crane Barge Load out

Fabrication of subsurface and subsea structures Weight: 200 Tonnes

- Mid span Bracing Guide- Subsea template framing guide

- Extension Deck- Stopper Clamp Guide

High Pressure and Low Pressure Produchim Risers

Pressure Riser MGW = 8T,Load Tested to 2.5 x MGW forBoth vertical & horizontal pad eyes

LP RISER, (2.5m Long), API 5L X52 Pipe Gr. to 4130 Flange Material

Pressure Rating – 1000psi

LP RISER, (15m Long), API 5L X52 Pipe Gr. to 4130 Flange Material

PLEM 24” , Valve Skid 20” & 14”

LIMA Field DevelopmentPertamina EP Indonesia

EPC

Sheave 550 Te

Size of the Ring is 2.9 Mtrs

EPC

Load Tested to 885 Te by Hydraulic Pulling Method

Stinger Main Pipe Support Roller, 200Te

EngineeringProcurementand Construction

EPC

Fabrication & Installation of Tieback frame – 150 Ton

Seagull Pte LtdNo 7 Tuas South Street 15, Singapore 637078

P: +65 6820 5525 | F: +65 6820 5535

W: www.seagullgroup.com.sg

Seagull Marine Offshore Sdn BhdRegional Office

K-12079, Tingkat 1 Jalan Kubang Kurus, 24000 Kemaman, Terengganu, Malaysia

E: [email protected]