Maquina e Consumivel Schweisskraft

MIG-MAG

Pulse

Combined

TIG Inverter

TIG

Electrode inverter

Plasma cutting

Workpiece processing

Welding accessories

Autogenous technique

Welding machines and welding accessories

Catalogue 01/2010

Schweißkraft® welding devicesQuality at an economical price

2

ProductsYou're looking for a functional machineoffering comprehensive features at aneconomical price? Then Schweißkraft welding devices arethe ones for you. Our machines are convincing by outstanding quality, accurate manufacturing and offer anoptimum price/performance ratio.

QualitySchweißkraft products are subject to ourstrict controls in production and finalinspections. The use of best materials,outstanding welding properties as wellas easiest operation for the user willgive you the certainty to purchase a pro-duct, which satisfies the highest qualityrequirements. The manufacturing is accompanied bythorough individual checks. Finally a100% performance and function checktakes place, where the manufactureddevices are being thouroughly tested.This way, we are convinced to be able tooffer you the best possible quality.

ProductionAll our products are continuously furtherdeveloped. The majority of theSchweißkraft welding devices isdeveloped designed and produced bythe company REHM GmbH at Uhingen,one of the newest and most modern company for welding devices inGermany.

DistributionSchweißkraft welding devices are onlyavailable at specialized dealers. There isa comprehensive network of specializeddealers at your disposal offering you advice and support.

After-Sales-ServiceIf service is required trained specializeddealers on site respectively our experienced after-sales-service department is at your disposal. Ifnecessary our comprehensive spareparts storage offers supply at shortnotice. Our service guarantees you con-sistent value of your Schweißkraft wel-ding device for many years. If your devi-ce is failing and we are not able torepair it immediately you have the pos-sibility to loan a device from many ofour sales partners.

Comprehensive warrantyA warranty of 3 years for allSchweißkraft PRO-MAG and PRO-MIGwelding devices as well as a warranty of5 years for the main transformer of thePRO-MAG and PRO-MIG devicesaccording to our warranty conditions.The proper handling, treatment and useof our devices according to our operating instructions is the precondition to grant a warranty. Wearparts and consumables are not subjectto the warranty.The legal warranty regulations accordingto our general terms and conditionsremain unaffected hereby. Our warrantyconditions are joint to the machine.

TrainingsThe success of using our products ismainly determined by passing the technical knowledge on to the sales andservice employees by consequentinternal training measures. Thisqualification also includes customersperforming workshops at our facility ortraining measures on site.

PresentationservicePlease be convin-ced of the qualityand good weldingresults during a weldingpresentation on site. A teamof application engineers is avai-lable, who will be glad to visit you atyour premises to explain and presentthe welding device. Of course, you willbe able to weld and try out ourdevice yourself.

Test service If you need a number ofwelding devices we willfurthermore offer you the possibility to test one or several welding devices inyour application environment on siteover a longer period of time.Do not hesitate to contact us!

Our goal is to satisfy your wishes!For over 25 years we have been committed to developing, designing and manufacturing Schweißkraft products. Anyone of our pro-ducts distinguishes itself by quality, accuracy, durability and consistent value. Our knowledge and the knowledge of our custo-mers serves to constantly advance and improve our products.

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Table of contents

MIG-MAGEASY-MAG 190 . . . . . . . . . . . . . . . . . . . . . . .7EASY-MAG 210 . . . . . . . . . . . . . . . . . . . . . . .7EASY-MAG 250-4 . . . . . . . . . . . . . . . . . . . . .7

PRO-MAG 180 . . . . . . . . . . . . . . . . . . . . .8-10PRO-MAG 200 AM . . . . . . . . . . . . . . . . .8-10PRO-MAG 250 . . . . . . . . . . . . . . . . . . . . .8-10

Accessories PRO-MAG . . . . . . . . . . . . .10-12

PRO MIGPRO-MIG 230-2 AM . . . . . . . . . . . . . . . .14-18PRO-MIG 230-4 AM . . . . . . . . . . . . . . . .14-18PRO-MIG 280-4 . . . . . . . . . . . . . . . . . . .14-18PRO-MIG 310-4 . . . . . . . . . . . . . . . . . . .14-18PRO-MIG 300-4 . . . . . . . . . . . . . . . . . . .14-18PRO-MIG 350-4 W . . . . . . . . . . . . . . . . .14-18PRO-MIG 450-4 WS . . . . . . . . . . . . . . . .14-18

Accessories PRO-MIG . . . . . . . . . . . . . .19-21

PRO ARCPRO-ARC 300-4 . . . . . . . . . . . . . . . . . . .23-28PRO-ARC 450-4 WS . . . . . . . . . . . . . . .23-28

Accessories PRO-ARC . . . . . . . . . . . . .28-32

MIG-MAG pulsePRO-PULS 440-4 WS . . . . . . . . . . . . . .34-36

Accessories PRO-PULS . . . . . . . . . . . .36-38

Multi-functional inverterKOMBI 160 . . . . . . . . . . . . . . . . . . . . . .40-42KOMBI 160 HF . . . . . . . . . . . . . . . . . . .40-42

Accessories KOMBI . . . . . . . . . . . . . . . . . .42

Inverter TIG welding machinesEASY-TIG 200 HF . . . . . . . . . . . . . . . . . . . .44

Accessories EASY-TIG 200 HF . . . . . . . . . .45

PRO-TIG 170 DC . . . . . . . . . . . . . . . . . .46-47PRO-TIG 170 DC TIG SET . . . . . . . . . . . .46-47

Accessories PRO-TIG . . . . . . . . . . . . . .47-48

PRO-TIG 170 DC Digital . . . . . . . . . . . . .50-53 PRO-TIG 170 AC/DC Digital . . . . . . . . . .50-53PRO-TIG 210 AC/DC Digital . . . . . . . . .50-53PRO-TIG 170 DC Digital TIG SET . . . . . .50-53PRO-TIG 170 AC/DC Digital TIG SET . . . . .50-53PRO-TIG 210 AC/DC Digital TIG SET . . . . .50-53

Water cooling device RWK 1000 . . . . . . . .54

Accessories PRO-TIG Digital . . . . . . . . .53-55

PRO-TIG 280 AC/DC . . . . . . . . . . . . . .56-59 PRO-TIG 350 AC/DC . . . . . . . . . . . . . . .56-59

Accessories PRO-TIG AC/DC . . . . . . . .59-60

Electrode inverterEASY-STICK 145 . . . . . . . . . . . . . . . . . . . . .62EASY-STICK 185 . . . . . . . . . . . . . . . . . . . . .62

Accessories EASY-STICK . . . . . . . . . . . . . .63

EASY-STICK 200 CEL Digital . . . . . . . . .64-66EASY-STICK 250 Digital . . . . . . . . . . . .64-66EASY-STICK 320 Digital . . . . . . . . . . . .64-66

Accessories EASY-STICK Digital . . . . . .67-68

PRO-STICK 130 . . . . . . . . . . . . . . . . . . . .70-71PRO-STICK 140 . . . . . . . . . . . . . . . . . . .70-71PRO-STICK 130 SET . . . . . . . . . . . . . . . .70-71PRO-STICK 140 SET . . . . . . . . . . . . . . . .70-71

PRO-STICK 170 . . . . . . . . . . . . . . . . . . .72-73 PRO-STICK 170 SET . . . . . . . . . . . . . . . .72-73PRO-STICK 170 DC . . . . . . . . . . . . . . . . .72-73PRO-STICK 170 DC TIG SET . . . . . . . . . .72-73

Accessories PRO-STICK . . . . . . . . . . . . .73-74

PLASMA cutting devicePRO-CUT Tornado . . . . . . . . . . . . . . . . .76-77PRO-CUT 35 S . . . . . . . . . . . . . . . . . . . .76-77PRO-CUT 70 . . . . . . . . . . . . . . . . . . . . . .76-77PRO-CUT 90 . . . . . . . . . . . . . . . . . . . . .76-77PRO-CUT 120 . . . . . . . . . . . . . . . . . . . . .76-77

Accessories PRO-CUT . . . . . . . . . . . . . .78-79

Electrochemical metal workingCLEANO 1 . . . . . . . . . . . . . . . . . . . . . . . . . .81CLEANO RS . . . . . . . . . . . . . . . . . . . . . . . . .81

Coal stamp . . . . . . . . . . . . . . . . . . . . . .82-84Cleaning pin . . . . . . . . . . . . . . . . . . . . .82-84Measuring cable . . . . . . . . . . . . . . . . .82-84Cleaning and marking felts . . . . . . . . .82-84Aramide band . . . . . . . . . . . . . . . . . . .82-84Electrolytes . . . . . . . . . . . . . . . . . . . . .82-84Conservates . . . . . . . . . . . . . . . . . . . . .82-84Long-term templates . . . . . . . . . . . . . .82-84Short-term templates . . . . . . . . . . . . .82-84Label printer . . . . . . . . . . . . . . . . . . . .82-84

Electrode grinding deviceESG 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

Welding accessoriesWelding safety helmets, Welding googles, etc. . . . . . . . . . . . . .88-96Welding regulator, spray for nozzles,electrode holders, etc. . . . . . . . . . . . .94-96

Industrial gases . . . . . . . . . . . . . . . . . . . . .97

Welding wire . . . . . . . . . . . . . . . . . . .98-100Welding rods . . . . . . . . . . . . . . . . . . .101-102Stick electrodes . . . . . . . . . . . . . . . .103-105

Autogenous technique . . . . . . . . . . .106-107

Welding clamps, angle magnetsMetall corner clamps . . . . . . . . . . . .108-111

3

New

New

New

4

MIG-MAG inert gas welding devicesInformation

The welding processes, materials and advantages of the individual techniques.

For TIG welding, an arc is drawn between a

non-melting tungsten electrode and the

workpiece.

Pure argon is used as inert gas-a rare gas

which cannot be combined with any element

and therefore alsoprevents from reactions of

weld metal. The additional wire is fed by hand

(manual welding) or mechanically (automatic

welding). But there are also weldings which

may be performed without additional material.

It depends on the applied material if direct

current or alternating current is used.

The main advantage of the TIG welding is in the

large range of materials which can be welded.

Materials of no more thickness than 0.3 mm

(automated) such as alloyed steels, high

alloyed steels, aluminum, magnesium, copper

as well as their alloys, unalloyed steels, nickel,

gold, silver, titanium and many more are

weldable. Usable to weld any material

thicknesses and to work the root of seams of

thicker cross sections. With the TIG process you

achieve the best results compared to other

welding processes due to the non-porous

welding with a very high tensile strength.

AC welding:

For welding light metals. On the tungsten

electrode a semi-spherical cap is formed and

the arc alternates at high frequency from the

negative to the positive pole.

DC welding:

For welding alloyed steels and

non-ferrous metals. The tungsten electrode is

grinded to a pointed shape. The arcing is sta-

ble.

HF strike = contactless strike

Lift arc strike = contact strike

Welding with electrodes

The welding with electrodes is a simple

welding method by allowing to weld almost

any metals. This process may also be used

outdoors or even under water without any

problems.

For welding with electrodes the arc length is

manually set–the electrode

distance is determined by the length of the arc.

You mainly weld with DC; e.g. rutile electrodes

may easily be welded with negative DC;

alkaline electrodes are welded with positive

DC.

The electrode is an arc carrier and additional

material. It is composed of an alloyed or

unalloyed core wire and a casing. The casing

protects the melting bath against harmful

atmospheric oxygen and stabilizes the arcing.

Additionally a slag is produced which protects

and forms the weld.

For the electrodes you distinguish rutile or

alkaline electrodes according to the thickness

of the casing. Rutile electrodes are weldable

more easily and have a good flat seam.

Furthermore, it is easy to remove the slag.

Please note, that a lot of electrodes need

to be retired after long storage, as they

accumulate the humidity of the atmosphere.

Otherwise electrode welding is a common easy

to use welding method.

The plasma arc cutting

The plasma arc cutting was originally only used

where the flame cutting and its process

variants offered no or poor results.

This applies above all for high-alloyed steels,

cast iron, light metal and non-ferrous heavy

metal. The technical further development of the

plasma arc cutting in the past years as well as

the increase of the cutting speed have led to

the fact that for cutting of thin-walled

workpieces (about 0.5 to 20 mm) even of

unalloyed or low-alloyed steel, the plasma arc

cutting is used more often.

Due to the fact, that there is only external heat

supply, the energy content of the plasma jet is

reduced when it penetrates the workpiece. This

leads to a cutting gap which tapers with the

distance to the workpiece surface.

In any case, the plasma producing medium is

of important influence for the quality and

economic effectiveness. This may be

compressed air or a gas mixture. When using

compressed air, please make sure to use

absolutely pure compressed air.

The plasma gas is led into the space between

electrode and nozzle under pressure. To com-

mission a plasma torch, a pilot arc needs to be

struck by means of a high frequency discharge.

It is arcing at low power between the nozzle

the electrode transfers the cutting gas to the

plasma state due to thermal dissociation and

ionization.

The plasma arc cutting is especially

appropriated for steel, CrNi or aluminum sheet

metal.

MIG/MAG welding is the most commonly used

welding process in the world. This results from

the various possibilities of use, no cleaning

from slag, the simple penetrations welding and

the deep fusion penetration.

The simple use in any welding position makes

this process even more interesting, especially

from the economical point of view.

The MIG/MAG process is a mechanical inert

gas arc welding, where the arcing takes place

between the live wire electrode and the

workpiece in a controlled atmosphere (= active

or inert gases such as mixed gases). The

mechanical feed wire serves as electrode

which melts off in its own arc.

The MAG process

Appropriate for steel, unalloyed, low-alloyed

and high-alloyed source material and is

therefore perfect to be used in production and

for repair welding. It is applied for a sheet

thickness of more than 0.6 mm.

The MIG process

Contrary to the MAG process, the MIG and the

new MIG soldering process are used for

aluminum and copper materials by adding

inert (= poor activity) gases such as argon.

Using this process you may weld wall

thicknesses of more than 2.0 mm (MIG solde-

ring

from 0.5 mm on).

It is recommended to use a pulsed current

source or the TIG method for thinner materials.

The MIG-MAG welding process is a very

manifold welding process but with the

limitation that the workplace needs to be

protected against draft and humidity, in order

to maintain the inert gas effect when the wel-

ding process is performed outdoors.

MIG-MAG welding-Inert* gas metal-active gas metal (*Inert = poor activity)

TIG welding-tungsten inert* gas (*inert = poor activity)

5

MIG soldering-for new fields of application, new materialsand new regulations, especially in the automotive sector.

The trend is to use galvanized thin sheets.They are processed e. g. in the automotive industry, in the construction industry, in theventilation and air condition technology,in the domestic technique and the furnitureindustry.

Why galvanized?Zinc which is applied to steel (electrolytic orby galvanizing) creates a barrier layer which protects from corrosion. Furthermore, zincprovides for a cathodic protective effect. If thiszinc layer is damaged, the material willnevertheless be protected from corrosion in anarea of 1-2 mm around the damaged area. By this remote protective effect of the zinc, additionally non-coated edges and micro crackswill be protected.

What is MIG soldering?The term MIG soldering means a hard solderingprocess for galvanized and coated thin steelsheets as well as higher-strength steel plates.Contrary to traditional inert gas arc welding(about 1600°C) for MIG soldering parent metal isnot melted, but a hard soldered joint of theworkpiece is produced by using thin solder wire(generally filler metal on copper basis) having alow melting point of about 1000°C.Zinc already starts to vaporize at about 480°C.This means that in traditional welding processesa large part of the surface of the zinc layer wouldburn. The evaporating zinc as well as oxidesthen lead to pore formation, cracks and lacks offusion.

By using filler metals on copper basis (bronze) itis possible to work at low temperatures. Due tothe little heat supply, only a little amount of zincevaporating and component bracing is reduced. The strength values are relatively high and thejoint is corrosion-resistant due to the alloyingelements, as the filler metal is made of bronze.

The micrograph shows that the parent metal isnot fuzzed during a MIG process.

Surface coatings and pretreatmentSheet metals with zinc coatings and a thicknessof up to 15 μm may generally be accompaniedby arc soldering processes without anyproblems. For aluminized parent metals, aluminoussolders are recommended. Additionallygalvanized sheet metals may be coated organi-cally which requires an adaptation of the processing parameters.In order that there would not be a metallurgicalinteraction between the parent metal and themoistening liquid solder, the contact surface tothe solder should be to a large extentmetallically blank and free of impurities, whichotherwise would lead to pore formation, incomplete fusion, etc.

Filler metals and accessory agentsFor arc soldering mainly the wire electrodes andwelding rods ML CuSi3 and ML CuAl8 are used.In Germany the ML CuSi3 is traditionallypreferred whereas in other countries the alloyML CuAl8 is used for similar purposes. ML CuAl8is used for MIG soldering of stainless steels aswell as for joints where the optical appearanceof the joint surface is important. This is of highimportance for instance in the furniture industry.

Inert gasesFor arc soldering, argon, I1 or Ar mixtures withadditives of CO2 or O2 are generally used. Forsolder materials with Si- or Sn-contents littleactive parts of CO2 or O2 are advantageous.They stabilize the arcing, reduce the tendency toform pores, but increase the heat input in theparent metal.For solder materials with Al-contents, Ar-He mixtures without active parts are suitable.

N2 additives stabilize the arcing, they effect awide seam, but may also lead to veryconsiderable pore formation. H2 as inert gas component is suitable to increase the soldering feed speed, but it mayalso lead to porosity. In order to adjust the inertgas to the soldering tasks, the experiences ofthe inert gas manufacturers are to be applied.

The advantages of the MIG soldering processat a glance:

· No corrosion of the soldered seam· Minimum weld splashes· Simple reworking of the soldered seam· Low working temperature· Little component bracing· Reduced texture modification for

high-strength steel sheets· Capillary effect of the solder, therefore 1/3

higher strength for round-hole and long-holesoldering

· Less melting loss of the coating· Cathodic protective effect of the parent metal

in the direct seam area (zinc)· Protection against corrosion without

subsequent processing· Optimum control to maintain the sheet

thickness

1. Werkstück

2. Lötnaht

3. Drahtvorschub

4. Drahtspule

5. Gasdüse

6. Kontaktrohr

7. Schutzgas

8. Lichtbogen

+ -

4

7

8

3

2

1

5

6 Our recommendation:PRO-MAG 200-2 AM & PRO-MIG 230-2 AM / 230-4 AM synergie

The parent metalwill not befuzzed

MIG

/ M

AG

The seam which is typical for the MIG soldering due toburning down of the CuSi wire

6

MIG-MAG welding devices

EASY-MAG®

EASY-MAG 190EASY-MAG 210EASY-MAG 250-4

PRO-MAG®

PRO-MAG 180-2PRO-MAG 200-2 AMPRO-MAG 250-2

New

7

SCHWEISSKRAFT® EASY-MAG-the basic modelof the MIG-MAG inert gas welding devices

MIG

/ M

AG

Scope of delivery EASY-MAG 190/210:Welding torch SMB 15 / 3mGround cable 2mPressure regulator

Scope of delivery EASY-MAG 250-4:Welding torch SMB 25 / 3mGround cable 2mPressure regulator

New

ProcessMIG / MAG

Sheet metal thickness· 1.0-10 mm (MAG)· 1.0-8 mm (MAG)

Parent metals· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels

Typical applications· Repairs/maintenance of bodyworks· Agriculture· Tack weldings

QualityMade in Europe

EASY-MAG 210(similar Fig.)

EASY-MAG 190(similar Fig.)

EASY-MAG 250-4(similar Fig.)

· Cost-efficient inert gas welding devicesfor do-it-yourselfers

· For welding of steel and stainless steel· Easy-to-use and adjust· The smooth and stable arc guarantees welding

results with low production of spatters· Infinitely variable wire feed· Robust undercarriage with castors for

easy transportation· Handy fixture for gaz bottles· S-sign: approved for welding at narrow welding

spaces with increased electrical danger

EASY-MAG 190 and EASY-MAG 210· With 2-roll wire feed

EASY-MAG 250-4· With 4-roll wire feed

EASY-MAG 210· Suitable for 230 V and 400 V operation

The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost. Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.

Model EASY-MAG 190 210 250-410 801oN metI 91 108 0211 108 0251

Technical data 2.1-6.00.1-6.00.1-6.0mmØ-eriWllor 4llor 2llor 2 deef eriW

Power supply V 400 230 / 400 400Setting range A 30-190 30-140 / 140-200 30-250Operating time (ED) 100% A 80 70 140

0197segats gnihctiwSOpen-circuit voltage V 23-39 24-51 16-35Fuse protection (slow-blow) A 16 16 16

FAFAFAgniloocfo epyTsaGsaGsaGgnilooc hcroT12 PI12 PI12 PImetsys evitcetorP

HHHssalc noitalusnI669373 gkthgieW

Dimensions L/W/H mm 760 x 390 x 630 760 x 390 x 630 840 x 410 x 680m3 / 52 BMSm3 / 51 BMSm3 / 51 BMShcrot gnidleW

8

MIG-MAG inert gas welding devices

SCHWEISSKRAFT® PRO-MAG-standard welding devices for thin plate weldingProfessional quality at low prices

· The serial 2-cycle function- and 4-cycle function for short tack seams or long welds.This way, fatigue-proof working for all weldingtasks is guaranteed.

· With the integrated position and intervalcontrol, optically faultless spot weldings andslot welds or equal, reproducible tack weldsare no longer a challenge.

· The infeed automatic automatically adapts thewire speed at a wide range using the switch toreduce or increase the capacity, so thatcontinuous readjusting is being omitted.

· An integrated creep-in and ignition automaticprovides for rapid and safety igniting of thearc.

· The permanent monitoring of the mainsvoltage with rectifying in case of fluctuations,ensures a smooth and equal arc providingoptimum welding results.

· When finishing the welding process, the freeburning automatic provides for a constantwire end length at which the sticking of thewire on the workpiece or on the power nozzleis being avoided safely. (Individually adaptable)

· Individually adjustable post gas time,which automatically adapts the post gas flowto the corresponding stage. Therefore, afterfinishing the welding process the melting bathwill be protected until solidification.

· The safety forced switch-offprevents from unintentional igniting and unwinding of the welding wire during the 4-cycle operation as well as from the resultingfire risk thereby.

· The interweaving automatic automaticallyincreases the rate of feed when threading-upthe wire.

· Indicator light OPERATION

· Indicator light TEMPERATURE

· Control knob for position and interval time (in seconds)

· Function selector switch operational mode (2-cycle, 4-cycle, position or interval)

· Control knob for speed of wire feed

· Stage switch

Easy operation

ProcessMIG / MAG· MIG soldering (PRO-MAG 200-2 AM)

Sheet metal thickness· from 0.8 mm on (MAG)· Aluminum from 2.0 mm on (MIG)· MIG soldering from 0.6 mm on

Parent metals· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Galvanized, pretreated steels (MIG soldering)

Typical applications· Repairs/maintenance of bodywork· Car workshop / steel building· Agriculture· Training· Tack weldings

Made in Germany

PRO-MAG 200-2 AMPRO-MAG 250-2

PRO-MAG 180-2 MIG soldering

9

PRO-MAG 200-2 AM-the combined devicefor MIG soldering and MIG/MAG welding

Particularly bodywork companies need to adapttheir repair methods to the continuouschanges. Body works made of fully galvanized,partially high-strength steel must not be conventionally welded after an accidentdamage, since this way the crash propertieswhich the manufacturer has intentionallyinduced will get lost. Different automotivemanufacturers already instruct the MIG soldering for repairs.

The PRO-MAG 200 AM is the specially designedcombined system for MIG-MAG thin plate welding and MIG soldering.

In order to perform MIG soldering with thesystem, the “MIG soldering welding torch conversion kit” is additionally required.

The Advantages of the MIG soldering· No corrosion of the soldering seam· Minimum welding splashes· Simple retreatment of the soldering seam· Low working temperature· Reduced structural transformation for

high-strength steel plates· Capillary effect of the solder, therefore 1/3

higher strength for round-hole and long-holesoldering

· Less warping· Less melting loss of the coating·

Cathodic protective effect of the parentmetal in the direct seam area (zinc)

· Protection against corrosion withoutsubsequent processing

· Optimum control to maintain the sheetthickness

MIG soldering forthe automotive industry

The parent metalwill not befuzzed

Powerful wire feed

Solid carriage

Stable guide rollsfor easy maneuvering

· High-performance transformer with high-quality double-insulated enameledcopper wire with the insulation class H

· Coiled and insulated in layers withadditional vacuum impregnation

· With thermal sensor protected against overload

· High-dynamically throttlesystem provides an extrasmooth, stable and high-dynamic arc and allowsoptimum low-spatter weldingresults for steel, stainless steeland aluminum.

MIG

/ M

AG

The seam which is typical for the MIG soldering due to burning down the CuSi wire


10

Accessories-welding torch kits

Item No Designation101 2108 Wire transport roller 0.6/0.8 mm (PRO-MAG 160-250)01 2110 Wire transport roller 0.8/1.0 mm (PRO-MAG 160-250)101 2112 Wire transport roller 1.0/1.2 mm (PRO-MAG 160-250)

Item No Designation109 1500 Kit of wearing parts SMB 15

consisting of: 1 x gas nozzle support, 3 x retaining spring , each 3 x power nozzle 0.6/0.8 mm 3 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large

109 2500 Kit of wearing parts SMB 25 consisting of: 3 x retaining spring, 2 x blast connection, each 5 x power nozzle 0.6/ 0.8 mm 2 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large

109 3600 Kit of wearing parts SMB 36consisting of: 2 x blast connection M6, 3 x gas distributor brown, each 5 x power nozzle 0.8/1.0/1.2 mm 4 x gas nozzle conical, 1 x gas nozzle cylindrical, sorting box large

consisting of: welding torch 4m, ground cable (Grca), 315 bar argon/CO2 pressure regulator (Pressreg)

MIG soldering

Wire transport roller

Kit of wearing parts welding torch

Item No Designation109 1510 welding torch kit 15/25 SMB 15/4m gas-cooled, Grca 25mm² 4m, Pressreg109 2510 welding torch kit 25/35 SMB 25/4m gas-cooled, Grca 35mm² 4m, Pressreg109 3610 welding torch kit 36/70 SMB 36/4m gas-cooled, Grca 70mm² 4m, Pressreg

*The prices for welding torch kit are only valid when a welding deviceis purchased

Kit of wearing parts

Welding torch kit

Made in Germany

Series PRO-MAGMIG soldering

2-0522-0022-081GAM-ORPlledoM5210 8010210 8018110 801oN metI00.953'100.971'100.970'1TAVsulp €

Recommended welding torch kit 15/25 15/25 25/350152 9010151 9010151 901oN metI

Technical data Wire Ø steel/stainless steel mm 0.6-0.8 0.6-1.0 0.8-1.2Wire Ø aluminum mm 1.0 1.0 1.0-1.2

02-3.002-3.002-3.0nim/mdeef eriWsllor 2sllor 2sllor 2evirD

004004004/032VylppussniaMA052-53A002-52081-05/041-03A egnar gniteS

Operating time (ED) for Imax. (10 min.) % 25% / 25% 30% 30%Welding current at 100% ED A 95 / 100 100 125

0186 / 6segats gnihctiwSOpen-circuit voltage V 21-35 / 23-39 14-321 6-35

Continuous power at 100% ED kVA 2.1/2.4 2.3 3.1Fuse protection (slow-blow) A 16 16 16

89.0ihpsocFAFAFAgniloocfo epyTsaGsaGsaGgnilooc hcroT12 PI12 PI12 PImetsys evitcetorP

HHHssalc noitalusnI55 25 54 gkthgieW

085x 023x 067mmH/W/LsnoisnemiD


Standard equipment:2-roll drive, 2/4-cycle point/interval control, mains cable with plug 5m, central connection system Binzel, operation and temperature display, without welding torch, without ground cable, without pressure regulator (accessories)

11

SMB 15 gas-cooledPRO-MAG 180-2200-2

Technical data:Charge: 180 A CO2 / 150 A mixed gas

ED 60 %Wire Ø: 0.6-1.0 mm

SMB 25 gas-cooledPRO-MAG 250-2


ED 60 %Wire Ø: 0.8-1.2 mm

Item No Designation109 1503 SMB 15 / 3 m with Pushbutton109 1504 SMB 15 / 4 m with Pushbutton109 1505 SMB 15 / 5 m with Pushbutton109 1513 SMB 15 / 3 m for aluminum

No. Designation PU Item No.1 Neck of torch SMB 15109 15302 Gas nozzle support 10 109 15313 Retaining spring 10 109 15354 Power nozzle M6 Ø 0.6mm/25mm 10 109 1540

Ø 0.8mm/25mm 10 109 1542Ø 1.mm/25mm 10 109 1544

Power nozzle Al Ø 1.0mm/25mm 10 109 15475 Gas nozzle conical Ø 12.0/53 mm 10 109 1550

Gas nozzle cylindrical Ø 16.0 mm 10 109 1554Spot-gas nozzle 10 109 1552

1951 90101 recapS 67 Spacer black 10 109 1588

7151 901derllehs eldnaH89 Pressur pushbutton 109 151810 Screw handle shell 10 109 1590

2951 901gniR 117851 901 gnirpsknikitnA21

13 Antiking machine-sided 109 158614 Terminal nut 1 109 158115 Screw terminal nut 10 109 158916 Main plug solid pins 109 1582

Kit of wearing parts SMB 15 109 1500For guide spirals/Teflon core refer to page 12

Item No Designation109 2503 SMB 25 / 3 m with Pushbutton109 2504 SMB 25 / 4 m with Pushbutton109 2505 SMB 25 / 5 m with Pushbutton109 2513 SMB 25 / 3 m for aluminum

No. Designation PU Item No.1 Neck of torch SMB 25 109 2530

2 Retaining spring 10 109 25353 Blast connection 10 109 25604 Power nozzle M6 Ø 0.8mm/28mm 10 109 2542

Ø 1.mm/28mm 10 109 2544Ø 1.2mm/28mm 10 109 2546

Power nozzle Al Ø 1.0mm/28mm 10 109 2548Ø 1.2mm/28mm 10109 109 2549

5 Gas nozzle conical Ø 14.5/57 mm 10 109 2550Gas nozzle cylindrical Ø 18.0 mm 10 109 2554Spot-gas nozzle 10 109 2552

6 Spacer black 10 109 15887151 901derllehs eldnaH78151 901 nottubhsuP8

9 Screw handle shell 10 109 15902951 901gniR 01

11 Antikink sprin 1652 901 g12 Antikink machine-sided 109 158613 Terminal nut 1 109 158114 Screw terminal nut 10 109 158915 Main plug solid pins 109 1582


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Accessories MIG-MAG welding torch

Guide spirals, Teflon cores and PA cores

noitangiseDoN metIGuide spirals with support nipple and O-ringBlue, insulated 1.5/4.5; for wire1) Ø 0.6-0.8; SMB 15-36· 105 1573 3.0 m· 105 1574 4.0 m· 105 1575 5.0 mRed, insulated 2.0/4.5; for wire1) Ø 1.0-1.2; SMB 15-36· 105 2576 3.0 m· 105 2577 4.0 m· 105 2578 5.0 mUninsulated, 2.0/4.5; for wire1) Ø 1.0-1.2; SMB 400· 105 4073 3.0 m· 105 4074 4.0 m· 105 4075 5.0 mUninsulated, 2.5/4.5; for wire1) Ø 1.6; SMB 400· 105 4076 3.0 m· 105 4077 4.0 m· 105 4078 5.0 m

Teflon cores with support nipples and O-ringBlue, 1.5/4.0; for wire1) Ø 0.8-1.0; SMB 25-36· 105 1593 3.0 m· 105 1594 4.0 m· 105 1595 5.0 mRed, 2.0/4.0; for wire1) Ø 1.0-1.2; MB 25-36· 105 2590 3.0 m· 105 2591 4.0 m· 105 2592 5.0 mYellow, 2.7/4.7; for wire2) Ø 1.6; SMB 400· 105 3666 3.0 m· 105 3667 4.0 m· 105 3668 5.0 m

PA cores with support nipples and O-ringGrey, 2.0/4.0; for wire1) Ø 1.0-1.2; MB 25-36· 105 2583 3.0 m· 105 2584 4.0 m· 105 2585 5.0 mGrey, 2.9/4.7; for wire1) Ø 2.4; SMB 400· 105 2586 4.0 m

Combined cores with support nipples, O-ring and brass spiralRed, 2.0/4.0; for wire1) Ø 1.0-1.2; MB 25-36· 105 2593 3.5 m· 105 2594 4.5 m· 105 2595 5.5 m

Coal Teflon core with support nipple, O-ring and brass spiral2.0-4.0 for wire2) Ø 1.0-1.2; MB 25-36· 105 2596 3.0 m· 105 2597 4.0 m· 105 2598 5.0 mCoal Teflon core with support nipple, O-ring and brass spiral2.7/4.7 for wire2) Ø 1.6; SMB 400· 105 2599 4.0 m

· 105 1583 O-ring 3.5x1.5 (PU 20 pcs.)· 105 1596 Support nipple Ø 4 mm (PU 20 pcs.)· 105 1598 HN for F.-spiral uninsulated 1.5/4.0 (PU 20)

· 105 1599 HN for F.-spiral uninsulated

2.0-2.5/4.0 (PU 20)

· 105 1597 Conductor brass Ø 4 mm · 105 1524 Brass spiral ready-made 200 mm · 105 6081 Guide nipple, ROBO PA core

1) Applicable for metal inert gas welding of unalloyed and

low-alloyed steels according to DIN 8555 and DIN 8559.2) Applicable for the metal inert gas welding of aluminum according to DIN

1732, copper/copper alloys according to DIN 1733 and nickel/nickel alloys

according to DIN 1736 as well as for the metal inert gas welding of stainless

and heat-resisting steels according to DIN 8556.3) Applicable up to max. 150°C.

MIG soldering welding torch conversion kitB 15 / 4 m for wire 0.8 mmConsisting of 10 x power nozzle Ø 0.8 mm and Teflon core blue Ø 0.8-1.0 mm, 4 mItem No 109 1521;

MIG soldering welding torch conversion kitB 15 / 4 m for wire 1.0 mmConsisting of 10 x power nozzle Ø 1,0 mm and Teflon core red Ø 1.0-1.2 mm, 4 mItem No 109 1522;

Inert gas argonSteel cylinder seamless, complete incl. valve forsteel cylinders, with thread according to DIN 477, top cap DIN 4667 and refill

New cylinder 10 l, item No. 174 1012;New cylinder 20 l, item No. 174 1021;

Refill 10 l, item No. 174 1013Refill 20 l, item No. 174 1023

MIG/MAG special welding tongsFor cutting, time-saving clearing and drawing off the inert gas nozzle (Ø 15-18 mm), loosening and tightening the power nozzle Item No 107 2000;

Welding wire CuSi 3, small coil D200, 5 kgØ 0.8 mm Item No. 113 1620;Ø 1.0 mm Item No. 113 1619;

Welding wire CuSi 3, basket coil K300, 15 kgØ 0.8 mm Item No. 113 1625;Ø 1.0 mm Item No. 113 1624;

Welding wire CuSi 8, small coil D200, 5 kgØ 0.8 mm Item No. 113 1630;Ø 1.0 mm Item No. 113 1629;

Welding wire CuAl 8, basket coil K300, 15 kgØ 0.8 mm Item No. 113 1635; Ø 1.0 mm Item No. 113 1634;

(other welding wires, e.g. SG 2, aluminum,stainless steel available upon request)

Basket coil adapter, One-piece, pluggableItem No 111 0001;

MIG soldering accessories

13

The new intelligentwelding device generationmade by SCHWEISSKRAFT®

PRO-MIG® synergiePRO-MIG 230-2 AM synergiePRO-MIG 230-4 AM synergiePRO-MIG 280-4 synergiePRO-MIG 310-4 synergiePRO-MIG 300-4 synergiePRO-MIG 350-4 W synergiePRO-MIG 450-4 WS synergie

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The arc length is not only controlled by themeasuring of the arc tension and the weldingcurrent, but additionally by the digital detec-tion of the wire feed speed.

· During the whole striking and arc process, thedroplet transfer is continuouslymonitored and digitally controlled – as formost modern pulsed current sources

· The setting of the correct welding parameters is simple and safe thanks to theintegrated welding parameter database DCCand the comfortable operating concept SMI

· The integrated microprocessor rapidly andvery efficiently compensates changes and isholding the arc length significantly constant.

SDI technology-automatic throttle matchingSDI increases the economic efficiency: Since theheat input compared to common multiple compact switching of MIG-MAG systems can bebetter controlled and the spatter production of the mixed arc is considerablyreduced apparently less retreatment is required.

This way, the welding properties can be adapted even more perfectly to the welding con-ditions, e.g. in predicaments when the seam isbeing welded vertically upwards, when weldingoverhead or when welding with a long stick-outat places which are difficult to access.

Due to the SDI technology, the PRO-MIG disposes of outstanding striking properties anda high-stable arc. The throttle effect will at thisbe optimized by the integrated process control.This way, the spatter production will be reducedto a minimum.

PRO-MIG synergie-protective gas devices with step switching Best welding results and easy operation thanks to self-adjustment and intelligent processcontrol IWC

“IWC controls the whole systemby superordinated function”

PRO-MIG 450-4 WS synergie

Made in Germany

The self adjustment DCC:Three simple steps-there you go...

DMC technology-digital motor controlThanks to the DMC arc length changes e.g. dueto voltage fluctuations and resistances in thehose package are rapidly and efficientlyrectified.

Besides the measuring of the arc voltage, alsothe infeed speed is directly entered at the feedmotor with the incrementaltransducer. With the DMC changes of the arclength are early detected and corrected.

The DMC is a guarantor for constant wire feedspeeds – independent from the temperature ofthe feed motor or of the soiling of the hosepackage.

DCC technology-self-adjustment of the welding parameteraccording to the material thickness.

All corresponding welding parameters are automatically selected with optimum parameter defaults. The comprehensive, integrated welding parameter database (DCC)comprises the knowledge of experiencedexperts. With the combination of material, wirediameter and voltage levels, all synergie parameters are preset which are necessary for asuccessful welding process, using the database.

During the welding process the actual valuesare continuously matched with these processparameters and, if required, they are corrected as quick as a flash. All parameterswhich are necessary for perfect welding (higher than 900) will be selected by the DCCaccording to the corresponding requirements ofthe machine.

SMI technology-A mere child's play and for sure no more faulty operation:

The SMI allows rapid and safe setting of the correct welding parameters and easiestoperation at the same time – selecting material,setting material thickness – welding.

Only select the material and the wire thickness.The machine will indicate the weldable material thickness-and there you go. The adjustment of the other welding parameters is performed by our new PRO-MIGsynergie on the basis of the preset Synergie cha-racteristic curves and the DCC itself.

The wire speed and the other importantparameters are automatically optimized for the programmed materials steel, stainless steel andaluminum and for the different diameters of wireelectrodes and types of gas depending on thevoltage level.

1st StepSelecting materialand wire diameter

1

2nd StepSelecting display“Material thickness”

2

3rd StepPress the welding torch key and select the material thickness to bewelded by pressing the stageswitch. The digital display (A) indicates the material thickness inmm.

3

Standard equipment forall PRO-MIG types

15PRO-MIG 280-4 WS synergie

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PRO-MIG synergie-longest switch-on time, easiest operation and best welding result atmaximum reliability

Rotary switch for wirespeed and length correction of the arc

Digital display for welding voltageincl. hold function

Digital display for welding currentand material thickness

Operational modesmaterial thickness display,2-cycle, 4-cycle,dotting, interval

Fine stage switch

Rough stage switch

Synergie program selection:material / wire diameterprogram and manual operatione.g. for aluminum welding

Setting the pointand interval time

16

Arguments· Intelligent, superordinated IWC control· Electronic throttle adjustment SDI for an even

better striking process· Synergie operation DCC by the integrated

database with preset characteristic curves· Special MIG soldering characteristic curves

(230 AM)· Special aluminum characteristic curves in

addition for PRO-MIG 230-4 AM, 300-4 up to450-4 WS

· Wire interweaving automatic, without currentand gas, with quick motion

·Feed automatic· Creep-in automatic for safe striking· Hold function· Permanent monitoring of the supply voltage for

a smooth arc· Wire re-burning automatic for constant wire

length ends and free arcing time, individually adaptable

· Post gas flow time individually adaptable

· Safety compulsory stop in the 4-cycle operation to prevent the wire from unintendeduncoiling

· Temperature-controlled ventilator and waterpump with stand-by switching for little noiseemission

· Thermal safety switch

· CE- and S-sign· 2 large guide rolls and fixed castors

Equipment characteristics:· 2- or 4-roll wire feed, powerful and digitally

controlled with real-time monitoring· Clearly arranged control panel· Two easily readable digital display incl. hold

function for welding voltage, welding currentand weldable material thickness

· Overheating display· Easy exchange of the wire coil· Replacement of wire transport rolls without

tools· Ergonomic design, housing according to

IP 23 for welding outdoors.· Easy-to-maneuver due to robust

chassis with large wheels

Operational modes· 2-cycle operation· 4-cycle operation· Dotting· Synergie operation· Manual operation

Adjustable parameters· Point/interval time· Welding capacity

Made in Germany

Operational controls

Process· MIG-MAG · MIG soldering (PRO-MIG 230 AM synergie)

Sheet metal thickness· From 0.5 mm on (MAG)· Aluminum from 0.8 mm on (MIG)· MIG soldering from 0.5 mm on

Parent metals· Constructional steels, un-, low-alloyed materi-

als· CrNi steels ferritic / austenitic· Duplex steels· Aluminum (MIG)· Galvanized, pretreated steels (MIG soldering)

Typical applications· Plant engineering, container, machine, steel

construction· Overhaul / Repair· Automotive and supply industry· Vehicle manufacturing / Construction

machines· Rail car construction· Shipbuilding

Fig. on the leftSynergie

program selectionPRO-MIG 230-4 AM

Programs / characteristiccurves Fe/CrNi Alu CuSiSynergie operation DCC 0.6 0.8 1.0 1.2 0.8 1.0 1.2 0.8 1.0PRO-MIG 230-2 AMPRO-MIG 230-4 AMPRO-MIG 280-4PRO-MIG 310-4PRO-MIG 300-4PRO-MIG 350-4 WPRO-MIG 450-4 WS

Perfect for the automotive industry-Welding from sensational 15 A onThe PRO-MIG 230-4 AM and 230-2 AM are in par-ticular appropriate to be used in the thin plateprocessing from sensational 15 A welding current on. The special Synergie programs for MIG/MAG welding and MIG soldering of galvanized and aluminizedbodywork steel sheets are making itfurthermore a perfect device for motor vehicleworkshops.

The PRO-MIG 230-4 AM with its powerful4-roll drive and the additional Synergie characteristic curves for welding aluminum materials is a real all-rounder.Anyone who needs to weld thin wires should notdo without this 4-roll drive. This way, fine wel-ding works on thin steel sheets can be perfor-med even more process-safe.

Universal for all PRO-MIG types:

· Revolutionary IWC operating conceptContrary to the other suppliers you will get theadvantages of the intelligent operating con-cept from the smallest up to the largestsystem.

· Digital volts and amperes display with holdfunction of the used parametersPerfect for certification welding works to trans-fer the welding data. The used parameters will remain saved until the following operation and will then be displayed.

· Automatic setting of the welding parametersaccording to the material thicknessRapid, simple and safe thanks to the database support

· Particularly high duty cycle

· Best cost-performance ratioMost modern technology and maximum equip-ment

Unique in this class:MIG soldering with the PRO-MIG

PRO-MIG synergie 230-2 AMup to 310-4Compact model with chassis spacer, guide rolls and largely dimen-sioned fixed castors

PRO-MIG synergie 300-4 up to 350-4 WIndustry model for up to 50 l gas cylin-ders, chassis spacers, guide rolls andlargely dimensioned fixed castors.Gas-cooled and water-cooled type available

PRO-MIG synergie 450-4 WSWS type with water cooling andseparately removable wire feedbox

PRO-MIG 300-4 synergie

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Model range PRO-MIG synergie 230-2 AM 230-4 AM 280-4 310-41301 8018201 8014201 8015201 801oN metI

Recommended welding torch kit 15/25 15/25 25/35 25/350152 9010152 9010151 9010151 901oN metI

Technical dataWire Ø steel/stainless steel* mm 0.6-1.0 0.6-1.0 0.8-1.2 0.8-1.2

0.1 -8.0-mm*munimula Ø eriW--.1-.0.1-.0mm*iSuC eriW

02-3,002-3.002-3.002-3.0nim/mdeef eriW003-53 082-53032 -51 032-51 ]A[ egnar gnitteS

Operating time at lmax. 20° C (40° C) [%] 40 40 40 40Welding current at 100% ED (40° C) [A] 150 150 180 210Open-circuit voltage [V] 15-37 15-37 17-37 17-40

21 01 01 01segats gnihctiwSllor-4llor-4llor-4llor-2secived deef eriW

004004004004 ]V[ylppustnerruCContinuous power at 100% ED [kVA] 4,9 4,9 6,3 6,6Fuse protection (slow-blow) [A] 16 16 16 32Power ratio [cos phi] 0.96 0.96 0.96 0.96

HHHHssalc noitalusnIFAFAFAFA gniloocfo epyT

saGsaGsaGsaGgnilooc hcroT12 PI12 PI12 PI12 PImetsys evitcetorP

87 27 86 86]gk[thgieWDimensions L/W/H [mm] 800 x 320 x 620*weldable materials, supported with program

PRO-MIG synergie 450-4 WSType with separatedetachable wire feed box

Model range PRO-MIG synergie 300-4 350-4 W 450-4 WS5401 8016301 8010301 801oN metI

Recommended welding torch kit 25/35 400/50 400/500104 9010104 9010152 901oN metI

Technical dataWire Ø steel/stainless steel* mm 0.8-1.2 0.8-1.6 0.8-1.6Wire Ø aluminum* mm 1.0- 1.2 1.0 1.2-1.0- 1,2

02-3.002-3.002-3.0nim/m*deef eriW054-54 053-04 003-04 ]A[ egnar gnitteS

Operating time at lmax. 20° C (40° C) [%] 50 50 50Welding current at 100% ED (40° C) [A] 210 260 320Open-circuit voltage [V] 17-42 18-43 18-51

020221segats gnihctiwSllor-4llor-4llor-4secived deef eriW

004004004 ]V[ylppustnerruCEndrance at 100% ED [kVA] 6,9 9,6 12,7Fuse protection (slow-blow) [A] 32 32 32Power factor [cos phi] 0.96 0.97 0.96

HHHssalc noitalusnIFAFAFAgniloocfo epyT

retaW/saGretaW/saGsaG gnilooc hcroT32 PI32 PI32 PImetsys evitcetorP

731021011]gk[thgieWDimensions L/W/H mm 1040 x 560 x 850 1040 560 1400 *weldable materials, supported with program

Made in Germany

Industry line PRO-MIG synergie, gas- and water-cooled


Standard equipment:multiple switch control, gas-cooled MIG-MAG welding devices; 4-roll drive, 2/4-cycle point/interval control, SMC, mains cable with plug 5m, box type (S) without intermediate hosepackage, central connection system Binzel, digital display for welding voltage, welding current and mate-rial thickness, operating and temperature display, without welding torch, without ground cable, without pressure regulator (accessories)


19

Item No Designation103 4004 Air filter attachment PRO-MIG 300-4 AM to 450-4 complete103 3667 Driving car for feed box

Item No Designation101 3706 Wire transport roller 0.6/0.8 mm for 2-roll drive101 3708 Wire transport roller 0.8/1.0 mm for 2-roll drive101 3710 Wire transport roller 1.0/1.2 mm for 2-roll drive

Item No Designation103 3600 Pair of transport rollers solid wire with toothed ring 0.6 mm103 3601 Pair of transport rollers solid wire with toothed ring 0.8 mm103 3602 Pair of transport rollers solid wire with toothed ring 1.0 mm103 3603 Pair of transport rollers solid wire with toothed ring 1.2 mm103 3604 Pair of transport rollers solid wire with toothed ring 1.6 mm

103 3612 Pair of transport rollers tubular wire with toothed ring 1.2 mm103 3616 Pair of transport rollers tubular wire with toothed ring 1.6 mm103 3618 Pair of transport rollers tubular wire with toothed ring 1.8 mm

up to 2.4 mm

Item No Designation101 0235 Interhose pluggable 1.4 m length101 0236 Interhose pluggable 5.0 m length101 0237 Interhose pluggable 10.0 m length

Wire transport roller 2-roll wire feed

Wire transport roller 4-roll wire feed

Pair of transport rollerswith toothed ring


noitangiseDoN metI109 1510 welding torch kit 15/25 SMB 15/4m gas-cooled, Grca 25mm² 4m, Pressreg109 2510 welding torch kit 25/35 SMB 25/4m gas-cooled, Grca 35mm² 4m, Pressreg109 3610 welding torch kit 36/70 SMB 36/4m gas-cooled, Grca 70mm² 4m, Pressreg109 4010 welding torch kit 400/50 SMB 400/4m gas-cooled, Grca 50mm² 4m, Pressreg109 4011 welding torch kit 400/70 SMB 400/4m gas-cooled, Grca 70mm² 4m, Pressreg*The prices for welding torch kit are only valid when a welding device is purchased

Accessories-welding torch kitsconsisting of: welding torch 4m, ground cable (Grca), 315 bar argon/CO2 pressure regulator (Pressreg)

Equipment options PRO-MIG synergie

Intermediate hose packages PRO-MIG 350-4 W / 450-4 WS

Air filter attachment

Item No. Designation109 1500 Kit of wearing parts SMB 15

consisting of: 1 x gas nozzle support, 3 x retaining spring , 3 x power nozzle 0.6/0.8 mm each 3 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large

109 2500 Kit of wearing parts SMB 25consisting of: 3 x retaining spring, 2 x blast connection, 5 x power nozzle 0.6/ 0.8 mm each2 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large

109 3600 Kit of wearing parts SMB 36consisting of: 2 x blast connection M6, 3 x gas distributor brown, 5 x power nozzle 0.8/1.0/1.2 mm each, 4 x gas nozzle conical, 1 x gas nozzle cylindrical, sorting box large

109 4000 Kit of wearing parts SMB 400consisting of: 2 x ring, 2 x blast connection M8, 3 x gas distributor brown highly refractory, 5 x power nozzle 1.0 mm, 10 x power nozzle 1.2 mm, 4 x gas nozzle conical, 1 x gas nozzle cylindrical, sorting box large


26.90

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SMB 15 gas-cooledfor PRO-MIG 230-2 AM / 230-4 AM

Item No. Designation109 1503 SMB 15 / 3 m with pushbutton109 1504 SMB 15 / 4 m with pushbutton109 1505 SMB 15 / 5 m with pushbutton109 1513 SMB 15 / 3 m for aluminum


ED 60 %Wire Ø: 0.6-1.0 mm


2 Gas nozzle support 10 109 15313 Retaining spring 10109 15354 Power nozzle M6 Ø 0.6mm/25mm 10 109 1540

Ø 0.8mm/25mm 10 109 1542Ø 1.mm/25mm 10 109 1544

Power nozzle aluminum Ø 1.0mm/25mm10 109 15475 Gas nozzle conical Ø 12.0/53 mm 10 109 1550

Gas nozzle cylindrical Ø 16.0 mm 10 109 1554Spot-gas nozzle 10 109 1552

1951 901 01 recapS 67 Spacer black 10 109 1588

7151 901derllehs eldnaH 88151 901 nottubhsuP 9

10 Screw handle shell 10 109 15902951901 gniR 117851901 gnirpsknikitnA21

13 Antikink machine-sided 109 158614 Terminal nut 1 109 158115 Screw terminal nut 10 109 158916 Main plug solid pins 109 1582


SMB 25 gas-cooledfor PRO-MIG 280-4 / 310-4 / 300-4


ED 60 %Wire Ø: 0.8-1.2 mm


No. Designation PU Item No.1 Neck of torch SMB 25 109 25302 Retaining spring 10 109 25353 Blast connection 10 109 25604 Power nozzle M6 Ø 0.8mm/28mm 10 109 2542

Ø 1.mm/28mm 10 109 2544Ø 1.2mm/28mm 10 109 2546

Power nozzle aluminum Ø 1.0mm/28mm 10 109 2548Ø 1.2mm/28mm 10 109 2549

5 Gas nozzle conical Ø 14.5/57 mm 10 109 2550Gas nozzle cylindrical Ø 18.0 mm 10 109 2554Spot-gas nozzle 10 109 2552

6 Spacer black 10 109 15887151 901derllehs eldnaH 78151 901 nottubhsuP 8

9 Screw handle shell 10 109 15902951 901 gniR 01



21

SMB 400 water-cooled for PRO-MIG 350-4 W / 450-4 WS


ED 100 %Wire Ø: 0.8-1.6 mm



1304 90101 gniR 23 Blast connection M8/25 mm 10 109 40604 Gas distributor brown highly refractory 10 109 40615 Power nozzle M8 Ø 0.8mm/30mm 10 109 4042

Ø 1.0mm/30mm 10 109 4044Ø 1.2mm/30mm 10 109 4046

Power nozzle aluminum Ø 1.0mm/30mm10 109 4048Ø 1.2mm/30mm 10 109 4049

6 Gas nozzle conical Ø 16.0/84 mm 10 109 2650Gas nozzle cylindrical Ø 19.0 mm 10 109 2654Spot-gas nozzle 109 2652

7151 901derllehs eldnaH78151 901 nottubhsuP8

9 Screw handle shell 10 109 15902951 901 gniR 013342 901 gnirpsknikitnA11

Socket joint 109 256212 Antikink machine-sided complete 109 243413 Terminal nut 1 109 158114 Screw terminal nut 10 109 158915 Main plug solid pins 109 4082

Kit of wearing parts SMB 400109 4000For guide spirals/Teflon core refer to page 12

SMB 36 gas-cooledfor PRO-MIG 280-4 / 310-4 / 300-4


ED 60 %Wire Ø: 0.8-1.2 mm


No. Designation PU Item No.1 Neck of torch SMB 36 109 36302 Blast connection M6/ 28 mm 10 109 36603 Gas distributor brown S 10 109 36614 Power nozzle M6 Ø 0.8mm/28mm 10 109 2542

Ø 1.mm/28mm 10 109 2544Ø 1.2mm/28mm 10 109 2546

Power nozzle aluminum Ø 1.0mm/28mm10 109 2548Ø 1.2mm/28mm 10 109 2549

5 Gas nozzle conical Ø 16,0-84 mm 10 109 3650Gas nozzle cylindrical Ø 19.0 mm 10 109 3651Gas nozzle cylindrical Ø 10 109 3654

7151 901derllehs eldnaH78151 901 nottubhsuP8

9 Screw pushbutton 10 109 15902951 901 gniR 01



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PRO-ARC®

PRO-ARC 300-4PRO-ARC 450-4 WS

23

PRO-ARC®-infinitely variable MIG-MAG protective gas welding devicesThe link between MIG-MAG devices with step switching and infinitely variable impulsed current sources including innovative IWC control

The arc length will not be controlled bymeasuring the arc voltage and the welding cur-rent, but also with the digital entering of thewire rate of feed.· During the whole striking and arc process, the

droping transfer is continuouslymonitored and digitally controlled – as formost modern pulsed current sources

· The setting of the correct welding parameters is simple and safe thanks to theintegrated welding parameter database DCCand the comfortable operating concept SMI

· The integrated microprocessor rapidly and effi-ciently compensates changes and holds the arc length significantly constant.

· The IWC controls superordinated the wholesystem

SDI technology-infinitely variable adjustable throttle matchSDI increases the economic efficiency: Since theheat input towards common continuously varia-ble MIG-MAG systems can be better controlledand the spatter formation of the mixed arc isconsiderably reduced, there will be apparentlyless retreatment.Due to the electronic, characteristic curve con-trolled throttle drive, the arc will be perfectly optimized during the striking and wel-ding phase. Using the adjustmentcontroller, the characteristic of the arc can inaddition be manually set harder or smoother.This way the arc can perfectly adapted for wel-ding in tight spots (when a welded seam isbeing welded vertically upwards or overhead,for long stick-outs).

DCC technology-automatic setting of the welding parameteraccording to the material thickness.All corresponding welding parameters are auto-matically selected namely with optimum para-meter defaults. The comprehensive, integrated welding parameter database (DCC)comprises the knowledge of experiencedexperts. With the combination of material, wirediameter and voltage levels, all Synergie para-meters are preset from the database. During thewelding, the actual values are continuously matched with these processparameters and, if required, they are corrected quick as a flash. All parameters whichare necessary for perfect welding (higher than 4500) will be selected by the DCCaccording to the corresponding requirements of the machine.

DMC technology-digital motor controlArc length changes e.g. due to voltage fluctuations and resistances in the hose package are rapidly and efficientlycompensated thanks to the DMC. Besides themeasuring of the arc voltage, also the infeedspeed is directly entered at the feed motor overthe incremental transducer. With the DMC chan-ges of the arc length are detected and correctedcontemporary. The DMC is a granter for constant wire feedspeeds – independent from the temperature ofthe feed motor or of the soiling of the hosepackage.

SMI technology-A mere child's play and for sure no more faulty operation:The SMI allows a rapid and safe setting of thecorrect welding parameters with easiestoperation at the same time – selecting material, setting material thickness – welding.

MIG

/ M

AG

LED display:2/4 cycle, 4-cycle with decrease(Down Slope), dotting

Synergie program selection:Wire diameter andmaterial/ material typecombination

Wire speed regulation:Correction arc lengthin the Synergie operation,wire speed infinitely variable

Adjustment arc hardness(SDI technology):

continuously variable hard –medium – soft

Rotary switch (incremental transducer):

Adjustment welding energy viaampere display, wire speed, material thickness,welding voltage. Adjustmentpoint time/Down-Slope time

7-segment display: Welding voltagespecial parameters andpoint timeHold function: Display of theof the welding voltageafter the weldingthrottle

7-segment display: welding currentspeed of wire,material thickness,Hold function: Display of thewelding current after welding.

Operating elements

The advantages at a glance:· 4-roll wire feed tachometric control· JOB operation with JOB manager

(optionally)· Automatic throttle compensation (SDI)· SDI adjustment controller· Synergie operation over integrated database

with 4500 preset characteristic curves· Special MIG soldering characteristic curves· Special aluminum characteristic curves

· Wire interweaving automatic, free of currentand gas, with rapid feed

· Feed automatic for wire speed adaptation· Creep-in automatic for safe striking· Hold function· Permanent power monitor circuit· Several remote control options· Wire re-burning automatic for constant wire

length ends and free arcing time, individually adaptable

· Safety compulsory stop in the 4-cycle operation to prevent against unintended wireuncoiling

· Temperature-controlled ventilator with stand-by switching and water pump

· Gas control function· Suitable for generator· Thermal safety switch

Equipment characteristics:· Clearly arranged control panel· Two easily readable digital displays for

welding voltage, welding current incl. hold function and weldable materialthickness

· Overheating display· Silent operation due to optimized housing struc-

ture and stand-by switching of the ventilator

· Easy replacement of the wire coil· Replacement of wire transport rolls without tools· Ergonomic design, housing according to

IP 23 for welding outdoors.

Adjustable parameters· Starting current· Withdrawal time· Withdrawal current· Post flow times for ventilator and water pump· Creep-in speed· Idle burning time· Gas pre flow time· Gas post flow time· Point time· Welding capacity

Operational modes· 2-cycle operation / 4-cycle operation /

dotting· Synergie operation· Manual operation

24


Process· MIG-MAG continuously variable· MIG soldering continuously variable· Automatable


Parent metals· Constructional steels, un-, low-alloyed

materials· CrNi steels ferritic / austenitic· Duplex steels· Copper (MIG)· Aluminum (MIG)· Galvanized, pretreated steels (MIG soldering)

Typical applications· Certified production of quality-tested standard

parts· Plant-, container-, machine-, steel

construction· Overhaul / Repair· Automotive and supply industry· Vehicle manufacturing / Construction

machines· Rail car construction· Shipbuilding

Made in Germany

SCHWEISSKRAFT® for MIG/MAG inert gaswelding is closing the gap between conventional, multiple contact switched MIG-MAG current sources and most modern pulsecurrent sources.

The new PRO-ARC welding devices are robustand easy-to-operate as a sequence switchingdevice-however they are continuously variableas an pulse current source.

More precise:exact setting to one tenth of

the material thickness

SCHWEISSKRAFT® PRO-ARC-The new continuously variable MIG-MAG generation.Adjustable down to the last tenth for even more precise welding results

25

New benchmarks for the industry and craft for MIG/MAG inert gas weldingMaximum reproducibility of quality weldings for mechanized productions

SDI technology-Due to the electronic, characteristic curve controlled throttle drive, the arc will be perfectly optimized during the striking andwelding phase.

The digital multiprocessor control DCCoffers Synergie characteristic curves for allimportant materials such as steel, stainlesssteel, CuSi and aluminum, as well as for allwire electrode diameters and types of gas. Therequired start settings are also included in thecharacteristic curves. This way, a maximumreproducibility of quality weldings is beingachieved.

· Integrated automation interfaceOver the standard 17-pole remote control plug,an interface is available for start/stop and current flow signals and analog inputs forenergy and wire correction to realize mechanizations.

· Job manager (option)Saving of up to six machine settings for eachcharacteristic curve. 19 differentcombinations of material, type of gas as wellas wire diameter result in up to 114 settings.

· Safety key-operated switch with 3 positions· Two switchable displays to display the welding

current and the welding voltage or to set thewire feed correction and the SDI

· All values are displayed as current values (forchanges) as well as saved values.

· The continuously variable remote usabilityis offering lots of advantages in independency and reproducibility of yourwelds:

· Control of the welding energy from the welding torch with the potentiometer duringwelding

· Control of the welding energy using up/downkeys on the welding torch during the weldingprocess

· Control using the hand remote controller MIGPlus 2

· It is possible to reduce the energy during thewelding process in order to counteract theincreasing material heating

· The remote control it is perfectlyappropriate to work large workpieces, scaffolds and vessels

· Prepared for simple mechanizations asstandard

Fully digital

Save timeby using the

job manager.Easy operation,

also when wearing gloves.

MIG

/ M

AG

PRO-ARC 450-4 WSIndustry model for up to 50 l gas cylinders, chassis spacers, guide rollsand largely-dimensioned fixed castors.Including water cooling and separatedetachable wire feed case.

SCHWEISSKRAFT® PRO-ARC-your advantages:· continuously variable as impulsed devices· fully digital as impulse devices· remote controlled as impulse devices· more cost-efficient compared to impulse devices· just more precise + more rapid...

PRO-ARC 300-4Industry model for up to 50 l gascylinders, chassis spacer, guide rollsand largely-dimensioned fixedcastors. Gas-cooled.

26


Pattern of a weld seam PRO-ARC

Parent metal: AlMg 1.5 mmAdditive metal: AlMg5 1.0 mmGas: 100% ArWelding current: 75A

Parent metal: Zinkor 1.0 mmAdditive metal: CuSi3 1.0 mmGas: 100% ArWelding current: 72A

SCHWEISSKRAFT® PRO-ARC-quality standard made in Germanyfor a durable high performance and reliability

Made in Germany

Integrated cylinder fixture for safe, stablestand

Electronically controlled4-roll wire feedfor continuous and constantwire feed also for hose packages with excessivelength and for “soft” weldingwire

Electronic interweaving automatic andgas check function

Serial

PRO-ARC 300-4

27

MIG

/ M

AG

Robust and proven electronically controlledpower components for therough everyday use

High-performancewater circulation cooling with heat exchan-ger system. Reduced noise development due to stand-by switching of ventilatorand water pump

Digital multiprocessor control for high precision and best welding results

Removable, rotatablewire feed box withconnections for pluggable intermediatehose packages

Easy-to-move with twostable guide rollers and fixed castors each

Integrated cylinder fixture for safe, stablestand

PRO-ARC 450-4 WS

Parent metal: Steel 1.0 mmAdditive metal: SG2 0.8 mmGas: 82/18 Welding current: 95A

Parent metal: CrNi 1.0 mmAdditive metal: 1.4430 0. mmGas: 98/2Welding current: 55A

Hand remote controller2 sulP GIM·

28


Item No Designation103 3672 JOB manager PRO-ARC

Resistant memory for up to 114 settings, incl. key switch(3 authority stages the user, simple 7-key operation,display of the welding current, welding voltage, feed correction, SDI correction, easy operation

104 4512 Hand remote controller MIG Plus 2103 3667 Driving carriage for feed box103 3669 Air filter attachment103 3671 Metal filter cell170 0050 Welding regulator argon/Co2125 0250 Ground cable 50 mm² / 4m long, complete125 0270 Ground cable 70 mm² / 4m long, complete

105 2503 Welding torch MB 25, 3.0 m length, incl. pushbutton



105 3253 Welding torch MB 25, 3.0 m length, incl. up/down function and pushbutton



105 5253 Welding torch MB 25, 3.0 m length, incl. potentiometer




Air filter attachment

Model range PRO-ARC 300-4 450-4 WS5402 8010302 801oN metI

Technical data Wire Ø steel/stainless steel mm 0.6-1.2 0.8-1.6Wire Ø aluminum mm 1.0 1.0 -1.2Wire feed m/min 0.3-20 0.3-20Setting range continuously variable [A] 25-300 25-450Operating time at 40 °C (20 °C) 50 (60) 50 (60)and lmax environmental temperature [%]Welding current at 100% ED (40 °C) [A] 220 320Open-circuit voltage [V] 68 68Mains supply [V] 3 x 400 3 x 400Continuous power at 100% ED [kVA] 7,9 13,7Fuse protection (slow-blow) [A] 16 32Efficiency [cos phi] 0,92 0,92

HHssalc noitalusnIFAFAgniloocfo epyT

retaWsaG gnilooc hcroT 32 PI32 PImetsys evitcetorP

Weight (incl. box) [kg] 122 170Dimensions LxWxH (incl. box) [mm] 1030 x 605 x 845 1030 x 605 x 1410

The right to make technical modifications is reserved. Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.

Made in Germany

Series RO-ARC, MIG-MAG continuously controlled

Accessories PRO-ARC

Welding torch PRO-ARC 300-4

Scope of delivery:without welding torch andintermediate hose package

Job manager

105 2510 Kit of wearing parts MB 25

consisting of: 1 x retaining spring, 3 x blast connection, 10 x power nozzle 0.8/ 1.0 mm each,

1 x coupling ring, 2 x gas nozzle conical 15 mm, 1 x gas nozzle cylindrical 18 mm,

sorting box large

105 2410 Kit of wearing parts MB 24

consisting of: 3 x gas distributor, 3 blast connection M6 26.0mm,

10 x power nozzle 0.8 mm, 10 x power nozzle 1.0mm, coupling ring M10x1,

2 x gas nozzle conical 12.5mm, 1 x gas nozzle cylindrical 17mm, in the box



29

Welding torch PRO-ARC 450-4 WS

Intermediate hose packages PRO-ARC 450-4 WS

Item No. Designation105 4503 MB 401 D, 3.0 m length, ERGO type incl. pushbutton 105 4504 MB 401 D, 4.0 m length, ERGO type incl. pushbutton105 4505 MB 401 D, 5.0 m length, ERGO type incl. pushbutton105 4703 MB 401 D, 3.0 m length, ERGO type incl. up/down function105 4704 MB 401 D, 4.0 m length, ERGO type incl. up/down function105 4705 MB 401 D, 5.0 m length, ERGO type incl. up/down function105 4903 MB 401 D, 3.0 m length, ERGO type incl. potentiometer105 4904 MB 401 D, 4.0 m length, ERGO type incl. potentiometer105 4905 MB 401 D, 5.0 m length, ERGO type incl. potentiometer

148 5453 Welding torch MB 452, 3.0 m length, incl. pushbutton148 5454 Welding torch MB 452, 4.0 m length, incl. pushbutton148 5455 Welding torch MB 452, 5.0 m length, incl. pushbutton148 7453 Welding torch ABMIG 452 DW, 3.0 m length, incl. potentiometer148 7454 Welding torch ABMIG 452 DW, 4.0 m length, incl. potentiometer148 7455 Welding torch ABMIG 452 DW, 5.0 m length, incl. potentiometer148 9453 Welding torch ABMIG 452 DW, 3.0 m length, incl. up/down function148 9454 Welding torch ABMIG 452 DW, 4.0 m length, incl. up/down function148 9455 Welding torch ABMIG 452 DW, 5.0 m length, incl. up/down function

148 0923 Welding torch 9W-S, 3.0 m length, short neck, incl. potentiometer148 0924 Welding torch 9W-S, 4.0 m length, short neck, incl. potentiometer148 0925 Welding torch 9W-S, 5.0 m length, short neck, incl. potentiometer

106 1101 Zwipa 1.4 m length106 1105 Zwipa 5.0 m length106 1110 Zwipa 10.0 m length106 1115 Zwipa 15.0 m length

103 3600 Pair of transport rollers solid wire incl. toothed ring 0.6 mm103 3601 Pair of transport rollers solid wire incl. toothed ring 0.8 mm103 3602 Pair of transport rollers solid wire incl. toothed ring 1.0 mm103 3603 Pair of transport rollers solid wire incl. toothed ring 1.2 mm103 3604 Pair of transport rollers solid wire incl. toothed ring 1.6 mm103 3612 Pair of transport rollers tubular wire incl. toothed ring 1.2 mm103 3616 Pair of transport rollers tubular wire incl. toothed ring 1.6 mm103 3618 Pair of transport rollers tubular wire incl. toothed ring 1.8 mm up to 2.4 mm

103 3420 Back-pressure roll013 4013 Toothed ring013 4014 Input gear013 4015 Feather key013 4016 Washer metal013 4017 Washer PVC011 7022 Capillary tube 95 mm long

Accessories 4-roll wire feed

Pair of transport rollersincl. toothed ring

105 4110 Kit of wearing parts MB 401consisting of: 3 x gas distributor, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, 1 x gas nozzle cylindrical 20 mm, sorting box large

105 9036 Kit of wearing parts ABIMIG 452 DWconsisting of: 3 x gas distributor, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, gas nozzle cylindrical, sorting box large

148 0941 Kit of wearing parts 9Wconsisting of: 3 x gas distributor HD, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, sorting box large

Kit of wWearing parts

Kir of wearing parts M

IG /

MA

G


30

MB 25 gas-cooled

for PRO-ARC 300-4


30

MB 25 gas-cooled

for PRO-ARC 300-4


30

MB 25 gas-cooled

for PRO-ARC 300-4

.oN metIUPnoitangiseD.oN1 Neck of torch MB 25 pluggable 105 2530

5352 501gnirps gniniateR 4

6 Intermediate link brass 105 2507

7 Intermediate link plastic 105 1587

10 Handle shell incl. pushbutton complete 105 1517

18 Pushbutton 2-pole, orange 105 1518

54 Antikink spring NW 19 105 1519

56 Antikink machine-side 105 1538

1851 501tunlanimreT85

2851 501gulp niaM 95

60 Coupling ring M10x1 10 105 1585

80 Blast connection M6 35.0 mm 10 105 2560

90 Power nozzle M6 E-Cu Ø 0.8 mm 10 105 2542

Ø 1.0 mm 10 105 2544

Ø 1.2 mm 10 105 2546

Power nozzle aluminum wire Ø 1.0mm 10 105 2547


100 Gas nozzle cylindrical Ø 18.0 mm 10 105 2554

102 Gas nozzle conical Ø 15.0 mm 10 105 2550

109 Spot-gas nozzle Ø 18.0 mm 10 105 2556

Kit of wearing parts MB 25 105 2510

For guide spirals/Teflon cores refer to page 12

€ plus VAT/piece.

51.901.605.005.20

35.5016.702.20

21.908.50

40.502.502.401.551.551.55

2.092.094.703.606.00

34.50

Technical data:Charge: 230 A CO2 / 200 A mixed gas M21 according to DIN EN 439

ED 60 % Wire Ø: 0.8-1.2 mm

For welding torches refer to page 28 For welding torches refer to page 28

SMB 24 gas-cooled

for PRO-ARC 300-4


30

MB 25 gas-cooled

for PRO-ARC 300-4














Ø 1.0 mm 10 105 2544

Ø 1.2 mm 10 105 2546








€ plus VAT/piece.

51.901.605.005.20

35.5016.702.20

21.908.50

40.502.502.401.551.551.55

2.092.094.703.606.00

34.50


ED 60 % Wire Ø: 0.8-1.2 mm


SMB 24 gas-cooled

for PRO-ARC 300-4


30

MB 25 gas-cooled

for PRO-ARC 300-4














Ø 1.0 mm 10 105 2544

Ø 1.2 mm 10 105 2546








.


ED 60 % Wire Ø: 0.8-1.2 mm


SMB 24 gas-cooled

for PRO-ARC 300-4

.oN metIUPnoitangiseD.oN1 Neck of torch SMB 24 pluggable 105 2470


7151 901derllehs eldnaH01

8151 901 nottubhsuP81




2851 5012-ZK gulp niaM95

60 Coupling ring M10x110 105 1585

80 Blast connection M6 26 mm10 105 2460


Ø 1.0 mm 10 105 2544

Ø 1.2 mm 10 105 2546






Kit of wearing parts SMB 24105 2410

For guide spirals/Teflon core refer to page 12

.

Technical dataCharge: 250 A CO2 / 220 A mixed gas

ED 60 %Wire Ø: 0.8-1.2 mm

31

.oN metI UP noitangiseD.oN51 Neck of torch D/S/Rt 50° bent short 148 0930

20 Neck of torch S / Rt 10 148 0959

10 Power nozzle E-Cu 1.0 mm 10 148 1910

1.2 mm 10 148 1912

1.6 mm 10 148 1916

1591 84101draug hsalpS

40 Gas nozzle conical NW 14 148 1952

PA core aluminum 1.2-1.6 mm, 3m 148 1953

4m 148 1954

5m 148 1955

55 Insulating disk 20 148 0940

Kit of wearing parts 9 W aluminum 148 1960

.oN metI UP noitangiseD.oN51 Neck of torch FD/S/Rt 50° bent short 148 0930

50 Neck of torch FD 50° bent long 148 0931

20 Blast connection D / FD 10 148 0960

Blast connection S / Rt 10 148 0959


1.0 mm 10 148 09 10

1.2 mm 10 148 0912

1.6 mm 10 148 0916

1690 841DH rotubirtsidsaG03


Gas nozzle conical NW 16 HD 148 0951

0490 84102ksid gnitalusnI 55

Kit of wearing parts 9 W 148 0941


ED 100 %Wire Ø: 1.0-1.6 mm


ED 100 %Wire Ø: 1.0-1.6 mm

Welding torch 9W-S

for PRO-ARC 450-4 WS

Welding torch 9W-aluminum


MIG

/ M

AG


32


ABIMIG 452 DW water-cooled


.oN metI UP noitangiseD.oN2 Neck of torch ABIMIG 452 DW 105 9001

Insulating disk for blast connection 10 105 9002

10 Handle shell incl. pushbutton 105 9003


56 Antikink machine-sided complete 105 4028

1604 501 rotubirtsidsaG07

56.1 Terminal spring machine-side 105 4029



82 Blast connection M8, 25 mm 10 105 9011

83 Blast connection M8, 29 mm 10 105 9012


Ø 1.0 mm 10 105 4044

Ø 1.2 mm 10 105 4046

Ø 1.6 mm 10 105 4045

Power nozzle aluminum wire Ø 1.0 mm 10 105 4047




Spot-gas nozzle Ø 20.0 mm 10 105 2656

Kit of wearing parts ABIMIG 452 105 9036


Technical data:Charge: 450 A CO2 / 300 A pulse

ED 100 %Wire Ø: 0.8-1.6 mm

For welding torches refer to page 29

MB 401 water-cooled


.oN metI UP noitangiseD.oN1 Neck of torch MB 401 pluggable 105 4030

10 Handle shell incl. pushbutton 105 1517


56 Antikink machine-sided complete 105 4028

56.1 Terminal spring machine-side 105 4029


2804 5012-ZW gulp niaM95


70 Gas distributor white 10 105 4063


Ø 1.0 mm 10 105 4044

Ø 1.2 mm 10 105 4046

Ø 1.6 mm 10 105 4045

Power nozzle aluminum wire Ø 1.0 mm 10 105 4047








ED 100 %Wire Ø: 0.8-1.2 mm

For welding torches refer to page 29

33

MIG-MAG pulseinert gas welding devices

PRO-PULS®

PRO-PULS 400-4 WS

MIG

/ M

AG

Operating elements

Jobs· Use· Create· Copy/Delete· Robot/Automation

Programs· Indication· Manual· Memory operation

Welding process· Double-pulse· Pulsing· Standard· Stick electrode

LEDSpecial parameters

Operational modes· 4-cycle with/without Down-Slope· 2-cycle with/without Down-Slope· Dotting LED operation

display

Key buttonStore

Control key

Result· Welding current· Wire feed m/min.· Thickness of workpiece

ResultWelding voltage

LED point time

Tuning length of arc (LBL) correction

Tuningarc power

Digital microprocessor technology in connection with innovated plant and weldingprocess technology guarantee an more easy andprofessional solution for your welding tasks.High capacity and optimum reproducibility of the welding results are thestrength of the fully digitalized pulse source ofcurrent. Individual jobs can be programmed fle-xibly at any time.

· Automatic striking, welding and crater fillingprograms for any material. Individual pulse forms can be switched on forany material, they ensure an optimum striking, welding almost free of spatters andthis fully automated and with little heat input.Particular crater filling programs for the optimum seam end can be switched on for anyoperational modes.

· An ultra-fast reacting, precise and digital arclengths control. A constant arc length, e.g.almost any welding spatters and this way wel-ding in highest perfection.

· Highest adjustment accuracy of the arc for stri-king and welding.Highest reproducibility of the necessary arc pro-perties for the corresponding task, digitally pro-grammed and this way the highest quality isalways available.

· You can read at a glance:The preset mode and characteristic curve aswell as the current target/actual values for thewelding current and voltage

Easiest operation also for complex type ofproblems, i.e...

· Single-knob control with the welding energy asa command variable A clear and ergonomicallydesigned single-knob control allows you easyand save handling also for most complex tasks.

· Individual design of all welding parametersBeing an experienced user, you can apply allyour knowledge without any limitations due tothe device or the device can recommend theoptimum parameter constellation.

· The Synergie controlImmediately after setting the operational modeand selecting the characteristic curve, the device is ready for welding. Anything, exceptfrom the guiding of the welding torch is beingperformed by the control. Any process-specificdata beginning from the start programs over thestationary welding process up to the crater fil-ling program, respectively the end pulse arealready included in the Synergie control.

34

MIG-MAG pulse inert gas welding devices

PRO-PULS pulse inert gas welding devices by SCHWEISSKRAFT®

Highest quality of weld, less rework = save cost!

Process· MIG-MAG continuously variable· MIG-MAG pulsing· MIG-MAG double-pulsing· MIG soldering continuously variable· Electrode welding


Parent metals· Aluminum · Copper · Low-alloyed materials· High-alloyed materials· Constructional steels· Coated constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Nickel-based materials· Galvanized pretreated (primary) steels· Special materials

Typical applications· Certified production of quality-tested

standard parts· Plant engineering, container, machine,

steel construction· Overhaul / Repair· Automotive and supply industry· Vehicle manufacturing / Construction machines· Rail car construction· Shipbuilding

Made in Germany

Fully digital

35

Independently determine the optimum parameter combination:

1. Select the characteristic curve· Material type

2. Select the process· Double-pulsing· Pulsing· Standard· Stick electrode

3. Select the operational mode· 4-cycle with/without Down-Slope· 2-cycle with/without Down-Slope· Dotting

IntelligentThe device checks automatically allinputs for plausibility, misadjustments are excluded

Control also from a distanceAlso at a large distance from the wirefeed box you can set the power, respectively the arc length, using theremote control unit MIG Plus 2.(Optionally, refer to the following page)

PRO-PULS-Unlimited operative rangesYou can use the flexible PRO-PULS· from the classical constructional steel on· over CrNi steels· and aluminum· up to galvanized sheet metalsOptionally the application spectrumcan be enlarged further on.

The whole welding technique know-how is

The whole welding technology knowledge isconcentrated in the PRO-PULS.· Cutting-edge MIG-MAG pulse welding

· Conventional MIG-MAG welding· MIG soldering· Stick electrode welding

MIG-MAG double-pulse welding:Improved welding properties due to slope-transitions

MIG pulse welding of CrNi steels

MIG pulse soldering of thin plates

MIG double pulse welding of aluminum

For the operational mode 2-cycle the sub-programs are time-controlled. In the 4-cycle mode they can bestarted by actuating the welding torch key.

Wire feed box· Rotatable and removable· Seat for rolls up to 15 kg· 4-roll drive for equal wire feed

also for welding torches ofexcessive length

· Selector switch for diameter ofwire

· Selector switch for inert gas· Selector switch for material· Electronical interweaving auto-

matic and gas check function

MIG

/ M

AG

Wire transport roller


36

Type series PRO-PULS

Accessories

Item No. Designation170 0050 Welding regulator argon/Co2125 0270 Ground cable 70 mm² / 4m long, complete 103 1370 Driving carriage for wire feed box103 1360 Air filter with filter (metal filter cell)

104 4512 Hand remote controller MIG Plus 2

Manual remote control unit MIG Plus 2

SW 4-004SLUP-ORP egnarledoM0412 801.oN metI

Technical dataWire Ø steel/stainless steel mm 0.8-1.0-1.2-1.6

6.1-2.1-0.1mmmunimula Ø eriW52-3.0nim/mdeef eriWsllor-4evirD

Current supply V3 x 400005-01Aegnar gnitteS

Operating time (ED) for Imax. (10 min.) % 60%Welding current at 100% ED A 410

elbairavylsuounitnocsegats gnihctiwS57Vegatlovtiucric-nepO

Continuous power at 100% ED kVA 19.153A )wolb-wols( noitcetorp esuF89.0ihpsoc

retaWgniloocfo epyTretaW gnilooc hcroT

32 PI metsys evitcetorPHssalc noitalusnI

071gkthgieW 579x 044x 028mmH/W/LsnoisnemiD

Scope of delivery:· without welding torch· without intermediate hose package

Welding regulator

argon/CO2


Item No Designation103 3605 Pair of transport rollers solid wire 0.8/1.0 mm103 3606 Pair of transport rollers solid wire 1.0/1.2 mm103 3607 Pair of transport rollers solid wire 1.2/1.6 mm103 3608 Pair of transport rollers solid wire 1.0/1.6 mm

103 3609 Pair of transport rollers aluminum 1.0/1.2 mm103 3610 Pair of transport rollers aluminum 1.2/1.6 mm

Accessories for 4-roll wire feed

Made in Germany

37

Intermediate hose packages "pluggable"106 0204 Zwipa pluggable 1.4m water-cooled106 0205 Zwipa pluggable 5.0m water-cooled 106 0210 Zwipa pluggable 10.0m water-cooled106 0215 Zwipa pluggable 15.0m water-cooled

Item No. Designation148 0903 Welding torch 9W D / 3 m, long neck148 0904 Welding torch 9W D / 4 m, long neck

Item No. Designation148 0933 Welding torch 9W Rt* Rehmtronic / 3 m148 0934 Welding torch 9W Rt* Rehmtronic / 4 m148 0935 Welding torch 9W Rt* Rehmtronic / 5 m

*short neck

9W D (long neck)9W FD (short neck)

9W RT

9W S

Welding torch 9W SUsing a potentiometer mounted to the welding torch,it is possible to change the arc performance on the arc length (LBL).The function can be selected on the wire feed box.

9W Al

Welding torch 9W D (long neck) 9W FD (short neck)Tiptronic- With the standard welding torch it is possible toswitch between one and the four saved working points during the welding process by actuating the torch key.

Welding torch 9W RTBy pressing the additional push button on the welding torch it is possible toswitch between one to four working points before and during the welding.

Welding torch 9W AlIn order to weld aluminum materials, the welding torchcan be equipped with a special inert protective gas and cover whichhas proven by lots of practical applications.

Welding torch for PRO-PULS

Item No. Designation148 0913 Welding torch 9W FD / 3 m, short neck148 0914 Welding torch 9W FD / 4 m, short neck

Item No. Designation148 0923 Welding torch 9W S* / 3 m148 0924 Welding torch 9W S* / 4 m148 0925 Welding torch 9W S* / 5 m*short neck

Item No. Designation148 1903 Welding torch 9W Al* / 3 m148 1904 Welding torch 9W Al* / 4 m148 1905 Welding torch 9W Al* / 5 m*short neck

Item No. Designation148 0941 Kit of wearing parts 9W

consisting of: 3 x gas distributor HD, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, sorting box large



MIG

/ M

AG


38

Welding torch 9W D / 9W FD / 9W-Rt / 9W-S

for PRO-PULS 400-4 WS

Welding torch 9W aluminum

for PRO-PULS 400-4 WS

For welding torches refer to the previous page

.oN metIUPnoitangiseD.oN51 Neck of torch D/S/Rt 50° bent short 148 0930

20 Neck of torch S / Rt 10 148 0959


1.2 mm 10 148 1912

1.6 mm 10 148 1916

1591 84101draug hsalpS


PA core Al 1.2-1.6 mm, 3m 148 1953

4m 148 1954

5m 148 1955

0490 84102ksid gnitalusnI55

Kit of wearing parts 9 W Al 148 1960

.oN metI UP noitangiseD.oN51 Neck of torch FD/S/Rt 50° bent short 148 0930

50 Neck of torch FD 50° bent long 148 0931

20 Blast connection D / FD 10 148 0960

Blast connection S / Rt 10 148 0959


1.0 mm 10 148 0910

1.2 mm 10 148 0912

1.6 mm 10 148 0916

1690 841DH rotubirtsidsaG03


Gas nozzle conical NW 16 HD 148 0951

0490 84102ksid gnitalusnI 55

Kit of wearing parts 9 W 148 0941

Technical data:Charge: 560 A CO2 / 500 A mixed gas M21

according to DIN EN 439 ED 100 %mm 6.1-0.1:Ø eriW

Technical data:Charge: 560 A CO2 / 500 A mixed gas M21

according to DIN EN 439 ED 100 %mm 6.1-0.1:Ø eriW

39

Multifunctional inverter MIG-MAG,TIG, electrode

KOMBIKOMBI 170 EDKOMBI 160 HF

Kom

bi

40

Multifunctional inverter

Series KOMBI-for MIG/MAG, TIG and electrode welding. Light-weighted and robust multifunctional inverter, perfect to be used on construction sites

· Hot-Start functionStriking aid to strike the arc of a stickelectrode for electrode welding. Due to an automatic, short-term increase of the welding current, the arc will immediatelystrike stable

· Arc-Force controlThe welding power will be held asconstant as possible inline with the presentvalue for electrode welding. The arc isburning stable (also for difficult electrodes orpositions). Advantage: the welding result willbe more evenly.

· Anti-Stick functionIf the electrode sticks to the workpiece, the welding current is switchedoff. The electrode does not anneal and can beeasily detached from the workpiece.

· Lift-Arc striking (KOMBI 170 ED)Striking ignition for TIG welding with minimum current. Only after the striking of thearc, the preset welding current is released. Theadvantage is an easy striking and the tungstenneedle will not stick to the workpiece and thisway you will get a stable arc.

· HF high frequency striking (KOMBI 160 HF)Lights the arc for TIG weldingwithout touching the workpiece. By meansof an high-voltage pulse, the air distance between the workpiece and the tungsten needle is electrically conductive (ionized).

· Adjustable current reduction andpost gas flow time (KOMBI 160 HF)Provides for optimum welding results since the electrode and the welding material is beingconserved.

· MIG welding without cylinder (KOMBI 170 ED)The KOMBI 170 ED is enlarging the field ofapplication with the option to use filter wires.This way it is possible to perform MIG weldinge.g. on construction sites also without gascylinder, a big advantage in mobility.

· Pulsing in TIG function using the pulse box(option KOMBI 160 HF)Defects of the welding seam at the beginning ofthe seam and at the end of the seam, e.g. whenwelding pipes will be avoided bypulsing.

Equipment features:· Two-roll wire feed· Clearly arranged control panel· HF striking (KOMBI 160 HF)· Silent operation due to the optimized

housing structure· Easy replacement of the wire coil· Light-weighted· Compact and space-saving

Setting of wirefeed

Setting of wirefeed

Setting of tension

Setting of throttle calibration

Welding currentbushing (+) Welding current

bushing (+)

Welding cur-rent bushing (-)

Welding current bushing (-)

Torch connection

Connection for torch push button

Gas quick actionconnection

Torch connection

Display overheating

Display overheating

Setting of welding current

Setting welding current

Setting with drawltime

Setting gasswitch-offdelay

Setting HOT-START

Setting tension

Connection remote control

On/off switch

On/Off switch

Selector switch weldingprocess(Electrode-TIG-MIG/MAG)

Selector switch welding procedure(Electrode-TIG-MIG/MAG)

Selector switch 2-/4-cycle(with/without HF)

Connection remote control

MIG welding without gas cylinder

ProcessMIG / MAG· TIG· TIG-pulsing· Electrode welding

Sheet metal thicknessfrom 0.3 mm on (MIG from 2.0 mm on)

Parent metals· Low-alloyed materials· High-alloyed materials· Constructional steels· Coated constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Nickel-based materials· Copper · Aluminum · Special materials

Typical applications· Plant engineering, container, machine,

steel construction· Overhaul / Repair· Vehicle manufacturing / Construction machines· Industry plants and pipeline construction· Assembly companies

The open design of the KOMBI 170 ED also allows using 15 kg wire coils

Pole reversal to use filter wires

Operating elements

KOMBI 160 HFwith HF striking

41

Optional accessories

PULSE-BOX with 5m control cableThe welding bath is generated by tip pulses, whereas the basic currentmaintains the arc. This allows e.g. welding of little steel sheet thickness andin predicaments. Item No. 109 0000;€ 229.00 plus VAT.

Hand remote controller with 5m controlpanelThe hand remote control allows the remotecontrol of welding current, electrode welding and TIG welding. The Control cablewith a standard length of 5 m.Item No 109 0001; € 79.00 plus VAT.

Foot control with 8m control cableThe foot remote control allows to switch onand off the arc independent from the wel-ding torch key. It moreover allows the wel-der to adapt the arc to the different require-ment during welding.Item No 109 0002; € 309.00 plus VAT.

G-BOX (for operation incl. current unit)It is simply connected between the generator and the welding device andavoids voltage peaks on the inverterItem No 109 0006; € 115.00 plus VAT.

Fig. shows KOMBI 170 ED with optional accessories:driving carriage, pressure reducer, gas cylinder, welding wire, magnetic welding torch holder, welding torch and welding place equipment

Kom

bi

KOMBI 170 ED with Liftarc striking and electronic throttle

Item No. Designation124 0445 Welding place equipment SPA 25109 0000 PULSE-BOX, with 5m control cable

The welding bath is generated by the tip pulses whereas the basiccurrent is maintaining the arc. This allows e.g. the welding of little steel sheet thickness

109 0001 Hand remote controller with 5m control cableThe hand remote controller allows the remote control of the welding current for electrode welding as well as for TIG welding.The Control cable of a standard length of 5 m.

109 0002 Foot remote control with 8m control cableThe foot remote control allows to switch on and off the arc independent from the welding torch key. It moreover allows the welder to adapt the arc to the different requirements during welding.

109 0006 G-BOX (adapter for operation with current unit)The G-Box is an adapter for the operation with current generators. It is simply switched between the generator and the welding device and avoids voltage peaks on the inmverter, max. 400 volts, nominal current 27 A at 60%, output current max. 20 A

109 0003 Driving carriage for device and cylinder170 0050 Welding regulator CO2 large

113 2000 Filler wire MT-FD 4.5 kg, D200, 0.9 mm* 113 2001 Filler wire MT-CS 15 kg, K 300, 1. 2mm*

Universal welding devices

42

Item No. Designation109 1503 Welding torch* MIG-MAG SMB 15/3 m incl. pushbutton146 1745 Welding torch* TIG WP 17 V/4m incl. gas regulator for KOMBI 160146 1749 Welding torch* TIG WP 17 DD / 4m for KOMBI 160 HF*List of wearing parts SMB 15 see page 20; WP 17 see page 64

Accessories KOMBI

G-Box

Driving carriage

Welding place equipment

For further information refer to chapter welding wire under MIG/MAG wire/filler wire

FH 061 IBMOK DE 071 IBMOKIBMOKseires epyT1507 8012507 801oN metI

Technical dataWeldable electrode Ø (mm) 4.0 4.0

061 – 02 061 – 02)A(GAM/GIM egnar gnitteSPower input MIG (kVA) 4.4 4.4MIG AC operating time (Filler wire) (A) 170 – 50% 160 – 70%MIG AC welding current ED 100% (A) 125 135

061 – 5 071 – 5)A(CD GIT egnar gnitteS3.3 3.3 )AVk(CD GITtupni rewoP

%07 – 061%07 – 061)A( emit gnitarepoCD GITTIG DC welding current ED 100% (A) 130 135Post gas flow time sec. - 0-20 sec.Current decreasing sec. - 0-10 sec.

egats 4-2-lortnocCD GITSetting range electrode (A) 5 – 170 5 – 160

3.5)AVk(edortceletupni rewoPElectrode operating time (A) 170 – 50% 160 – 60%Electrode welding current ED 100% (A) 125 125Power supply (V) 230 ±10 230 ±10Open-circuit voltage (V) 85 V 85 VMax. current consumption (A) 29 27

06/0506/05)zH(ycneuqerFFuse protection (A) 16 slow-blow 16 slow-blowPower factor (cos phi) 0.85 0.85

/ 12 PImetsys evitcetorP S-sign IP 21 / S-signFFssalc noitalusnI

Working temperature (°C) -10 +40 -10 +40573x 532x 055573x 532x 055 )mm(snoisnemiD

03.12 52.71)gk(thgieW

PULSE-BOX

Foot remote controller

Hand remote controller


Welding torch for series KOMBI

Item No. Designation109 1500 Kit of wearing parts SMB 15

consisting of: 1 x gas nozzle support, 3 x retaining spring , 3 x power nozzle 0.6/0.8 mm each3 x gas nozzle conical, 1 x gas nozzle cylindrical size12, sorting box large

146 3103 Kit of wearing parts WP 17 V/KMconsisting of: 1 x top torch long/short each with O-ring, 2 x Teflon joint, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; gasnozzle size 4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

KOMBI 160 HFincl. HF striking

KOMBI 170 ED with Liftarc striking and electronic throttle

43

Inverter TIG welding devices

EASY-TIG®

EASY-TIG 200 HF

PRO-TIG®

PRO-TIG 170 DC

TIG

New

44


SCHWEISSKRAFT® EASY-TIG 200 HF-the portable TIG inverter including 200 A of 230 volts and pulse function

· The high performing and efficient inverterallows a duty cycle of 60% at a welding current of 200 A

· Appropriate to weld steel, stainless steel, tita-nium and copper alloys

· Due to the easy operation and little weightEASY-TIG 200 HF is best appropriate to beused on construction sites

· The TIG pulse function also allows to weldvery thin materials

· The HF high frequency ignition strikes the arcwithout contact to the workpiece when TIGwelding.

Process· TIG· TIG pulsing· Electrode welding

Sheet metal thickness· from 1.0 mm on

Parent metals· Un- and low-alloyed materials· High-alloyed materials· Stainless steels· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Nickel-based materials· Magnesium materials· Copper materials· Special materials


construction· Overhaul / Repair· Vehicle manufacturing / Construction machi-

nes· Industry plants and pipeline construction· Assembly companies

Model EASY-TIG 200 HF0220 801.oN metI

Technical Data Mains voltage V 230

06/05zHycneuqerFFuse protection (slow-blow) A16 Max. current consumption A 24Setting range A 10-200Operating time Imax., 20° C % 60Welding current at 100% ED, 20° C A 140Open-circuit voltage V 58

001-0zHycneuqerF12 PI metsys evitcetorP

Power factor cos phi 0.93gk 9thgieW

Dimensions L/W/H mm 370 x 155 x 300 71 GIThcrot gnidleW

Operating elements

Display operation

Setting the welding current

Selector switch TIG / Electrode

Display overload

Welding torch connection

Gas connection

Setting the current lowering time

Setting the pulse

Selector switch 2-/4-cycle

New

EASY-TIG 200 HF

The right to make technical modifications is reserved.

Standard scope of delivery:Welding torch TIG 17, Ground cable, Gas connection hose

1

1

2

2

45

6

6

7

7

5

4

3

8

8

9

9

3

Accessory EASY-TIG 200 HF:

Argon / CO2 small pressure regulatorItem No 170 0054,

Argon / CO2 large pressure regulatorItem No 170 0050,

45

· TIG

Tungsten electrodesTungsten electrodes to be used for tungsten inert gas welding (TIG),Plasma arc cutting and related procedures

Tungsten electrodes “WT 20” red (2% thorium)· Preferred applications: TIG welding, plasma welding,

plasma arc cutting, plasma spraying· Type of current: DC / AC· Recommended parent metals: Rust-, acid- and heat-proof steels, nickel

and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their alloys, copper, bronze, titanium and titanium alloys, silicon-bronze

Size PU Item No.· 1.0x175 mm 10pcs. 142 1100· 1.6x175 mm 10pcs. 142 1160· 2.4x175 mm 10pcs. 142 1240· 3.2x175 mm 10pcs. 142 1320· 4.0x175 mm 10pcs. 142 1400

Tungsten electrodes “WC 20” grey (free of thorium)· Environmental compatibility: the optimally radiation-free alternative to

thoriated electrodes· Preferred applications: TIG welding, plasma welding,

plasma arc cutting, plasma spraying· Type of current: DC / AC· Recommended parent metals: Rust-, acid- and heat-proof steels, nickel

and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their copper, bronze, titanium and titaniumalloys, silicon-bronze


Tungsten electrodes “W” green (unalloyed)· Preferred applications: TIG welding· Type of current: AC· Recommended parent metals: aluminum and aluminum alloys,

aluminum-bronze, magnesium and magnesium alloys, nickeland nickel alloys


Item No. Designation·110 0017 TIG 17/4m

TIG 17 gas cooled-EASY-TIG 200 HF

.oN metIUPnoitangiseD.oN1 Body of welding torch WP 17 146 2750

2 Top torch long incl. O-ring 2 146 2100

3 Top torch short incl. O-ring 2 146 2101

4 Teflon washer for nozzle 2 146 2102

5 Adapter sleeve 1.0 mm / 50 mm 10 146 3111

Ø 1.6mm/50mm 10 146 3117

Ø 2.4mm/50mm 10 146 3125

Ø 3.2mm/50mm 10 146 3133

6 Adapter sleeve case 1.0 mm 10 146 3210

1.6 mm 10 146 3216

2.4 mm 10 146 3224

3.2 mm 10 146 3232

7 Gas nozzle size 4; Ø 6.3 mm 10 146 3304

Size 5; Ø 8.0 mm 10 146 3305

Size 6; Ø 9.5 mm 10 146 3306

Size 7; Ø 11.0 mm 10 146 3307

Size 8; Ø 12.8 mm 10 146 3308

11 Teflon joint for gas lens 2 146 2103

12 Gas lens 1.0 mm 5 146 3510

1.6 mm 5 146 3516

2.4 mm 5 146 3524

13 Gas nozzle for gas lens Size4; Ø 6.3 mm 10 146 3604

Size 5; Ø 8.0 mm 10 146 3605

Size 6; Ø 9.5 mm 10 146 3606

Size 7; Ø 11.0 mm 10 146 3607

Size 8; Ø 12.8 mm 10 146 3608

2 Top torch long incl. O-ring 2 146 2100B.

w/o illustr. Handle shell complete incl. nut 146 2752

Kit of wearing parts WP 17 / 26 146 3103

46

Inverter TIG welding device

Perfectly for use on the construction site. Ahigh-performance electronics, which isspecifically produced for this device allows aTIG current of 170 A!

· The HF striking can be switched-off and allowsthe welding nearby very sensitive electronic equipment such as e.g. the repairwelding of CNC machines or within sensor-con-trolled processing devices.

· With the selectable 2-cycle and 4-cycle function you are able to weld rapid and con-trolled tack welds as well as longer weldscomfortably and fatigue-proof.

· As standard integrated remote control jackHerewith it is possible to connect optionally afoot remote control or a remote controllable TIG welding torch SSR 17 DD Potiwith a high-flexible hose package, leather protection and potentiometer.

· INTIG Energy (Intelligent Ignition Energy)The intelligent type of strike energy control. Bythe highly-developed process control, the opti-mum setting of the strike energy isperformed as for HF and Lift-Arc striking,depending on the selected welding current.Thus, you may be sure that the striking doesnot cause any damages at the beginning of theweld when welding thin sheets.

· For Lift-Arc striking the tungsten electrode isprotected against rapid wear. For electrode welding, a strike superelevation is set with theINTIG energy which guarantees safe andsmooth striking.

· The adjustable current lowering time and postgas flowing time ensures optimum welding results.

· EPC-Electronic Power ControlBy the continuous electronic power monitorcircuit, the safe working is guaranteed and anON/OFF switching attack is avoided.Furthermore, the durability is considerablyprolonged by the connected overvoltage protection.

· Safety hold functionThe safety hold function is tried and testedthousands of times. The power current consumption is electronicallycontrolled and if required, the supplied poweris reduced in order to avoid activating themains fuse. In this function the welding current is limited to 140 A.

· E-Max functionWith this setting max. 150 A electrode current for PRO-TIG 170 DC are available at50% operating time.

· Anti-stick functionWhen the electrode is sticking unintentionally, the PRO-TIG 170 DCreduces the welding current automatically toabout 35 A. Thus it prevents the electrode fromannealing. The stick electrode may simply bedetached from the workpiece.

· A feeder of 100 m ?-No problem!With the ELSA system (Electronic StabilizedArc), the PRO-TIG 170 DC guarantees anuninterruptible welding-even with a feeder of100 m (at 1.5 mm², of course). With ELSA, wel-ding interruptions are a thing of the past!

· Modular constructionThe individual components are assembled ascomplete cast modules. The sensitive electro-nic components are well-protected againstdust and humidity. This increases the safeworking and ensures a long service life.

· Temperature-controlled ventilator switchingThe temperature-controlled ventilator switching automatically adapts the cooling capacity optimally to the requirements and reduces the noise emission. The temperature is measured within the power module-i.e. in the "Hot Spot".In this way, it is ensured that the power ele-ment is always optimally protected fromoverheating.

PRO-TIG 170 DC-the portable TIG inverter with 170 A out of 230 Volt. Maximum power at a compact weight of 4.9 kg.

Process·TIG DC· Electrode welding· Remote controllable

Sheet metal thicknessfrom up to 0.3 mm

Parent metals· Un- and low-alloyed materials· High-alloyed materials· Stainless steels· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Nickel-based materials· Magnesium materials· Copper materials· Special materials


steel construction· Overhaul / Repair· Vehicle manufacturing / Construction

machines· Industry plants and pipeline construction· Assembly companies

Selector switch HF strike device

Current lowering time

Post gas flow time

Selector switch for TIG, electrode, E-Max

Function selector switchTIG 2-cycle, TIG 4-cycle

Rotary switch for pre-selecting the current welding

Test marks for overheatingand operation

Operating elements

Made in Germany

- Perfect for construction site- 170 amp of 230 V

- only 4.9 kg

47

Complete kit with assembly box

Item No. Designation141 0010 Foot remote control TIG Plus 1141 0020 Manual remote control TIG Plus 2170 0050 Welding regulator argon/CO2 welding load

124 0003 Transporting boxsolid construction, padded, fixed separations inside, optimum for depository ofyour inverter with welding place equipment, TIG welding torch, etc., Dimensions about 590 x 360 x 200 mm

124 0445 Welding place equipment kit SPA 25 Kit: welding cable PVC 25 mm² 5m with electrode holderPratica 1 and welding cable plug KS 35, ground cable PVC 25 mm² 3m with earthing terminal 200A and welding cable plug KS35, chipping hammer, steel brush, arcing shield complete with welding glass and supplementary front glass, 5-finger welding gloves

TIG Plus 1 TIG Plus 2 Welding regulator

SPA 25

Transporting box

Item No. Designation108 5165 PRO-TIG 170 DC TIG KIT

consisting of: TIG primary inverter PRO-TIG 170 DC, TIG welding torch SSR 17 DD Poti / 4 m Poti/leather, welding regulator, welding point equipment kitSPA 25 (see below), adjustable shoulder strap, with assembly box

Series PRO-TIG® PRO-TIG 170 DC0615 801.oN metI

Technical data2.3 - 5.2)mm(Øsedortcele elbadleW

Max. weldable thickness TIG function mm steel/VA 8.0Setting range TIG operation (A) 5-170E-Max operation / Fuse hold function (A) 5-150 / 5-140Operating time (ED) Imax (10 min.) at 20°C (40°C) TIG operation (%) 35 (20)

E-Max operation / Fuse hold function (%) 50 (25) / 55 (30)Welding current at ED 100% at 20°C (40°C) TIG operation (A) 130 (100)

E-Max operation / Fuse hold function (A) 115 (100) / 115 (100)1.5)AVk(noitarepo GITxamItatupni rewoP

E-Max operation / Fuse hold function (kVA) 6.3 / 6.0032x 1)V(ylppussniaM

% 01+ / % 51-)%(ylppus rewopkcab-edilS61)A( wolb-wols / wolb-tsaf noitcetorp esuF7.0)jsoc(rotcaf rewoP001)V(egatlovtiucric-nepO

Protective system / Insu F / 32 PIssalc noitalsag)GIT( gnilooc hcroT

591x 541x 003)mm()HxWxL(snoisnemiD9.4 )gk(thgieW

The right to make technical modifications is reserved. Accessories on the shown units are available at additional cost.Schweißkraft devices are supplied with the CE and S-sign and are in accordance with EN 60 974-1.

Accessories

110 1700 Kit of wearing parts SSR 17 consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle size 6.4/8/9.8 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

Kit of wearing parts for welding torch

· TIG

Inverter TIG welding device

48

SSR 17 DD with Poti and leather, gas-cooled

for PRO-TIG 160 DC / PRO-TIG 170 DC

Item No. Designation110 0174 SSR 17 DD Poti / 4 m 110 0178 SSR 17 DD Poti / 8 m Scope of delivery: Ergonomic handle, leather, equipment kitgas lens 2.4 mm

.oN metIUPnoitangiseD.oN1 Body of welding torch SSR 17 110 07502 Top torch short 2 110 0101

Top torch long 2 110 01003 Teflon seal for nozzle 110 01054 Adapter sleeve 1.0 mm 10 110 0110

1.6 mm 10 110 01162.4 mm 10 110 01243.2 mm 10 110 01324.0 mm 10 110 0140

5 Adapter sleeve case 1.0 mm 10 110 02101.6 mm 10 110 02162.4 mm 10 110 02243.2 mm 10 110 02324.0 mm 10 110 0240

6 Gas nozzle Ø 6.4 mm 10 110 0304Ø 8.0 mm 10 110 0305Ø 9.8 mm 10 110 0306Ø 11.2 mm 10 110 0307Ø 12.7 mm 10 110 0308Ø 15.7 mm 10 110 0310Ø 19.0 mm 10 110 0312

7 Teflon joint for gas lens 10 110 01078 Gas lens 1.0 mm 5 110 3010

1.6 mm 5 110 30162.4 mm 5 110 30243.2 mm 5 110 30324.0 mm 5 110 3040

9 Gas nozzle gas lensSize 4; Ø 6.4 mm 10 110 0314Size 5; Ø 8.0 mm 10 110 0315Size 6; Ø 9.8 mm 10 110 0316Size 7; Ø 11.2 mm 10 110 0317Size 8; Ø 12.7 mm 10 110 0318

2010 011nottubhsup-elbuoD 012110 011k01 retemoitnetoP

11 Handle shell halves for Poti 110 0113Kit of wearing parts SR 17 110 1700

itoP DD 71 RSS:atadlacinhceT)%53( A 041:CDtnerructceriD)%53( A 521 :CAtnerruc gnitanretlA

mm 4.2-5.0:ØsedortcelE.nim/l 21-5:wolfsaG

Why TIG?Due to the non-porous and spatter-free welds with a very high tensile strength it is possible to achieve best results applying the TIG process compared to other welding processes.

Another advantage of the TIG welding is that it is possible to weld awide range of materials. Materials of less thickness than 0.3 mm

(automated) such as alloyed steels, high-alloyed steels, aluminum,magnesium, copper as well as their alloys, unalloyed steels,nickel, gold, silver, titanium and many more are weldable.

Further advantages are minimum heat influence, a small welding zone (especially for visible welds) and welding without using filler metals.

Direct current (DC) for welding steel, stainless steel, copper andnon-ferrous metals. Alternating current (AC) for welding lightmetals such as aluminum and magnesium.

Welding of Cr-Ni steel with TIG

Welding of aluminum with TIG AC

Welding of thin aluminum with TIG AC

Inverter TIGwelding devices DIGITAL

PRO-TIG®

PRO-TIG 170 AC/DC DigitalPRO-TIG 210 AC/DC Digital

PRO-TIG 280 AC/DCPRO-TIG 350 AC/DC

TIG

New

New


50

PRO-TIG® portable, with remote control, completelydigital,210 amperes out of 230 V.

Made in Germany

The most recent 100 kHz TIG primary inverter technology to be used on building sitesor in shops. The reinforced housing isdesigned according to the protective system IP23 and allows welding outdoors.

· Maximum flexibility...Best appropriate for mobile and fixedTIG or electrode welding of constructionalsteel, stainless steel and even aluminum.

· With the INTIG Energy (Intelligent IgnitionEnergy) the PRO-TIG Digital rules the intelligent type of striking energy control. Bythe highly-developed process control, the opti-mum setting of the strike energy isperformed as for HF and Lift-Arc striking,depending on the selected welding current.Thus, you may be sure that the ignition doesnot cause any damages at the beginning of theweld when welding thin sheets.

· HF-free aluminum AC welding withoutfollowing high-voltage pulse. Lift-Arc striking on aluminum is possible. Thisis important for applications in fields wherethe high-voltage pulses may lead to interferen-ces, such as CNC machines or computers. Thisfunction of the PRO-TIG Digital allows asmooth weld pool and a considerably betterquality of the weld when welding aluminum.

· Individual setting of the current lowering timeand the post gas flow time... By individual settings you will alwaysachieve optimum welding results.

· E-Max functionFor electrode welding with the E-Maxfunction, there is 170 A or 150 A electrode cur-rent at your disposal for an operating time of90% or 55% of power.

· Safety hold functionThe activation of the mains fuse belongs to thepast! The safety hold function prevents the mains fuse from activating bycontinuous monitoring of the input current andthe adaptation of the output current. You willachieve a maximum current of 160 A or 140 Aat an operating time of 75% or 50%.

· Balance controlThe wide-area balance control enables TIG ACwelding with little electrode diameters at hig-hest welding speed and optimum fusion pene-tration.

· Anti-stick functionWhen the electrode inadvertently sticks to theworkpiece, the PRO-TIG Digital reduces thewelding current automatically to about 35 A.Thus it prevents the electrode from burningout. The stick electrode may be easilydetached from the workpiece.

· EPC-Electronic Power ControlBy the continuous electronic power monitorcircuit, the safe working is guaranteed and anON / OFF switching attack is prevented.Furthermore, the durability is considerably pro-longed by the connected overvoltage protec-tion.

· ELSA system (Electronic Stabilized Arc)Do not fear welding interruptions! Using theELSA system it is guaranteed that you mayweld without interruptions in the electrodeoperation even if a mains cable with a lengthof up to 100 m is used (of 1.5 mm², of course).

· Integrated remote control jack...Along with the remote-controllable TIG welding torch SSR 7-17 DD Poti/ 7-26 DD Potiwith a kit of ultra-flexible hoses, leather pro-tection and potentiometer, the PRO-TIG Digitaleven fulfills highest requirements on the buil-ding site. Remote-controllable also via theoption foot remote control TIG Plus 1 or manualremotal control TIG Plus 2.

· Software updatesThe generation of welding devices isequipped for the future thanks to the processor control. New variants ofprocesses and optimization of applicationsmay easily be retrofitted by a software update.

· PRO-TIG Digital automationThe connection to a simple automation is easyto realize due to the precise processor control.

· Program memory99 different parameter settings can be savedand loaded under an arbitrary program number.

Welding of Cr-Ni steel with TIG Welding of aluminum with TIG AC Welding of thin aluminum with TIG AC

Process· TIG· Electrode welding· Incl. remote control/ programmable

Sheet metal thicknessfrom 0.3 mm

Parent metals· Un- and low-alloyed materials· High-alloyed materials· Stainless steels· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Aluminum · Nickel-based materials· Magnesium materials· Copper materials· Special materials


construction· Chemical plant engineering· Automotive and supply industry· Industry plants and pipeline construction· Assembly companies

100 kHz digital inverter technology

up to 210 A out of 230 V

51

The frequency automaticThis process is also patented. For AC welding, the frequency is automatically adapted to theintensity of current. Therefore, the tungsten electrode is loaded as little as possible. A long service life and an optimum economic efficiency are resulting hereof. For very filigree tasks, there is also a manual setting of the frequency in a range from 50-200 Hz.

Sinus rectifier (Power-Factor-Corrector)The PFC guarantees an adapted sinusoidalcurrent consumption. This allows a maximum welding current of 210 Aat 230 V supply voltage with the PRO-TIG 210 AC/DC Digital.

patented!

patented!

Reduction of change-over levelFor AC welding, the process control formsthe change-over range in a smooth course. Therewith, the noise generation for aluminum welding is drastically reduced.

· Optimized ergonomicsBeside the ergonomic advantages which you recognize immediately such as the single-knobcontrol for right-handed as well as for left-handed persons, the shoulder strap or theclear, easy-to-understand design of the user interface, there are lots of details which are solved in a user-friendly way such as the shapeand design of the control knob.

· Temperature-controlled ventilator switchingThe temperature-controlled ventilator switchingautomatically adapts the refrigerating capacityoptimally to the requirements and reduces thenoise emission. The temperature is measured wit-hin the power module-i.e. in the "Hot Spot". Thisway, it is ensured that the power unit is alwaysoptimally protected against overheating.

· The all-round protectionThe PRO-TIG Digital offers you highestoperating reliability and maximum performance.The individual modules are completelycompound-filled and sensitive electroniccomponents are well protected against dust andhumidity by protecting lacquer.

Fig. PRO-TIG on a water cooling device RWK 1000with optional accessories: cylinder transport carriage with lockable box, weldingtorch, holder for welding torch and gas cylinder

PRO-TIG 210 AC/DC Digital TIG SET

TIG

The innovative single-knob control-one for all!

Input and selector switch

DisplayE-Max operationSafety hold operationTIG operation

4-cycle / 2-cycle

HF ON / HF OFF

Special modeA Gas pre-flowB Firing powerC Starting currentD Current increase timeE End crater currentF Dual WaveH Hotstart (EL)I Arc Force (EL)L Load programsS Save programs

3-digit digital display

Control lightOverheating

Control lightOperation

Pulse ON/OFF

AC rangeDC / AC /

balance / frequency

Current I2

Current lowering time

Post gas flow time

t2 pulse time

Current I1

t1 pulse time

52


Special modeThe special mode guarantees availability andadjustability of all welding parameters (see atthe top)

· Special mode Dual WaveAluminum welding in an easy way!Using Dual Wave you can achieve an outstanding controllability of the welding poolwhich is resulting in particular in tight spots - aperceptible improvement in quality.

· Program memory99 different parameter settings can be savedand loaded under an arbitrary program number. Herewith, the values for all settingpossibilities which the machine offers will besaved or loaded. This way, you can resetrecurring welding tasks on the welding devicewithin only a few seconds if you had once determined the settings for the device. This is saving time and guarantees a constant quality. Moreover, you can save andreset the individual basic settings of the welding device such as starting and end crater current, striking energy, etc., for eachuser if the welding device is used bydifferent persons.

Dual Wave aluminum process welding processThe Dual-Wave process is a combination of alternating current and direct current welding. Whenwelding using this process, the processor control is automatically set in turns to direct current for 0.2 seconds and then to alternating current for 0.3 seconds. The selected values for thewelding current I1 respectively I2, the frequency and the balance will be taken into consideration in the same way as for pure direct current or alternating current welding.The Dual-Wave process allows a better controllability of the welding pool and is being used forinstance for difficult welding positions (tight spots), when welding workpieces of different thickness as well as for treating thin steel sheets such as aluminum and aluminum alloys.

Special function

Welding of aluminum with TIG AC Welding of thin aluminum with TIG AC

Made in Germany

Item No. Designation141 0010 Foot remote control TIG Plus 1141 0020 Manual remote control TIG Plus 2170 0054 Pressure regulator argon/Co2 small170 0050 Pressure regulator argon/Co2 large124 0445 Welding place equipment kit SPA 25 consisting of:

Cable PVC 25 mm² 5m with electrode holder Pratica 1 and welding cable plug KS 35, ground cable PVC 25 mm² 3m with welding cable plug KS 35 and earthing terminal 200A , chipping hammer, steel brush, welding hand shield with welding glassand supplementary front glass, 5-finger welding gloves

148 0100 Electrode grinding device ESG 1to start grinding electrodes from 1.0-4.0 mmcontinuously variable angle of the polished edge from 15°-180°

124 0005 Transporting box PRO-TIG

Item No. Designation108 5174 PRO-TIG 170 DC Digital TIG SET

consisting of: TIG primary inverter, TIG welding torch SSR 7-17 DD 4 m Poti/leather, pressure regulator, welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm² 3m with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses, 5-finger welding gloves), adjustable shoulder strap, with assembly box

108 5175PRO-TIG 170 AC/DC Digital TIG SETconsisting of: TIG primary inverter, TIG welding torch SSR 7-17 DD 4 m Poti/leather, pressure regulator, welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm² 3m with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses, 5-finger welding gloves), adjustable shoulder strap, with assembly box

108 5202PRO-TIG 210 AC/DC Digital TIG SETconsisting of: TIG primary inverter, TIG welding torch SSR 7-26 DD 4 m Poti/leather, pressure regulator, welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm² 3m with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses, 5-finger welding gloves), adjustable shoulder strap, with assembly box

Standard equipment:TIG primary inverter, mains supply, 3 m plug, adjustableshoulder strap

PRO-TIG 210 AC/DC Digital TIG SET

latigiDCD/CA 012latigiDCD/CA 071latigiDCD 071GIT-ORPseireS0025 8013715 8012715 801.oN metI

Technical data2.3-6.12.3-6.12.3-6.1mmØsedortcele GIT elbadleW

Max. weldablematerial thickness TIG function mm steel/VA 8.0 Al 5.0/steel 8.0 Al 6.0/steel 10.0

012-5071-5071-5)A(noitarepo GITegnar gnitteSE-Max operation (A) 5-150 5-150 5-170

Safety hold operation (A) 5-140 5-140 5-160Operating time (ED) Imax (10 min.)T IG operation (%) 35 (20) 50 (30) 50 (30)at 20°C (40°C) E-Max operation (%) 55 (30) 55 (30) 90 (30)

Safety hold operation (%) 50 (30) 50 (30) 75 (30)Welding current at ED 100%; TIG operation (A) 125 (90) 125 (90) 165 (130)at 20°C (40°C) E-Max operation (A) 120 (100) 120 (100) 160 (120)

Safety hold operation (A) 110 (90) 110 (90) 150 (110)Power input at Imax TIG operation (kVA) 4.0 4.0 3.9

E-Max operation (kVA) 6.0 6.0 5.5Safety hold operation (kVA) 5.6 5.6 5.2

032 1032x 1032x 1)V()%(ylppus rewoP01+ / 51-01+ / 51-01+ / 51-)%(noitasnepmocylppus rewoP

Fuse protection fast-blow / slow-blow (A) 16 F 16 F 16 F99.07.07.0)jsoc(rotcaf rewoP001001001]V[egatlovtiucric-nepO32 PI 32 PI 32 PImetsys evitcetorP

FFFssalc noitalusnIsagsagsag )GIT(gnilooc hcroT

572x 051x 043 572x 051x 043 512x 051x 092 )mm( )HxWxL(snoisnemiD4.8 8.7 4.5 )gk(thgieW

The right to make technical modifications is reserved. Accessories on the shown units are available at additional cost.Schweißkraft devices are supplied with the CE and S-sign and are in accordance with EN 60 974-1.

PRO-TIG® Digital-TIG primary inverter

PRO-TIG 170 DC Digital

PRO-TIG 210 DC Digital

TIG Plus 1 TIG Plus 2

53

largesmall

Kit of wearing parts110 1700 Kit of wearing parts SSR 7-17

consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle size 6.4/8/9.8 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

110 2600 Kit of wearing parts SSR 7-26consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle each size 6.4/8/9.8, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

TIG


54

Made in Germany

· Processor control· Pump and ventilator connection depending on the requirement· Determining the welding current over power socket current· Setting modes: Auto-ON-OFF· Monitoring the water circuit using a flow control instrument· Monitoring the temperature using the sensor on the tank· Signaling with LEDs and buzzers· Fixture for welding torch and ground cable· Handy tank filter and watertight closure

(the device can be transported in horizontal position)· Mobile

R-SR 7-20 DD with Poti continuously variable,water-cooled for PRO-TIG in connection withRWK 1000

Water cooling device RWK 1000for PRO-TIG 170 / PRO-TIG 210

Item No. Designation147 0204 R-SR 7-20 / 4 m DD, Poti, water-cooled147 0208 R-SR 7-20 / 8 m DD, Poti, water-cooled

Item No. Designation141 1310 1000141 1315 Cylinder carriage RWK / PRO-TIG

Technical data: R-SR 7-20 / 8 m DD, Poti, water-cooledA002:CA DE %001taA022:CD DE %001ta

mm 2.3-5.0:Ø edortcelE.nim/l 21-5:wolfsaG

Technical data:l 5stnetnocknaT

C°02tasttaw 0001 rewoP.nim /l 4.1 wolffo etaR

mm 009x 003x 083snoisnemiD)tnaloocl 5 .lcni gk 02( gk 51thgieW

.oN metIUPnoitangiseD.oN1 Welding torch body R-SR 7-20 147 2201

2022 7412gnol hcrot poT23022 74101 gniR 3

4 Teflon joint gas lens 2 147 22045 Adapter sleeve 0.5 mm 10 147 2205

0122 741mm 0.16122 741 mm 6.1

2.4 mm 147 22243.2 mm 147 2232

6 Gas lens 0.5 mm 5 147 23051.0 mm 5 147 23101.6 mm 5 147 23162.4 mm 5 147 23243.2 mm 5 147 2332

6a Adapter sleeve case 0.5 mm 10 147 24051.0 mm 10 147 24101.6 mm 10 147 24162.4 mm 10 147 24243.2 mm 10 147 2432

7a Gas nozzle Size 4; Ø 6.3 mm 10 146 3054Size 5; Ø 8.0 mm 10 146 3055

Size 6; Ø 9.5 mm 10 146 3056Size 7; Ø 11.0 mm 10 146 3057Size 8; Ø 12.8 mm 10 146 3058Size 10; Ø 16.0 mm 10 146 3059

7 Gas nozzle gas lens Size 4; Ø 6.3 mm 10 146 3064Size 5; Ø 8.0 mm 10 146 3065Size 6; Ø 9.5 mm 10 146 3066Size 7; Ø 11.0 mm 10 146 3067

Size 8; Ø 12.8 mm 10 146 30688 Circuit board complete with Poti 147 28529 Handle shell halves complete with Poti 10kOhm 147 275210 Hose fixture for rubber hose 147 361111 Clamping part for rubber hose (Poti) 147 3612

Operational control RWK 1000

Fig. RWK 1000 optionalwith welding torch

Fig. PRO-TIG on a water coolingdevice RWK 1000 with optionalaccessories: cylinder carriage withlockable box, welding torch, holderfor welding torch and gas cylinder

SSR 7-26 DD with Poti and leather, gas-cooled

for PRO-TIG 200 / 210 AC/DC Digital

Item No. Designation110 2640 SSR 7-26 DD Poti / 4 m 110 2680 SSR 7-26 DD Poti / 8 m Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm


Top torch long 2 110 01003 Teflon seal for nozzle 2 110 01054 Adapter sleeve 1.0 mm 10 110 0110

1.6 mm 10 110 01162.4 mm 10 110 01243.2 mm 10 110 01324.0 mm 10 110 0140



7 Teflon seal for gas lens 10 110 01078 Gas lens 1.0 mm 5 110 3010

1.6 mm 5 110 30162.4 mm 5 110 30243.2 mm 5 110 30324.0 mm 5 110 3040

9 Gas nozzle gas lens Size4; Ø 6.4 mm 10110 0314Size5; Ø 8.0 mm 10 110 0315Size6; Ø 9.8 mm 10 110 0316Size7; Ø 11.2 mm 10 110 0317Size8; Ø 12.7 mm 10 110 0318

2010 011 nottubhsup elbuoD 012110 011k01 retemoitnetoP

11 Handle shell halves for Poti 110 0113Kit of wearing parts SSR 7-26 110 2600

SSR 7-17 DD with Poti and leather, gas-cooled

for PRO-TIG 160 / 170 DC Digital and

PRO-TIG 160 170 DC Digital

Item No. Designation110 1740 SSR 7-17 DD Poti / 4 m 110 1780 SSR 7-17 DD Poti / 8 m Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm


Top torch long 2 110 01003 Teflon seal for nozzle 2 110 01054 Adapter sleeve 1.0 mm 10 110 0110

1.6 mm 10 110 01162.4 mm 10 110 01243.2 mm 10 110 01324.0 mm 10 110 0140




1.6 mm 5 110 30162.4 mm 5 110 30243.2 mm 5 110 30324.0 mm 5 110 3040

9 Gas nozzle gas lens Size4; Ø 6.4 mm 10 110 0314Size5; Ø 8.0 mm 10 110 0315Size6; Ø 9.8 mm 10 110 0316Size7; Ø 11.2 mm 10 110 0317Size8; Ø 12.7 mm 10 110 0318

2010 011 nottubhsup elbuoD 012110 011k01 retemoitnetoP

11 Handle shell halves for Poti 110 0113Kit of wearing parts SSR 7-17 110 1700

itoP DD 71-7 RSS:atadlacinhceT)%53( A 041:CDtnerructceriD)%53( A 521 :CAtnerruc gnitanretlA


itoP DD 62-7 RSS:atadlacinhceT)%53( A 042:CDtnerructceriD)%53( A 002 :CAtnerruc gnitanretlA


55

TIG

5656

TIG inverter digital welding device

PRO-TIG® AC/DC-TIG welding system of the next generation.350 amperes at a duty cycle of a 100%-integrated water cooling.

The PRO-TIG® AC/DC combines finest weldingdevice technology with highest ease of use. Theunique interaction of the dual power inverterwith the precise digital welding process controloffers perfect welding properties. Standard withintegrated welding torch-water-cooling.

· A 100% duty cycle for all devices.

· Highest ease of use due to easy and safehandlingClear self-explanatory handling: The easy andrapid operation of PRO-TIG is no problem evenwhen wearing gloves!

· Perfect arc stabilityRapid and precise welding process control:The arc is held stable in any position. The innovative ignition management guaranteessafe ignition.

· High frequency pulsing up to 3000 HzFor high frequency pulsing in the frequencyrange of more than 2000 Hz a precise focussedarc of high power density is attained. It provi-des for a safe uniform weld penetration whereas the heat affected zones are reducedat the same time. The higher arc pressure allows additional higher welding speeds. Thealmost unavoidable changes of distance bet-ween the welding torches and the melting bathwhen welding manually barely have negativeinfluences on the welding result.

· Intelligent ignition managementDue to the highly developed processor controlfor HF as well as for Lift-Arc ignition allowssetting the ignition energy to optimum values.This allows rapid and easy adjustment of a sta-ble arc and spares the workpiece as well as theelectrodes independent from the used tung-sten electrodes.

· TIG AC weldingThe alternating current electric arc remainssmooth and stable also when welding criticalrespectively highly oxidated material surfaces.The low and pleasant arc noise is considerablybelow the legal requirements.

· Dual wave aluminum welding procedureThis special mode is a combination ofalternate electric current welding and directcurrent welding. During the welding processthe processor control automatically switchesalternately for 0.2 seconds to direct currentand then for 0.3 seconds to alternating current.The selected values for the welding current I1respectively I2 the frequency and the balanceare considered in the same way as for puredirect current welding or alternating currentwelding. The dual wave procedure allows for abetter controllability of the welding bath and isused for welding workpieces of differentthicknesses as well as to process thin sheetsof aluminum and aluminum alloys.

· AC balance controlThe AC balance control allows controlling theheat of the tungsten electrode. It is possible to

focus the energy input and the arc e.g. whenwelding thin steel sheets or for welding onedges. Due to the reduction of the heat inputthe electrode load is being reduced.

· Frequency automaticThe frequency is automatically adapted to thecurrent for alternate current welding. For lowwelding currents the AC arc is being focussed.This way it is possible to attain a safer seamroot coverage e.g. for thinner steel sheets of fil-let welds. At higher currents the load of thetungsten electrode is reduced. This is resultingin higher service life and an optimum profitability. The frequency automatics isoffering invaluable advantages in particularwhen working with the foot remote control.Furthermore, the AC frequency can also bemanually set in the range from 30-300 Hz.

· Suitability for generatorsMore flexibility in the mobile use.

· ELSA.PRO systemThe proven ELSA technology (ElectronicStabilized Arc) had been further developed forPRO-TIG. The high dynamic digital welding process control with its unique accuracy andexact reproducibility provides for outstandingwelding properties even for large scale weldings.

· Electrode weldingThe PRO-TIG is also a fully adequate electrodewelding device. Beside the welding current it ispossible to freely adjust hot start and arc force.The polarity of the electrode can be chosen onthe device (It is not necessary to replug thewelding and workpiece line). Of course, thePRO-TIG disposes of the proven anti-stickfunction which avoids sticking and burnout ofthe rod electrode.

· Optimum energy efficiencyThe dual power inverter is working with uniqueefficiency. Due to the intelligent energymanagement combined with the use ofinnovative components almost the whole joined performance in the arc is realized.

At increasing energy cost the PRO-TIG also contributes decisively to your commercialsuccess regarding the energy consumption.

· Plug & PlayPRO-TIG is working with an intelligent CAN networked multiprocessor architecture. Allcomponents are automatically recognized andconfigured by PRO-TIG. This means for theuser: Plug & Play-easy connecting and starting!

· Integrated welding torch-water coolingThe welding torch cooling of a cooling capacityof 1500 W is also activated by Plug & Play. Thecentrifugal pump is controlled as needed(Auto/On/Off). As soon as the cooling of thewelding torch is sufficient the water coolingswitches over to standby (Temperature monitoring of the welding torch). This reducesthe energy consumption and the noise emission. A flow control instrument is alsointegrated.

Integrated water cooling device 1500 W with temperature monitoring, stand-by-function and Plug & Play for optimum communication between the cooling device and PRO-TIG AC/DC

Process· TIG · Electrode welding· Remote controllable/ programmable

Sheet metal thicknessfrom 0.3 mm on

Parent metals· Un-, low-alloyed materials· High-alloyed materials· Stainless steel· Constructional steels· CrNi-steels ferritic / austenitic· Duplex steels· Aluminum· Nickel-based materials· Magnesium materials· Copper materials· Special materials

Typical applications· Plant-, container-, machine-, steel

construction· Chemical plant construction· Automotive and supply industry· Industry plants and pipeline construction· Installation companies

200 kHz dual power inverterup to 350 A at a100% duty cycle

New

5757

PRO-TIG 280 AC/DCIndustry model for gas cylinders with acapacity of up to 50 l, chassis spacer,guide rolls and largely-dimensioned fixedcastors. Incl. integrated water cooling device.

PRO-TIG 350 AC/DCIndustry model for gas cylinders with acapacity of up to 50 l, chassis spacer,guide rolls and largely-dimensioned fixedcastors. Incl. integrated water cooling device.

57

58


The PRO-TIG® AC/DC operation concept: Comprehensive functionality-rapid and easy-to-operate

Multi funktion button to set:· Gas pre-flow time· Ignition energy Iz· Starting current Is· Current rising time tu· Welding current I1· I1-pulse time t1· Welding current I2· I2-pulse time t2· Current lowering time td· End down slope current le· Gas re-flow time· AC frequency Hz· AC balance %

Digital display to display:· Ampere (A)· Seconds (S)· Frequency (Hz)· Balance (%)

2

2

3 8

7

9

10

11

4

5

6

1 Setting welding procedure· TIG· Electrode welding

3

Setting electrode welding· Welding current· Arc force· Hot start

4

Loading/saving programs· Load· Save

5

QUICK CHOICE keys· P1· P2

6

Indicator lamps· Remote control actived· Operation· Temperature

7

Setting 4-cycles / 2-cycles· 4-cycles· 2-cycles

8

Setting high frequency ignition (HF)· HF on· HF off

9

Setting pulses· Pulses off· conventional pulses (0.1-5.0 sec)· high frequency pulses (10-3000 Hz)

10

Setting polarity· Direct current negative pole (DC)· Alternate current (AC)· Direct current positive pole (DC)· DUAL WAPU

11

1

Multi function buttonThe large clearly structured control panel isself-explanatory. It is possible to rapidly andsafely access the field of welding parameters bymeans of the centrally arranged multi functionbutton which is important for the user.

Program memoryThe PRO-TIG® AC/DC allows saving of up to 99programs. This way it is possible to save time. Atthe same time rapid working and reproduceablewelding results are guaranteed at any time .

Quick choice keysBy actuating the QUICK CHOICE key P1 and P2 itis possible to easily and rapidly save two currentsettings of a welding task. The welding programsare called by actuating the corresponding key orby actuating the R-TIG u/down key of the welding torch.

58

5959

Item No. Designation125 0250 Ground cable 50 mm² / 4 m, complete with clip125 0270 Ground cable 70 mm² / 4 m, complete with clip125 0295 Ground cable 95 mm² / 4 m, complete with clip170 0050 Welding regulator including volume and working manometer, argon/Co2

141 6001 Foot remote control, Plug & Play146 6001 Adapter cable 7 on 12 pol. welding torch for PRO-TIG AC/DC, air/water without potentiometer

146 6002 Adapter cable 7 on 12 pol. welding torch for PRO-TIG AC/DC, air-cooled with potentiometer

146 2651 Welding torch kit R-TIG 260 W/50consisting of: R-TIG 12-260 W / 8 m, Ground cable 4 m, welding regulator

146 4570 Welding torch kit R-TIG 450 W/70consisting of: R-TIG 12-450 W / 8 m, Ground cable 4 m, welding regulator

CD/CA 053CD/CA 082GIT-ORP egnarledoM0535 8015525 801.oN metI

Technical dataSetting range infinitely variable [A] 3-280 3-350

Welding current at 100% ED TIG [A] 280 350Electrode 260 350

Operating time (ED) TIG [%] 100 100for Imax (10 min/ 40° C) Electrode 60 100

1919]V[egatlovtiucric-nepO004x 3004x 3]V[ylppustnerruC

Fuse protection (slow-blow) [A] 16 3232 PI32 PI metsys evitcetorPretaWretaW gnilooc hcroT

285.87]gk[thgieW089x 006x 048089x 006x 048]mm[ HxWxLsnoisnemiD07/W 054 GIT-R05/W 062 GIT-Rtik muimerp dednemmoceR

The right to make technical modifications is reserved. Schweißkraft devices are supplied with theCE- and S-sign according to the standard EN 60 974-1 as well as EN 50199.

Series PRO-TIG® AC/DC, TIG water-cooled

Accessories PRO-TIG® AC/DC

Welding torch kits PRO-TIG® AC/DC

146 1226 Kit of wearing parts R-TIG 12-260 Wconsisting of: 1 x sorting box large, 1 x collet housing each 1.6/3.6 mm, 2 x collet housing 2.4 mm, 1 x gas diffusor each 1.6/2.4/3.2 mm, 1 x isolator, 1 x gas nozzle each 8.0/10.0/11.5 mm, 1 x welding torch cap short, 1 x welding torch cap middle, 1 x welding torch cap long, 1 x tungsten electrode gray each 1.6/3.6 mm, 2 x tungsten electrode gray 2.4 mm

146 1245 Kit of wearing parts R-TIG 12-450 Wconsisting of: 1 x sorting box large, 1 x collet housing each 2.4/4.0 mm, 2 x collet housing 3.2 mm, 1 x gas diffusor each 2.4/3.2/4.0 mm, 1 x isolator, 1 x gas nozzle each 10.0/15.0 mm, 2 x gas nozzle 13.0 mm, 1 x welding torch cap short, 1 x welding torch cap long, 1 x tungsten electrode gray each 2.4/4.0 mm, 2 x tungsten electrode gray 3.2 mm


146 5264 R-TIG 12-260 W / 4 m, incl. up/down, plug & play function146 5268 R-TIG 12-260 W / 8 m, incl. up/down, plug & play function146 5265 R-TIG 12-260 W / 12 m, incl. up/down, plug & play function146 5454 R-TIG 12-450 W / 4 m, incl. up/down, plug & play function146 5458 R-TIG 12-450 W / 8 m, incl. up/down, plug & play function146 5455 R-TIG 12-450 W / 12 m, incl. up/down, plug & play function

Welding torch PRO-TIG® AC/DC

Welding torch R-TIG incl.up/down function

6060


R-TIG 12-260 Wfor PRO-TIG® 280 AC/DC

Item No. Designation146 5264 R-TIG 12-260 W / 4 m *146 5268 R-TIG 12-260 W / 8 m *146 5265 R-TIG 12-260 W / 12 m ** incl. up/down, plug & play function

No. Designation PU Item No.1.41 Electrode holder 1.6 mm 5 146 6037

Electrode holder 2.4 mm 5 146 6039Electrode holder 3.2 mm 5 146 6040

1.71 Gas diffusor 1.6 mm 5 146 6049Gas diffusor 2.4 mm 5 146 6052Gas diffusor 3.2 mm 5 146 6053

5306 64101rotalosI13.11.51 Gas nozzle 6.5 mm 10 146 6041

Gas nozzle 8 mm 10 146 6042Gas nozzle 10 mm 10 146 6043Gas nozzle 11.5 mm 10 146 6044

1.21 Welding torch cap, short 1 146 60321.22 Welding torch cap, middle 1 146 60331.23 Welding torch cap, long 1 146 6034

R-TIG 12-450 Wfor PRO-TIG® 350 AC/DC

Item No. Designation146 5454 R-TIG 12-450 W / 4 m *146 5458 R-TIG 12-450 W / 8 m *146 5455 R-TIG 12-450 W / 12 m ** incl. up/down, plug & play function

No. Designation PU Item No.1.42 Electrode holder 1.6 mm 5 146 6009

Electrode holder 2.4 mm 5 146 6011Electrode holder 3.2 mm 5 146 6012Electrode holder 4.0 mm 5 146 6013Electrode holder 4.8 mm 5 146 6014

1.72 Gas diffusor 1.6 mm 5 146 6025Gas diffusor 2.4 mm 5 146 6027Gas diffusor 3.2 mm 5 146 6028Gas diffusor 4.0 mm 5 146 6029Gas diffusor 4.8 mm 5 146 6030

8006 64101rotalosI23.11.53 Gas nozzle 7.5 mm 10 146 6015

Gas nozzle 10 mm 10 146 6016Gas nozzle 13 mm 10 146 6017Gas nozzle, reinforced 13 mm 10 146 6018Gas nozzle 15 mm 10 146 6019Gas nozzle, reinforced 15 mm 10 146 6020

1.24 Welding torch cap, short 1 146 60061.25 Welding torch cap, long 1 146 6007

W 062 GIT-R atadlacinhceT)CD( A 042:egrahC

170 A (AC) % 06:emit gnitarepO

mm 2.3-0.1:Ø edortcelE

W054 GIT-R atadlacinhceT)CD( A 024:egrahC

300 A (AC)% 06:emit gnitarepO

mm 8.4-6.1:Ø edortcelE

Inverter electrodeswelding devices

EASY-STICK®

EASY-STICK 145 EASY-STICK 185

EASY-STICK 250 DigitalEASY-STICK 320 Digital

EASY-STICK 200 CEL Digital

Elec

trod

e

62

Electrode inverter

EASY-STICK®-Standard Electrode inverter. Light-weighted and compact

Model EASY-STICK 145 1857007 8016007 801.oN metI

Technical dataWeldable electrode Ø (mm) 1.6 - 2.5 1.6-4.0Setting range (A) 5-125 5-160Supply voltage (-10+15%) (V) 1 x 230 1 x 230

06/0506/05)zH(ycneuqerFOpen-circuit voltage (V) 95 95Power input electrode (kVA) 3.9 5.3Power input TIG DC (kVA) 2.3 3.3Max. current consumption (A) 20 27Fuse protection (A) 16 A slow-blow 16 A slow-blowTIG DC operating time (%) 125 A-30% 160 A-35%TIG DC welding current ED 100% (A)90 A 105 AElectrode operating time (%) 125 A-20% 160 A – 25%Electrode welding current ED 100% (A) 80 A 95 APower factor [cos phi] 0.85 0.85

S 12 PIS 12 PImetsys evitcetorPFFssalc noitalusnI

Working temperature (°C) -10 +40 -10 +40Dimensions (mm) 245 x 130 x 215 245 x 130 x 215Weight (kg) 3.5 4.7The right to make technical modifications is reserved. Schweißkraft devi-ces are supplied with the S-sign according to the standard EN 60 974-1.

Type range EASY-STICK

The inverter welding devices of the seriesEASY-STICK built-up with modern, reliableinverter technology. They are appropriate toweld using coated electrodes and for TIG wel-ding. They stand out due to their particularly little size and their little weight.

They are well appropriate to be used atnarrow places and for works which require theoperator has to change his working place quiteoften.

· Particularly quietDue to the operating frequency of the inverter the typical noises are avoided which are characteristic for common electronic generators.

· High quality workmanship The used high quality materials and good workmanship guarantee high performance, long durability and little maintenance efforts.

· PRO-GENThe PRO-GEN system offers efficientprotection against overvoltage and wasparticularly developed to be used for power units. If an overvoltage occurs the current supply is interrupted and then automatically restored as soon as reliable values are complied with (EASY-STICK 185).

Process· Electrode welding· TIG DC

Sheet metal thickness· From 0.3 mm on (electrode)· From 1.0 mm on (TIG)

Parent metals· Un- and low-alloyed materials· High-alloyed materials· Stainless steels· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Nickel-based materials· Magnesium materials· Special materials


construction· Assembly companies

EASY-STICK 145 / 185

EASY-STICK 145 / 185

Operating elements

Display in operation

Setting the welding current

Display overheating

1

2

3

1

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Welding load RR6Plant designation E 51 32 RR6, E38 0 RR12, E 6013

according to DIN 1913/8529/EN 499/AWSA5,1

Type of current/Welding position =- ~ / PA, PB, PC, PE, PF

Application, properties, approvalsElectrode (thick, rutile-coated) for versatile applications in industry and trade. For

joint welding in construction of cars, tank, boiler- and pipeline construction, ship-

building, steel- and machine construction for unalloyed and low-alloyed steels.

Excellent striking properties, smooth arc, low spatters, fine-rippled seams and smooth

face of the weld, concave fillets, almost self-lifting slag.

Approved by: DB/Ü, TÜV, UDT

Item No. Dimensions PU /box WeightØ x L pk. x pcs kg

· 116 2020 2.0 x 250 1 x 172 1.7· 116 2025 2.5 x 350 3 x 206 4.6· 116 2032 3.2 x 350 3 x 128 4.6

Pencil electrode suitable for EASY-STICK 145 / 185Welding load R(C)3Plant designation E 51 32 R(C)3, E38 0 RC 11, E 6013

according to DIN 1913 / 8529 /EN 499 / AWS A5,1

Type of current/Welding position =- ~ / PA, PB, PC, PE, PF, PG

Application, properties, approvalsEasy-to-handle electrode of medium thickness, rutile-cellulose

shielded with versatile application in machine building, steel

construction, shipbuilding and pipeline construction. Excellent welding properties

in all positions including vertical down position. Well-steady surface seam and

self-solvent slag, low spatter loss, well re-ignitability.

Approved by: GL, DB/Ü, TÜV, UDT

Item No. Dimensions PU /box WeightØ x L pk. x pcs kg

· 116 1020 2.0 x 250 1 x 170 1.6 · 116 1025 2.5 x 350 3 x 250 4.8· 116 1032 3.2 x 350 3 x 166 5.0

AccessoriesItem No. Designation

Welding place equipmentconsisting of: Welding cable PVC 5 m incl. electrode support and welding cable plug,ground cable PVC 3 m incl. ground terminal and welding cable plug,slag hammer, steel brush 2-row, hand protection shield polypropylene (CE)welding glass DIN 9, glass 90x110 mm, gloves 5-fingers

124 0400 SPA 16 mm²-KS 25, 10-25 mm² / Pratica 1 / earth terminal 200 A

Welding safety helmets165 4000 Vario Protect® E automatic welding safety helmets, continuously variable DIN 9-13

165 4001 Vario Protect® MW automatic welding safety helmets, continuously variable DIN 9-13

Ground cable, 4 m, complete with ground clamp125 0215 16 mm², KS 25/9 mm, clamp 200A125 0224 25 mm², KS 25/9 mm, clamp 200A

Welding cable, 4 m, complete with electrode holder125 0353 16 mm², KS 25/9 mm, electrode holder 260A125 0354 25 mm², KS 25/9 mm, electrode holder 260A

Argon / CO2 Pressure regulator with volume- and operating manometer170 0054 Schweißkraft small, Ø 50 mm170 0050 Schweißkraft big, Ø 63 mm

TIG welding torch146 1745 TIG welding torch WP 17 V / 4m incl. gas regulator

Kit of wearing partsconsisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each, 2 x gas nozzle each size4/5/6, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

146 3103 Kit of wearing parts WP 17 V


VarioProtect® Xl 165 4001

Spare parts VarioProtect® L

Battery

ground cable Welding cable

170 0050170 0054


TIG welding torch and Kit of wearing parts for EASY-STICK 145 / 185

WP 17 V gas-cooled-PRO-

STICK 170

New

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Electrode inverter

EASY-STICK® Digital-Electrode inverter with up to 320 A and TIG pulse function.Compact maximum output, also remote-controllable

The EASY-STICK Digital operating concept-rapid and exact setting of the welding parameters

Key function selection:With the function selection key the welding process will be set. The available processes are:· STICK· STICK + ARC FORCE· LIFT· LIFT PULSE 3 Hz · LIFT PULSE 175 Hz

Connection of the remote control:The device can also be operated by hand or foot remote control.After connecting the remote control itwill automatically take the functionof the selector controller.The hand and foot remote controlleris delivered optionally (see next page)

Display welding mode:at the beginning of the weldingthe display "PREVIEW“ changes to the display "WELDING“

Display welding process:The selected process is displayedon the DIGITAL-DISPLAY. Whenswitching on, the last selected welding process will show up.

Display welding current:depending on the displaced weldingmode: The mode "Welding“ displays theactual welding current. The mode "Preview“ shows the presetwelding current.

The inverter welding devices of the seriesEASY-STICK Digital are built-up with modern,reliable inverter technology. They distinguishthemselves by their outstanding welding features in TIG (TIG) and electrode weldingoperation.

Particularly appropriate to weld thin plateswhere the material must only be heated up alittle. Increased arc stability and this waybetter welding accuracy. The fine adjustableheat input for TIG pulse welding allows goodbridge of gaps, good root welding and betterwelding in tight spots.

· Hot-Start functionStriking aid to light the arc of a stickelectrode for electrode welding. Due to an automatic, short-term increase of the weldingcurrent, the arc will immediately light in a stable way.

· Anti-Stick functionIf the electrode sticks to the workpiece, the welding current is switched off. The electrodedoes not anneal and can be easily detachedfrom the workpiece.

· Digital displayEasy setting of the welding parametersFunction selection key and selection controller

· Lift-Arc strikingStriking ignition for TIG welding with minimum current. Only after the striking of thearc, the preset welding current will be released.The advantage is an easy striking and the tungsten needle will not stick to the workpieceand this way you will get a stable arc.

· A feeders up to 50 m-no problem!Welding without an interruption with feederswith a length of up to 50 m (at 1.5 mm²) isguaranteed.

· Welding of cellulose electrodes100 % vertical-down weld security when welding with cellulose electrodes, in particular also in the lower range ofperformance (EASY-STICK 200 CEL)

Equipment specification:· Modern inverter technology· Digital control panel· TIG pulse function· Silent operation due to the optimized

housing structure· High-performance ventilator· Light-weighted and compact

Selection controllerThe required welding currentwill be selected using theselector controller and displayed on the display inamperes.

· TIG pulse function

Process· TIG DC· TIG DC with pulse function· Electrode welding· CEL suitable (EASY-STICK 200 CEL Digital)· Remote controllable

Sheet metal thickness· From 0.3 mm on (TIG)· From 1.0 mm on (electrode)

Parent metals· Un- and low-alloyed materials· High-alloyed materials· Stainless steels· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels· Nickel-based materials· Magnesium materials· Special materials


steel construction· Construction of chemical plants· Automotive and supply industry· Industry plants and pipeline construction· Assembly companies


Hand remote controller with 5m controlcable.The hand remote control allows remotecontrol of the welding current, electrodewelding and TIG welding.Control cable of a standard length of 5 m.Item No. 109 0001;

Foot control with 8m control cableThe foot remote control allows to switchthe arc independent on and off on the welding torch key. It moreover allows thewelder to adapt the arc to the differentrequirements during welding.Item No. 109 0002;

G-BOX (adapter for operation with current unit) It is simply connected between the generator and the weldingdevice and avoids voltage peaks on theinverterItem No 109 0006;

Welding place equipment kit SPA 25 Welding cable PVC 25 mm² 5m with electrode holder Pratica 2 and weldingcable plug KS35, ground cable PVC 25 mm²3m with ground terminal 200A and welding cable plug KS25, chipping hammer, steel brush, welding hand shieldcomplete with welding glass and supplementary front glass, 5-finger welding glovesItem No 124 0445;

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EASY-STICK 250 Digital


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EASY-STICK 200 CEL Digital

Perfect for weldingvertical-down seams!

Electrode inverter

66

Model EASY-STICK 250 Digital 320 Digital5107 8010107 801.oN metI

Technical dataWeldable electrode Ø (mm) 4.0 4.0

023-5052-5)A( egnar gnitteSPower supply (-10+15%) (V) 3 x 400 3 x 400

06/0506/05)zH(ycneuqerFOpen-circuit voltage (V) 85 85Power input electrode (kVA) 9.4 13.1Power input TIG DC (kVA) 6.3 9.1Max. current consumption (A) 16 22.5Fuse protection (A) 16 A slow-blow 20 A slow-blowTIG DC operating time (%) 250 A – 70% 320 A – 70%TIG DC welding current ED 100% (A) 210 A 265 AElectrode operating time (%) 250 A – 60% 320 A – 60%Electrode welding current ED 100% (A)195 A 245 AFrequency pulser (Hz) 3 or 175 Hz 3 or 175 HzOperating cycle pulser (%) 50% 50%Power factor [cos phi] 0.85 0.85

12 PI 12 PImetsys evitcetorPFFssalc noitalusnI

Working temperature (°C) -10 +40 -10 +40562x 081x 024522x 081x 004 )mm(snoisnemiD

0.51 0.31 )gk(thgieW


Model EASY-STICK 200 CEL Digital0227 801.oN metI

Technical dataWeldable electrode Ø (mm) 4.0

002-5 )A(egnar gnitteS%01± 032)V(ylppus rewoP

06/05)zH(ycneuqerFOpen-circuit voltage (V) 100Power input electrode (kVA) 3.4Power input TIG DC (kVA) 2.2Max. current consumption (A) 23Fuse protection (A) 16 slow-blowTIG DC operating time (%) 200 A-35%TIG DC welding current ED 100% (A) 110Electrode operating time (%) 170 A-40%Electrode welding current ED 100% (A) 110 Frequency pulser (Hz) 3 or 175Operating cycle pulser (%) 50Power factor [cos phi] 0.99

S 32 PI metsys evitcetorPFssalc noitalusnI

Working temperature (°C) -10 + 40022x 081x 072 )mm(snoisnemiD

0.9 )gk(thgieW

The right to make technical modifications is reserved. Schweißkraft devi-ces are supplied with the S-sign according to the standard EN 60 974-1.

Type series EASY-STICK Digital



Scope of delivery:Inverter, mains line 2 m plug, strap

EASY-STICK 200 CEL

Driving carriage

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Item No. Designation109 0001 Hand remote controller with 5m control cable

The hand remote controller allows the remote control of the welding current for electrode welding as well as for TIG welding. The control cable has a standard length of 5m. 109

0002 Foot remote controller with 8m control cableThe foot remote control allows to switch on and off the arc independent from the welding torch key. It moreover allows the welder to adapt the arc to the different requirementsduring welding.

109 0006 G-BOX (adapter for operation with current unit)Simply switches over from the generator to the welding device and avoids voltage peaks on the inverter.

Welding place equipmentconsisting of: Welding cable PVC 5 m incl. electrode support and welding cable plug, ground cable PVC 3 m incl. ground terminal and welding cable plug,slag hammer, steel brush 2-row, hand protection shield polypropylene (CE)welding glass DIN 9, glass 90x110 mm, gloves 5-fingers

124 0445 SPA 25 mm²-KS 50, 35-50 mm² / Pratica 1 / earthing terminal 200 A124 0450 SPA 35 mm²-KS 50, 35-50 mm² / Pratica 2 / earthing terminal 400 A

TIG welding torch146 1745 WP 17 V / 4 m incl. gas regulator146 2614 WP 26 V / 4 m incl. gas regulator

Kit of wearing parts146 3103 Kit of wearing parts WP 17 / 26

consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 x adapter sleeve 1,0/1,6/2,4 mm each, 2 x adapter sleeve case 1,0/1,6/2,4 mm each, 2 x gas nozzle each size4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

109 0003 Driving carriage for device and cylinder

170 0050 Pressure regulator argon/Co2 large welding load

Accessories

G-BOX

Foot remote controller

Hand remote controller


WP 17 V


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Electrode inverter

Tungsten electrodesTungsten electrodes-for usage for tungsten inert gas welding (TIG),Plasma arc cutting and related procedures

Tungsten electrodes “WT 20” red (2% thorium)· Preferred applications: TIG welding, plasma welding, plasma arc cutting,

plasma spraying· Type of current: DC / AC· Recommended parent metal: Rust-, acid- and heat-resistant steels,

nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their alloys, copper, bronze, titanium and titanium alloys, silicon-bronze


Tungsten electrodes “WC 20” grey (free of thorium)· Environmental compatability: the optimally radiation-free alternative to


plasma arc cutting, plasma spraying· Type of current: DC / AC· Recommended parent metal: Rust-, acid- and heat-resistant steels,



Tungsten electrodes “W” green (unalloyed)· Preferred application: TIG welding· Type of current: AC· Recommended parent metal: aluminum and aluminum alloys,



Item No. Designation146 1745 WP 17 V / 4 m incl. gas regulator 146 2614 WP 26 V / 4 m incl. gas regulator

WP 17 V gas-cooled-EASY-STICK 145/185WP 26 V gas-cooled-EASY-STICK 250/320Digital and EASY-STICK 200 CEL Digital

Technical data: WP 17 WP 26Direct current (DC) ED 60%: 150 A 200 A

No. Designation PU Item No.1 Body of welding torch WP 17 146 2750

Body of welding torch WP 26 146 22602 Top torch long incl. O-ring 2 146 21003 Top torch short incl. O-ring 2 146 21014 Teflon seal for nozzle 2 146 21025 Adapter sleeve 1.0 mm / 50mm 10 146 3111

1.6mm/50mm 10 146 31172.4mm/50mm 10 146 31253.2mm/50mm 10 146 3133

6 Adapter sleeve case 1.0 mm 10 146 32101.6 mm 10 146 32162.4 mm 10 146 32243.2 mm 10 146 3232

7 Gas nozzle size 4; Ø 6.3 mm 10 146 3304Size 5; Ø 8.0 mm 10 146 3305Size 6; Ø 9.5 mm 10 146 3306Size 7; Ø 11.0 mm 10 146 3307Size 8; Ø 12.8 mm 10 146 3308


1.6 mm 5 146 35162.4 mm 5 146 3524

13 Gas nozzle for gas lens

Size 4; Ø 6.3 mm 10 146 3604Size 5; Ø 8.0 mm 10 146 3605Size 6; Ø 9.5 mm 10 146 3606Size 7; Ø 11.0 mm 10 146 3607Size 8; Ø 12.8 mm 10 146 3608

o. B. Handle shell complete incl. nut 146 2752Kit of wearing parts WP 17 / 26 146 3103

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Inverter electrodeswelding devices

PRO-STICK®

PRO-STICK 130 PRO-STICK 140

PRO-STICK 170PRO-STICK 170 DC

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Electrode inverter

PRO-STICK 130 / PRO-STICK 140-proven standard electrode invertersHigh performance at low prices

Scope of delivery:Electrode inverter, mains line 3 m incl. plug,adjustable carrying strap

The PRO-STICK particularly stands out to its robust housing and the very little weight ofonly 4.9 kg. Thus it is the perfect companion for the hard work on a construction job or in the shop. Universally applicable to weld stainless steel, high- and low-alloy steels.

· Anti-Stick functionWhen the electrode inadvertently sticks to theworkpiece, the PRO-STICK reduces the weldingcurrent automatically. This way, annealing ofthe electrode is avoided.

· Latest 100 kHz digital inverter technologyExcellent welding properties due to the newtype of 100 kHz digital inverter technology.

· STICKIt monitors the welding current and tension.This way it is possible to rapidly release ashort-circuit if a droplet transfer occurs andavoid the sticking of the electrode during welding. Even electrodesproducing gross drops can be easilyprocessed.

· Hot-Start functionIt provides for good ignition properties and arapid stable arc.

· A feeders up to 50 m-no problem!Welding without interruption with feeders witha length of up to 50 m .(at 1.5 mm²) is guaranteed

PRO-STICK 140PRO-STICK 130

Made in Germany

Process· Electrode welding

Sheet metal thicknessFrom 2.0 mm on

Parent metals· Un- and low-alloyed materials· Constructional steels· CrNi steels ferritic / austenitic· Duplex steels


steel construction· Construction of chemical plants· Overhaul / Repair· Industry plants and pipeline construction· Assembly companies

Indicator light operation (green)

Indicator light temperature (yellow)

Rotary knob for pre-selection of welding current

Welding current jack (+)

Welding current jack (- )

Operating elements


Stick electrodes in different packagingsizes from page 99 on

Welding protection shields and helmets,safety glasses of different DIN levels andglasses from page 84 on

Transport case, stable type, upholstered,optimum to pack inverters, cables, etc.about 590x360x200 mmItem No 124 0003;

Welding place equipment kit SPA 16 Welding cable PVC 16 mm² 5m incl. electrode holder Pratica 1 and weldingcable plug KS 10-25, ground cable PVC 16mm² 3m with earthing terminal 200A andwelding cable plug KS 10-25, chippinghammer, steel brush, welding hand shieldcomplete with welding glass and supplementary front glass, 5-finger welding glovesItem No 124 0400;

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041KCITS-ORP031KCITS-ORP egnar epyT0423 8010323 801.oN metI

Technical dataWeldable electrode Ø (mm) 2.0-2.5 2.0-3.2

041-5031-5 ]A[ egnar gnitteSSwitch On time at 20°C and at I max. [%] 30 40Welding current at ED 100% at 20°C [A] 90 100Input voltage at 50/60 Hz [V] 1 x 230 V 1 x 230Fuse protection slow-blow [A] 16 16Open-circuit voltage [V] 91 91

32 PI 32 PImetsys evitcetorPDimensions L x W x H [mm] 310 x 125 x 180 310 x 125 x 180

9.4 9.4 ]gk[thgieWThe right to make technical modifications is reserved. Schweißkraft devices are supplied with the S-sign

according to the standard EN 60 974-1.

Item No Designation108 3232 PRO-STICK 130 SET

consisting of: inverter, welding place equipment SPA 16, welding cable16mm² with electrode holder and plug KS 10-25 3 m ground cable

16mm² with plug KS10-25 with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glass and supplementaryfront glass, welding gloves in the metal transport box

108 3242 PRO-STICK 140 SETScope of delivery like Pro-Stick 130 Set

PRO-STICK 140 SetIdeal for transport and construction job. All parts areneatly and compactly packed in a metal case.

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Having a weight of only 3.5 kg the PRO-STICK170 attains a welding current of 170 A at 230 Vsupply voltage with a duty cycle of 50%. Therobust housing of the protection class IP 23makes the PRO-STICK a reliable specialist forthe hard use on construction sites.

· INTIG-Energy (Intelligent Ignition Energy)The INTIG-Energy adjusts an increase in ignitionfor electrode welding which guarantees safeand smooth ignition. The ignition for TIG welding is performed via a lift arc at which theINTIG-Energy is attaining the optimum setting ofthe ignition energydepending on the selected welding current.This way it is possible to avoid rapid wear oftungsten electrodes respectively that tungsticparticles might get into the welding seam.

· EPC-Electronic Power ControlBy the continuous electronic mains voltagemonitor, the safe working is guaranteed and anON/OFF switching attack is prevented.Furthermore, the durability is considerably pro-longed by the connected overvoltage protection.

· Gas management (TIG function)offers the option to comfortably perform withTIG welding processes in DC mode. The TIG function (controlles pre- and post flowing ofgas, current flowing and current stop functionas well as automatic current increase anddecrease) is controlled using the optional TIGwelding torch WP 17 KM at the 4-cycle functionand provides for an optimum gas coverage ofthe welding seam as well as an efficient gasconsumption. (only PRO-STICK 170 DC)

· E-Max functionUsing the E-Max function there is an electrode welding current of maximum 150 A(140 A) available at a duty cycle of 60% (50 %) of pure performance.

· Safety hold function The power current consumption iselectronically controlled and if required, thesupplied power is reduced in order to preventfrom activating the mains fuse. Using thisfunction the PRO-STICK attains a welding cur-rent of 140 A.

· Power supply cable of 100 m ?-No problem!Using the ELSA system (Electronic StabilizedArc), the PRO-STICK guarantees anuninterruptible welding-even with a feeder of100 m (at 1.5 mm², of course). Using ELSA, welding interruptions are a thing of the past!

· Anti-Stick functionWhen the electrode inadvertently sticks to theworkpiece, the PRO-STICK reduces the welding current automatically to about 35 A.This way, the annealing of the electrode isavoided and it can easily be released from theworkpiece.

· Temperature-controlled ventilator switching The PRO-STICK 170 is equipped with a temperature controlled fan switching whichautomatically optimizes the cooling efficiencyand this way provides for minimum noise emission.

PRO-STICK 170-Electrode inverter with 170 A out of 230 volts.DC type of TIG welding function and gas management.

Process· Electrode welding· TIG DC

Sheet metal thicknessfrom 1.5 mm on

Parent metals· Un- and low-alloyed materials· Constructional steels· Stainless steels· CrNi steels ferritic / austenitic· Duplex steels


steel construction· Construction of chemical plants· Overhaul / Repair· Industry plants and pipeline construction· Assembly companies

Made in Germany

Indicator light operation (green)

Indicator light temperature (yellow)

Selection switch for the electrode, Electrode booster and TIG

Rotary knob for pre-selection of welding current

Welding current jack (-, TIG)

Welding current jack (+)

· Gas management (TIG function, only 170 DC)

Operating elements

PRO-STICK 170 DCPRO-STICK 170

3.5 kg-170 A-230 V· TIG function / Gas management

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Item No Designation108 3261 PRO-STICK 170 SET

consisting of: electrode inverter, welding place equipment SPA 16: 5m welding cable 16mm² with electrode holder with plug KS 25,3m ground cable 16mm² with plug KS 25, with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glassand supplementary front glass, welding gloves, in a metal box

108 3265 PRO-STICK 170 DC TIG SET consisting of: electrode inverter with gas management, TIG welding torch WP 17 KMwelding place equipment SPA 16: 5m welding cable 16mm² with electrode holder and plug KS25, 3m ground cable 16mm² with plug KS 25, with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glassand supplementary front glass, welding gloves, in a metal box

124 0003 Transporting boxsolid construction, padded, fixed separations inside, optimum for depository ofyour inverter with welding place equipment, TIG welding torch, etc., Dimensions about 590 x 360 x 200 mm

170 0054 Pressure regulator argon/Co2 small170 0050 Pressure regulator argon/Co2 large124 0400 Welding place equipment SPA 16

5m welding cable 16mm² with electrode holder and plug KS 25,3m ground cable 16mm² with plug KS 25, with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glassand supplementary front glass, welding gloves

Accessories

SPA 16

Transporting box

PRO-STICK 170 SET

PRO-STICK 170 DC SET

CD 071KCITS-ORP071KCITS-ORPKCITS ORPseireS2623 8010623 801.oN metI

Technical data52.3-6.1 52.3-6.1 mm Ø edortcele elbadleW

max. weldable material thickness TIG operation mm - 5.0071-5071-5 )A( noitarepo GIT egnar gnitteS

E-Max operation / safety hold operation (A) 5-150 / 5-140 5-150 /5-140Switch On time (ED) Imax (10 min.) TIG operation (%) 50 (30) / 60 (30) 35 (20) / 50 (25)at 20°C (40°C) E-Max operation / safety hold operation (%) 60 (40) 50 (30)Welding current at ED 100% at 20°C (40°C) TIG operation (A) 135 (100) 130 (100)

E-Max operation / safety hold operation (A) 120 (100) / 120 (100) 115 (100) / 115 (100)1.51.5)AVk(noitarepo GITxamItatupni rewoP

E-Max operation / safety hold operation (kVA) 6.3 / 6.0 6.3/ 6.0zH 05 /V 032zH 05 /V 032 )V(ylppus rewoP

01+ / 51-01+ / 51-)%(noitasnepmoc egatlovsniaM61 61)A( wolb /tsaf noitcetorp esuF7.07.0)jsoc(rotcaf rewoP86 86 )V(egatlovtiucric-nepO

Protective system / Insulation c F / 32 PI PIF / 32 PIssal061x501x042061x501x042)mm()HxWxL(snoisnemiD

5.35.3)gk(thgieWSchweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.

small large

Kit of wearing parts146 3103 Kit of wearing parts WP 17 V/KM

consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 xadapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 xgas nozzle size4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large

TIG welding torch146 1745 Welding torch WP 17 V / 4m incl. gas regulator for PRO-STICK 170146 1747 Welding torch WP 17 KM / 4m for PRO-STICK 170 DC


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Tungsten electrodes

Tungsten electrodes-can be used for tungsten inert gas welding (TIG),Plasma arc cutting and related procedures

Tungsten electrodes “WT 20” red (2% thorium)· Preferred applications: TIG welding, plasma welding,




Tungsten electrodes “WC 20” grey (free of thorium)· Environmental compatibility: the optimally radiation-free alternative to



nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their copper, bronze, titanium andtitanium alloys, silicon-bronze


Tungsten electrodes “W” green (unalloyed)· Preferred applications: TIG welding· Type of current: AC· Recommended parent metal: aluminum and aluminum alloys,



74

Item No. Designation146 1745 WP 17 V / 4 m incl. gas regulator 146 1747 WP 17 KM / 4m for PRO-STICK 170 DC

WP 17 V gas-cooled-PRO-STICK 170

WP 17 KM gas-cooled-PRO-STICK 170 DC

Technical data: WP 17Direct current (DC) ED 60%: 150 A

No. Designation PU Item No.1 Body of welding torch WP 17 146 27502 Top torch long incl. O-ring 2 146 21003 Top torch short incl. O-ring 2 146 21014 Teflon seal for nozzle 2 146 21025 Adapter sleeve 1.0 mm / 50 mm 10 146 3111

1.6mm/50mm 10 146 31172.4mm/50mm 10 146 31253.2mm/50mm 10 146 3133

6 Adapter sleeve case 1.0 mm 10 146 32101.6 mm 10 146 32162.4 mm 10 146 32243.2 mm 10 146 3232

7 Gas nozzle size 4; Ø 6.3 mm 10 146 3304Size 5; Ø 8.0 mm 10 146 3305Size 6; Ø 9.5 mm 10 146 3306Size 7; Ø 11.0 mm 10 146 3307Size 8; Ø 12.8 mm 10 146 3308


1.6 mm 5 146 35162.4 mm 5 146 3524

13 Gas nozzle for gas lensSize 4; Ø 6.3 mm 10 146 3604Size 5; Ø 8.0 mm 10 146 3605 Size 6; Ø 9.5 mm 10 146 3606Size 7; Ø 11.0 mm 10 146 3607Size 8; Ø 12.8 mm 10 146 3608

w/o ill. Handle shell complete incl. nut 146 2752Kit of wearing parts WP17V/KM 146 3103

Material Material Ø mm Welding Sizethickness mm tungsten current of ceramic

electrode ampere gas nozzle

Steel/stainless steel 1.0-1.5 1.0-1.6 20-80 4/5

2.0 1.6 70-120 53.0 1.6-2.4 90-150 64.0 2.4 140-180 7

Copper/ 1.0 1.0 60-80 4Copper -1.5 1.6 100-150 5alloys 3,0 2,4 150-180 6

TIG-wearing parts

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Plasma cutting devices

PRO-CUT®

PRO-CUT Tornado

PRO-CUT 35 SPRO-CUT 70PRO-CUT 90PRO-CUT 120

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Plasma cutting devices PRO-CUT®-compact, cost-efficient and powerful cutting through thick and thin

High cost-efficiency and first class cutting qualityare the particular features of the portableSchweißkraft plasma cutting devices. Guaranteedreliability in the hard use for industry and craft.

Universally applicable· Stainless steel, aluminum, steel, non-ferrous

materials as well as other electricallyconducting metals also with lacquered surface arecut easily

· From thin steel sheets up to thick plates· Separating cuts and quality cuts

Optimum cutting quality using a steep cutting edge for manual and contour cutting· Due to precisely controlled cutting current· Continuously variable · High reserve capacities guarantee best material

penetration also at the critical cut end

Safety striking · HF pilot arc striking (PRO-CUT 70/90/120)· It is possible fitted as well as contactless· Contact striking for PRO-CUT Tornado

and PRO-CUT 35

Safety for men and machine· Protection class IP 21, appropriate to be used at

working places with increased electricaldanger (PRO-CUT 35/70/90)

· Protection class IP 23 for PRO-CUT Tornado and PRO-CUT 120

Maximum cost-efficiency· Due to high cutting speed· Due to high durability· Due to reduced reworking thanks to best

cutting quality also at the cut end· Due to demand-oriented gas reflow times· Due to quick start function for immediate

striking also during the gas reflow time· Due to little connection value, high degree

of efficiency and performance factor

Easy handling· Due to compact and mobile structure· Portable this way appropriate for almost all

fields of application.· Good handling during transport thanks to

little weight· Including carrying handle

Low operating cost· No cost for carrier gases

such as for outogenously cutting· Compressed air as plasma gas is

cost-efficiently available

PRO-CUT Tornado including integrated compressor· No external compressed air source required

ProcessThe plasma arc cutting

Cutting performance· Up to max. 40 mm split cutting

Parent metals· All electrically conducting metals, also if they

are coated· Stainless steel· Aluminum· Steel· Non-ferrous heavy metal


construction· Construction of chemical plants· Overhaul / Repaired· Industry plants and pipeline construction· Assembly companies

Modern inverter technologySuper light weighted!

Switch On/Off

Setting cutting current

Display overheating

Display air deficiency

Connectionground cable

Pressure regulator

Pressure switch air test

Pressure display

PRO-CUT 120

QualityMade in Europe

Connectionwelding torch

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Series PRO-CUT Tornado 35 S 70 90 1200217 8012607 8011607 8015607 8019507 801.oN metI

Technical dataWelding torch type (Connection) firmly installed firmly installed Euro Euro EuroSetting range (A) 15-25 5-35 26-70 26-90 25-120Quality cut steel (ST37) about (mm) 6 10 20 25 35Split cut steel (ST37) about (mm) 10 12 25 30 40Quality cut stainless steel about (mm) 3 10 20 25 28Split cut stainless steel about (mm) 4 12 23 27 32Quality cut ALUMINUM about (mm) 4 7 18 23 28Split cut ALUMINUM about (mm) 6 10 21 25 32Air required (l/min.) - 100 200 200 200

6550,4-5,3- ).rab(erusserPMains voltage (V) 230 ±10% 230 ±10% 3 x 400 ±10% 3 x 400 ±10% 3 x 400 ±10%Frequency (Hz) 50/60 50/60 50/60 50/60 50/60Open-circuit voltage (V) 270 270 250 250 450Power consumption Plasma (kVA) 2,4 4,1 11,2 15,3 13,2

8362911281)A( noitpmusnoctnerruc .xaMls 61wolb-wols 61wolb-wols 61)A(esuF ow-blow 25 slow-blow 25 slow-blow

Plasma Switching on time (%) 25-50% 35-50% 70-60% 90-40% 120-40%Plasma welding current ED 100% (A) 20 22 55 55 80Power factor [cos phi] 0.85 0.85 0.85 0.85 0.85

32 PI12 PI12 PI 12 PI32 PImetsys evitcetorPFFFFFssalc noitalusnI

Working temperature (°C) -10 +40 -10 +40 -10 +40 -10 +40 -10 +40Dimensions (mm) 470 x 150 x 245 475 x 150 x 220 475 x 150 x 220 420 x 180 x 270 420 x 180 x 270

9271610101)gk(thgieW


Scope of delivery PRO-CUT Tornado:Plasma device, welding torch 4m, Battery grounding cable

Scope of delivery PRO-CUT 35Plasma device, welding torch 5m, Battery grounding cable

Scope of delivery PRO-CUT 70 / PRO-CUT 90 / PRO-CUT 120:Plasma device, welding torch 6m, Battery grounding cable

Cutting performance of quality

Pla

sma

*in steel

PRO-CUT 90Quality cut about 25 mm*

PRO-CUT 70Quality cut about 20 mm*

PRO-CUT 35Quality cut about 10 mm* 10 mm

PRO-CUT TornadoQuality cut about 6 mm* 6 mm

20 mm

25 mm

PRO-CUT 120Quality cut about 35 mm* 35 mm


78

Plasma welding torch S45, air cooledfor PRO-CUT 35

Plasma welding torch S25K, air cooledfor PRO-CUT Tornado

Item No. Designation133 9606 Plasma welding torch S25K

Technical data:Charge: 20 A (ED 35%)Pressure: 2.0 barPressure consumption: 31 l/min.

No. Designation PU Item No.1 Welding torch body 1

2a Electrode short 102b Electrode long 10

2resuffiD34a Cutting nozzle 0.6 mm 104a Cutting nozzle 0.8 mm 104a Cutting nozzle 0.9 mm 104b Cutting nozzle long 0.65 mm 104b Cutting nozzle long 0.90 mm 105 Outer protection tip 26 Spacing spring 10

1egairraC730 Handle shell complete 130a Switch short, 2-pole 1

Cycle cutting appliance 1Kit of wearing parts S25 K 1

133 3125133 3110133 3111133 3112133 3113133 3118133 3117133 3142133 3143133 3127133 3120133 3141133 3124133 3126133 3121133 3104

No. Designation PU Item No.1 Welding torch body 1

2a Electrode short 102b Electrode long 10

2resuffiD34a Cutting nozzle 0.6 mm 104a Cutting nozzle 0.8 mm 104a Cutting nozzle 0.9 mm 104b Cutting nozzle long 0.65 mm 104b Cutting nozzle long 0,90 mm 105 Outer protection tip 26 Spacing spring 10

1egairraC730 Handle shell complete 130a Switch short, 2-pole 1

Cycle cutting appliance 1Kit of wearing parts S45 K 1

133 3125133 3110133 3111133 3112133 3113133 3118133 3117133 3142133 3143133 3119133 3120133 3141133 3124133 3126133 3121133 3101

Item No. Designation133 3100 Plasma welding torch S45

Technical data:Charge: 40 A (ED 60%) Pressure: 5.0 barPressure consumption: 115l/min.

79

Plasma welding torch A81, air-cooledPRO-CUT 70/90

Item No. Designation133 9201 Plasma welding torch A81, 6m

No. Designation PU Item No.1 Welding torch body 1 133 9221

1a Diffuser tube short 1 133 92221b Diffuser tube long 1 133 9223

5109 33101gniR-O26109 3315resuffiD4

5 Electrode short 10 133 92257 Cutting nozzle 50A 1,0 mm 10 133 90207 Cutting nozzle 80A 1,2 mm 10 133 90228 Electrode long 10 133 92269 Cutting nozzle long 1,2 mm 10 133 902510 Outer protection nozzle 2 133 903018 Spacing piece 2 tips 2 133 903319 Spacing spring 10 133 903420 Spacing piece 4 tips 2 133 9036

0409 3311egairraC1222 Contact protection long 1 133 904130 Handle shell complete 1 133 9518

30a Switch short, 2-pole 1 133 963230b Ball joint incl. clamping ring 1 133 9224

Kit of wearing parts A81 1 133 9230

.

Technical data:Charge: 60 A (ED 100%) / 80 A (ED 60%)Pressure: 5.0 barPressure consumption: 155 l/min.

Plasma welding torch A151, air-cooledPRO-CUT 120

Item No. Designation133 9600 Plasma welding torch A151, 6m

No. Designation PU Item No.1 Welding torch body 133 9621

5159 33101gniR-O21a Diffuser tube 1 133 96224 Electrode short 10 133 95204 Electrode long 10 133 9521

2259 3312resuffiD56 Cutting nozzle 1.4 mm 10 133 95246 Cutting nozzle 1.6 mm 10 133 95266 Cutting nozzle 1.8 mm 10 133 95286 Cutting nozzle 3.0 mm 10 133 9530

6a Cutting nozzle long 50A 1.1 mm 10 133 95236b Cutting nozzle long 1.4 mm 10 133 96346b Cutting nozzle long 1.7 mm 10 133 96376b Cutting nozzle long 1.9 mm 10 133 96397 Outer protection nozzle conical 2 133 9546

7a Outer protection nozzle cylindrical 2 133 95417b Outer protection nozzle contact 2 133 96268 Spacing piece 10 133 9544

5459 33101recapSa89 Spacing piece 10 133 9543

0559 33101recapSa910 Spring holder attachment 10 133 9548

10a Spacing spring 10 133 954912 Spacing piece 2 tips 10 133 955213 Spacing piece 4 tips 10 133 9553

9559 3311egairraC1222 Nozzle protection contact 10 133 9627

22a Nozzle protection 10 133 962830 Handle shell complete 1 133 9518

30a Switch short, 2-pole 1 133 963230b Ball joint incl. clamping ring 1 133 9631

Kit of wearing parts A 15 11133 9640

Technical data:Charge: 120 A (ED 100%) / 150 A (ED 60%)Pressure: 5.0 barPressure consumption: 230 l/min.

Pla

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Electrochemicalmetal working

CLEANO 1 CLEANO 1

CLEANO RS

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CLEANO-for electrochemical cleaning ofseams on stainless steel components, electropolishing and dark marking ofelectrically conducting surfaces.

The SCHWEISSKRAFT CLEANO 1-the AC / DC device for electrochemical treatment for steel, stainless steel and aluminum.

Most modern technology and an impressive procedure allow an entirely new type of cleaning of welds. The disadvantages ofmechanical and chemical treatment will thus be stopped.

Easy-to-use on-site, cost efficient and kind to humans, the environment and the product. Technical data

Dimensions of the cartridge (WxHxD) 143 x 300 x 270 mmVoltage: primary 230 volts, 50-60 hertz

secondary 24 volts, 16 amperes, 50 hertz

1 ONAELCledoMKS 4211 321 .oN metI

Technical dataDimensions device:(W x H x D) 125 x 225 x 275 mmVoltage: primary 230 volts, 50-60 hertz

secondary 24 volts, 6.5 amperes, 50 hertz

teSSR ONAELCledoMKS 4290 321 .oN metI

Initial equipment kit complete in a case for CLEANO 1 with:· 1 x coal die anode 60°· DUSA AH 1 liter / DUSA C 500 ml· 20 x polishing felts 60 x 40 x 2.5 mm· 20 x cleaning and marking felt strips 60 x 38 x 2.6 mm· High-performance electrolyte ET 100 ml for marking

on stainless steels· 2 x plastic wide-neck containers 500 ml· 1 measuring cable with plug 2m, red and black each· 1 x tapping clip redItem No. 123 1124 ES

Complete in a case with:· 1 x cleaning and marking device· 2 x plastic wide-neck containers 500 ml· Dusa AH 1 l/ Dusa B 1 lDusa “C” 500 ml 123 2020 DC· 1 x cable black and red 2m each· 1 x tapping clip · 20 polishing felts (yellow) and 20 cleaning felts (white)· Stamp 60° 1026 ST

Cleaning / Electropolishing / Marking

Cleaning / Polishing

Cleaning / Electropolishing / Marking

...cleaning

...dark marking

Grey edges (heat introduction zones)beside the weld caused by modificationsof the material, may easily be removedwhen welding. With this process youmay polish stainless steel until it is highly polished. Even for 3-dimensionalmirror material, an even surface is produced.

By reacting of an electrolyte in connection with a template producedaccording to your requirements youmay mark permanently in dead blackgraphs, trade marks, type, plates machine numbers, scales,hand-writings and logos even on cylindrical components. The electrolyte is ph-neutral and does notrequire neutralization.

The oxide film will be easily removedwithout producing edges. At the sametime, the place is passivated (protected from corrosion), so that nofurther working cycles are required.Compared to cleaning and mordantingwith acid, the process is considerablymore reasonably priced. The used chemicals do not contain any hazardousmaterials and there is no mandatorylabeling.

Made in Germany


35 mm

10 mm

39 mm

for die 1026 SV

130 mm26 mm for die 1025 ST

25 mm

15 mm

30 mm

for die 1026 ST

35 mm

16,75 mm

Electrochemical metal working

.oN metInoitangiseD

Coal die anode 90° 123 1025 ST

Spare coal die anode 90°,vertically bored with thread 123 1026 AG

Coal die anode 60°123 1026 ST

Spare coal die anode 60°,vertically bored with thread 123 1026 AS

Coal die anode 30°, vertically 123 1026 SD

Coal die anode 30°vertical with extension 123 1026 DV

Spare coal die anode 30°, verticallybored with M 10 thread 123 1026 AD

Coal die anode 30°HS 6201 321latnoziroh

Coal die anode 30°horizontal, with extension 123 1026 VH

Spare coal die anode 30°, horizontallybored with M 10 thread 123 1025 AD

Coal die anode 60°horizontal, with extension 123 1026 SV

.oN metInoitangiseD

Spare coal die anode 60°, horizontallybored with M 6 thread 123 1026 AK

Cleaning pen 130 mm 123 1027 ST

Cleaning pen kit 130 mm incl. 100 tips 123 1027 RS

Insert with round tips:28.5 mm (bag with 100 pcs) 123 1027 OS

Spare O-rings26 x 2 mm (bag with 10 pcs) 123 1205 OR26 x 2 mm (bag with 100 pcs) 123 1127 OR

Measuring cablered 2 m incl. plug,ø 4 mm coupler 123 1125 KRblack 2 m incl. plug,

ø 4 mm coupler 123 1125 KSred 5 m incl. plug,ø 4 mm coupler 123 1150 KRblack 5 m incl. plug,ø 4 mm coupler 123 1150 KS

Tapping clip red for plug ø 4 mm 123 1126 KLAcid-proof apron 123 1200 SSProtective dust mask 123 1201 SMFull-vision protector 123 1202 SBProtective gloves (1 pair) 123 1203 HSWorking scissors made of VA steel 8’’123 1204 ASProtective skin cream in dispenser 150 ml 123 2400 HCCase with wide neck 500 mlincl. seal 123 2500 WB

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· Suitable for creating your proper patterns· For your own marking with a typewriter,

ball point pen or matrix printer· For continuous serial numbers, marking for

tools, etc.· For matrix printer also available in continuous

roll

Marking felt Marking felt coil Polishing felt Aramide ribbonroll

.oN metInoitangiseD

Label printer brother P-touch 3600 123 3600 PT

·Comfortable labeling systemwith USB connection for TZtape cassettes 6-36 mm

· Z tape cassettes up to 36 mm band width, max. printing height 27 mm,up to 16 rows imprint, 360 dpi printing resolution, 20 mm / sec. printingspeed, automatic band cutting, automatic half cutting, 8 different multi-cutting variants, integrated power supply connection,large LC display with 3 rows of 20 characters, USB interface (V 1.1), 30frames / background patters, tab stop function

· Scope of delivery: Manual, 1 TZ tape cassette (24 mm, black on white),editor software for PC/MAC on CD, USB, 1 separating and polishing pin,power supply unit

Label printer brother P-touch 9500PC123 9500 PC

· Professional labeling systemfor PC and MAC

· Band widths 6, 9, 12, 18, 24 and 36 mm, automatic band first cut andcut-off, adjustable label length, interfaces: RS-232 C serial and USB editor software 4.0 for Windows and MAC, lots of auto functions, optionally network-compatible, printing speed up to 40 mm/sec., resolution 360 dpi, 16 different barcodes, graphic mode up to 720 dpiresolution, import of Excel tables and databases, printing of importedgraphics and logos, utilization of all PC integrated fonts and symbols

· Scope of delivery: Manual, 1 TZ tape cassette, software on CD-ROM, USBcable, band collector

Special labeling tape for label printer Brother18 mm x 3 m 123 1410 ST24 mm x 3 m 123 1510 ST36 mm x 3 m 123 1610 ST

Special labeling tape for label printer CasioRX 0081 321 mm 81RX 0042 321mm 42

Long-term template 1Effective surface 25 x 15 mm, framed 123 1001 SBEffective surface 25 x 15 mm, unframed 123 1001 SU

· Individually produced according toyour requirements· Production is performed using yourgraphs, trade marks, type plates, machine numbers, markingnumbers, scales, types and logos· Very long service life

· Up to 5000 signatures may be performed with one template

.oN metInoitangiseD

Cleaning and marking felt strips38 x 60 x2.6 mm, bag of 20 pcs 123 1206 SF38 x 60 x2.6 mm, bag of 100 pcs 123 1207 SFMarking felt coil, 1 m x 60 mm x 2.6 mm, 10 pcs 123 1208 SFPolishing felts40 x 60 x 2.5 mm, bag of 20 pcs 123 1216 PF40 x 60 x 2.5 mm, bag of 100 pcs 123 1217 PFCoil 25 m x 40 mm x 2 mm 123 1218 PFAramide ribbon rollCoil 5 m x 40 mm x 2 mm 123 1212 PFCoil 25 m x 40 mm x 2 mm 123 1213 PF

ElectrolyteFor cleaning bright steels, Dusa “AH” 1 liters 123 2030 DHFor cleaning bright steels,Dusa “AH” 5 liters 123 2035 DHFor cleaning mat steels, Dusa “B” 1 liters 123 2011 DBFor cleaning mat steels, Dusa “B” 5 liters 123 2015 DBFor electrochemically polishing, Dusa “C” 500 ml 123 2020 DCFor electrochemically polishing, Dusa “C” 1 liters 123 2021 DC

Short-term templatesblue, 210 x 275 mm, 10 pcs. 123 1015 KBwhite, 230 x 385 mm, 10 pcs. 123 1011 KS

Label printer P-touch 2700 VP 123 2700 VP

· Comfortable labeling system with USB connection for TZ tape cassettes 3.5-24 mm

· USB connection to PC, time and date function, incl. software package for PC/MAC,

band width 3.5/6/9/12/18 and 24 mm, 8 font sizes, 10 different printing styles, frame function, background illuminated display, multiple printout up to 99 times, continuous numbering, automaticband cutting, 9 different barcode, adjustable label length

· Scope of delivery: Power supply adapter, 1 TZ tape cassette (24mm,black on white), USB cable and box

New

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MIG-MAG inert gas welding devicesElectrochemical metal working

.oN metInoitangiseD

Long-term template 2Effective surface 54 x 32 mm, framed 123 1002 SBEffective surface 54 x 32 mm, unframed 123 1002 SUEffective surface 54 x 16 mm, framed 123 1012 SBEffective surface 54 x 16 mm, unframed 123 1012 SU

Long-term template 3Effective surface 85 x 54 mm, framed 123 1003 SBEffective surface 85 x 54 mm, unframed 123 1003 SUEffective surface 85 x 27 mm, framed 123 1013 SBEffective surface 85 x 27 mm, unframed 123 1013 SU

Long-term template 4Effective surface 128 x 85 mm, framed 123 1004 SBEffective surface 128 x 85 mm, unframed 123 1004 SUEffective surface 128 x 42.5 mm, framed 123 1014 SBEffective surface 128 x 42.5 mm, unframed 123 1014 SU

Long-term template 5Effective surface 170 x 108 mm, Al frame 123 1005 SAEffective surface 170 x 108 mm, framed 123 1005 SBEffective surface 170 x 108 mm, unframed 123 1005 SUEffective surface 170 x 54 mm, frame 123 1015 SBEffective surface 170 x 54 mm, unframed 123 1015 SU

Long-term template 6Effective surface 257 x 170 mm, Al frame 123 1006 SAEffective surface 257 x 170 mm, framed 123 1006 SBEffective surface 257 x 170 mm, unframed 123 1006 SUEffective surface 257 x 85 mm, framed 123 1016 SBEffective surface 257 x 85 mm, unframed 123 1016 SU

Long-term template customized sizelarger than A4 123 1007 SUAl frame (20 x 20 mm) for long-term template up to A4 123 1010 ARType matter cost for long-term template with exposure pattern (per unit) 123 1000 SDType matter cost for long-term templateaccording to pattern (per unit) 123 1000 SK

Marking-Galvanizing

Electrolyte for markingof VA-(1.4301), 100 ml 123 2101 ETof VA-(1.4301), 500 ml 123 2105 ETof VA-(1.4301), 1 liters 123 2111 ETof chrome vanadium, 100 ml 123 2120 ECof chrome vanadium, 500 ml 123 2125 ECof chrome vanadium, 1 liter 123 2126 ECof chrome vanadium, 5 liter 123 2127 ECof Ms, Cu, tin, 100 ml 123 2130 EMof Ms, Cu, tin, 500 ml 123 2135 EM

Electrolyte for negative marking100 ml 123 2170 EN500 ml 123 2175 EN

Preservative to care steels100 ml 123 2310 EN500 ml 123 2315 EN1000 ml 123 2311 EN

.oN metInoitangiseD

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Electrode grinding device

ESG 1for TIG electrodes

Electrode grinding device

86

Electrode grinding device ESG 10010 961.oN metI

Technical dataElectrode Ø 1.0-4.0 mmGrinding angle continuously variable 15°-180°Electrode length min. 15 mmCapacity 650 wattsCurrent supply 230 voltsRevolutions infinitely variable 8.000-32.000 1/minDiamond disk Ø 40 mm

gk 5.2thgieW

Scope of delivery with case

Arguments which willconvince you...

· Integrated sight glass

· Integrated suction incl. disposable filter element

· Continuously variable anglesetting from 15°-180°

· Continuously variable speedregulation using the handwheel

Electrode grinding device ESG 1-best welding resultsdue to optimum grinded electrodes. · For grinding of electrodes from 1.0-4.0 mm· Minimum grinding of the material at the electrode

of only 0.3 mm concerning integrated setting gauge· Therefore, the electrode may be regrinded up to

200 times instead of only 50-100 times· No annealing when grinding· Integrated suction with P3 dust filter, therefore the

user is perfectly safe-guarded· Optimized for use in the workshop

and for assembly· Precision control of the electrode inside a tool

holder

· Also for start grinding of short electrodes (up to 15mm) e.g. for orbital welding devices

· By simple setting you may use 3 grinding levels ofthe diamond disk, thus the service life of the diamond disk is three times longer

· Continuously variable grinding angle of 15-180°· You may also directly grind electrodes with metal

drops, which saves time and prevents the electrode from breaking

· High-performance engine of 650 watts

Scope of delivery ESG 1· Driving motor· Grinding spindle with filter case

and filter· Electrode holders· Diamond disk Ø 40 mm· Collet chucks for electrodes

1.6/2.4/3.2 mm· Operating tools, 2 x Allen key

8/4 mm, 2 x wrench 13-17/13-14· Sanitation bag for disposable filter· In plastic case

Why start grinding of electrodes?

In order to avoid striking problems and a creeping arcwhen DC TIG welding, the electrodes should be grin-ded pointed to the current conduction! For AC TIGwelding a thin arc on the electrode from Ø 1.6 mm incurrent conduction direction of a phase needs to begrinded!

With the ESG 1 electrodes can be regrinded up to 200times (from 15 mm length up to Ø 4.0 mm on)!

Accessories Item No.Diamond disk 40 mm 169 0102Electrode holder 169 0103Collet chuck 1.0 mm 169 0105Collet chuck 1.6 mm 169 0106Collet chuck 2.0 mm 169 0107Collet chuck 2.4 mm 169 0108Collet chuck 3.2 mm 169 0109Collet chuck 4.0 mm 169 0110Filter cartridge 169 0117Sanitation bag 169 0121

87

Welding accessories

Pressure regulator

Spray for nozzles

Electrodes

Electrode holder

Welding hand shield

Basket coil adapter

Ground terminals

Welding wire

Welding safety glasses

Welding safety goggles

Welding safety helmets

Welding cable

Welding gauge

Welding rods


Technical gases

Welding clamps

Magnetic screws clamp

Vice-grip wrench

Welding angle magnets

Metall corner clamps

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Neu

Neu

Neu

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Automatic welding safety helmets-first-class quality, proven a thousand times!

Automatic welding filter· The VarioProtect® automatic

welding filters are both continuously variably from 9 to 13

· Controlled over the electronics,the liquid crystal elements areacting as blinds which recognize the arc andimmediately react upon it by

showing a darker or clearer image

· Additionally for both models it ispossible to set the sensibilitycontinuously variable and toswitch-over response time fromdark to clear into several steps

· The built in UV/IR filter willprotect you from dangerousradiations

· Additionally for both models it ispossible to deactivate the automatic dimming of the welding filter using the selectorswitch. In the "grinding" mode itis also possible to use theVarioProtect helmet for sanding

The comfortable headband· Maximum wearing comfort due to

easily adjustable headband. Theheadband can be rapidlyreplaced with a clickmechanism. The transpirationband can be exchanged.

The advantages of the VarioProtectSafety helmets at a glance:· Complete protection of face and

front of the throat againstradiation and sparks

· Effective protection of the eyes· Fully automated dimming in only

1/30.000 sec., as soon as the arcis lit

· Adapting of the required protective level from 9 to 13using the handwheel at the outside of the helmet.It is not necessary to take off thehelmet.

· Both hands can be used to position the torch and the material

· ON/OFF automatic· Operation with solar cells· Produced and tested according to

the standard EN 379 and EN 175· Tested for practical suitability by

welding technologists· Due to the ON/OFF automatic,

you do not need to actuate a key.· Using the delay switch, you can

set the response time from darkto clear as required.

· The welding helmet is testedaccording to EN 175 and guarantees a complete protection of your cervix. The special shape of the helmetavoids scratches on the supplementary pane when youput down the helmet. A bead atthe top and the bottom of thehelmet provides and extra protection against sparks.

· Can be used for MIG/MAG, TIG orelectrode welding as well as forsanding. Not appropriate to beused for laser welding, oxygen and acetylenewelding/cuttingprocesses

VarioProctect L; Field of view 98 x 43 mm VarioProctect XL; Field of view 98 x 55 mm

exchangeable headband

Tested according to the standards EN 379 and EN 175Extremely light-weighted-only 460 g!

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Designation Item No. € plus VAT

69.90

1.290.905.901.297.50

Automatic welding safety helmet VarioProtect® L· continuously variable DIN 9-13· Response time 1/30.000 sec.· 2 sensors


Field of view 98 x 43 mmDimensions of the cartridge 110 x 90 x 9 mmCurrent supply solar cellsON/OFF fully automatedUV/IR protection permanently DIN 16Protection level DIN 9 to13Shade 4Class 1/2/3Switch-over response time 1/30.000 sec. (from clear to dark)Delay 0.25-0.8 s (adjustable in 3 steps:

"Short“-"Middle“-"Long“)Sensitivity continuously adjustableMaterial high-quality, impact-proof

Polyamide nylonTotal weight 460 g

Spare parts VarioProtect® LPos. Designation Item No PU (pcs)

1 Exterior supplementary pane 166 2001 12 Interior supplementary pane 166 2002 13 Welding helmet housing 166 2004 14 Headband front (sweat headband) 166 2005 15 Headband complete 166 2006 1

Designation Item No.

Automatic welding safety helmet VarioProtect® XL· continuously variable DIN 9-13· Response time 1/30.000 sec.· 4 sensors· Carbon design


Field of view 98 x 55 mmDimensions of the cartridge 110 x 90 x 9 mmCurrent supply solar cells + replaceable batteryON/OFF fully automatedUV/IR protection at any time up to color DIN 16Protection level DIN 9 to13Shade 4Class 1/2/3Switch-over response time 1/30.000 sec. (from clear to dark)Delay 0.25-0.8 s (adjustable in two steps:

"Short"-"Long")Sensitivity continuously adjustableMaterial high-quality, impact-proof

Polyamide nylonTotal weight 480 g

Spare parts VarioProtect® XLPos. Designation Item No PU (pcs)

1 Exterior supplementary pane 166 2001 12 Interior supplementary pane 166 2003 13 Welding helmet housing 166 2008 14 Headband front (sweat headband) 166 2005 15 Headband complete 166 2006 1

Spare battery 166 2007 1

€ plus VAT

89.90

1.291.095.901.297.500.90

Response time 1/30.000 sec. extra großes Sichtfeld

Reaktionszeit 1/30.000 s

Speedglas® automatic welding safety helmets-the Non-Plus-Ultra between welders.

Automatic welding filterEach Speedglas filter is a laminateof the following seven differentlayers: An UV/IR filter, three polarizers andthree liquid crystal elements.The UV/IR filter permanentlyprevents harmful radiation, regardless if the filter cartridge isset to the positions ON, OFF, brightor dark.· Controlled over the electronics,the liquid crystal elements areacting as blinds which recognizethe arc and immediately react uponit by showing a darker or clearerimage.

CO2 reductionThe revolutionary series ofhelmets Speedglas 9000 consistsof four aerodynamicallyconstructed alar profiles which emitcarbon dioxide, heat and humidityto the environment

The result: The exclusivelypatented "breathable" helmetdesign provides for better workingconditions due to the little amountof air humidity, heat and CO2 in thehelmet.The welder feels better and keeps a“clear head” over the whole longworking day.

Speedglas SideWindowsThe side windows allow the welderfor recognize potentiallydangerous parts in his workingenvironment, even with the closedeypiece such as for instance projecting parts, vehicles, obstaclesor other persons.

The welder can move without anyproblems within his working areaand is well-protected against UVand infrared radiation.

Speedglas® 9002

With electronic control. Speedglas®

9002 D with two firm, reversible protection levels DIN 9 and 11. Canbe manually upgraded with a tonedinterior DIN 1 protective pane to another protection level (DIN 10 and12)

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Speedglas® 9100 The new generation!Welding protection as tailor-made

Safety and comfort as never before!3M Speedglas 9100 welder's head screen-the original at newestgeneration with many innovative functions and details:

• new optimized welder's head screen design

• unique patented headband

• new developed high-tech automatic welding filtersin three versions: 9100V / 9100X / 9100XX

New side windowsfor a better all-round visibility

Expiration system protecting the useragainst high CO2 concentration and isequipped with ananti-fog coating.

A smooth-runningturning knob allows an exact fineadjustment.

Small, medium, large? Adjustmentof the head width from size 50 to 64.

Two adjustable cross beltsprovides for an increased stability of the welder's headscreen and a optimizedweight distribution

Specially constructeddouble cushions areautomatically adaptingto the forehead

Very low pivot and balance point provides forrelieving the neck musclesand allows easier handling

Four locking levels determine thedistance between face and screen. A ninefold raster adjustment allows an easy angleadjustment of the screen.

The series Speedglas 9100 includesthree new automatic filters, which aredistinguishing themselves regarding the dimensions: Power supplyV: 45 x 93 X: 54 x 107 mmXX: 73 x 107 mm

Seven individually pre-selectable protection levels:Protection level 5 for autogenously welding and cutting, level 8 for microplasma welding and TIG welding in the low ampere range as well asvariable protection levels 9 to 13

Most reliable switch-over reaction due toenlarged adjustments ofthe sensivity.

Spot welding comfortmode prevents fromvisual fatigue.

Delay function for individual pre-selection of thedelay

Light-weighted,impact-proof andresistant to radiation screenshell with almosthigher protectiveeffect

Front shield reflecting the heat

3M Speedglas 9100 welder's head screen: More protection, more comfort!

The new headband: Fit accurate to the millimeter!

The new generation of welding filters: Best possible view, a lot of function!

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Speedglas® 9002Made of polyamide, according to the eye pro-tection EN 379 and face screen EN 175, order1/2/2, reaction period 0.4 ms , bright-up time adjustable from 100 to 200 ms,UV/IR buffer degree 13 permanent, lenscoverage 42 x 93 mm, bright degree 3, safetyspecifications 5-6, 3 volts lithium batteries (1500 h)

Welder's head screen with side window and automatic welding filter variable· Speedglas 9002 D DIN 9/11 162 1850

Automatic welding filter for welder's head screen· Speedglas 9002 D DIN 9/11 163 0058

Automatic welding filter for welder's head screen· Speedglas 9100 V SF DIN 5/8/9-13 163 0060· Speedglas 9100 V SF DIN 5/8/9-13 163 0061· Speedglas 9100 XX SF DIN 5/8/9-13 163 0062

Spare parts Speedglas® 9002)scp( UPoN metInoitangiseD.soP

1 Ear and neck protector leathern (3 pcs) 163 20042 Headband with assembly kit 163 20053 Headband (rigid) with assembly kit 163 20244 Assembly kit for headband 163 20065 Transpiration band made of terry 163 2008 2

Transpiration band leathern 163 2009Transpiration band, cotton, Velcro 163 2010 2

tseuqer nopusnel gniyfingaM67 Welding helmet 9000 with side windows

without headband, without front panel 163 20018 Batteries, PU 2 pieces 163 20129 Exterior supplementary pane, standard 163 2013 10

Exterior supplementary pane, scratch-resistant 163 2014 10Exterior supplementary pane, heat-resisting 163 2015 10

10 Interior supplementary pane 42x90 mm 163 2016 5Interior supplementary pane +1 DIN 163 2018 5Interior supplementary pane +2 DIN 163 2020 5Interior supplementary pane X 53x103 mm 163 2017 5Interior supplementary pane X +1 DIN 163 2019 5Interior supplementary pane X +2 DIN 163 2021 5

11 Battery covers, PU 2 pcs 163 202612 Thermal shield, silver (front panel) 163 2022

Thermal shield, black (front panel) 163 202713 Covering for side windows 163 2002 10

Spare parts Speedglas® 9100)scp( UPoN metInoitangiseD.soP

1 Transpiration band 163 4001 32 Head protection made of TeclaWeld 163 40023 Head and neck protection made of TeclaWeld 163 40034 Welder's head screen with side windows

without headband 163 40045 Thermal shield, silver (front panel) 163 40056 Headband incl. fixing material 163 40067 Holding pins for head band, right and left 163 40078 Headband, front part 163 40089 Headband, rear part 163 400910 Exterior supplementary pane, standard 163 4010 10

Exterior supplementary pane, heat-resisting 163 4011 10Exterior supplementary pane, heat-resisting 163 4012 10

11 Interior supplementary pane 9100 V 163 4013 5Interior supplementary pane 9100 X 163 4014 5Interior supplementary pane 9100 XX 163 4015 5

12 Covering film for side windows 163 4016 2tseuqer nopusnel gniyfingaM31

14 Batteries, PU 2 pieces 163 201215 Battery holder, PU 2 pcs 163 4018

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Welder's head screen with side window and automatic welding filter variable· Speedglas 9100 V SF DIN 5/8/9-13 162 1971· Speedglas 9100 V SF DIN 5/8/9-13 162 1961· Speedglas 9100 V SF DIN 5/8/9-13 162 1981

Speedglas® 9100 According to the eye protection EN 379, order 1/1/1/2, reaction period 0.1 ms , brightup time adjustable from 40 to 1300 ms, UV/IR buffer degree 13 permanent, bright degree 3, safety specifications 5, 2x 3V lithium batteries

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Welding accessories

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Welding hand shield D 160 0610· made of diamond filament · straight type · for glass size 90 x 110 · without protecting glasses

Welding hand shield G 160 0620· made of glass filament · cranked type· for glass size 90 x 110 · without protecting glasses

Clear-view hand shield G 160 0600· made of glass filament · cranked type· with isolated mechanic · for glass size 90 x 110· without protecting glasses

Protective head shield G 160 0710· made of glass filament · incl. headband· for glass size 90 x 110 · without protecting glasses

Protective head shield P 160 0720· made of polypropylene · incl. headband· for glass size 90 x 110 · without protecting glasses

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Headband with ratchet displacement 160 0711· for protective head shield G · continuously variable · with face transpiration band

Headband for protective head shield P 160 0721

Welder's protecting glasses 90 x 110 according to DIN

)01UP(9001 061NID A 9 ·)01UP(0101 061NID A 01 ·)01UP(1101 061NID A 11 ·)01UP(2101 061NID A 21 ·)01UP(3101 061NID A 31 ·

Welder's protecting glasses metalized 90 x 110 according to DIN· 9 A DIN metalized 160 1109 (PU10)· 10 A DIN metalized 160 1110 (PU10)· 11 A DIN metalized 160 1111 (PU10)· 12 A DIN metalized 160 1112 (PU10)· 13 A DIN metalized 160 1113 (PU10)

Supplementary front glass (transparent))001UP(0031 061011x 09 ·)001UP(1031 061011x 04 ·

1000 hour glass 90 x 110 160 1310 (PU10)· Plastic CR 39

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Full-view goggles colorless 160 0100 (PU10)· Made of flexible, crystal clear plastic, · Ventilation opening covered with sieve· Suitable for acid, fumes, dust and for polishing· According to EN 166 B 0196 CE

Welder's goggles· For DIN glasses 50 mm diameter· Colorless, shatter-proof 160 0200 (PU10)

)01UP(5020 061NID A 5 ·

Upward folding welder's goggles P 160 0305 (PU 10)· Soft and solid PVC body· Also suitable for persons wearing glasses· DIN glasses upward folding, subjacent colorless glasses· For DIN glasses with 50 mm diameter, colorless, shatter-proof and 5 A DIN· According to EN 166 3 4 F 0196 CE

Nylon safety goggles· Simple lens change by knurled screw· Soft frame· For DIN glasses with 50 mm diameter· Colorless, shatter-proof 160 0400 (PU10)

)01UP(5640 061NID A 5 ·

Nylon safety goggle adjustable· Bow adjustable in length and ascent· Slight and comfortable type· Former glasses 66x56 mm curved· Colorless, shatter-proof 160 0500 (PU10)

)01UP(5050 061NID A 5 ·

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Welder's head screen leather 160 0050· Made of soft leather, sewed with Kevlar twine· For inert gas welding in constrained positions· Upward folding plastic goggle Ø 50 mm

DIN glasses, round, 50 mm diameter)01UP(5080 061NID A 5 ·

· Colorless, shatter-proof 160 0800 (PU10)

AULEKTRO®-welder's protecting glass and its usefulnessusing for gas welding AULEKTRO® 3-8 FW 1 DIN

Please read the table correctly!Determine the intensity of current in amperes (A) on the transformer forthe welding process which you have selected. The intensity ofcurrent is readable on the vertical axis of the diagram. Now go from thered amperes horizontally to the column for the applied welding process. Now you can easily read the protective level AULEKTRO® (figuresin the corresponding rectangle).

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Welding accessories

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Basket coil adapter KA 1 111 0001· Pluggable

Basket coil adapter KA 2 111 0005· With quick-action closure

Basket coil adapter KA 3 111 0006· Two-piece

Centering adapter for D 200 coils 111 0007· Two-piece

MIG / MAG special tongs· Fast and true to size cutting off of the welding wire· Time-saving cleaning of the inert gas nozzle, drawing of the inert gas

nozzle, unlocking and tightening of the power nozzle· Size 1, for 12-15 mm nozzles 107 1000· Size 2, for 15-18 mm nozzles 107 2000

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Argon / CO2 pressure regulator· With capacity and working manometer· Welding capacity, small Ø 50 mm 170 0054· Welding capacity, large Ø 63 mm 170 0050

· Capacity manometer SK Ø 63 mm 170 0058· Pressure manometer SK Ø 63 mm 170 0059· Pressure manometer SK Ø 50 mm 170 0451· Capacity manometer SK Ø 50 mm 170 0452

Welding-seam gauge SL 1 125 2201· Made of aluminum

Welding-seam gauge SL 2 125 2202· Precision construction for measuring the flush weld and welds in the

corners· 60° / 80° / 90°

Spray for nozzles 400 ml (PU 12) 107 6401· Waterless· Free of silicone, with neutral oder and CFC-free· Mould oil on plant basis

170 0050170 0054

New

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Ground terminals· 200 A, with copper braid,

)5UP(0220 4216M ,mm 081· 400 A, with copper braid, ionic bond. brass wire,

)5UP(0420 4218M ,mm 002· 600 A, with copper braid,

)5UP(0620 421 01M ,mm 002

Ground terminal Nevada· According to BS 638-5 CE· Nevada 3 (300 A-60%/400 A-35%) 124 0235 (PU5)· Nevada 5 (400 A / 60%/500 A-50%) 124 0265 (PU5)

Magnetic pole binder· Very good magnetic bond on tubes

0430 421A 004KPM ·0630 421A 006KPM ·

Chipping hammer 125 0300· About 440 g· Oval tube Ø 28 mm· All-steel

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Electrode holder· Isolated according to EN 60974-11· With break-proofed insulating segment socket made of fiber glass· For cable connecting terminal· Pratica 1 (260 A- 35% ED /

electrodes max. 3.2 mm) 124 0120 (PU5)· Pratica 2 (350 A- 35% ED /

electrodes max. 5 mm) 124 0140 (PU5)· Pratica 3 (520 A- 35% ED /

electrodes max. 8 mm) 124 0160 (PU5)

Insulation shells for electrode holder)01UP(1210 4211 acitarP ·)01UP(1410 4212 acitarP ·)01UP(1610 4213 acitarP ·

Electrode holder Superior 4 124 0040· 250 A-35% ED / 200 A-60% ED / electrodes 2.4-4 mm /

cable 25-35 mm² / size 480· Handle and tip fire-proof and heat-resisting· Body made of brass with insulated compression spring· Gripping the electrode by turning of the welding tong head · With cable connection terminal· According to EN 60974-11 and IEC 974-11, B200 TÜV CE

Hand screw cramp with wooden handle· Malleable cast iron· Chuck opening 150 mm, jaw capacity 80 mm, with cable load

release

0410 521 A 004 ·0610 521 A 006 ·

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Welding accessories

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Welding place equipment· Welding cable PVC 5 m with electrode holder and welding cable plug,· Ground cable PVC 3 m with grounding terminal and welding cable plug· Chipping hammer · Steel brush 2-row· Welding hand shield polypropylene (CE)· Welding glass DIN 9 · Supplementary front glass 90x110 mm · Gloves 5-finger· SPA 16 mm²/KS 10-25 mm²/

Pratica 1/ ground terminal 200 A 124 0400· SPA 25 mm²/KS 35-50 mm²/

Pratica 1/ ground terminal 200 A 124 0445· SPA 35 mm²/KS 35-50 mm²/

Pratica 2/ ground terminal 600 A 124 0450

Welding cable 5 m convert· According to H01 N2 D VDE 0250· 5 m complete with welding and pressing cable plug· To mount on a ground terminal or an electrode holder· 25 mm² / 10-25mm2/9 mm tappet / M8 125 0227· 35 mm² / 16-35mm2/13 mm tappet / M8 125 0236· 50 mm² / 35-50mm2/13 mm tappet / M8 125 0252

Welding cable yard ware· According to H01 N2 D VDE 0250, part 6· High flexibility· Resistance to coldness and heat· Flame-retardant

6130 521²mm 61 ·5230 521²mm 52 ·5330 521²mm 53 ·0530 521²mm 05 ·0730 521²mm 07 ·

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Ground cable 4 m long, complete6120 521²mm 61 ·5220 521²mm 52 ·5320 521²mm 53 ·0520 521²mm 05 ·0720 521²mm 07 ·

Welding cable coupler plug· KS 25, 10-25 mm² 125 0635 (PU10)· KS 50, 35-50 mm² 125 0650 (PU10)

Welding cable coupler socket· KB 25, 10-25 mm² 125 0735 (PU10)· KB 50, 35-50 mm² 125 0750 (PU10)

Welding cable insert socket· EB 25, 10-25 mm² 125 0836 (PU10)· EB 50, 35-50 mm² 125 0851 (PU10)

Pressing cable lugs)01UP(6140 521²mm 61 ·)01UP(5240 521²mm 52 ·)01UP(5340 521²mm 53 ·)01UP(0540 521²mm 05 ·)01UP(0740 521²mm 07 ·

Screwed cable lugs)01UP(5250 521²mm 52 UC ·)01UP(5350 521²mm 53 UC ·)01UP(0550 521²mm 05 UC ·)01UP(0750 521²mm 07 UC ·

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Industrial gases

Industrial gasesSteel cylinder weldless, completely with valve for steel cylinders, with thread according to DIN 477, top cap DIN 4667 and refill.

Mixed gas (82 % argon, 18% CO2)· Only for steel (MAG)Size Content Length Weight Item No.· 5 l 1.2 m3 520 mm 6 kg 174 1005· 10 l 2.4 m3 820 mm 18 kg 174 1010· 20 l 4.7 m3 840 mm 40 kg 174 1020· 50 l 11.8 m3 1515 mm 87 kg 174 1050

Argon (99,996 vol. %)· Only for V2A + AL (TIG / Al soldering / MIG)Size Content Length Weight· 5 l 1.1 m3 520 mm 6 kg 174 1006· 10 l 2.1 m3 820 mm 17 kg 174 1012· 20 l 4.3 m3 840 mm 40 kg 174 1021· 50 l 10.7 m3 1515 mm 85 kg 174 1055

Argon mixed gas (97.5 % argon, 2.5% CO2)· For weldings of V2A (MAG)Size Content Length Weight· 10 l 2.1 m3 820 mm 17 kg 174 4010· 20 l 4.3 m3 840 mm 40 kg 174 4020

Oxygen* (autogenous)Size Content Length Weight· 10 l 2.0 m3 845 mm 20 kg 174 3010· 20 l 4.0 m3 810 mm 40 kg 174 3020· 50 l 10.0 m3 1620 mm 85 kg 174 3050

Acetylene* (autogenous)Size Content Length Weight· 10 l 1.6 m3 850 mm 25 kg 174 2010· 20 l 3.2 m3 840 mm 42 kg 174 2020· 50 l 6.4 m3 1620 mm 95 kg 174 2050*Only available in Germany

Refill) mixed gas (82 % argon, 18% CO2)5011 471l 5 ·1101 471l 01 ·2201 471l 02 ·5201 471l 05 ·

Refill) argon (99.996% argon)· 5 l

3101 471l 01 ·3201 471l 02 ·4201 471l 05 ·

Refill) argon mixed gas (97.5 % argon, 2.5% CO2)1104 471l 01 ·1204 471l 02 ·4201 471l 05 ·

Refill) oxygen1103 471l 01 ·1203 471l 02 ·1503 471l 05 ·

Refill) acetylene1102 471l 01 ·2202 471l 02 ·1402 471l 05 ·

1) Refill: prices by return of a empty cylinder. Only available in Germany. Delivery from 8 fillings on.

Note:Freight cost amounting to 20.00 € plus VAT and an ecological surplusamounting to 13.05 € plus VAT will be additionally invoiced for deliveries of techni-cal gases.

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Cylinder transport carrier 20 174 0020· For 20 cylinders· Prevents damages at the connecting cable, welding torch, ground cable

and pressure regulator· Provides for general view and order· The spray for nozzles is always at hand and does not tip over

The presented dangerous liquid adhesive label meet the requirements of thetransport specifications (GGVS/GGPU) and include, for example for technicaloxygen the succeeding explanatory information:

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Information

Symbol Identification color according to RAL

Shade of color Color NoW green 6018WT 20 red 3000WC 20 grey 7011

Identification

% m/m Type % m/m % m/mW - - ‹ _ 0.20 99.8WT 20 0.35 to 0.55 ThO2 ‹ _ 0.20 RemnantWT 20 1.80 to 2.20 CeO2 ‹ _ 0.20 Remnant

Symbol Oxide additive Impurities Tungsten

Composition Wire Ø Amperesin mm A1.6 24-652.4 60-1203.2 120-1804.0 150-225

High-alloyed welding wires-chemical composition(Standard time data in % of the welding deposit)Material No. AWS/AISI DIN C max. Si Mn Ni Cr Mo Nb min. S max. P max.1.4316 308L-Si X 2 CrNi 19 9 0.025 0.8 1.7 10 20 - - 0.015 0.021.4551 347-Si X 5 CrNiNb 19 9 0.07 0.7 1.7 10 19.5 - 12 x C 0.015 0.021.4430 316L-Si X 2 CrNiMo 19 12 0.025 0.8 1.7 12 18 2.7 - 0.015 0.021.4576 318 X 5 CrNiMoNb 19 12 0.05 0.7 1.4 11.5 18.5 2.6 12 x C 0.015 0.021.4370 307-Si X 10 CrNiMn 1 8 8 6 0.10 0.7 6.5 9 19 - - 0.015 0.021.4842 310 X 12 CrNi 25 20 0.12 0.5 1.7 20.5 25 - - 0.015 0.02

Aluminum welding wires-chemical composition(Standard time data in % of the welding deposit)Material No. DIN Mn Mg Cr max. Ti max. Si Al Incidentals3.3536 AlMg 3 0.4 3.0 0.3 0.25 - Remnant according to DIN 17323.3556 AlMg 5 0.3 5.0 0.3 0.25 - Remnant according to DIN 17323.3548 AlMg 4,5 0.8 5.0 0.25 0.25 - Remnant according to DIN 17323.2245 AlSi 5 - - - - 5.0 Remnant according to DIN 1732

Low-alloyed welding wires-chemical composition(Standard time data in % of the welding deposit)Material No. Designation C Si Mn Mo Cr Ni Cu1.0492 G II 0.15 0.2 0.9 - - - -

Medium-alloyed welding wires-chemical composition(Standard time data in % of the welding deposit)Material No. Designation C Si Mn Mo Cr Ni Cu1.6215 G III 0.09 0.1 1.1 - 0.4 - -

Hard facings-chemical composition(Standard time data in % of the welding deposit)Material No. DIN C max. Si Mn Cr Ni Mo Nb min. S max. P max.1.4718 MSG 6-60 0.5 3.0 0.4 9.2 - - - - -

High-alloyed welding wires-mechanical propertiesNot heat-treated, at 20 °C, MIG welding with argon +2% oxygen, TIG and plasma welding with argon as inert gas (standard time data)Material No. Apparent yielding point Strength of extension Extension Notched bar impact work Hardness

N/mm² N/mm² % J HB1.4316 450 550 40 70 2001.4551 320 580 30 65 2201.4430 330 540 35 80 2101.4576 350 590 30 50 2201.4842 300 550 30 65

Aluminum welding wires-mechanical propertiesMaterial No. Apparent yielding point Strength of extension Extension

N/mm² N/mm² %3.3536 175-205 80-100 15-203.3556 100-135 220-260 15-253.3548 110-150 275-335 15-203.2245 min. 50 120-150 10-18

Aluminum welding wires-usageMaterial No. Amperes / Wire Ø

0.8 mm 1.0 mm 1.2 mm 1.6 mm 2.4 mm3.2245 75-150 95-210 110-240 150-350 220-5003.3536 80-150 100-210 120-240 175-360 220-5003.3556 80-150 100-210 120-240 175-360 220-5003.3548 80-150 100-210 120-240 175-360 220-500

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Welding wire

MIG aluminum welding wires

Al Mg 3 material No. 3.3536 DIN 1732· For following parent metals:

Al Mg 3, Al Mn 1, Al Mg 1.8· Welding of rolled and cast aluminum

magnesium alloys· Inert gas: pure argon or argon/helium compoundMandrel mounting reel D 300 about 5-7 kg Item No.

8003 211 mm 0.10103 211 mm 2.1


Al Mg 5, Al Mg 3, Al Mg Si 1, Al Mg 1· Welding of rolled and cast aluminum

magnesium alloys· Inert gas: pure argon or argon/helium compoundMandrel mounting reel D 300 about 5-7 kg Item No.

0105 211 mm 0.12105 211 mm 2.1

Al Si 5 material No. 3.2245 DIN 1732· For following parent metals:

Al Mg Si 1, Al Zn 4,5 MG 1, Al Cu MG 1· Inert gas: pure argon or argon/helium compoundMandrel mounting reel D 300 about 5-7 kg Item No.

0106 211 mm 0.12106 211 mm 2.1

Al Mg 4.5 material No. 3.3548 DIN 1732· For following parent metals:

Al Mg 4.5 Mn, Al Mg 3, Al Mg 5· Welding of rolled and cast aluminum-magnesium alloys· Inert gas: pure argon or argon/helium compound

Mandrel mounting reel D 300 about 5-7 kg Item No.0104 211 mm 0.12104 211 mm 2.1

Mandrel mounting reel D 200 about 2.5 kg0124 211 mm 0.1

MAG inert gas welding wires low-alloyed

SG 2 material No. 1.5125 DIN 8559 / DIN EN 440· For following parent metals:

Crude steels St 35, St 45, St 52, St 55; Thin sheet metal St 12, St 13, St 14Shipbuilding steels A, B, C, D, E;Boiler plates H 1, H 2, H 3; cast steel GS-38, GS-45, GS-52Construction steels St 34, St 37, St 42, St 46, St 52, St 55, St 60Fine-grained constructional steels St E 26, St E 29, St E 32, St E 36, St E39, St E43

· Low-alloyed wire electrode for joint and build-up welding · Inert gas: CO2 and mixed gases

Basket coil K 300 stratified 15 kg Item No.8002 111 mm 8.00102 111 mm 0.12102 111 mm 2.1

Mandrel mounting reel D 300 regular coiled 15 kg8000 111 mm 8.0

Mandrel mounting reel D 300 regular coiled 5 kg8010 111 mm 8.0

Mandrel mounting reel D 200 regular coiled 5 kg6020 111 mm 6.08020 111 mm 8.0

*Higher quantities upon request.

SG 3 material No. 1.5130 DIN 8559 / DIN EN 440· For following parent metals:

Crude steels St 35, St 45, St 52, St 55; Thin sheet metal St 12, St 13, St 14Shipbuilding steels A, B, C, D, E;Boiler plates H 1, H 2, H 3; cast steel GS-38, GS-45, GS-52Construction steels St 34, St 37, St 42, St 46, St 52, St 55, St 60Fine-grained constructional steels St E 26, St E 29, St E 32, St E 36, St E39, St E 43

· Low-alloyed wire electrode for joint and build-up welding · Inert gas: CO2 and mixed gases

Basket coil K 300 stratified 15 kg Item No.8003 111 mm 8.00103 111 mm 0.12103 111 mm 2.1

Filler wire low-alloyed/rutile for welding without gas DIN EN 758· For following parent metals:

St 33, St37-2 by St52-3, St37.4-St52.4, St35.8, St45.8, St37 by St52,HI, HII, 17 Mn 4,Only MT-CS70:s185, S235JR, S355Jo, P295GH, P235GH, P265GH,S355GT

Basket coil D 200 coiled in layers 4.5 kg Item No.0002 311 mm 9.0

Basket coil K 300 stratified 15 kg Item No.1002 311 mm 2.1

! Further sizes, alloys, types of coils as well as larger quantities upon request.

Due to the current price situation ofthe resources,

the prices are without commitment.

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Welding wire

MIG stainless steel welding wires

1.4316 DIN 8556: SG X 2 Cr Ni 19 9· For following parent metals:

1.4301, 1.4306, 1.4308, 1.4311, 1.4303, 1.4310, 1.4319, 1.4541, 1.4550,1.4552

· Joint and build-up welds at rustless and acid-proofCr- and Cr-Ni steels.

· Not for use in highly sulfurous medium. · For working temperatures of-196°C to 350°C· Inert gas: argon S 1-S 3, mixed gases

Mandrel mounting reel D 300 about 12-15 kg Item No.8020 311 mm 8.00120 311 mm 0.12120 311 mm 2.1

Mandrel mounting reel D 200 about 5 kg8320 311 mm 8.0

1.4551 DIN 8556: SG X 5 Cr Ni Nb 19 9· For following parent metals:

1.4301, 1.4306, 1.4308, 1.4310, 1.4312, 1.4319, 1.4541, 1.4550· TIG or MIG/MAG welding of rustless austenitic steels· Not for use in highly sulfurous medium. · For working temperatures up to 400°C, scale-resisting up to +800°C· Inert gas: argon, mixed gases e.g. M11, M23

Mandrel mounting reel D 300 about 12-15 kg Item No.0160 311 mm 0.12160 311 mm 2.1

Hard facing inert gas welding wires

MSG material 6-60 No. 1.4718 DIN 8555· Material and using:

Hard facing welding at attritional stressed engine parts made ofconstructional steel or cast steel. The welding deposit is specialtenacious and non-abrasive. For parts of excavators, screw conveyors,roll crusher, percussion hammers, rolls and running surfaces.Vickers hardness: 650-775 HVRockwell hardness: 56-62 HRC

Argon S 1-S 3, mixed gases


Filler wires

DIN EN 758 T42 7 RN· 0.9 mm MT-FD 2-o D200, 4.5 kg 113 2000DIN EN 758 T 42 7 RN· 1.2 mm MT-CS 70-o K300, 15 kg 113 2001

MAG stainless steel welding wires

1.4430 DIN 8556: SG X 2 Cr Ni Mo 19 12· For following parent metals:

1.4401, 1.4404, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4552,1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.6901, 1.6902, 1.6903, 1.6905

· Welding of rustless, cold tenacious and austenitic steels. For working temperatures up to 400°C

· Inert gas: argon S 1-S 3, mixed gases


1.4576 DIN 8556: SG X 5 Cr Ni Mo Nb 19 12

· For following parent metals:1.3401, 1.4408, 1.4435, 1.4435, 1.4436, 1.4573, 1.4580, 1.4581, 1.4583

· Steels of different types (black-white connections); high-carbon-steels and difficultly weldable steels e.g. manganese hardsteel, buffer layers for hard applications, cold tough nickel steels

· For working temperatures of-120°C (cold tenacious) to 300°C


1.4370 DIN 8556: SG X 10 Cr Ni Mn 18 8· For following parent metals:

1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.441 0, 1.4435,1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4583 with H 1 by H 2

· Welding of rustless and acid-proof Cr- and Cr-Ni-Mn steels. For requirements of resistance to tearing and toughness. Cold strengthening. Joint welding at different steels (black-white-alloys).Temperatures up to 850°C.

· Inert gas: argon S 1-S 3, mixed gasesMandrel mounting reel D 300 about 12-15 kg Item No.

8040 311 mm 8.00140 311 mm 0.12140 311 mm 2.1


1.4832, 1.4837, 1.4841, 1.4845, 1.4840· Welding of creep-resistant, austenitic steels. The steel can be used in

the air up to about 1100°C. Scale-resisting up to 1100°C· Inert gas: argon S 1-S 3, mixed gases


! Further filler wires for build-up weld, dimensions, alloys types ofcoils as well as larger quantities upon request.



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Welding rods

Autogenous welding rods low-alloyed

G II material No. 1.0349 DIN 8554· For following parent metals:

St 34-St 360-2, St 42, H 1, H 2, St 35, St 45, St 35.4, St 45.4· Joint welding by construction of devices, boilers, tubes, cars and

machines.· Welding gases: oxyacetyleneDesignation PU Item No.2.0 mm (PU 5 kg) 145 01202.5 mm (PU 5 kg) 145 01253.0 mm (PU 5 kg) 145 0130

Autogenous welding rods medium-alloyed

G II material No. 1.6215 DIN 8554· For following parent metals:

St 34-St 360-2, St 52-3, H 1, H 2, H 3,17 Mn 4, St 35.4 St 45.4, St 35.8,St 45.8, GS 40-GS 45

· Joint welding by construction of devices, boilers, tubes, cars andmachines.

· Welding gases: oxyacetylene2.0 mm (PU 5 kg) 145 02202.5 mm (PU 5 kg) 145 02253.0 mm (PU 5 kg) 145 0230

TIG/TIG welding rods high-alloyed


1.4301, 1.4306, 1.4308, 1.4311, 1.4312, 1.4450, 1.4541, 1.4543, 1.4550,1.4552, 1.4878, 1.4961, 1.6901, 1.6902, 1.6903, 1.6905

· Joint and build-up welds at rustless and acid-resistant Cr- and Cr-Nisteels. · Not for use in highly sulfurous medium. · Working temperatures from-196°C up to 350°C

· Inert gas: pure argon1.0 mm (PU 5 kg) 145 10101.6 mm (PU 5 kg) 145 10162.0 mm (PU 5 kg) 145 10202.4 mm (PU 5 kg) 145 10243.2 mm (PU 5 kg) 145 1032


1.4301, 1.4306, 1.4308, 1.4310, 1.4312, 1.4319, 1.4541, 1.4550, 1.4840

· TIG or MIG/MAG welding of rustless austenitic steels

· Not for use in highly sulfurous medium.

· For working temperatures up to 400°C, scale-resisting up to +800°C

· Inert gas: argon, mixed gases e.g. M11, M23

1.0 mm (PU 5 kg) 145 50101.6 mm (PU 5 kg) 145 50162.0 mm (PU 5 kg) 145 50202.4 mm (PU 5 kg) 145 50243.2 mm (PU 5 kg) 145 5032

1.4370 DIN 8556: SG X 15 Cr Ni Mn 18 8· For following parent metals:

1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.4410, 1.4435, 1.4436,

1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4583, with H 1 to H 2

· Welding of rustless and acid-resistant Cr- and Cr-Ni-Mn steels. For

requirements of resistance to tearing and toughness. Cold

strengthening. Temperatures up to 850°C.

· Inert gas: pure argon

Designation PU Item No.1.0 mm (PU 5 kg) 145 30101.6 mm (PU 5 kg) 145 30162.0 mm (PU 5 kg) 145 30202.4 mm (PU 5 kg) 145 30243.2 mm (PU 5 kg) 145 3032

1.4430 DIN 8556: SG X 2 Cr Ni Mo 19 12· For following parent metals:

1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.4410, 1.4417,1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4581,1.4583, 1.6901, 1.6902, 1.6903, 1.6905

· Welding of rustless, cold tenacious and austenitic steels. For working temperatures up to 400°C


1.4576 DIN 8556: SG X Cr Ni Mo Nb 19 12· For following parent metals:

1.4301, 1.4306, 1.4401, 1.4408, 1.441 0, 1.4429, 1.4435, 1.4436, 1.4437,1.4523, 1.4541, 1.4543, 1.4550, 1.4552, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

· Due to the niob additive this steel has a high consistency and a highpermanence against granular corrosion.


1.4842 material DIN 8556: SG X 12 Cr Ni 25 20· For following parent metals:

1.4762, 1.4832, 1.4837, 1.4841, 1.4845, 14848, 1.4849, 1.4543, 1.4550,1.4552, 1.4878, 1.4961, 1.6901, 1.6902, 1.6903, 1.6905

· Welding of creep-resistant, austenitic steels. The steel can be used inthe air up to about 1100°C. Scale-resisting up to 1100°C


TIG welding rods for hard facingW 600 material No. 1.4718 DIN 8555· Material and application:

Hard facing welding at wear-loaded machine parts made ofconstructional steel or cast steel. The welding deposit is specialtenacious and non-abrasive. For parts of excavators, screw conveyors,roll crusher, percussion hammer, rolls and running surfaces.Pyramid hardness: 650-775 HVVickers hardness: 56-62 HRC

· Inert gas: pure argon1.6 mm (PU 5 kg) 145 60162.0 mm (PU 5 kg) 145 60202.4 mm (PU 5 kg) 145 6024! Further dimensions, alloys, types of coils as well as larger quan-

tities upon request.



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Welding rods

TIG/TIG aluminum welding rods 1000 mm


Al Mg 3, Al Mg 1, Al Mg 2, Al Mg Mn, Al Mg Si 0.5, G-Al Mg 3· Welding of rolled and cast

aluminum-magnesium alloys.· Inert gas: pure argonDesignation PU Item No.1.6 mm (PU 5 kg) 145 03162.0 mm (PU 5 kg) 145 03202.4 mm (PU 5 kg) 145 03243.2 mm (PU 5 kg) 145 03324.0 mm (PU 5 kg) 145 0340


Al Mg 5, Al Mg 3, Al Mg Mn, Al Mg 3 Si, G-Al Mg 3, G-Al Mg 5· Welding of rolled and cast aluminum-magnesium alloys.· nert gas: pure argon

1.6 mm (PU 5 kg) 145 04162.0 mm (PU 5 kg) 145 04202.4 mm (PU 5 kg) 145 04243.2 mm (PU 5 kg) 145 04324.0 mm (PU 5 kg) 145 0440

Al Mg 4.5 material No. 3.3548 DIN 1732· For following parent metals:

Al Mg 4.5 Mn, Al Mg 3, Al Mg 5, Al Mg Si 0.5, Al Mg Si 1, Al Zn Mg 1· Welding of rolled and cast aluminum and aluminum-magnesium alloys.


Al Si 5 material No. 3.2245 DIN 1732· For following parent metals:

Al Si 5, Al Mg Si 1, Al Cu Mg alloys, Al Zn Mg alloys· Inert gas: pure argon1.6 mm (PU 5 kg) 145 06162.0 mm (PU 5 kg) 145 06202.4 mm (PU 5 kg) 145 06242 mm (PU 5 kg) 145 06324.0 mm (PU 5 kg) 145 0640

Al 99.5 material No. 3.0259 DIN 1732· For following parent metals:

Al 99.5, Al 99, E-Al 99.5· Welding of pure aluminum and aluman.· Inert gas: pure argon1.6 mm (PU 5 kg) 145 07162.0 mm (PU 5 kg) 145 07202.4 mm (PU 5 kg) 145 07243.2 mm (PU 5 kg) 145 07324.0 mm (PU 5 kg) 145 0740

TIG/TIG welding rods low-alloyed 1000 mm

WSG 2 material No. 1.5125 DIN 8559· For following parent metals:

St 35-St 55, St 35,4-St 55.4, St 33-St 52.3, St 38.8-St 45.8, quality A- E, A32-A 36, boiler plate H 1-H 3, StE 255-StE 380, 17 Mn 4, 19 Mn 6, GS 38-GS 52

· Welding of unalloyed and low-alloyed steels. Melts constantly andsteadily and is qualified for constrained position welding.


Designation PU Item No.1.6 mm (PU 5 kg) 145 00162.0 mm (PU 5 kg) 145 00202.4 mm (PU 5 kg) 145 00243.0 mm (PU 5 kg) 145 0032

TIG/TIG welding rods medium-alloyed 1000 mm

SG Mo material No. 1.5424 DIN 8575· For following parent metals:

St 37-3, St 44-3, St 52-3, H 1-H 4,17 Mn 4,19 Mn 5,19 Mn 6, StE 36-StE47, St 45.8, ASt 35-ASt 45

· Mo-alloyed welding rods for the inert gas welding at creep-resistantand higher-strength fine-grained constructional steels. Suitable forworking temperatures up to 550°C. The smooth and clear fuse off ofthe welding rods enables a good constrained position welding.


2.0 mm (PU 5 kg) 145 70202.4 mm (PU 5 kg) 145 70243.0 mm (PU 5 kg) 145 7032

Aluminum adhesive tape· Consisting of pure aluminum foil coated with hardly inflammable,

solvent-free, · high cross-linked polyacrylic adhesive· According to DIN 4102, class B1

0302 521mm 03 htdiW·0502 521mm 05 htdiW·5702 521mm 57 htdiW·



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Electrodes

Our electrodes are “Made in Germany”. They are remarkabledue to their high quality, very efficient welding behaviorand well slag detachment.

1. Approved by· ABS American Bureau of Shipping· BV Bureau Veritas· GL Germanischer Lloyd· LR Lloyd’s Register of Shipping· NV Det Norske Veritas· RRS Russian Register of Shipping· PRS Polski Rejestr Statkow· DB Deutsche Bahn AG· Ü Übereinstimmungszertifikat· TÜV Technischer Überwachungsverein· UDT Urzad Dozoru Technicznego

2. Welding positions· PA (w) horizontal (butt welds, fillet weld and tubs position)· PB (h) horizontal (fillet welds)· PC (q) crosswise (horizontal welding at vertically side)· PE (ü) overhead· PF (s) cast uphill (from bottom to top)· PG (f) downgrade (from the top to bottom)

3. Type of current· =+ direct current, electrode on positive polarity· =- direct current, electrode on negative polarity· ~ alternating current

Welding load R(C)3Plant designation E 51 32 R(C)3, E38 0 RC 11, E 6013

according to DIN 1913 / 8529 /EN 499 / AWS A5,1

Typ of current/Welding position =- ~ / PA, PB, PC, PE, PF, PG

Application, properties, approvalsVery easy-to-handle electrode of medium thickness, rutile-cellulose shielded with versatile application in machine building, steel, shipbuilding and pipeline construction. Excellent welding properties in allpositions including vertical down position. Well-steady surface seam andself-solvent slag, low spatter loss, well re-ignitability. Approved by: GL, DB/Ü, TÜV, UDTItem No. Dimensions PU /box Weight

Ø x L pk. x pcs kg· 116 1020 2.0 x 250 1 x 170 1.6 · 116 1025 2.5 x 350 3 x 250 4.8· 116 1032 3.2 x 350 3 x 166 5.0

Welding load RR6Plant designation E 51 32 RR6, E38 0 RR12, E 6013

according to DIN 1913/8529/EN 499/AWSA5,1


Application, properties, approvalsElectrode (thick, rutile-coated) for versatile applications in industry andtrade. For joint welding in construction of cars, tank, boiler and pipeline,shipbuilding, steel and machine for unalloyed and low-alloyed steels. Excellent striking properties, smooth arc, low spatters, fine-rippled seams and smooth face of the weld, concave fillets,almost self-lifting slag. Approved by: DB/Ü, TÜV, UDTItem No. Dimensions PU /box Weight

Ø x L pk. x pcs kg· 116 2020 2.0 x 250 1 x 172 1.7· 116 2025 2.5 x 350 3 x 206 4.6· 116 2032 3.2 x 350 3 x 128 4.6· 116 2040 4.0 x 350 3 x 85 4.6

Welding load RR(B)7Plant designation E 43 33 RR(B)7, E38 2 RB 12, 5E 6013

according to DIN 1913 / DIN EN 499 / AWSA5,1


Application, properties, approvalsUniversal electrode thick, rutile-basic-coated, especially suitable for root- and constrained position welding on pipelines, tank-, boiler constructions and shipbuilding. Fine-rippled, well-formed, X-ray safeseams with notch-free transition to the parent metal. Very easy slag removal, also from root passes. Approved by: ABS, BV, GL, LR, NV, DB/Ü, PRS, RRS, TÜV, UDTItem No. Dimensions PU /box Weight

Ø x L pk. x pcs kg· 116 3025 2.5 x 350 3 x 242 4.8· 116 3032 3.2 x 350 3 x 144 5.0

Welding load B(R)10Plant designation E 51 54 B(R)10, E42 3 B 12 H 10, E 7016

according to DIN 1913/8529/EN 499/AWSA5,


Application, properties, approvalsUniversal electrode ( thick, basic-coated with non-basic parts) with highmechanical properties for industry and trade for welding ofunalloyed and low-alloyed steels. Excellent weldability in nearly allpositions and suitable for AC current. Approved by: DB/Ü, TÜVItem No. Dimensions PU /box Weight

Ø x L pk. x pcs kg· 116 4025 2.5 x 350 3 x 205 4.3· 116 4032 3.2 x 350 3 x 126 4.3

Stick electrodes for welding oflow-alloyed and fine-grained constructional steels

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Welding load 4370 ACPlant designation E 18 8 Mn R26, approx. E 307-16

according to DIN 8556 / AWS A5,4Type of current/Welding position =- ~ / PA, PB, PC, PE, PFØ in mm 2.5-5.0

Application, properties, approvalsRutile-fluxed electrode for joint welding between unalloyed or low-alloyed steels with high-alloyed steels or cast steels, for austenitic-ferrite joints at working temperatures of up to 300°C, for high-carbon and difficult-to-weld steels, austenitic-manganese steels, forbuffering layers, wear-resistant build-up for stock, pressure and rolling load. The weld metal is full-austenitic, corrosion-resistant, scale-resisting up to 850°C and work-hardenable up to approx. 350 HB.Approved by: DB/Ü, TÜV

Item No. Dimensions PU/plastic/ WeightØ x L box per pk. plusin mm pk. x pcs in kg

· 116 7032 3.2 x 350 1 x 132 4.8· 116 7040 4.0 x 350 1 x 92 5.0· 116 7033 3.2 x 350 1 x 39 1.4· 116 7041 4.0 x 350 1 x 24 1.3

Welding load 4337 ACPlant designation E 29 9 R23, E 312-16

according to DIN 8556 / AWS A5.4Type of current/Welding position=- ~ / PA, PB, PC, PE, PFØ in mm 2.0-5.0

Application, properties, approvalsRutile-fluxed electrode for joint welding and surfacing at similar and equalsteels or cast steels, for joint welding at higher-strength unalloyed and low-alloyed constructional steels, tempered and toolsteels, high-manganese steels and for joints between dissimilar steelswith high-alloyed, non-rusting steels. Furthermore, the electrode isappropriated for crack-proofed and tough interpasses on hard surfacing and for abrasion-tight, work-hardened and warm-harden surfacing. The austenitic-ferritic weld metal is non-rusting, corrosion-resistant and suitable for working temperatures of up to 300°C.Due to the enhanced delta-ferrite contents black white joints are veryresistant against solidification crack.


· 116 7125 2.5 x 300 1 x 224 4.0· 116 7132 3.2 x 350 1 x 136 4.8· 116 7126 2.5 x 300 1 x 62 1.1· 116 7133 3.2 x 350 1 x 37 1.3

Welding load 4316 ACPlant designation E 19 9 LR 23, E 308 L-16

according to DIN 8556 / AWS A5.4Type of current/Welding position

=- ~ / PA, PB, PC, PE, PF

Application, properties, approvalsRutile-fluxed electrode for joint welding on low carbon, non-stabilized andstabilized, austenitic, chemical resistant CrNi steels at working temperatures of up to 350°C, for corrosion-resistant Cr and heat-resistant Cr and CrNi steels, for impact-resistant austenitic steelsalso for similar alloyed claddings. Approved by: DB/Ü, TÜVMaterial No.: 1.4300, 1.4301, 1.4306, 1.4308, 1.4311, 1.4312, 1.4541,1.4543, 1.4550, 1.4552, 1.4878, 1.6905


· 116 6025 2.5 x 300 1 x 234 4.2· 116 6032 3.2 x 350 1 x 124 4.5· 116 6026 2.5 x 300 1 x 67 1.2· 116 6033 3.2 x 350 1 x 36 1.3

Welding load 4430 ACPlant designation E 19 12 3 LR 23, E 316 L-16

according to DIN 8556 / AWS A5.4Type of current/Welding position=- ~ / PA, PB, PC, PE, PF

Application, properties, approvalsRutile-fluxed electrode for joint welding on low carbon, non-stabilized andstabilized, austenitic, chemical resistant CrNiMo steels at working temperatures of up to 400°C, for corrosion-resistant Cr and CrMo steels,for similar-alloyed claddings and for austenitic-ferrite joints. Approved by:DB/Ü, TÜVMaterial No.: 1.4401, 1.4404, 1.4408, 1.4429, 1.4435, 1.4436, 1.4437,1.4571, 1.4580, 1.4583


· 116 6125 2.5 x 300 1 x 233 4.2· 116 6132 3.2 x 350 1 x 136 4.9· 116 6126 2.5 x 300 1 x 68 1.2· 116 6133 3.2 x 350 1 x 39 1.4

Stick electrodes for welding of stainless andcorrosion-resistant steels



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Electrodes

Welding load NIPlant designation E NI BG 11, E NI-C1

according to DIN 8573 / AWS A5,15Type of current/Welding position=- ~ / PA, PB, PC, PS

Application, properties, approvalsBasic-graphite fluxed nickel electrode for cold welding of grey, malleable cast iron and cast steel as well as for weldings on fatigued castparts. For rectification of seams as well as defects in workman. The welding particularity of NI gives perfect welding results even with lowamperages. The arc is smooth and intensive, low spatters, as well as easyremoval of slag. The welding seam is soft and mecanically machinableincluding the transition zones to the basic material.


· 116 8025 2.5 x 350 1 x 74 1.5· 116 8032 3.2 x 350 1 x 43 1.5

Welding load NIFEPlant designation E NiFe-1 BG 11, E NiFe-C1

according to DIN 8573 / AWS A5,15Type of current/Welding position=- ~ / PA, PB, PC, PS

Application, properties, approvalsBasic-graphite fluxed nickel-iron electrode for cold welding of grey castiron with laminated and globular graphite structure. Also suitable for joining cast iron (GGL and GGG types) with unalloyed steels. The alloyedweld metal is mainly produced by the core wire, 60%Ni and 40%Fe. Theweld metal is easy to machine and is characterized by its high crack-resistance. It is colored like the parent metal and it willcorrode like this later on. The electrode has good resisting properties andwelds smoothly.


· 116 8125 2.5 x 300 1 x 82 1.3· 116 8132 3.2 x 350 1 x 47 1.5

Stick electrodes for build-up weldings

Welding load 60Plant designation E 6-UM-60 F / approx. E 307-16

according to DIN 8555Type of current/Welding position=+ / w, h, q, sØ in mm 2.5-5.0

Application, properties, approvalsBasic-fluxed electrode for tough, impact-tough and abrasive-resistantsurfacing on unalloyed and low-alloyed materials with higher strength.Especially appropriated for surfacing on machine parts, dredger teeth,beater bars, scrapers, charging screws, mill hammers, mixer arms, crusher jaws and crushing cones etc.The weld metal is workable only by grinding, annealing and hardening ispossible.

Item No. Dimensions PU/plastic/ WeightØ x L box per pk. pluin mm pk. x pcs in kg

· 116 9032 3.2 x 450 1 x 133 6.3· 116 9040 4.0 x 450 1 x 88 6.3

Various packaging units...

Your advantages:· All stick electrodes are packed into suitable plastic cases or cover

boxes and do not get damp.· May types are available in well-priced small cases

Stick electrodes for weldingof cast iron

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Universal cylinder carriage· for 2 x 10-20 cylinders 170 0005· for 2 x 40-50 l cylinders 170 0004

Portable welding and cutting device· Cylinder carriage for 2x10 l or 2x20 l steel cylinders· Steel cylinder oxygen and acetylene (10 l or 20 l)· Pressure regulator oxygen single-staged and acetylene single-staged· Tubular safety fuse acetylene and oxygen· Combined welding and cutting device inside sheet steel case (KE/17)

(for welding of 0.5-9 mm, for cutting of 3-100 mm)· Oxygen and acetylene tube 10 m rooted

0200 071l 02-01 GSSF ·

Pressure regulator0300 071negyxO ·0400 071enelytecA ·

Spare manometer Ø 63 mm, connection G1/4· Acetylene 40 bars 170 0041· Acetylene 2.5 bars 170 0042· Oxygen 315 bars 170 0031· Oxygen 16 bars 170 0032

1500 071srab 513 nogrA ·2500 071sretil 03 nogrA ·

Working spot seals5400 071enelytecA ·5300 071negyxO ·

Fiber gasket 170 0036 (PU10)· For connecting oxygen + argon

Aluminum gasket (acetylene) 170 0046 (PU10)

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Protecting caps for manometer· For manometer 63 mm diameter· Slotted construction with safety opening

7300 071negyxo-eulB ·· Red-acetylene and other fuel gases 170 0047· White/grey-other industrial gases 170 0057

Manometer hoop guard · For protection against damages of the manometer· Yellow version for fuel gas 170 0048· Blue version for oxygen 170 0038

KEK/17 kit 170 0117· Combined welding and cutting device· Shank diameter 17 mm· For welding from 0.5-9 mm· For cutting from 3-100 mm· Inside sheet steel case

Handle type KEK/17 170 0127· Shank diameter 17 mm

Cutting insert type KEK/17 170 0137· Shank diameter 17 mm; without nozzles

Guiding carriage for KEK 17/25.5 mm 170 0150

Rounded motion link (compass) 170 0151· For guiding carriage KEK 17

New

· FSSG 10-20 l(similar Fig.)

Universal cylinder carriage 10-20 l(similar Fig.)

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.oN metInoitangiseD

Cutting nozzles· Cutting nozzle S0 3-12mm 170 0202· Cutting nozzle S1 12-25mm 170 0203· Cutting nozzle S2 25-50mm 170 0204· Cutting nozzle S3 50-100mm 170 0205

Heating nozzles for fuel gas acetylene· Size H1 3-100 mm 170 0231· Size H2 100-300 mm 170 0232

Welding inserts type KEK/17· Shank diameter 17 mm· Size 1 0.5- 1.0 mm 170 0210· Size 2 1.0- 2.0 mm 170 0211· Size 3 2.0- 4.0 mm 170 0212· Size 4 4.0- 6.0 mm 170 0213· Size 5 6.0- 9.0 mm 170 0214· Size 6 9.0-14.0 mm 170 0215

Copper tips0220 071mm 0.1-5.0·1220 071mm 0.2-0.1·2220 071mm 0.4-0.2·3220 071mm 0.6-0.4·4220 071mm 0.9-0.6·5220 071mm 0.41-0.9·

Tube welding insert type KEK/17· Cu tube 6 mm diameter, flexible, with soldered tip

8110 071mm 2-1 2 eziS·9110 071mm 4-2 3 eziS·0210 071mm 6-4 4 eziS·1210 071mm 9-6 5 eziS·

Tube welding insert front parts type KEK/17· Cu tube 6 mm diameter, flexible, with soldered tip

2210 071mm 2-1 2 eziS·3210 071mm 4-2 3 eziS·4210 071mm 6-4 4 eziS·5210 071mm 9-6 5 eziS·

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Tubes· Acetylene 9x3.5 red 170 1701 (PU40)· Oxygen 6x5 blue 170 1702 (PU40)

)04UP(3071 0719x6 ebut niwT·

Autogenous twin tube pressed-in· Inner Ø 6mm, Outer Ø 9mm

5021 071m 5·0121 071m 01·5121 071m 51·0221 071m 02·

Twin hose clamp steel 170 1023 (PU10)· Galvanized steel· 16/16 mm

Magnetic welding mirror 170 1050· With magnetic base and movable guide· Spare magnetic welding mirror 1.5 mm 170 1051

Twin tee-off valve· With nuts and bushings· 1/4” right, oxygen / argon

with 6 mm bushings 170 1037· 3/8” left, acetylene / propane

with 9 mm bushings 170 1040

Gas lighter pistol-shaped 170 1200 (PU5)· With spark metal 2.6 x 5.0 mm· Nickel platedSpare spark metals 2.6 x 5.0 mm 170 1201 (PU100)

Gas lighter cylinder file 170 1100 (PU10)· With spark metal 3.0 x 20 mmSpare spark metals 3.0 x 20 mm 170 1101 (PU50)

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108108

Welding clamps New

Model max. clamping force Jack opening Throat Cross-section Thread Weight(kg) (mm) (mm) )gk()mm( pmalc mriF

USZ 216 550 216 121 25 x 12 M 10 1.9USZ 318 1100 318 140 30 x 14 M 10 3.5USZ 419 1100 419 140 30 x 14 M 10 4.0

HZ 178 460 178 121 22 x 11 M 10 1.2HZ 254 460 254 121 22 x 11 M 10 1.3

Item No.

179 0001179 0002179 0003

179 0010179 0011

Series HZ-Lever screw clamp including grid mechanism for effi-cient spanning insensitive to vibrations

· Quenched sliding and fixed clamp made of one piece for elastic andflexible clamping

· Fixed clamp and pressure plate made of one piece, quenched andwarp resistant

· To clamp, to tighten tubes, to splay and to overtransverse · V-clamping support for tubes as well as an additional block for over-

transversing is included in the scope of delivery· Surface coated spindle including trapezoidal thread smooth running,

does not wedged· Best power transmission when clamping due to the rounded ends at

the clamp handle· Rapid conversion of the sliding clamp for spreading applications by

reversing the sliding rail and the additional block· Applicable for wood and steel

· Standard application efficientlyand easily executable

· Rapid conversion with littleefforts

· Including the self-addaptableV-clamping support for easyhandling

· Overtraveling by means of additional block provided with screw-thread

Clamping Clamping tubes

OvertravelingSpreading

Serial delivery including replaceable V-spreading support and additional blockto overtravel and spread parts

HZ 178-Figure showing scope of delivery

HZ 254-Figure showingscope of delivery

USZ 216 USZ 318

HZ 178

Series USZ-4-in-1 all-steel screw clamp including locking handle

Accessories

V-clamping supportItem No. 179 0005

MwSt.

Additional blockfor overtravelingand spreading

Item No. 179 0007

MagneticV-clamping supportItem No. 179 0006

· Fixed clamp and pressure plate made of one piece, quenched and warp resistant

· Including 38 mm mobile pressure plate · Functional grid mechanism for vibration-safe clamping · Particularly useful if working in narrow working spaces· Rapid conversion of the sliding clamp for spreading applications by rever-

sing the clamping rail and the additionalblock in two steps

· Five times quicker than when working with common screw clamps thanks to the one finger quick action and release lever

· Applicable for wood and steel

Welding clamps available from March 2010 on

AccessoriesMagneticV-clamping support

Item No. 179 0006

USZ 419

109109

Magnetic screws clamp / Vice-grip wrench

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Series MSZ-Magnetic screw clamp including tension spring and magnetic V-clamping support

· For workpieces made of steel· Including sliding clamp mounted on springs for one hand operation · The clamp is magnetically fixed on the workpiece after positioning· Made of heat-threated and nickel chrome-plated steel for long durability· One V-clamping support included in the scope of delivery· With treaded hole extendable by optional V-clamping support or bolts

Easy one hand operation in three steps:

Opens screw clamp position fix

RGZ 280-Figure showing scope of delivery, optionally availableadditional block for overtraveling, refer to abovementioned accessories

WGZ 76-Figure showing scope of delivery

WGZ 76-Angular vice-grip wrench-the helping handling processing rectangular workpieces· To hold, align and fix workpieces of differentthicknesses at an angle of 90°

· One-hand operation

· Applicable for wood and steel as well assynthetic materials

RGZ 280-Tube vice-grip wrench specially to hold round bodies· Including two self-addatable V-clamping supports, thus also applicable to fix flatmaterials on tubes

· One-hand operation

Model max. clamping force Jack opening Throat Cross-section Thread Weight)gk()mm()mm()mm()gk(

MSZ 90 140 90 64 13 x 6 M 6 0.4MSZ 140 230 140 89 16 x 8 M 8 0.5

Model Jack opening min. / max. (mm) Length (mm) Thread Weight (kg)3.101 M08246-04082ZGR

Model max. clamping force (kg) Jack opening (mm) Throat(mm) Length (mm) Weight (kg)6.061267235767ZGW

Item No.

179 0020179 0021

Item No.179 0090

Item No.179 0080

MSZ 90-Figure showing scope of delivery

MSZ 140-Figure showing scope of delivery

· For workpieces with a thickness up to 1 1/4 inch (317 mm)

· To fix rectangular conections · Also to work with wood andsynthetic materials

D

Magnetic screw clamps / Vice-grip wrenches available from March 2010 on

Accessories

Additional block forovertraveling· applicable for MSZ 140

Item No. 179 0022

· applicable for RGZ 280Item No. 179 0007

110110

Welding angle magnets

Series VSWM-adjustable welding angle magnet-for infinitely variable settings of the angle from 30° to 275°

· With high magnetic retaining force for professional applications· Pole shoe including prism, therefore best appropriate for flat and roundmaterials

· Required angle from 30° to 275 ° easily adjustable and easy to fix bymeans of handy lever

Series MSWM and SSWM-Permanent welding angle magnets forretaining bracket magnet 30°, 45°, 60° and 90°

)gk(thgieW)mm(snoisnemiDelgnA* )gk( ecrof gniniateRledoMMSWM 10 ** 10 30° / 60° / 45° /90° 59 x 51 x 16 0.3SSWM 20 40 30° / 60° / 45° /90° 140 x 111 x 19 0.5SWM-2 35 40 45° /90° 111 x 95 x 29 0.7SWM-2 65 75 45° /90° 152 x 130 x 35 1.4

2.183x 251x 251°095553 MWS7.284x 791x 791°0902107 MWS

VSWM 41 50 30°-275° infinitely variable 197 x 197 x 95 2.4* Mentioned retaining force is based on processing a steel plate of 10 mm ** Two magnets included in the scope of delivery, price applicable for thescope of delivery

Item No.179 0060179 0070179 0030179 0031179 0040179 0041179 0050

Series SWM-2 and SWM-switchable welding angle magnets to fix steelsheets, round and square workpieces or tubes

· With high magnetic retaining force for professional applications· Magnet to be switched on/off by means of a toggle switch

· Easy to wipe and switched off· Perfect to retain round angular tubes, angles and flat materials

56 2-MWS53 2-MWS

07 MWS53 MWS

MSWM 10-· Best appropriate for smallworkpieces

· Two mini weldingmagnets are included inthe scope of delivery

SSWM 20-· With a retaining force of 2o kg inspite of its small construction

· Best applicable for the mostrequired applications

· Figure showing scope of delivery

· Professional type for highestdemands in quality

· To retain metallic workpieces at an angle of 45° or 90°

· Two independet working on/offswitches

Series SWM-2

· Angle easily readableon the scale

· For retaining round and flat workpieces made of iron at an exact angle· Practic helpers when welding and mounting

Series SWM· To retain metallic workpieces at an angle of 90°· Pole shoe including prism therefore best appropriate for flat and roundmaterial

New

Welding angle magnets available from March 2010 on

111111

Metall corner clamps

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Series MWS-Metall corner clamps in 2-axes or 3-axes types

· To be used in the steel constructions, in thewelding shop and in the metall working shop

· Stable jaws and base body made of gray cast· To hold, align and fix workpieces of differentthicknesses at an exact angle of 90°

· Automatic adapting of the pressure jaws to dif-

ferent workpiece thicknesses due to hingedspindle nut

· Including button for quick action clamping ofthe workpiece

· Welding sparks do not adhere to the copper-plated trapeozidal spindle with T-handle

· Easy to fix on welding or machine tables thanksto lateral oblong holes

Series MWS-2· For workpieces with two axes· Fixing of T-connections and free access to theworkpiece for welding and assembly worksdue to the open structures

Series MWS-3· For workpieces with three axes· Easy turning of the third clamping arm allowsrapid removal of the workpiece

Model Jack opening Jaw Length / Height T-distance Weight(mm) (mm) (mm) (kg)

MWS-2 95 95 122 35 62 5.0MWS-2 121 121 135 64 100 10.6MWS-3 95 95 122 35 62 11.1MWS-3 121 121 100 64 100 19.6

Item No.

179 0100179 0101179 0102179 0103

MWS/2

MWS/3

· Included quick action clampingfor rapid comfortable preparation

· It is possible to easily turn awaythe third clamping arm

· Open structure allows fixing of T-connections

· Also appropriate to fix roundmaterials

· Mold sides to position the metallcorner clamping vertically

· Including fixture for bestclamping of profiles

New

Metall corner clamps available for March 2010 on

Your specialist dealer:

· With the redaction of this price catalogue any

previous lists become null and void.

· The prices are without commitment in Euros plus

the legally valid VAT, plus forwarding charges,

transport charges and charges for unloading,

installation cost and briefing cost if required.

· We do not take any liability for misprints errors

or incorrect descriptions.

· We reserve the right of technical and optical

modifications.

· Fig. partially with optional accessories.

· The delivery will only take place according to our

terms and conditions.

· The products are sold by specialized trade.

· The products remain our property until they are

completely paid.

· If a product is sold to a third party our retention

of title remains.

· In the commercial field, the legal conditions of

guarantee are valid.

· Any copy or reprint of any kind, even in extracts,

require our written approval.

Sales Germany:Dr.-Robert-Pfleger-Str. 26D-96103 Hallstadt/Bamberg Phone (09 51) 96 555-0Fax (09 51) 96 555-55email: [email protected]

Sales Austria:Gewerbestrasse Ost 6 · A- 4921 HohenzellPhone: ++43 (0) 77 52-70 929-0Fax : ++43 (0) 77 52-70 929-99e-mail: [email protected]

Are you interested in further products?

www.optimum-maschinen.dewww.quantum-maschinen.de

www.holzkraft-maschinen.de

www.aircraft-kompressoren.de

www.metallkraft-maschinen.de

www.unicraft.de

www.schweisskraft.de

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Maquina e Consumivel Schweisskraft

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