Presentation outline I. General introduction manure excesses & manure treatment
MANURE PUMPS - Irrigation Repair, Kentucky | R · LEGACY MANURE PUMPS LEGACY MANURE SLURRY PUMPS...
Transcript of MANURE PUMPS - Irrigation Repair, Kentucky | R · LEGACY MANURE PUMPS LEGACY MANURE SLURRY PUMPS...
LEGACY MANURE PUMPSLEGACY MANURE SLURRY PUMPSCornell offers over 60 models of heavy duty Solids Handling Pumps for the toughest slurry applications. With three unique impeller designs (Enclosed, Semi-Open & Delta™) to select from, Cornell has a model that will fit your application.
BENEFITS:• Low maintenance, long life• Low power costs• No seal venting or flushing• Ease of maintenance• Smooth operating• Solids handling capability• Run-Dry®, Redi-Prime®, and cutter blade options are available• Versatile mounting configurations
FEATURES:• High hydraulic efficiency• Cycloseal® design• Rigid, heavy walled construction• Back pullout design• Large bearings and shaft• Impeller backvanes reduce axial thrust• Replaceable wear rings and shaft sleeves• Dynamically balanced impeller
APPLICATIONS:• Low, medium, and high pressure• Slurry transfer• Field injection• Hard hose machines• Big gun sprinklers• Dewatering
SPECIFICATIONS:• 3” to 30” discharge sizes• Heads to 470 ‘• Flow rates to 38,000 GPM• Three impeller options• Various mounting configurations• Cycloseal®, hard-faced single seal
MATERIALS OF CONSTRUCTIONCornell Manure Slurry pumps are iron or ductile iron construction with hard face mechanical seals for extended seal life. Optional materials are available for abrasive applications.
Lip seals(for bearing protection–double seals on oil lube units)
Oversizedbearings
Clean-outport
Double volute(on some models)
Replaceable shaft sleeve
Replaceable wear ring
High efficientdynamically
balancedimpeller
Cycloseal® withhard face seals
Modular bearing frame(optional oil lubricationfor extreme temperaturesor wash-down environments)
Available in frame mountor SAE engine mount
Heavy duty shaft
Back pull-out designfor ease of maintenance
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CAPACITY U.S. GALLONS PER MINUTE
CUBIC METERS PER MINUTE
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32080 160402010
MODEL
7. 4614M 1200-2600 6. 4HM 1200-1800 5. 3517M 1200-2100 4. 3HM 1200-1800 3. 2.5YM 1800-3600 2. 2.5HM 1200-3600 1. 1.25YML 1800-3600
500 2500250500
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25 1000100
FAMILY MAP - SEMI-OPEN STYLE/SLURRY
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Cornell Pump Company Portland, Oregon
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LEGACY MANURE PUMPS
ENCLOSED - Cornell’s two and three port enclosed impellers are designed to handle large solids with high efficiency and high head requirements.
SEMI-OPEN - The three or four bladed, semi-open impeller has a cutting action which allows it to handle the worst slurries at high head.
DELTA™ - The DELTA™ style impeller is excellent for handling straw, twine, and heavy sludge where there is a low to medium head requirement.
SOLIDS HANDLING PUMPS, DELTA ™ IMPELLER
IMPELLER OPTIONSCornell offers three unique impeller designs for liquid waste / slurry applications.
Cornell irrigation pumps are available in a variety of mounting configurations, including horizontal and vertical close-coupled pumps, vertical and horizontal frame-mounted pumps, and pumps with an SAE bell housing mounting directly to an engine.
CCClose-Coupled
FFrame Mount
EMEngine Mount
VM/VC/VFClose CoupledCoupledFrame Mount
MOUNTING CONFIGURATIONS
Cornell is now manufacturing cutter blades for the solids-handling, enclosed impeller pump models. When used in conjunction with the high efficiency, enclosed impeller design, the hardened (Rockwell ‘C’ 55-60) rotating cutter ring, and stationary cutter plate work in tandem to pre-cut the product as it enters the impeller eye, and breaks up clogs, with minimal energy consumption. The cutter components are adjustable to allow for peak performance over the life of the parts. The cutter assemblies are also available to retrofit existing Cornell Pumps.
CUTTER BLADE OPTIONS
MP SERIES PUMPS ARE DESIGNED FOR COARSE ABRASIvES
SPECIFICATIONS:
BENEFITS:
FEATURES:
APPLICATIONS:
Cornell Pump Company’s MP Mining Pump Series combines 65 years of innovate pump manufacturing and design, with our highly-regarded patented Cycloseal® technology. Offering high operating pressures, the MP pumps are specifically designed for coarse abrasive slurry applications such as sand, gravel, coal, manure, and mine dewatering.
Various processes can be most effectively accomplished with different metal hardnesses. Cornell is proud to produce our Solids Handling pumps in four different hardness levels.
Wear resistance directly correlates to the hardness of the material.
• Discharge Sizes: 4”, 6”, and 8”• Flow Rates: Up to 9,000 GPM• Heads: Up to 625 ‘• Solids Diameter: Up to 3”• Seal Type: Cycloseal®, hard-faced single seal• Impeller type: Enclosed • Run-Dry® and Redi-Prime® compatible• Available in horizontal frame and SAE mount configurations
• 17-4PH Stainless shaft• Heavy duty construction for aggressive applications • High-chrome white iron (‘CAC’) or HT ductile iron (‘ZY’) pump-end construction• Thick cross-sections for abrasive wear and high operating pressures• Front adjustable wear plate to regain lost efficiency while in service• Replaceable suction liner and wear plates at point of maximum wear• Hardness rating > 650 BHN provides better wear properties compared to standard cast or ductile iron• Heavy duty bearing frame construction with double angular contact thrust bearing. Oil or grease lubricated
• Longer wear life to standard Cornell solids handling pumps
• Solid handling capabilities• Works in tough
environments• Cornell’s patented
Cycloseal®, Run-Dry®, and Redi-prime® options are available
• Manure slurry• Mine dewatering• Coal production• Sand pumping• Gravel transport • Aggregate• Tailings• Oil sands
MP SERIES PUMPS
STANDARD MATERIAL HARDNESS HARDER HARDESTMATERIAL Cast Iron Ductile Iron Ductile Iron Heat
TreatedWhite Iron
TECHNICAL NAME(s) ASTM A48, CL30 ASTM A536100-70-03
ASTM A536 100-70-03 quench and temper
ASTM A532, CL III; Type A 25% CR level 1
CORNELL MATERIAL CODE
CI CV ZY CAC
RELATIvE COST $ $ $$ $$$HARDNESS 190-240 BHN 230-300 BHN 400-450 BHN >650 BHN
MP SERIES PUMPSCYCLOSEAL®
Ideally suited for water and waste water applications, Cornell’s patented Cycloseal® is a self-contained single mechanical seal with a dished backplate. This configuration requires no external flushing and eliminates the need for a water flush line. The Cycloseal® uses stationary deflector vanes cast into the pump backplate in conjunction with contoured impeller back vanes and a dished backplate to create pressure gradients that moves solids and entrained vapor away from the seal faces. The service life of a Cycloseal® mechanical seal can be as much as 10 times longer than a typical mechanical seal.
Cycloseal® Deflector Vanes
Single MechanicalSeal
ImpellerBackvanes
RUN-DRY™ SYSTEMCornell’s Run-Dry™ system consists of an auxiliary gland and oil reservoir that keeps the seal faces lubricated and prevents dry running of the seal faces during priming, re-priming, or standby operation. The Run-Dry™ gland is connected to a lubricant reservoir via inlet and outlet lines such that shaft rotation provides continuous circulation and cooling of the lubricant and seal faces. With the Run-Dry™ system your pump can run dry for hours without damaging the mechanical seal.
Cornell’s DuraSub™ uses a heavy duty pump end and bearing frame for direct coupling to a hydraulically driven motor. The DuraSub’s™ modular design fits most of the standard Cornell Pump wetted ends.
HYDRAULIC SUBMERSIBLE PUMPS
• Fits various motor configurations
• Heavy duty shaft / bearing frame assembly
• Premium wet end efficiencies reduce horsepower requirements
• Heavy duty pump ends for long service life and reliability
The STX series, our self-priming design, builds on our prominence in providing world class pumps, and allows the new STX to operate in extremely heavy duty situations, while increasing efficiencies up to 8 percent over other manufacturers averages. Those efficiencies could translate into tens of thousands of dollars saved in fuel and maintenance expenses over the life of the pump.
STX PUMPS
REDI-PRIME®
Cornell Redi-Prime® pumps are designed with oversized suctions to provide more flow, reduced friction losses, and higher suction lift. The priming system was designed with the environment in mind. By using a positive sealing float box and a diaphragm vacuum pump, there is no water carry-over to contaminate the environment. With suction lifts of up to 28 ‘, heads to 800 ‘ and flow rates exceeding 38,000 GPM, most Cornell pumps can be readily fitted with the Redi-Prime® system.
QUALItY YoU CAN CoUNt oNMORE THAN 65 YEARS OF PUMP MANUFACTURING EXPERIENCE
Warehouse shipment capabilities around the country. From our main manufacturing plant to locations across the country — You’re never far from a Cornell pump.
Cornell Pumps are of superior quality, with each part machined and built to our exacting standards. Our team of exceptional machinists, craftsmen and assembly mechanics work with some of the most modern manufacturing machinery and hydraulic testing equipment in the world to bring our customers a state-of-the-art product.
QUALITY ASSURANCECornell Pump Company proudly maintains its ISO 9001:2008 certification which validates that Cornell is in compliance with all necessary processes to meet customer requirements.
RESEARCH & DEvELOPMENTCornell Pump Company is known for its innovative designs at the leading edge of technology. We are constantly striving to improve and expand our range of highly engineered products using solid engineering practices plus aggressive research and development to maintain leadership in the marketplace.
TESTINGUnder the supervision of Registered Professional Engineers, Cornell performs R&D as well as certified performance, NPSH, and vibration testing. The test lab is equipped with a closed loop and 80,000 gallon open loop testing system with calibrated flow meters from 2.5” through 36”, 800 HP VFD capability and multiple transformers to test motors with voltages ranging anywhere from 120 to 4,160 volts. We can test pumps up to 60,000 gallons per minute.
Cornell Pump Company16261 SE 130th Ave
Clackamas, OR 97015P: (503) 653-0330F: (503) 653-0338
Cycloseal®, and Redi-Prime® are Registered Trademarks of Cornell Pump Company.
Cornell pumps and products are the subject of one or more of the following U.S. and Foreign patents: 3,207,485; 3,282,226; 3,295,456; 3,301,191; 3,630,637; 3,663,117; 3,743,437; 4,335,886; 4,523,900; 5,489,187; 5,591,001;
6,074,554; 6,036,434; 6,079,958; 6,309,169; 2,320,742; 96/8140; 319,837; 918,534; 1,224,969; 2,232,735; 701,979 and are the subject of pending U.S. and Foreign Patent Applications.
EFFICIENT BY DESIGN
STX SERIESCORNELL PUMP COMPANY
SELF-PRIMING PUMPS
INDUSTRY LEADING EFFICIENCY wITh CYCLOSEAL® SYSTEM
FIVE YEAR wARRANTY
SUBMERSIBLESCORNELL PUMP COMPANY
EFFICIENT BY DESIGNEFFICIENT BY DESIGN
EFFICIENT, RELIABLE, TROUBLE-FREE
EFFICIENT BY DESIGN
HYDRO TURBINECORNELL PUMP COMPANY
AGRICULTURECORNELL PUMP COMPANY
EFFICIENT BY DESIGN
INDUSTRIALCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
Immersible motors are designed to be used in dry-pit applications where there is a possibility of flooding. Why take a submersible motor that was designed to run submerged 100% of the time and modify it to run in air 99% (or most of the time) and
submerged 1% of the time (in case of a flood)? This seems backwards. The correct approach is to take a TEFC motor that is designed to run in air 100% of the time and adapt it to run submerged 1% of the time (in case of a flood).
ImmersIble motor basIc desIgn:The basic design of the immersible pump/motor incorporates a premium efficient,
inverter duty, P-Base or C-Face TEBC motor (totally enclosed, blower cooled). The motor, as the name implies, is totally enclosed and cooled by a blower on top of the motor. If the motor becomes submerged, the blower motor fan shuts down without affecting the main motor. While the motor is temporarily submerged, the media cools the motor just like a true submersible. A special conduit box
is used to prevent water leakage into the motor. The motor is designed to prevent infiltration of water along the shaft and into the motor by utilizing a triple redundant sealing system, including a patented hydroseal design. The motor-end bell housing incorporates the ‘inverted cup’ principle, which traps an air bubble under the motor as water rises, thus keeping water away from the shaft seal. The shaft is fitted with a hydroseal, which expells water and
further reduces the chance of water reaching the shaft seals.
The Immersible motor can withstand up to 30
feet of submergence depth for a two-week period. This exceeds the requirements
of Immersible motors that is described in the industry
standard “Index of Protection” IP67. Competitive designs only
allow immersion of the motor for a period of time not exceeding 30 minutes at a submergence level of 3 ‘. Hardly
enough time to deal with any kind of flooding emergency!
the ImmersIble motor concept:
CORNELL PUMP COMPANY // 16261 SE 130th AVE CLACKAMAS, OR2013 © ALL RIGHTS RESERVED
IMMERSIBLECORNELL PUMP COMPANY
FOOD PROCESSCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
WATER TRANSFERCORNELL PUMP COMPANY
HYDRAULIC FRACTURING
EFFICIENT BY DESIGN
REDI-PRIME®CORNELL PUMP COMPANY
AND VENTURI PRIME
EFFICIENT BY DESIGN
MUNICIPALITIESCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
MINING
EFFICIENT BY DESIGN
CORNELL PUMP COMPANY
EFFICIENT BY DESIGN
CUTTER PUMPS
EFFICIENT BY DESIGN
CORNELL PUMP COMPANY
CHOPPERCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
END GUN BOOSTER PUMPS
EFFICIENT BY DESIGN
FOR CENTER PIVOT IRRIGATION
CORNELL PUMP COMPANY
HYDRAULIC SUBSCORNELL PUMP COMPANY
• Models Available - 4NNT, 6NNT, 8NNT, etc.• Discharge Sizes Available - 4 to 8 inch• Standard Construction - Cast Iron, Class 30• Optional Construction - 316SS, CD4MCU, Ductile Iron• Permco hydraulic drive
• Various adaptor plates available for hydraulic motor fit• Heavy duty shaft / bearing frame assembly• Heavy duty “wet end” construction• Manufactured in the United States
• Premium Hydraulic Efficiencies, 76 to 80% BEP• 3 inch or larger solid handling capability• Total Dynamic Head: 50 to 360 feet• Capacity: 200 to 7000 GPM
• General Agriculture, Industrial and Municipal Applications• Rental Applications• Mining Applications• Flood Control Applications• Construction / Dewatering Applications
STANDARD SPECIFICATIONS
FEATURES BENEFITS
PERFORMANCE CHARACTERISTICS
TYPICAL MARKETS
EFFICIENT BY DESIGN
MANURE PUMPSCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
MP SERIESCORNELL PUMP COMPANY
EFFICIENT BY DESIGNEFFICIENT BY DESIGN
MINING PuMPS DESIGNED For CoarSE aBraSIvES
MX SERIESCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
MX SERIESCORNELL PUMP COMPANY
EFFICIENT BY DESIGN
HIGH HEAD MINING PUMPSSLURRY PUMPS
CORNELL PUMP COMPANY
EFFICIENT BY DESIGN
STX SERIES SUBMERSIBLE
HYDRO TURBINE
AGRICULTURAL REFRIGERATIONMUNICIPALMINE DEWATERINGFOOD PROCESS
CUTTERCHOPPER EDGE™ HYDRAULIC SUBS MANURE MP SERIES
MX SERIES MX MINING REDI-PRIME® SLURRY
INDUSTRIAL
IMMERSIBLE
REFRIGERATIONCORNELL PUMP COMPANY
EffiCiENt bY dEsigN
WATER TRANSFER
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EFFICIENT BY DESIGN
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