Manufacturing Steel Structures - quayquipts.com

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Manufacturing Steel Structures

Transcript of Manufacturing Steel Structures - quayquipts.com

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Manufacturing Steel Structures

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1© QuayQuip Technical Solutions BV, 2019, V2.1

CONTENT04 /08 /11 /13 /15 /16 /

Manufacturing Steel StructuresMeet our team Machining equipmentFabrication equipmentTesting equipmentCertification

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Tianjin QuayQuip Heavy Industry Machinery Co.,Ltd , a Sino-Dutch steel structure manufacturing facility, is a part of QuayQuip Technical Solutions BV in the Netherlands.

The group specializes in design, engineering and manufacturing high quality, customized steel structures.

Tianjin QuayQuip’s steel structure manufacturing facility is ISO 9001, EN 1090-2 EXC 4 and ISO 3834-2 certified. With years of experience specializing in steel fabrication, we can take on your most challenging project.

The group is a leading provider in the fields of port construction, bridges, ship locks, dredging, wind power and heavy lifting..

TIANJIN QUAYQUIP OFFERS FULL IN-HOUSE ENGINEERING AND DESIGN SERVICES, HIGH QUALITY FABRICATION, PRECISION MANICHING AND SURFACE TREATMENT.

The Tianjin QuayQuip manufactering facilityQuality starts with qualified people

Manufacturing Steel Structures

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TIANJIN QUAYQUIP’S STEEL STRUCTURE MANUFACTURING FACILITY IS ISO 9001, EN 1090- 2 EXC 4 AND ISO 3834-2 CERTIFIED.

The Tianjin QuayQuip steel structure manufacturing facility is equipped with state-ofthe-art CNC machinery, production processes, testing and inspection equipment. The team is capable of handling the most demanding and diverse range of steel structures and mechanical parts requested by our customers and manufactured in an efficient and costeffective way under the safest conditions.

Tianjin QuayQuip works exclusively with qualified welders, metalworkers, engineers and designers using state of the art technologies and machines under the highest level of quality assurance and with a comprehensive testing regime.

We have our own in-house laboratory for material testing, complimented with highly trained internationally qualified Welding Engineers and non-destructive testing inspectors (all certified according EN/ISO and ASTM).

The group is committed to safety, quality and efficiency meeting all international qualification standards..

Striving for perfection

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Shot-blasting machine (16.000*4.500*3.500 mm)

Painting in our in-house paint facility (31.000*4.500*3.500 mm)

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Together with our customers, we strive for perfection in every project that we undertake

CNC Bending Machine 1000 ton (6.000 mm)

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MEET OUR TEAM (from left to right)

Andy HaoChief Technical OfficerInternational Welding Engineer and NACE Paint Inspector.

Tony ZhangWorkshop ManagerProduction Manager, Certified Machine Operator and Fabrication Supervisor.

Kamesh UmaLead inspectorASNT Level II NDT Inspector and Frosio Level III Paint Inspector.

Alex BaiLead InspectorInternational Welding Engineer, ASNT Level II NDT Inspector, CWI certified Welding Inspector and ISO 9712 Certified MPI & UT Level II Inspector.

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CNC Vertical Machining Center (2.250*1.020 mm)

CNC Precision Plasma Cutting Machine (4.000*30.000 mm)

5-axis Mitsubishi Heavy Industries Machining Center

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MACHINE TYPE CAPACITY (MM) QTY BRANDCNC 5 Axis linkage milling and machinig center

720*1.000 1 Mitsubishi Heavy Industries

CNC 5 Axis vertical gantry pro-cessing center

MVR40 10.000*3.750*2.300 1 Mitsubishi Heavy Industries

CNC Vertical machining center 2100 2.300*1.000 14 Taiwan Association of Machi-nery

CNC Vertical gantry machining center

XK2416B/4 2.000*4.000 4 Hanchuan CNC Machine Tool company

CNC Vertical gantry machining center

HGM2580 3.200*8.300 4 Hanchuan CNC Machine Tool company

CNC Horizontal CNC machining center

1250*1250 2.000*1.500*1.500 4 OKK

CNC Planer type milling machine TK6513 2.000*2.700*1.250 2 Hanchuan CNC Machine Tool company

CNC Planer type milling machine HPBC1116 2.200*1.600*2.000 2 Hanchuan CNC Machine Tool company

CNC Drilling and milling machine XH714Z 630*400 1 Hanchuan CNC Machine Tool company

CNC Horizontal milling & boring machine

TK611C/1 1.200*900*1.300 1 Hanchuan CNC Machine Tool company

CNC Double working milling & lathe center

HTM-80H 1.200*1.000*900 1 Haitian Seiko

CNC Planer type milling and boring machining center

WHN130Q 3.000*2.000*1.600 1 Kunming TOS

Machining Equipment

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Welding with pre-heating at 130°C using induction heating

CNC Precision Plasma Cutting Machine (4.000*30.000 mm)

CNC Bending Machine 1000 ton (6.000 mm)

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MACHINE TYPE CAPACITY (MM) QTY BRANDCNC precision plasma cutting machine

4.000*30.000 2 Messer Germany

CNC bending machine 1.000 ton 6.000 1 Yawei

Hydraulic Press 350 ton 12.000*3.000*1.000 1 Tianshui

Saw machine 1.000*1.000 1 Zhejiang

Saw machine 300*600 1 Zhejiang

Drilling machine Ø50mm 2

CO2 welding machine 11 Panasonic

Argon arc welding machine 1 Panasonic

Submerged Arc Welding Machine 1 Panasonic

Induction heating equipment HYF - 80 / 380

750˚C 1 Haiyue

Shot-blasting machine 16.000*4.500*3.500 nett.

1

High pressure water cleaning facility

16.000*4.500*3.500 nett.

1

Paint facility 31.000*4.500*3.500 nett.

1

Double Overhead Crane 32 tons 2 Weihua

Single Overhead Crane 10 tons 6 Weihua

Tianjin QuayQuip fabrication hall overview

Fabrication Equipment

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Dimension inspection using Coordinate Measuring Equipment

3D dimension inspection using Faro Measuring Equipment

Calibration of Ultrasonic Inspection Equipment

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MACHINE TYPE CAPACITY (MM) QTY BRANDCutter Aligner AW-X2400 1

3D measuring equipment CONTURAG3 1.600*3.000*1.200 1

3D measuring equipment 600*800*1000 1

Laser Tracker AT40 ‘1 Radius 160 1

Tensile and compression testing machine

WAW-1000 1 Shenzhen Suns

Impact testing machine PTM2302-C -60˚C 1 Shenzhen Suns

3D Portable CMM system Solo 2.000 m3 1 Metronor

Temperature and humidity meter Elcometer G319-5

1 Elcometer

Surface comparator Elcometer 125-1&2

1 Elcometer

Roughness meter Elcometer E224C-T1

1 Elcometer

Bresle test package Elcometer E138-1C

1 Elcometer

Cleanness Kit Elcometer E142-1

1 Elcometer

DFT meter Elcometer A456CFTS

1 Elcometer

Pull off test Elcometer F108-2D

1 Elcometer

Barcol impressor GYZJ-934-1 1 Schneider

Thickness gauge E-124 1 Elcometer

Holiday Pin hole detector Elcometer D236-30KV

1 Elcometer

X cut test BEVS2203 1 TQC

Ultrasonic GE-USM35xs 2 GE

MPI Y-1 230V AC Yoke

2 Magnaflux

Hardness tester JH300 1 Jitai

Roughness tester TR220 1 Times

Tickness tester CT200 1 Times

Fluke temperature gauge FLUKE-52 II 600 ˚C 1 FLUKE

Fluke temperature gauge FLUKE-319 600V/1000A/4000Ω 1 FLUKE

Testing Equipment

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Certificates

ISO 3834-2

EN 1090-2 EXC 4

ISO 9001 ISO 9001 is an international standard related to quality management. The standard is a systematic and process driven approach to manage our business. ISO 9001 supports Tianjin QuayQuip in ensuring the needs of our customers, while delivering a constant level of quality and customer satisfaction.

EN 1090-2 is a European standard that regulates the fabrication and assembly of steel and aluminum structures and is recognized by the EU Construction Products Regulation (CPR). EN 1090 has defined four execution classes (EXE) of which EXC 4 is the highest. These classes define specific fabrication requirements, with complexity increasing as the numbers rise. The classification procedure is determined by the loadbearing capacity, material and fabrication procedure of the component or structure manufactured. This is linked to the consequences of failure and degree of fabrication complexity.

The ISO 3834-2 certificate assures process control and the observance of product quality requirements of any type of welded construction. Applying the ISO 3834 norm optimizes Tianjin QuayQuip’s welding process and helps to assure that the weld meets the set requirements.

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The content of this Catalogue is provided for information only and without responsibility. QuayQuay BV make no representations about the accuracy, reliability, completeness or timeliness of the information in this Catalogue. QuayQuip Technical Solutions BV may, in its sole discretion, revise the information contained herein at any time without notice.

QuayQuip Technical Solutions BV’s obligations and responsibilities regarding its products are governed solely by the agreements under which they are sold. Unless otherwise agreed in writing, the information contained herein does not become part of these agreements. This Catalogue does not contain any guarantee or agreed quality of QuayQuip Technical Solutions BV products or any warranty of merchantability, fitness for a particular purpose and non-infringement. QuayQuip Technical Solutions BV may make changes in the products or services described at any time without notice.

This Catalogue is provided on an “as is” basis. To the extent permitted by law, QuayQuip Technical Solutions BV makes no warranty, express or implied, and assumes no liability in connection with the use of the information contained in this Catalogue. QuayQuip Technical Solutions BV is not liable for any direct, indirect, incidental, consequential or punitive damages arising out of the use of this Catalogue. Information contained herein is not intended to announce product availability anywhere in the world.

The trademarks, service marks and logos (the Trademarks) displayed in this Catalogue are the property of QuayQuip Technical Solutions BV and/or its affiliates. Nothing in this Catalogue should be construed as granting any license or right to the Trademarks. Without the express written consent of QuayQuip Technical Solutions BV the use of the Trademarks is prohibited.

All text, images, graphics and other materials in this Catalogue are subject to the copyright and other intellectual property rights of QuayQuip Technical Solutions BV and/or its affiliates.

QuayQuip Technical Solutions BV owns the copyrights in the selection, coordination and arrangement of the materials in this Catalogue. These materials may not be modified or copied for commercial use or distribution.

Copyright © 2015 QuayQuip Technical Solutions BV. All rights reserved.

Disclaimer Intellectual Property

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