Manufacturing solutions · bending, laser cutting, welding, assembly) 3D rapid prototyping in...

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Manufacturing solutions

Transcript of Manufacturing solutions · bending, laser cutting, welding, assembly) 3D rapid prototyping in...

Page 1: Manufacturing solutions · bending, laser cutting, welding, assembly) 3D rapid prototyping in plastic Construction of moulds and injection moulding of plastic materials ... samples

Manufacturing solutions

Page 2: Manufacturing solutions · bending, laser cutting, welding, assembly) 3D rapid prototyping in plastic Construction of moulds and injection moulding of plastic materials ... samples

“Meditech is a new challenge, but also a tangible opportunity for ourcompanies: high-precision mechanical components, metal sheets, plasticsand electronics united to grant our customers a punctual and quality service.”

— Marco CamuccioPresident of Meditech Group

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4 | MEDITECH | NETWORK 5

WORKING TOGETHERTO DELIVER MORE

MEDITECH GROUP is an enterprise network operating in the field of medicaldevices1 and equipments for the medical and food sector.The network brings together companies of excellence with complementaryspecializations able to provide the end customer a complete service ofsupply: from co-design to finished product.This includes Alticolor, Carniaflex, Fretor, HT Control (a division of Alfa Elettronica), Premek Hi Tech and Siom Termoplast.

The MEDITECH GROUP companies have matured individually experience in the medical and food sector; they are able to ensure high quality standards as

evidenced by the various certifications held (ISO 9001, ISO 14001, ISO 13485, OHSAS 18001, TS 16949); they are all oriented on international markets and have structured commercial offices.

The network, already active in Europe, already holds sales offices inSweden and manufacturing facilities in Italy, Slovakia and Mexico.

The complementary expertise offered by MEDITECH GROUP are aimed atproviding a comprehensive service to the end customer and are dividedinto specializations in the field of precision engineering, plastics andelectronics.

1 The network is active in the field of non-active medical devices which comply with Directive 93/42 / EEC (MDD), both non-invasive and invasive, and implantable in classes I, IIa, IIb and III.

“Meditech represents a new result, obtained from the

tight collaboration between local public entities and

business fabric that, by the developing of aggregation

projects, aims at increasing the competitiveness of

companies on their respective fields. Meditech, for emplyees and

aggregated turnover, is the most important network of companies in the region”.

— Saverio MaistoManager Aggrega

“Meditech’s the result of the involvement of companies with different dimensional levels and production capacity that, through aggregation, considered strategigal to systematize capabilities, know-how and multi-year experiences to give innovative answers in a complex andcompetitive field such as the medical.”

— Paolo CandottiGeneral Manager Unione Industriali di Pordenone.

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IN NORTHEAST ITALY IN THE HEART OF EUROPE

4.

SLO

A

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1

UDINE

TARVISIO

GORIZIA

TRIESTE

VENICEPADUA

TREVISO

CORTINA

PORDENONE4

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5 6

LONDON

FRANKFURT

WARSAW

MADRID

ROME

PARIS

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AL.TI. COLOR SRLPiazzola sul Brenta PD

CARNIAFLEX SRLPaluzza UD

FRE TOR SRLSan Vito al Tagl.to PN

HT CONTROL BY ALFA ELETTRONICACordenons PN

PREMEK HI TECH SRLPordenone PN

SIOM TERMOPLAST SRLFiume Veneto PN

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42

53

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A VARIETY OF SERVICES ONE SINGLE SOURCE

Co-engineering and co-design

Ossidazione colorata e ossidazione dura del titanio e dell’alluminio

Machining of high precision (5-10 microns) turned and milled parts using CNC lathes and milling centers up to 5 axes

High precision turning and milling (5-10 microns) of complex geometries on small dimensions through sliding head-stock lathes and CNC machines with 6 axis

Machining of very high precision components in high volumes (million pieces) with accuracy of 0,1 microns

Production of metal sheets (punching, bending, laser cutting, welding, assembly)

3D rapid prototyping in plastic

Construction of moulds and injection moulding of plastic materials

Production of electronic boardsand integrated electronic systems

Assembly in Clean Room

EMPLOYEES

1.100TURNOVER

130MILLION €

9

COMPANIES

6

8 | MEDITECH | NETWORK

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WORK PROCESSES—

OUR SURPLUS VALUE—

Our treatments are appreciated also in othersectors as jewelry, high profile accessories,motoring, motorcycling, aeronautical, naval,lighting engineering, optical and mechanicalsector in general.

AL.TI. COLOR SRLVia Cavalieri di Vittorio Veneto, 15/17 · 35016 Piazzola sul Brenta PD

T. | F. +39 049 9076032

[email protected]

CERTIFICATIONS• ISO 9001:2015• ISO 13485:2016• QUALANOD LABEL

• Specific and technical consulting with samples realization

• Cycles production personalization on request, with guaranteed repeatability

• Production documents archiving• Internal quality control and extern

analysis laboratory

• Production of each requested entity with delivery h/24

• Production implant with no emission in the environment

• Collaboration with Padua University, Industrial Engineering department

Electromechanical and electronic 15%

Transports 10%

Medical 33%

Carpentery 10%

Optical 6%

Implanting 6%

Furnishing 5%

Worksite mining 2%

Food 5%

Agro-technical, civil, infrastructure construction 5%

Telecommunications 2%

Chemical 1%

PRODUCTS SECTIONS REFERENCES—

Alticolor was born in 2008 as leader company for titanium oxidation and working for the best worldwide corporations specialized in the medical environment. The growing experience of Alticolor allowed the utilization of oxidation processes with new cycles of surface finishings for the most exigent markets; for this reason Alticolor is able to satisfy every request of functionality and esthetics.

ALTICOLORThe state of the artin titanium and aluminium anodising.

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• Colored oxidation, partial or total, of titanium: we work in a complete neutral environment respecting the biocompatibility of the treated material

• Titanium hard oxidation type II according to regulation AMS2488D in basic environment

• Sandblasting and acid attack of the dental implants

• Double acid attack

• Cleaning of surface with the Plasma treatment and subsequent packaging in a clean room ISO7 class.

• Passivation process on stainless steel and titanium

• Aluminum, stainless steel and titanium electrical polishing TE

• Chemical polishing• Colored aluminum oxidation• Hard aluminum oxidation

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MEDICAL DEVICES—

MICRO COMPONENTS—

MARKET—

The high precision and complex components in Titanium and Stainless Steel, are primarily destined for use in non-active Medical Devices according toEC directive 93/42: implantable or not, invasive and non-invasive, in Class IIa, IIb and III for Ortho -Trauma and Spine Surgery, Dental Implants, Instruments, Implantable systems, Reusable flexibleaccessories for Digestive Endoscopy and Minimally Invasive Endoscopic Surgery, etc.

The products, manufactured on customer’s project, are parts of implant systems and accessories, components and parts for fractures locking systems, intramedullary nails and screws, cortical, cancellous and cannulated screws, polyaxial head screews, micro components for maxillofacial surgery, multi threaded dental implants and angledabutments with complex geometries, surgical instruments, implantable venous vascular access systems, flexible biopsy forceps and retrievers, etc.

CARNIAFLEX SRLVia Nazionale, 8 33026 Paluzza UD

T. +39 0433 775164

carniaflex @carniaflex.comcarniaflex.com

CERTIFICATIONS• ISO 9001• ISO 13485• ISO 14001• BS OHSAS 18001• REGISTRAZIONE

FDA USA

CARNIAFLEXThe complexity made possible by professionalism and experience.

Prototyping, co-design & 2D-3D engineering, industrialization, CAD-CAM. Pre-series and serial production through HIGH PRECISION MACHINING (5 microns): 10-axis CNC turning (diameter 0.5-32mm); 4/5 axis CNC milling; 5-axis 3D complex Milling/Turning (0.2mm); deep hole drilling (max L = 500mm, 150xhole dia.). Assembly and microassembly; Finishing and Treatments; Laser marking; Cleaning, Packaging; clean room Packaging. Quality, Environmental, Safety Management System Certified.

South & North Europe

Central & North Europe

Usa & Other Countries

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The activity takes place in two production units located in Paluzza with 2 main product lines and divisions: • Carniaflex Hi-Mec: since 2000 it manufactures

on customer’s design, tiny high precision and complex mechanical parts, in Titanium (and other metals) for non-active Medical Devices;

• Carniaflex Flex & Stay: since 1972 it develops, manufactures and sells all over the world “flexible metal gooseneck arms” for lamps, microphones and variable positioning industrial brackets.

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FRE TOR is a Italian leading company in the field of industrial automation and robotics, and it is able to study, design and build special machines and plants for different sectors: from eyewear to food, from the medical to the pharmaceutical industry, from the automotive to the assembly sector, from the beverage to the precision machining.

WHAT – TO BE:

FRE TOR brings companies towards the future, a future of efficiency, quality, competitiveness, innovation and value.

FRE TOR ignites an innovative approach and an integrated offer in terms of analysis, design, automation.

FRE TOR introduces creativity and innovation in processes by optimizing time, resources, space and product quality, providing intelligence and creativity to human resources in the company.

PRODUCTS AND SERVICES—

FRE TOR SRLSede Legale ed AmministrativaVia Iginio Lasta, 64 32016 Alpago BL

T. +39 0437 989133

FilialeVia Laviano, 7 · 33078San Vito al Tagl.to PN

T. +39 0434 849911

[email protected]

CERTIFICATIONS• ISO 9001:2015• ISO 14001:2015• ISO 45001:2018

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FRETORWe work to get the best product.

• Detailed analysis of the customer’s production process to determine areas to improve efficiency

• Possible co-design with/of the customer’s product and automatic production process to construct it

• Supply of Ad Hoc designed machines• Installation and start-up at the

customer’s plant• Production lines revamping• Re-certification

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HT CONTROLA cutting edge company, an absolute certainty for those who target sensitive, demanding sectors.

THE PLUSES—• Experienced with R&D project requirements• Flexibility in functionality and user

Interface design• Project lead-times• Delivery times• Cost effective and innovative solutions• Long time business stability

MARKETS—• Medical,

pharmaceutical, lab equipment

• Food• Transport

HT CONTROLA DIVISION OF ALFA ELETTRONICA SRL

Via Amman, 3533084 Cordenons PN

T. +39 0434 545511

[email protected]

CERTIFICATIONS• ISO 9001• ISO 14001• OHSAS 18001

1716 | MEDITECH | COMPANIES

Since 1997, HT Control, a division of Alfa Elettronica, has been designing and manufacturing customizable control and monitoring platforms for commercial, pharmaceutical and medical refrigerating equipment, technically advanced systems with outstandingly high quality standards for food safety and health reasons.

HT Control is a division of Alfa Elettronica, a company that has been designing, engineering and manufacturing electronic systems since 1985. A constantly expanding company, HT Control shares the same experience and highly trained staff, and also the desire to openly face the challenge of evolving technologies, anticipating changes, and operating with a mature logic of sharing management and manufacturing processes.

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PREMEK HI-TECHSolution providerssince 1978.

TECHNOLOGICAL SOLUTIONS FOR DEMANDING SECTORS—A 10% share of the annual turnover dedicated to investments in new technologies and the latest digital transformation of the production departments, allow Premek Hi Tech to offer the best technical and competitive solution for the supply of components and mechanical units for the most demanding sectors.

CLEAN ROOM ASSEMBLY—An increasing part of the production of Premek Hi Tech is dedicated to the

assembly of mechanical systems. A ISO-7 Clean Room has been also established in the company for the assemblies of small dimensions, with high cleaning and accuracy requirements.

HIGH PRECISION AND TURNKEY SERVICE—The production of Premek Hi Tech has focused on precision machined parts and small assemblies in accordance with the customer’s design. The company performs CNC turning and CNC millingmachining up to 5 axis. Furthermore, Premek offers all the services needed for the provision of the finished product: protopying, industrialization, CAD-CAM, machining, finishing and treatments, assembly, laser marking, cleaning and packaging.

PREMEK HI TECH SRLVia J. Linussio, 333170 Pordenone PN

T. +39 0434 517511

[email protected]

CERTIFICAZIONI• ISO 9001• ISO 14001• ISO 45001

1918 | MEDITECH | COMPANIES

Premek Hi Tech is a company established in 1978, specialized in high added value production of precision mechanical components and small assemblies, in lots of medium size, producing solutions for a wide array of industrial sectors as: aerospace and defence, optics as well as the food and medical devices industry.

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SIOM TERMOPLASTWhere ideashave been takingshape for morethan 40 years.

Siom Termoplast is the place where ideas have been taking shape for more than 40 years. Each project is developed and dealed from beginning to end, managing each productive process in-house: product concept, design and engineering; manufacturing prototypes; design and construction of prototype moulds and high production moulds; plastic injection moulding; Siom Termoplast offers the comfort of choosing just a single point of contact, aware that collaboration in working allows to create optimal solutions with perfect value for money.

DESIGN—Siom Termoplast has always been a point of reference for national and international designers and manufacturers, where ideas are developed and become winning products in the market.

MANUFACTURING MOULDS—Siom Termoplast produces prototypes and definitive moulds. The prototype moulds allow clients to test the final material directly and to carry out all the necessary technical and aesthetic tests. This way, before achieving the final moulds, clients can avoid those geometrical and mechanical errors, typical of prototypes. So, a favourable cost-benefit ratio is assured.

MOULDING—Special attention is paid to the choice of materials that best suits clients’ needs: thermoplastics resins and new polymers (ABS, charged or not PA, PPO, PET, POM, PBT, PMMA, PPS, PEEK, PARA, etc). Siom Termoplast submits the items to an internal check system, toconstantly guarantee to clients that precision which turns out to be reliability

PROTOTYPES—According to clients’ requests, with different technologies and using different materials, we provide them with physical prototypes that allows to touch what was just simple imagination. Clients can handle it and weigh it, observe it to the tiniest detail, test and evaluate it to decide in the best development.

CERTIFICATIONS• ISO 9001

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3D project processing

Prototype production

Moulds manufacturing

Injection moulding

THE ADVANTAGES OF A SINGLE INTERLOCUTOR—

Siom Termoplast

Altri

PROJECT INITIATION

PROJECT INITIATION

END OF THE PROJECT

END OF THE PROJECTSUPPLIER 1 SUPPLIER 2 SUPPLIER 3 SUPPLIER 4

SIOM TERMOPLAST SRLSS Pontebbana, 333080 Fiume Veneto PN

T. +39 0434 959719

[email protected]

20 | MEDITECH | COMPANIES

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MEDITECH GROUPPresso PREMEK HI TECH SRL Via J. Linussio, 333170 Pordenone PN

T. +39 0434 517511

[email protected]

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