Manufacturing Operations Center 15. Architecture Overview APAC Training, Feb-Mar, 2010.
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Transcript of Manufacturing Operations Center 15. Architecture Overview APAC Training, Feb-Mar, 2010.
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Manufacturing Operations Center 15. Architecture Overview
APAC Training, Feb-Mar, 2010
Objectives
This session will prepare you to:
• Understand the overall architecture footprint• Identify the technology components• Understand key data collection flows• Understand key reporting/analytics components• Understand MOC architecture direction
Agenda
• Architecture Overview• Data Collection Overview• Analytics Overview• Architecture Direction• Q&A
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Manufacturing Operation Center
Architecture Overview
Solution Overview – Recap… At-a-Glance
The Foundation for Continuous Improvement in Manufacturing
OperationsAutomation
and ProcessControl
Systems
ERPSystems
Users
PLC CNCMachines
DCS SCADASystems
AdvancedProcessControl
HumanMachineInterface
- Prod Sched- Quality- Cost Mgmt…
ManufacturingOperationsData Model
ManufacturingOperationsData Model
Role-BasedDashboards
Contextual-izationEngine
Corporate BI
Cross-PlantKPIs
HistoricalTrends
Plant-SpecificKPIs
Real-TimeUpdates
Device-Generated Data
Master
Data
Reference and TransactionData
ProductionManager
Plant Mgr /VP of Mfg
MES Shop Floor Communication Drivers
Manual Data
-Output
-Status
-Process Parameters
Extensible Attribute Framework
Extensible Attribute Framework
MOC Architecture – Key Features• Open and Standard-Based Data Model
• Comprehensive data model complying with S-95 standards• Summarized star schema optimized for BI reporting• Open staging area for integration
• Extensible• Extensible metadata driven ETL processes using OWB• Flexible Ad-hoc dashboards and reports with OBIEE• User defined attribute, measure, & hierarchies • Pluggable business rules for transforming device data
• Connectivity• EBS adapter for Release11i10• Connectivity for device data thru several ISV• Support data extraction from heterogeneous systems thru OWB
• Analytics• Predefined OBIEE logical model provide basis for ad hoc/custom
reporting• Prepackaged KPI’s, reports, and dashboards
Device Connector
Automation & Control
Historian
PLC
SCADA
Cleanser, ID Matching, Validation, Sequencing
Business Rule & Contextualizatio
n
Distributed Plant Systems
MES
LIMS
Legacy
Quality
SPC/SQC
CMMS
Staging Tables
Custom Adapters
Standard BasedData Model
KPIs, Dashboards
Corporate…..….Plant
Admin & Setup UIs
MOC Architecture – Diagram
EBS Adapters
EBS
Work Order
Material Trx
Shifts
Item Master
Res/Res Grp
Department
Star Schema
Other EBS, SAP, … etcCustom
Adapters
EBS Foundation
Aggregation
• Unified and optimized for intelligence and integration
MOC Architecture – Data Model Summary
Master Data
Reference & Transaction
Data
Equipment Data
•Equipments
•Resource
•Department/Resource Group
•Equipment Hierarchy
•Items and Categories
•Item Hierarchy
•Calendar and Shifts
•Resource Cost
•Item Cost
•Work Orders
•Work Order Transactions
•Material Requirement
•Material Consumed Transactions
•Material Produced Transactions
•Resource Requirement
•Resource Actual
•Sales Order Lines
Device Data•Tag Master
•Tag Readings
•Organization
•Lookup (Status,
Reason, etc.)
•Equipment Production Schedule
•Equipment Production Actual
•Equipment Standard Rates
•Equipment Shift
•Equipment Status/Summary
•Equipment Output/Summary
•Downtime/Scrap Reason
Typical System Topology - all the pieces and what is “pre-built.”
Oracle- ERP- MES
Other MES
Other ERP
Excel Data
Tables
Staging Tables & Equipment Raw Data Tables
Fact Tables
Dashboards are presented on
Local PCPLCs SCADA Systems
ODBC/JDBC
Oracle Warehouse Builder (OWB)
OBIEE
XS mappingETL mapping
process flow
MOC
= Prebuilt
Other Data
Sources
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Manufacturing Operation Center
Data Collection Overview
Data Collection Overview• 3 Main Data Flow into MOC Data Model
• From EBS/MES System into MOC Data Model• Pre-packaged EBS 11i10 collections for many entities: Item, Category,
Equipment, Resource, Department, Calendar, Work Order/Schedules, …
• Build custom OWB adaptors to populate staging tables
• From Equipments/Devices into MOC Data Model• Real time device readings
• Example: Scrap, Qty Completed, Temperature, Downtime
• From CSV/Flat Files into MOC Data Model• CSV interface for all entities
• Convenient data load for legacy system and manual data fixes
• Data Collection done thru Oracle Warehouse Builder• Extensible and Customizable
• Scalable
Oracle Warehouse Builder
Key Benefits:
Metadata DrivenEasily CustomizableGraphical & Declarative
DesignSchedule & Monitoring
Device Connector
Automation & Control
Historian
PLC
SCADA
Cleanser, ID Matching, Validation, Sequencing
Business Rule & Contextualizatio
n
Distributed Plant Systems
MES
LIMS
Legacy
Quality
SPC/SQC
CMMS
Staging Tables
Custom Adapters
Standard BasedData Model
KPIs, Dashboards
Corporate…..….Plant
Admin & Setup UIs
Where is OWB Used ?
EBS Adapters
EBS
Work Order
Material Trx
Shifts
Item Master
Res/Res Grp
Department
Star Schema
Other EBS, SAP, … etcCustom
Adapters
EBS Foundation
Aggregation
Device Data - Connectivity
Kepware, Matrikon, Certified Connector
OtherClient/Connectors Oracle Partner OPC Client
• Specially developed for Oracle Mfg Hub• Tag Data Cache and buffering• Rudimentary rules engine for data filtering• OPC (Windows) to Oracle DB connections
MOC
device interface table
Automation & Control
PLC
CNC
DCS
SPC APCHMI
SCADA
OPC Servers/Other Drivers
Device Data - Business Rules
Business Rules Contextualization
• Business rule templates as OWB pluggable mappings:• One-to-one rule: derive or transform from one tag• Many-to-one rule: derive or transform from multiple tags
Device Data - Contextualization
• What context can you provide?• Work order
• Segment
• Item
• Shift
• Other – User definable
• How can you contextualize?• Automatic based on reference data, e.g. equipment production
schedule
• Tag based: obtain business context from device as grouped together
• Manual: manual contextualization through UI
• Ability to extend existing or define customized methods with OWB
Business Rules Contextualization
Demonstration System Topology
Oracle- ERP- MES
Other MES
Other ERP
Excel Data
Tables
Staging Tables
Equipment Raw Data Tables
processflow
Fact Tables
Local PC
- csv Data TablesPLCs SCADA Systems
KEPServerEX
Oracle Warehouse Builder (OWB)
OBIEE
Filezilla
(ftp transfer)
XS mappingETL mapping
process flow
MOC
Demonstration System Topology
Oracle- ERP- MES
Other MES
Other ERP
Excel Data
Tables
Staging Tables
Equipment Raw Data Tables
processflow
Fact Tables
Local PCLocal PC
- csv Data Tables
Oracle Warehouse Builder (OWB)
OBIEE
Filezilla
(ftp transfer)
XS mappingETL mapping
process flow
Common ServerCommon Server
PLCs SCADA Systems
KEPServerEX
MOC
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Manufacturing Operation Center
Analytics Overview
Analytics Overview
• Reporting Framework• Pre-defined metadata model mapped to physical schema• Pre-configured metrics, hierarchies, dimensions, facts, and joins• Foundation for ad hoc reporting
• Pre-packaged Analytics• Pre-defined dashboards and reports• Serve as templates for customization
• Integrated with EBS Foundation • Access thru EBS Responsibility and Menus
• Reporting Done thru OBIEE Tool
Oracle BI Enterprise Edition
OracleBI Server
ProactiveDetectionand Alerts
DisconnectedAnalytics
Ad-hoc Analysis
MS OfficePlug-in
Reporting & Publishing
Interactive Dashboards
OLTP & ODSSystems
Data WarehouseData Mart
SAP, OraclePeopleSoft, Siebel,
Custom Apps
FilesExcelXML
BusinessProcess
Multidimensional Calculation and Integration Engine
Intelligent Caching Services
Simplified Business Model and Abstraction Layer
Intelligent Request Generation and Optimized Data Access Services
Key Benefits:
ComprehensiveUser Friendly UIRich FeaturesHot Pluggable
Oracle BI Suite Enterprise EditionOracle BI Suite Enterprise Edition
Oracle BI Server: Developer Administration Tool
Physical Layer:
Metadata imported from the database containing
relationships among tables
Presentation Layer:
Facts and Dimensions as visible to the user
Logical Layer:
Facts and Dimensions derived from physical
tables
Catalog with Facts, Metrics, and Dimension for Ad Hoc Reporting
Presentation Server: End User Interface
Simple UI to build Ad Hoc Reports (Answers)
Pre-Packaged Dashboards
• Asset Performance• OEE by Department• Downtime Detail
• Batch Performance• Batch Performance
Detail• Production
Performance
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Manufacturing Operation Center
Architecture Direction
Architecture Direction
• Event Management Framework• Additional inbound/outbound adaptors
AQ&
