Manufacturer of Precision Sheet Metal Stamping parts & assemblies Group-Profile... · 2020. 3....

Manufacturer of Precision Sheet Metal Stamping parts & assemblies

About Dhananjay GroupD

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www.dhananjaygroup.com

Founded

Business

Industry

Facilities

Presence in India

Customers

Sales Turnover

Employees

1999 in Aurangabad

Manufacturer of Precision Sheet Metal Stamping Components & assemblies to Automobile, Chemical, Textile & Home Appliance industries

Leading manufacturer of Precision sheet metal parts, Assemblies, Fine & Grip Flow Blanking in the state.

Total - 8 Manufacturing Units

Aurangabad & Pune

OEMs-Bajaj Auto Ltd., Greaves, Rieter, Franke Faber, Endress+Hauser. Automotive ancillaries - Endurance, Varroc, Badve, Grupo Antolin , FCC.

INR 108.42 Crore (FY:-2016-17)

450 + Employees

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Founder


• Established in the year 1999 by Mr. T N Kandakure (CEO), having 26 years of experience• Expertise in the Design & Development of Press Tools

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Dhananjay Metal Craft Pvt ltd-II (2003)

• Stamping up to 160 Ton

Dhananjay Enterprises-II (2012)

• Press machine up to 1000 Ton

• Fully Automatic Powder Coating Plant

• Liquid Nitriding plant

• Phosphating Plant

Dhananjay Metal Craft Pvt Ltd-IV (2017)

• Fabrication

Dhananjay Metal Craft Pvt Ltd-I (2009)

• In house Tool Design & manufacturing

• Fine & Grip Flow Blanking

• High Speed stamping up to 500 Ton


Group of Companies

Dhananjay Auto Parts (1999)

• Surface Treatment: Fully Automatic Alkaline,

Acid Zinc & Ni-Cr Electroplating

Dhananjay Enterprise-I (2001)

• Stamping up to 160 Ton, CNC, Perforation

& Expanded Mesh facility.

Dhananjay Metal Craft Pvt Ltd-III (2004)

• Stamping up to 100 Ton

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Corporate Office

HR, Finance, Materials, etc.

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Dhananjay Auto Craft Pvt Ltd (2017)

• Grip Flow & Fine Blanking Press

Up to 630 Ton

• Spoke & Nipple manufacturing

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Presence in India

5 Plants in Aurangabad

3 Plants in Pune

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Company Vision & Mission

To set the benchmark in metal Stamping industry for Quality, Cost & delivery.

We are committed to supply superior metal stamping parts at rational prices through Continual improvements & optimum utilization of resources.

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VISION

MISSION

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Organization Structure

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Plant 1 Plant 1 QA Head

]







Mr. Dhanaji Mogale

Assly. Supervisor

Mr. Anil Sangde

Jr. Design Engineer

Mr. Kranti Kachkure

MC Supervisor 1

Mr. Balu Hawade

MC Supervisor 1

CEOMr. T.N Kandakure

Plant Head

Mr. Santosh Gawali

Plant Head

Mr. S.S Patil

Mr. Shekhar Chavan

Mr. Eknath Khodbe

Mr. Madhav Sudhe

CNC Supervisor

Mr. Gorakh Gande

CNC Operator

Mr. Swapnil Patil

Sr. Design Engineer

Mr. Kailas Kute

TPM Head

Mr. U.G Khanke

Mr. Ramhari Jagtap

Mr. Jayant Tambe

Mr. Arjun Gawali

Mr. Pankaj Pansare

Mr. Khanke U.G

Mr. Vipin Singh

NPD Er. 4

Mr. Hemant Patil

Design Head

Mr. Ramesh Bhusare

NPDAdmin

Mr.Mahesh K.

Mrs. R.T Kandakure

HR Head

Mr. Shekhar K.

Mr. Vikas Sathe

Mr. D.N Kale

Mr. Parmeshwar Tupe

MIS

Training

Mr.N.S Kingaonkar

IT

Mrs. Vaishali Landge

Plant Head

Plant Head

Plant Head

Mr. Mahesh Shinde

Mr. Sachin Gulve

Mr. Kshirsagar B.A

Purchase

Mr. Atul Jadhav

Fin. & AC

Mr. Rahul Hagare

SAP & Stores Head

Mr. M.L Phawade

Plant Head

Plant Head

Mr.S.N Kandakure Mr. Kishor Pawar

Business Head

Mr. Vijay Gunjal

Mr. N.S Kingaonkar

Managing DirectorCommercial

DirectorOperations Head Corporate QA GM-Marketing

Mr. Amol Mogale

NPD Er. 5

Mr. Prashant Ghodke

Engineering Head

Mr. Amol Mogale

NPD Er. 2

Mr. Mohd. Shafi

NPD Er. 3

Mr. Arshad Khan

Marketing Exec. NPD Er. 1

Mr. Deepak Kadam

Tool Room Head

Mr. Ganesh Gore

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Group Sales Turnover

5.4 9.5 16.4 12.3 15.819.7 25.9

40.555.9 58.3 65.5

78.393.8

108.42

Values in INR Crore

0.8 1.5 2.6 1.9 2.53.1 4.0

6.38.7 9.1 10.2

12.214.6

16.9

Values in USD Million

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Endurance Group

31%

Varroc Group

15%Bajaj Auto Ltd.

10%

Rieter Group

6%

Franke Group

6%

Greaves Cotton Ltd.

2%

Others

30%

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Customer Share % in Group Sales Turnover

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Sales Plan

2016-172017-18

2018-19

108.42150

200

Values in INR Crore

Start of Welded Assly of Grip Flow parts such as Brake Lever,

Gear Change lever, etc.

Volume increase of higher thickness parts in Grip Flow

Plan for export business addition.

Spoke, Nipple, Cold forging, sheet metal in heavy duty 250,300 Ton Press line.

Addition of Exports business from M/s Saurer Textiles Solution Pvt. Ltd.

Addition of Business from Bajaj Auto Ltd.

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Our Esteemed Customers

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OEM

Auto-Ancillary

2014-15 2015-16 2016-17 2017-18

FCC Clutch

India Pvt Ltd

Components- 04

Bajaj Auto Ltd.

(Through TIER-1)

Components- 65

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New Customers Added

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Saurer Textile

Solution Pvt. Ltd.

Components- 03

Tata Ficosa Automotive

Systems Pvt. Ltd.

Components- 04

Faurecia Clean Mobility

Components- 04

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Automobile- Components Categories

Sensor DiscBrake Disc

(semi-finished)

Number Plate

Brake Lever

Assly

Gear Change

Lever Assly Stand Brackets.

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Adjuster Chain Flange Exhaust

Clutch Box &

Clutch Plates

Mirror Housing

Holder BKT

Thk. 5mm

MTG Fuel Tank Cap

Thk. 4mm

Brake lever

Thk. 6 mm

Axle Bracket for

Swing Arm Assly

Thk. 8 mm Ratchet Thk. 5 mm Inhibitor Assly. Thk. 2mmPawl Thk. 5 mm

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Automobile-Components (Fine & Grip Flow blanking)

Main Step

Thk. 8 mmSide Stand BKT

Thk. 8 mm Gear Change Lever

Thk. 5 mm

Arm gear Shift

Thk. 5 mmRatchet Thk. 3mm

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Stay LH Thk. 6 mm

Scissor Gear Blank

Thk. 4 mmFan Insert Thk. 4mm

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Automobile-Transmission, Filter & Magneto components

GPH Plug

Flame Arrestors

Clutch Outer Clutch Box Movable Pulley Plate Clutch Core Plate

Holding Plate Core Plate Drum RE Steel Core Plate Holder

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Plate Starter ClutchCore Pack Assemblies

Band BatteryBrackets Spring Cap Fan InsertPunching Plate

(Perforated)

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Welded Assemblies

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LCGS Assly

Assly Lever Clutch 4W

Brake Lever Assly Gear Lever Change Brake Shoe Welded Back Plate Assly

Brake & Clutch Levers

KTM Rear No. Plate

AsslyKTM Rear No. Plate

Assly

Oxycat Bracket Fuel Tank Air Shroud Tail Assly

Bracket Motor

Clamp Exhaust

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Textile Machine- Components

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Home Appliance- ComponentsHood/Chimneys

Brass Burners

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Square Plate

Hob Bottom Tray

Baffle filter

Spring Lotus Burner

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Home Appliance- Components

BRASS BURNER 750BRASS BURNER 650 MDR 724Aesthetic Cover

DIFFUSOR SUPPORT MOTOR SUPPORT OFFSET FLANGE SQUARE PLATE RAPID BURNER

ZN M8 BOTTOM SUPPORT SPRING LOTUS BURNER BENT STOPPER ZN

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Stainless Steel Components for chemical Industries

Bubble Cap 6” BDH Valve Bracket 230 & 240 Oxycat BracketClamps Yoke

Bubble Cap Bubble Cap 4”

End cap cage valve

Pot Disc

Domed plate BDH Fast in valve

Form Washer

snap in lug

Tube Insert U. N. Clampwiper blade curl tube

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Stainless Steel Components supplied to OEM

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TUBE SHEET TUBE MOUNTING MOUNTING BKT SHEET 316 L W01 MOUNTING BKT PIPE HOUSING

TUBE SHEET II TUBE MOUNTINGTUBE SHEET I TUBE MOUNTING U-BOLT M-6

V-BOLT M-8 U-BOLT M-8 U-BOLT M-10

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Facilities- Press Machine

Press Machines• Mechanical presses having capacity up to 1000 tons

• Hydraulic presses up to 250 tons

• For progressive tooling, high speed (250 SPM) presses up to 500 tons

• Total No. of Press machine in group- 175

• To ensure quality, we have finishing machines like straightening, Deburring, etc.

-Bed Size 1200 X2800 mm

-Shut Height 250 MM

-Capacity 250 Ton

-Speed 100 SPM

-Shut Height

-Capacity 160 Ton

625 MM

-Bed Size 1600 X1250 mm

-Speed 30-60 SPM

-Capacity 1000 Ton

-Shut Height 600 MM

-Bed Size 1400 X 1650 mm

-Speed: 16 SPM-Shut Height

-Capacity 150 Ton

430 MM

-Bed Size

-Speed 50 SPM

1400 X 560 mm

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Facilities- Fine Blanking Technology

• Fine blanking which gives precisely finished & high quality components

• Fine blanking Presses up to 400 tons

Fine Blanking pressServo Press

-Capacity 200 Ton

-Shut Height 400 MM

-Bed Size 600 X 600 mm

-Speed 57* for 30 mm stroke

-Shut Height

-Capacity 400 Ton

625 MM

-Bed Size

-Speed 40 SPM

640 X 640 mm

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Facilities- Grip Flow TechnologyThe advantages of Grip flow technology:

• Eliminate secondary machine operations.

• Pierce holes smaller in diameter than the

stock thickness.

• Coin countersinks the entire thickness of the

stock material.

• Stamp gear teeth.

• Hold close tolerances.

• Make the smooth-edge only where it is

required.

• Improve your part’s flatness

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Facilities- Surface Treatment

• Fully Automatic Alkaline & Acid Zinc Plating Plants

• Manual Duplex Nickel Chrome Plating Plant

• Fully Automatic Powder Coating Plant

• Liquid Nitriding Plant

• Phosphating Plant

• Barrel Plating plant.

-Automatic Alkaline

Zinc Plating.

Capacity/Day : 9000 Sq,ft. -Liquid Nitriding Process

Capacity/Day : 3200 Kgs.

-Powder Coating Plant

Capacity/Day : 21600 Sq. Ft.-Nickel Chrome Plating

Plant

Capacity/Day : 3000 Sq.Ft.

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Facilities- Fabrication

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We have dedicated & well equipped Fabrication shop at Ranjangaon, Pune with

the following facilities:

• TIG Welding- 400 Amp (04 nos.)

• TIG Welding- 250 Amp (01 no.)

• Lathe Machines

• Drill Machines

• Abrasive Cutter

• Mechanical Press 200T

• Hydraulic Press 100T

Future Plan:

• Laser Cutting

• Plasma Cutting

-Wire mesh , Perforation

& Expanded Mesh machines

-Mesh is used in automobile filter parts

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Facilities- Special Purpose Machines

SPM Auto Welding Process

For Brake Shoe Welded Assly

Seam Welding machine

For Fuel Tank.

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Spoke & Nipple manufacturing machines Robotics for Auto Welding of

Gear Change Lever Assly

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Facilities- Tool Room

• In-house Tool Room with modern machineries & Tool design department.

• Development Lead Time- For small parts 30 days & big parts 60 days.

Machines:

• VMC- 02 Nos

• CNC Wire Cut- 03 Nos

• Jig Boring Machine (SIP)

• Milling Machine (Toss & M1 TR)

• Surface Grinders (600X250 mm) – 3 Nos

• Radial Drilling Machine- 3 Nos

• Power Hack Saw Machine.

• Rotary Grinder

• CNC Wire Cut Fanuc

CNC Wire Cut machine

VMC

TOOL ROOM

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Quality SystemD

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• Dhananjay Metal Craft Pvt. Ltd-I & Dhananjay Enterprises-I are certified as ISO/TS 16949 : 2009

Certification by TUV.

• Remaining plants are having ISO 9001:2008 Certification.

• Practicing TPM (Total Productive Maintenance).

• Facilities such as Contracer, CMM, Profile Projector, Tensile Testing Machine, Roughness tester,

Hardness Tester, etc.

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QA Testing EquipmentD

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1. Portable 3D CMM

2. CMM strokes 500 X 600X 400 (XYZ)

3. Profile Projector Model 400EM

4. Contracer - Mitutoyo

5. 2D Height Gauge 600mm with

accuracy up to 1 micron - Mahr

6. Digital Height Gauges - Mitutoyo

7. Micro Hardness Tester - Mitutoyo

8. Micro Meter Ranging from 0 to

150mm

9. UTM Model UTE-10N – FIE

10. Surface RA Tester–Mitutoyo

Range 0 to 17

11. Nickel Plating Thickness Tester

Micro Test 50–ElektroPhysik Range

0-50m

12. Zinc Plating & Coating Thickness

Tester Mini Test 650 F/N -

ElektroPhysik from 0 to 2000m

13. Destructive Thickness Tester

14. Salt Spray Testing Unit

15. Load Testing Machine

16. Hardness Tester

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Portable 3D CMM CMM strokes 500 X 600X 400 (XYZ)

Universal Testing Machine Salt Spray Testing Unit

Contracer

Profile Projector

2D Height Gauge

System ApproachD

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All plants are connected with SAP B1.

Product Data Management (PDM)- To manage the work as per system flow &

to keep data centralized with user interface.

Advance tools like Solid Works & 3D Quick Press for design of Press tools

with maximum accuracy & minimum design lead time.

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Our Best PracticesD

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Annual Get Together Monthly Management Review Meeting

Daily Morning Meeting Daily Morning Pledge

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Our Best PracticesD

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Training & Education to employees

Quarterly Inter Plant Kaizen Competition

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Quality Month Celebration

Our Best PracticesD

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Annual Blood Donation Camp

Employee Birth Day Celebration

Annual Cricket Competition

Women’s Day Celebration

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Our Mechanism for TPM SustenanceD

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1• Training on TPM for new employees

2• Daily one hour for pillar activity

3• Daily morning meeting to review TPM activity

4• Monthly audit for JH, Safety & 1S/2S

5• Monthly review meeting for TPM activities

6• Horizontal deployment of TPM in our other plants

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Awards

Long Term

Association 2011 –

Award

by M/S Varroc

Excellent Effort 2008

- TPM Award by

Endurance Group

Award By DIC

Maharashtra

Government 2004

TPM Implementation

2012 – Award by

Endurance Group

Bronze Quality –

Award by

Endurance Group

TPM Award by Mr. Anurang Jain

(M.D. Endurance Group)

Award for Key Supply Chain

Partner by M/S Sulzer India

Pvt. Ltd. 2013

Award for Best Capacity

Enhancement 2014-15

by M/S Rieter India P.L.

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Manufacturer of Precision Sheet Metal Stamping parts & assemblies Group-Profile... · 2020. 3....

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Transcript of Manufacturer of Precision Sheet Metal Stamping parts & assemblies Group-Profile... · 2020. 3....