Manual_ENG_SerDia2010_V1.8_Level1_310512.pdf

Manual SerDia2010Manual SerDia2010

Diagnosisfor DEUTZ engines

Diagnosisfor DEUTZ engines

English EditionEnglish Edition

00312 2025 en2.0.0

01.06.2012

Manual SerDia2010

Copyright © 2012 Deutz AG

Publisher

Managing Editor

Technical Editors

DEUTZ AG

Application Engineering

Ko

Part-Nr.VersionDate of creation

Note: All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic,or mechanical, including photocopying, recording, taping, or information storage and retrieval systems -

without the written permission of the publisher.

Copyright © 2012 Deutz AG V.2.0.0

Table of contents

1 Introduction 1

2 Safety instructions 2

3 General preferences 4

................................................................................................................................... 53.1 Availability

................................................................................................................................... 53.2 Licence purchasing ......................................................................................................................................................... 53.2.1 Order procedure

................................................................................................................................... 73.3 Access and communication ......................................................................................................................................................... 83.3.1 Overview ......................................................................................................................................................... 83.3.2 Introduction

......................................................................................................................................................... 103.3.3 Minimal equipment .................................................................................................................................................. 103.3.3.1 Hardware

........................................................................................................................................... 103.3.3.1.1 HS-Light

........................................................................................................................................... 113.3.3.1.2 DeCom...................................................................................................................................... 143.3.3.1.2.1 Ordering DeCom

.................................................................................................................................................. 153.3.3.2 PC/Notebook

.................................................................................................................................................. 163.3.3.3 Diagnostic plug......................................................................................................................................................... 173.3.4 Software installation

.................................................................................................................................................. 173.3.4.1 Installation of SerDia2010......................................................................................................................................................... 183.3.5 Access level

4 Program handling 20

................................................................................................................................... 204.1 General communication access

................................................................................................................................... 214.2 Programstart and home screen

................................................................................................................................... 244.3 Main menu

................................................................................................................................... 264.4 Configuration

................................................................................................................................... 274.5 Error memory

................................................................................................................................... 294.6 Dataset management

................................................................................................................................... 294.7 Offline Viewer

................................................................................................................................... 314.8 Usecases EMR4 ......................................................................................................................................................... 314.8.1 Assembly Inspection and Initialisation Tests ......................................................................................................................................................... 334.8.2 Graphic dipslay ......................................................................................................................................................... 364.8.3 Output test ......................................................................................................................................................... 364.8.4 Input test ......................................................................................................................................................... 374.8.5 Analogue speed setpoint ......................................................................................................................................................... 374.8.6 Constant Speed setpoint ......................................................................................................................................................... 374.8.7 Low Idle adjustment ......................................................................................................................................................... 374.8.8 Droop adjustment ......................................................................................................................................................... 374.8.9 Set limp home RPM ......................................................................................................................................................... 384.8.10 Trip Recorder ......................................................................................................................................................... 384.8.11 Sensors ......................................................................................................................................................... 394.8.12 EGR, Throttle ......................................................................................................................................................... 404.8.13 Calibration of injectors (IQA-Code) ......................................................................................................................................................... 404.8.14 Injector switch off ......................................................................................................................................................... 404.8.15 Compression test ......................................................................................................................................................... 404.8.16 Engine hours

Copyright © 2012 Deutz AGV.2.0.0

......................................................................................................................................................... 404.8.17 SCR-Overview .................................................................................................................................................. 424.8.17.1 SCR Test function.................................................................................................................................................. 424.8.17.2 SCR End Of Line test

......................................................................................................................................................... 424.8.18 Main page diesel particulate filter DPF .................................................................................................................................................. 454.8.18.1 Values DPF.................................................................................................................................................. 464.8.18.2 Demo modus.................................................................................................................................................. 474.8.18.3 Diesel particulate filter (DPF) and burner.................................................................................................................................................. 504.8.18.4 DPF End of Line Test.................................................................................................................................................. 514.8.18.5 Supply Module DPF, burner.................................................................................................................................................. 524.8.18.6 Air pump.................................................................................................................................................. 534.8.18.7 Spark plug

................................................................................................................................... 534.9 Usecases EMR3 ......................................................................................................................................................... 534.9.1 Graphic display EMR3

.................................................................................................................................................. 574.9.1.1 Engine start........................................................................................................................................... 584.9.1.1.1 Engine start problem I........................................................................................................................................... 594.9.1.1.2 Engine start problem II........................................................................................................................................... 604.9.1.1.3 Engine start problem III

.................................................................................................................................................. 604.9.1.2 Performance test........................................................................................................................................... 614.9.1.2.1 Performance test I........................................................................................................................................... 624.9.1.2.2 Performance test II

.................................................................................................................................................. 624.9.1.3 rail pressure error........................................................................................................................................... 634.9.1.3.1 Rail pressure error I........................................................................................................................................... 644.9.1.3.2 Rail pressure error II........................................................................................................................................... 654.9.1.3.3 Rail pressure error III

.................................................................................................................................................. 654.9.1.4 CAN error........................................................................................................................................... 664.9.1.4.1 CAN error:125 TSC1........................................................................................................................................... 674.9.1.4.2 CAN error:106 eng prt

.................................................................................................................................................. 684.9.1.5 EDC 7: Main relay

.................................................................................................................................................. 684.9.1.6 EDC 16........................................................................................................................................... 694.9.1.6.1 EDC 16: Main relay 1........................................................................................................................................... 704.9.1.6.2 EDC 16: Main relay 2

.................................................................................................................................................. 704.9.1.7 Torque curve switch........................................................................................................................................... 714.9.1.7.1 Torque curve switch I........................................................................................................................................... 724.9.1.7.2 Torque curve switch II

.................................................................................................................................................. 734.9.1.8 Controller I

.................................................................................................................................................. 734.9.1.9 Engine speed........................................................................................................................................... 744.9.1.9.1 Engine speed adjustment by buttons........................................................................................................................................... 754.9.1.9.2 Engine speed sensing I and II............................................................................................................................................ 764.9.1.9.3 Engine speed switch

.................................................................................................................................................. 764.9.1.10 Reference voltage........................................................................................................................................... 774.9.1.10.1 Reference voltage I........................................................................................................................................... 784.9.1.10.2 Reference voltage II

.................................................................................................................................................. 794.9.1.11 Graphic display offline

.................................................................................................................................................. 794.9.1.12 Graphic display load

.................................................................................................................................................. 804.9.1.13 Control of in-and outputs

.................................................................................................................................................. 814.9.1.14 Smoke limitation

.................................................................................................................................................. 824.9.1.15 Switchover function error 95

.................................................................................................................................................. 834.9.1.16 Water in fuel

.................................................................................................................................................. 844.9.1.17 Preheating (flange, spark plug)

.................................................................................................................................................. 854.9.1.18 Combustion noise

.................................................................................................................................................. 864.9.1.19 Engine brake

.................................................................................................................................................. 874.9.1.20 Coolant level 2015

.................................................................................................................................................. 884.9.1.21 Start relay......................................................................................................................................................... 884.9.2 Analogue speed setpoint EMR3 ......................................................................................................................................................... 944.9.3 Constant speed adjustment EMR3 ......................................................................................................................................................... 964.9.4 Limp home adjustment EMR3 ......................................................................................................................................................... 974.9.5 EEPROM error reset EMR3 ......................................................................................................................................................... 974.9.6 Fan control EMR3


.................................................................................................................................................. 1004.9.6.1 Parameters

.................................................................................................................................................. 1014.9.6.2 Characteristics

.................................................................................................................................................. 1034.9.6.3 Maps......................................................................................................................................................... 1034.9.7 Input test EMR3 ......................................................................................................................................................... 1054.9.8 Low idle adjustment EMR3

5 Fault location 107

6 FAQ 108

Index 112

Foreword

Our aim is to continuously optimise the contents of this document, whereby practical experience from thecircle of readers is very valuable.


So, if you want any changes, extensions or improvements made, please notify us accordingly (E-mail:[email protected]). We will examine all messages carefully and publish new editions of this

document as soon as its content is changed. Thank you in advance for your kind support.

Manual SerDia20101


1 Introduction

With the introduction of the new engine generation, which fulfill the new emission standard EU stage III B, US Tier4i, beginning 2011, the new diagnostics software SerDia2010 for this engines is launched, too.

All engines of this emission level are equipped with electronic control unit EMR4, which has many new diagnostic features, because of it's new software concept and additional interfaces.

SerDia2010 is a must for engine diagnostic purposes at engines according stage III B / Tier4iand above.

This manual was created for user with SerDia access level 1.

If you use a higher access level with SerDia2010 it is possible, that some functions, which are visible or useable for you, are not described in this script.

DEUTZ AGApplication Engineering

Safety instructions 2


2 Safety instructions

WARNING:

The use and the application of SerDia2010 can be dangerous!

It is critical that you carefully read and follow the instructions and warnings below and in the associated installation manuals:

Serdia2010 enables a user to influence or control the electronic system in a vehicle or machine. SerDia2010 is specially designed for the exclusive use by personnel, who have special experience and training.

Improper use or unskilled application may alter the machine performance or system performance in a manner, that results in death, serious personal injury or property damage.

Do not use SerDia2010, if you do not have the proper experience and training.

It is recommended, that in-vehicle use of SerDia2010 shall be conducted on enclosed test tracks, or ensured machine surroundings.

Use of SerDia2010 on a public road should not occur unless the specific calibration and settings have been preciously tested and verified as safe.

When using SerDia2010 with machine systems, that influence vehicle behaviour and can affect the safe operation of the machine, you have to ensure, that the machine can be transitioned to a safe condition, if a hazardous incident should occur.

All legal requirements, including regulations and statutes regarding vehicles and machines must be strictly followed when using this product.

If you fail to follow these instructions, there might be a risk of death, serious injury or property damage.

Any data acquired through the use of SerDia2010 must be verified for reliability, quality and accuracy prior to use or distribution. This applies both to calibration and to measurements, that are used as a basis for calibration work.

The DEUTZ AG and it's representatives, agents and affiliated companies deny any liability for the functional impairment of DEUTZ products in terms of fitness, performance and safety, if non-DEUTZ software, parameter settings or model components are used with or deployed to access DEUTZ products.

The DEUTZ AG and it's representatives, agents and affiliated companies shall not be liable for any damage or injury caused by improper use of SerDia2010.

Manual SerDia20103


DEUTZ provides training regarding the proper use of SerDia2010.

Before using SerDia2010 it is required to verify, that the software is up to date and all updates are installed.

The DEUTZ AG and it's representatives deny any liability for any injury caused by the use of a non up to date software version of SerDia2010.If necessary the software can be updated from serdia.deutz.com.

It is recommended to make an access to the ECU while engine is running only, if it is guaranteed, that a change of programming cannot lead to hazardous effects in engine behavior.If this is not ensured, a faulty programming can cause undefined engine reactions, that results in death, serious personal injury or property damage.

A faulty programming of the ECU can activate a sleep mode of the ECU because of safety reasons. In this case the ECU is switched off, a communication to the ECU is not possible any more. A repair or reprogramming of the ECU is not possible. The ECU has to be replaced.

If supply voltage of the ECU is switched off or the connection between the SerDia interface and the ECU is interrupted while changing parameters of the dataset, a sleep mode of the ECU, because of safety reasons, can be activated.In this case the ECU is switched off, a communication to the ECU is not possible any more. A repair or reprogramming of the ECU is not possible. The ECU has to be replaced..

If you cannot agree with these limitations, you are excluded from using SerDia2010.

If you cannot agree with these limitations, you are excluded from using SerDia2010. In this case send an email to [email protected] including your interface serial number in order to disable your licence. The purchase price and the not used licence fee will be refunded within one month after receipt.

General preferences 4


3 General preferences

Subject of the present documentation is the use of SerDia2010 at DEUTZ engines with electronic injection equipment.

This document shows the functionality of SerDia2010 and it's use to communicate with and parameterize of DEUTZ ECU's.The information contained herein only correspond to the state of the art at the time of setting and are not subject to an immediate revision service.

In case of problems with SerDia2010 please contact the DEUTZ AG via [email protected]. Before contacting please collect information about the individual circumstances of the problem you have, as much as possible.The following information has to be given as a minimum:

• PC-hardware• Windows operating system • SerDia2010 version• Type of interface• DEUTZ ECU part number• Engine number

To allow the access to the ECU it is recommended to install a diagnostic socket according DEUTZ wiring diagram for the respective engine.

SerDia2010 will be delivered with access level 2 in general.The access level is not depending on the hardware interface level.

If a different access level is needed, it is necessary to make a request per email to [email protected]. Within 5 working days you will get an email with confirmation / negation of the request.If confirmed the licence update has to be downloaded from serdia.deutz.com and installed on the computer, in order to activate the new level.

Following information has to be given in order to get a change of the access level:

Complete details as name and address of applicant (if different to the licence user).

Complete details as name, address and qualification of the prospective licence user.

Detailed description because of the reasons for changing the access level.

It is not permitted to resell or transfer the licence and within also the interface for SerDia2010 without knowledge and agreementof DEUTZ AG!Is a transfer needed, please apply via [email protected] to get a confirmation. Without a written confirmation (email feedback) from DEUTZ a resell or transfer is strictly forbidden!

Manual SerDia20105


3.1 Availability

SerDia2010, documentation, updates and information is is available at the following locations:

Global SIS - portal

Website: serdia.deutz.com

3.2 Licence purchasing

To use SerDia2010 it is recommended to purchase a software licence for each interface used.Not before successful registration and confirmation of the licence (by DEUTZ) for the individual interface serial number, a communication between software, interface and ECU is possible inorder to have a diagnostic access to the new DEUTZ engines.

Second dealer stage:Responsible for delivery, assistance, maintenance and service of the second dealer distributionnetis the service partner or OEM, who is directly connected to the DEUTZ service network.He is also responsible for classification of his sub dealers regarding access level.

If interfaces are sold via second dealer stage the final user has to be mentioned directly while ordering, respectively, if reselling is later, it has to be communicated to and confirmed of DEUTZ AG via [email protected].

3.2.1 Order procedure

The licence can only be purchased through the official DEUTZ dealer net respectively the central OEM. Each licence is linked to one specific interface serial-no.To enable parallel diagnostics for e.g. 5 service technicians, five licences will be required.For ordering please use the DIWI-system only!It is currently not possible to place an order via SAP or file transfer.

A physical dispatch of goods doesn't take place if no interface hardware is ordered.If only the software SerDia2010 is ordered the registration / release of the interface serial no. is completed usually within 5 working days.After tis delay the software can be downloaded from serdia.deutz.com.You can check the registration easily:All registered serial no. are mentioned in the licences overview file licence.txt also available on the website.



Procedere

Allways enter the consignee (e.g.2nd dealer stage, OEM dealer, customer)!

Ordering in DIWI

Enter PN 1000 2785 (software-licence) and quantity.

Enter interface serial-no.in pop-up window.

Entering serial-no.(pop-up window)

Release the order.

Manual SerDia20107


Download of actual SerDia2010 – software 5 days after release of the order. InstallSerDia2010 on all required PC's.

3.3 Access and communication

SerDia2010 (Service-Diagnosis) is a PC software which works together with notebook andinterface to communicate with the engine control unit.For the use of SerDia2010 it is recommended to take a special software training at the trainingcenter.

The training center cologne provides such EMR4 training courses.

• Training, registration: Tel. +49 2 21 / 8 22 - 26 85 • Hotline SerDia-Programm: [email protected]

The data of the published and respectively valid technical documents, such as operating instructions, circuit diagrams, workshop manuals, repair and setting instructions, technical bulletins, service bulletins etc., are exclusively mandatory for operation, maintenance and repair.We refer especially to the valid edition of the "Installation Manual Electronic", which is available from the Application Engineering Dept.

Electronic engine control units (ECU) are state of the art in modern engine technology. Target for these controllers is at first to replace the functions of mechanical governors (like speedgovernor) and secondly to increase the ability of new functions.

To communicate with the DEUTZ-ECU's SerDia2010 is needed.Furthermore

a) Interface (Dongle with wiring, diagnostic plug, serial number and authorization level) b) state of the art notebook or personal computer, optionally with printer

are needed (see also Hardware).



3.3.1 Overview

3.3.2 Introduction

SerDia2010 is working with DEUTZ controller family EMR4. It is possible to use this software to communicate with different ECU's.The software can be downloaded via the internet access serdia.deutz.com

If necessary,a new version of SerDia2010 is launched here.Also updates can be available, which have to be installed per hand by user. These updates will be included in the next SerDia2010 version, too.Changes in the ECU-software concerning adjustment, parameterization, calibration or deletingerror memory are possible only with SerDia2010. The access to the several functions is depending on the access level of the user.

SerDia2010 is running with operating systemsMS-Windows XP SP2, Windows Vista and Windows 7.

During installation of the software you can chose different languages. After installation it is also possible to change the language to another one. Functions are activated by clicking on command buttons on the screen.

Following commands are available:

Home Back to start screen.

Manual SerDia20109


Error memory Access to memory 1 Access to memory 2

Data set management Download - new operating SW - complete data set - partial data set

Upload - complete data set

UseCases access to several measurement and parameterize functions in order to manage different

guided diagnostics not finished jet

report documents not finished jet

configuration adjust - language - access level elevation - setting folders for file storage

help Information regarding SerDia2010

program exit exit SerDia2010

previous page Back to last page executed

rebuild connection Updates the connection



3.3.3 Minimal equipment

To communicate with a DEUTZ engine controller the following equipment is necessary:

• PC or Notebook• DeCom or HS light II USB Interface • diagnostic plug correctly connected with the controller.

3.3.3.1 Hardware

Software SerDia2010 is able to work with Interface

HS-Light

DEUTZ Communicator DeCom

available from DEUTZ AG.

3.3.3.1.1 HS-Light

SerDia2010 is executable with HS-Light II Interface.

Once SerDia2010 is compatible to EMR3 ECU's the compatibility with HS-Light will not be enhanced any more.So HS-Light will not be provided in the far future any more!

If a new interface is needed for communication with SerDia2010 it is recommended to order a Deutz Communicator DeCom as soon as available.

The licence for SerDia2010 has to be ordered separately via DIWI (see Licence purchasing).

You can find the HS-Light serial number on the back side of the interface:

Manual SerDia201011


3.3.3.1.2 DeCom

SerDia2010 is executable with DEUTZ Communicator (DeCom).

Once SerDia2010 is compatible to EMR3 ECU's the compatibility with HS-Light will not be enhanced any more.Beginning at this time, only the DEUTZ Communicator will show full functionality (including compatibility to EMR3 with SerDia2010)!

If a new interface is needed for communication with SerDia2010, it is recommended to order a Deutz Communicator DeCom as soon as available.



Features

• K-Line and L-Line interface according ISO 9141-2 and ISO 14230-4. Baudrate upto 500 Kbaud.

• 2 Full Can with max. 1 Mbit/s adjustable, according CAN-specification 2.0A and2.0B

• USB 2.0 full-speed• Galvanic isolation of inputs and to the PC• Power supply from PC, current max. 250 mA• LEDs for showing state of interface communication:

Manual SerDia201013


• working temperature range –20°C up to +60°Cstoring temperature range –40°C up to +85°C

• type of protection: IP50• Deutz standard diagnostic plug, 12 pole• switchable termination resistor• 1m wiring length: Interface <=> PC fixed on interface with bend protection and

cord grip2m wiring length: Interface <=> ECU fixed on interface with bend protection andcord grip

• power supply from PC• voltage range: 8-32V• EMC according DIN ISO 7637-2

DIN EN 61000-4-2, 61000-4-3, 61000-4-4, 61000-4-6, 61000-6-2, 61000-6-4

Pin assignment USB-Assignment

PIN Signal Description

1 VBUS +5VDC2 D – Data –

3 D + Data +4 GND Ground

Pin assignment diagnostic plug



3.3.3.1.2.1 Ordering DeCom

The licence can only be purchased through the official DEUTZ dealer net respectively the central OEM. For ordering please use the DIWI-system only!It is currently not possible to place an order via SAP or file transfer.

The registration / release of the interface serial no. is completed usually within 5 working days.After tis delay the software can be downloaded from serdia.deutz.com.You can check the registration easily:All registered serial no. are mentioned in the licences overview file licence.txt also available on the website.

Procedere

Manual SerDia201015


Allways enter the consignee (e.g.2nd dealer stage, OEM dealer, customer)!

Ordering in DIWI

Enter PN 1000 xxxx (Hardware incl. software-licence) and quantity of Interfaces.

Release the order.

Download of actual SerDia2010 – software 5 days after release of the order. InstallSerDia2010 on all required PC's.

3.3.3.2 PC/Notebook

Minimum hardware

• Notebook or PC (IBM-AT compatible) • USB interface• graphic board VGA/SVGA with a resolution of 1024 x 768 Pixel • frequency ≥ 1,5 GHz • main memory ≥ 1 MB RAM • hard disk ≥ 500 MB (free memory) • CD-driver • internet access for SerDia2010 updates • administrator status for installation



Minimum software, operating system

• operating system MS-Windows XP SP2, VISTA, Windows 7 (32bit or 64bit)

3.3.3.3 Diagnostic plug

A connection plug has to be installed in the machine to connect the engine ECU with the SerDia2010 hardware interface.

The plug has to be easily accessible (for example in cabin).

While doing the wiring of the plug and connecting it to the control unit, please use the right wiring diagram.

The plug is available from DEUTZ:Diagnostic plug TN 0419 9615 Serial according to ISO 9141 and SAE J1587

Signal Function Norm Assignment

CANH CAN High diagnostic CAN H

CANL CAN Low diagnostic CAN G

CANH CAN High customer CAN F

CANL CAN Low customer CAN M

K K-Line ISO-1941 K

L L-Line ISO-1941 L

J1708a J1708a J1708/J1587 D

J1708b J1708b J1708/J1587 E

Ubat power supply A

Gnd ground reference B

Manual SerDia201017


3.3.4 Software installation

Newest SerDia2010 setup files are available at:

serdia.deutz.com

Before installation of the software, please download the new Setup data first. The new updates due to the change in control unit software, program extension andimprovements, can always be found at above mentioned website.

Please do not connect the SerDia2010 USB interface to the PC, until programinstallation is finished!

To use SerDia2010 you need a released licence (see chapter Order procedure and Ordering DeCom). Release is done for each interface separately.

3.3.4.1 Installation of SerDia2010

For all following actions admin rights are necessary!

Chronological order of installation:

• Download SerDia2010 from serdia.deutz.com or start program-CD.• Start installation of Setup.exe• The installation process is running automatically.

Additionally a JAVA-runtime-system is installed.• Configuration of the HS-Light driver (if HS-Light interface shall be used).

- connect HS-Light interfaces to USB- Start of "samPDU ConfigurationCenter" in Windows start menu at

START => "Programs" => "samtec Diagnostic Tools" => "samPDU"

Start screen samPDU



- Search of the connected interface with activate "Find VCI"

• After installation SerDia2010 can be launched via SerDia2010 icon on the desktop.

Desktop-Icon

For all administrators who configure the PC's for other users:

The path C:\Deutz\SerDia\*.* must be entirely accessible.

Via internet serdia.deutz.com , the so called "Bugfixes" can be provided also. This bug fixes are files the user can manually copy to SerDia-directory.These data can solve problems as a short time solution in the actual SerDiaprogram. In the next SerDia version this will be automatically included.

3.3.5 Access level

•

SerDia2010 will be delivered with access level 2 in general.The access level is not depending on the hardware interface level.

If a different access level is needed, it is necessary to make a request per email to [email protected]. Within 5 working days you will get an email with confirmation / negation of the request.If confirmed the licence update has to be downloaded from serdia.deutz.com and installed on the computer, in order to activate the new level.

PC Access authorization• For installation the administrator mode is necessary.• For all others PC-User modes, the path C:\Deutz\SerDia\*.*needs entirely full access.

No. Version Application Note

1 Interface Level I (1)

Control, regular maintenance workaccording to maintenance schedules

For end customer, only forrespective engine in OEM

machine

2 Interface Level II (2)

Inspection, test and adjustment work,repair work also within the scope of

the warranty, engine exchange(incl.EAT)

Repair work within thescope of warranty only with

worldwide serviceagreement. For OEM with

regionalFor OEM without Selfservice

3 Interface Level III (3)

working in the scope of the warranty,extensive diagnosis, test &

adjustment work on whole engine,major overhaul, intermediate

overhaul, mechanical reworking ofengine components

mechanical reworking ofengine components andmajor overhaul usually

provided for OEM by theDEUTZ service organization

4 Interface Level IV(4)

replacement program (only byDEUTZ)

only for DEUTZ-OEM- or

Development-Engineer,Employees of DEUTZ-Service organization

Manual SerDia201019


User level, competence level, interface access right

EMR4 1 2 3 4

Operating software

update the operating software (Flashen without password) 2 2 � �

supported control unit EMR4 (EDC17CV52, CV54, CV56) � � � �

supported control unit EMR3 (EDC7, EDC16) � � � �

supported control unit EMR2 � � � �

Dataset (L = Read / S = Write)

read and write the dataset (without extra data) without access to parameter. 2 L L/S L/S

read and write of dataset (without extra data) with access to parameter. 2 2 2 L/S

overall programming without possibility of change the operation data. 2 2 L/S L/S

overall programming with possibility of change the operation data. 2 2 2 L/S

Dataset

access to all parameters according to the available competence level (UseCases) 2 L/S L/S L/S

adjustment of service parameters in form of pre-defined tasks with running engine 2 L/S L/S L/S

Measured Values

showing the selected measured values 2 � � �

showing the internal calculated values for Level IIIa and Level IIIaS 2 2 �

CAN-Status 2 � � �

Error Memory

show the errors in error memory 1 including the environment data � � � �

delete all errors or single error in error memory 1 � � � �

show the errors in error memory 2 including the environment data 2 � � �

delete all errors or single error in error memory 2 2 2 � �

Extras data (Logistic data, operating data and customer data) (L = Read / S = Write)

access to the logistic data 2 L L L/S

read, reset the maintenance counter 2 2 L L/S

access to the load spectrum data 2 2 L/S 2 L/S

read and reset the override memory 2 2 L L/S

Calibration and test functions

drive pedal calibration 2 � � �

low idle adjustment 2 � � �

droop calibration 2 � � �

Test the inputs and outputs 2 � � �

Control Unit Functions

reset 2 � � �

activate and deactivate a test bench dataset

engine shut off 2 � � �

² only allowed for hardware according to respective engine

Regardless of the level of competence exists all access for the hardware to the respective engine.

Program handling 20


4 Program handling

4.1 General communication access

By the use of SerDia2010, in order to communicate with a DEUTZ control unit, the following instructions during connection, are recommended:

• Start the computer• Connect the interface to the Computer via USB Interface.• Switch on power supply of the control unit.• Connect the interface to the diagnostic plug of control unit.• Start SerDia2010 on the Computer.

Now the available interface for SerDia will be searched automatically and the connection will becreated.The setting for the hard- and software of the ECU will be adjusted automatically.

During program start the following information window is shown.

Information window

Manual SerDia201021


4.2 Programstart and home screen

After program start the start screen (home) is shown:

Start screen

From all screens in program you can go back to home while pressing

in the button bar

Using button "display for supported ECU software" a page with an overview regarding in SerDia2010 implemented software versions of ECU-softwareand assisted ECU hardware is shown..

Program handling 22


Overview SW-versions

Information's onto the start screen

On the start screen many information's give an overview about the system and the ECU.At "logistic data" you will find information about hard- and software of the ECU.Engine hours, counters, etc. is available at "ECU counters"

On the lower body of the screen there is some information regarding communication ECU <-> User merged.

In detail:

- Serial number interfaceThis number is the basis for access level and licensing.

Serial number interface

- Visualization of connection statusIf communication between Notebook and ECU is ok, indicator is green.If communication is not possible or interrupted, indicator is red.

Connection OK => green light

Manual SerDia201023


- Access levelThe access level is shown which is a result of interface identification.

Access level

- ECU softwareThe ECU software of the connected control unit is shown in the lower right window.

ECU software

- Engine numberThe engine number, stored in ECU, is shown.

Engine number

Program handling 24


4.3 Main menu

For navigation in SerDia2010 a button bar is used called main menu. This main menu is shown at all screens in program.

Manual SerDia201025


Home Back to start screen

Error memory Access to memory 1 Access to memory 2

Data set management Download - new operating SW - complete data set - partial data set

Upload - complete data set

UseCases access to several measurement and parameterize functions in order to manage different

guided diagnostics not finished jet

report documents not finished jet

configuration adjust - language - access level elevation - setting folders for file storage

help Information regarding SerDia2010

program exit exit SerDia2010

rebuild connection Updates a new connection

Program handling 26


Depending on the mode of the program and the shown screen it is possible, that some of the shown buttons are different or not visible.

If the cursor went's over the button, a short function description is shown as information.

4.4 Configuration

Program settings like language, setting folders for file storage and access level elevationcan be configured by pressing

configuration

configuration, setting

The respective setting configuration can be saved by pressing:

Save settings

Manual SerDia201027


4.5 Error memory

By pressing

error memory

the error memory 1 can be opened.

Error memory 1

SerDia2010 is collecting all errors and it's environment data out of the ECU.The errors will be shown together with KWP-code, DTC-code, number of occurrence and a short error description.

Possible interactions:

Button "Actualize error memory":

Reads out the error memory out of the ECU.

Button "Clear error memory":

Delete of all passive errors. Active errors can also be deleted but come up again directly.

Program handling 28


Button "Save as CSV file":

List of errors will be saved in a CSV file.

Button "Error details":

Shows some details about the chosen error and some hints to solve it (available with SW ...580.. and higher).

Additional error information

Button "Error environment":

Shows important measurements at time of error occurrence.

Manual SerDia201029


Error environment

4.6 Dataset management

This function is only available with access level 2 or higher!

4.7 Offline Viewer

The Offline Viewer is available after installation of SerDia2010 with its own icon on the desktopAdvantage: If only measurements have to be considered, it is not necessary to start SerDia2010 completely but the Offline Viewer can be loaded very fast.

Program handling 30


Start screen Offline Viewer

Possible interactions

Open measurement:

Click and select file from hard disk.

Zoom function:

If a measurement has been loaded, the screen can be zoomed in and out with the highlightedslider.

Slider

Change of background color:

Decouple measurement window

Change of background color.

Manual SerDia201031


4.8 Usecases EMR4

Button

UseCases

starts screen with the overview of the available use cases.Depending on the actual access level different use cases can be started here.

For all changes of parameters while using the use cases, the following is obligatory:

The user has to check all changes and make plausible all influence and risk of the changes.

The user is bearing the responsibility for all expected and unexpected effects because of the parameter changes.

After changing parameters the effects regarding functionality of the engine / machine hast to be checked under ensured machine surroundings.

4.8.1 Assembly Inspection and Initialisation Tests

After installation and commissioning of a plant inspections of warning lights andsimulations of warning limits can be performed on this site.

Parameters can be set to the window for the given values.

Program handling 32


Assembly Inspection and Initialization Tests

Please note the order of entry!

First enter the relevant value then set the hook otherwise exists danger ofuncontrolled engine switch off!

In the input field several values can be entered to check the warning limits.

After entering the values the hook will be set next to the description to confirm therespective value. This value will be shown next to the input field.

In the lower part of the screen checks for cooling water level switch and water in fuelswitch are possible.

Manual SerDia201033


By setting the hook for the respective inspection the warning systems can be checked.

The engine will be specified in such border states.

4.8.2 Graphic dipslay

The summary page gives an overview about the available measurements.Several predefined measurements or graphical displays can be chosen by the user.

Summary page graphic display

Program handling 34


running graphic display


scaling y-axis:

double click onto the values of the axis. Above shown window will pop up and a new value can be given.

=> Start of measurement record (before starting measurement a file name for storing data has to be defined).

=> Start of measurement.

=> Stop of measurement.

=> Interrupt measurement (pause)

=> delete measurement

Manual SerDia201035


=> spreadsheet window separating / docking for placing on the screen

=> switch to bosch acronyms instead of normal parameter labels

spreadsheet window

measured values:

list of values

include/delete values for measurements


Click at chosen color�

Program handling 36


Back Button:

back to overview screen.

Similarly is the setting for measurements of engine start, measurement configurationof EAT and applications

4.8.3 Output test


4.8.4 Input test

Screen: input test

Manual SerDia201037


The actual switching status of the ECU inputs are shown as a lamp.The active switching status (depending on the input configuration high or low) is shown as a switched on lamp (yellow).

So it is easy to check, if inputs are wired correct and change their state if hardware switchis actuated.

4.8.5 Analogue speed setpoint


4.8.6 Constant Speed setpoint


4.8.7 Low Idle adjustment


4.8.8 Droop adjustment


4.8.9 Set limp home RPM

In case of failure of the accelerator pedal or the CAN-Bus the emergency speedintervene to be in a constant condition.

Screen Set limp home RPM

Program handling 38


The emergency speed can be pretended in the right text box:


• Store emergency speed in ECU by entering:

• Read emergency speed out of the ECU:

The emergency speed range is limited from low idle up to 1200 rpm!

4.8.10 Trip Recorder


4.8.11 Sensors

The UseCase sensors provides an overview of various measurements. For 4 of thesemeasurements the upper and lower limits are displayed in the bar graph with corresponding measured value.

Manual SerDia201039


Screen sensors

Following values can be viewed if they are sent by ECU:

• Boost pressure

• Ambient pressure

• Fuel delivery pressure

• Engine oil pressure

• Boost temperature

• Ambient temperature

• Cooling temperature

• Battery voltage

• Vehicle speed

4.8.12 EGR, Throttle

The UseCase for analyze and diagnose exhaust gas recirculation and throttle is only availablewith engines, who are equipped with this features.


Program handling 40


4.8.13 Calibration of injectors (IQA-Code)

4.8.14 Injector switch off

This function is not available with a level lower than access level 2!

4.8.15 Compression test

This function is not available with a level lower than access level 2!

4.8.16 Engine hours


4.8.17 SCR-Overview

Provided for a correct use of the UseCases is an engine, equipped with a system of SCR exhaust after treatment.

Manual SerDia201041


SCR-overview

This overview page provides a quick overview about values of different sensors and the whole EAT system.

Push on

opens the page of measurements for the SCR-System.(see also Measurements).

Page of measurement SCR

By pushing following button:

the user gets to the SCR-test functions (Access only with Level 2 or higher).

Entering

starts the SCR-End Of Line Test (see description SCR-EOL).

Program handling 42


The arrow

guides back to the SCR overview.

4.8.17.1 SCR Test function


4.8.17.2 SCR End Of Line test

4.8.18 Main page diesel particulate filter DPF

On the DPF main page, the whole DPF-system is shown graphically in an exemplary situation at the engine.

DPF-main page

Besides the entire overview of the DPF-system on the left side, the most important values of the DPF equipment is shown on the right side.The user switches over to a component specific page by selecting the individual relevant diagnostic components of the DPF-system using the PC-mouse.

Manual SerDia201043


Turn to page diesel particulate filter and burner => click on the filter

Turn to page supply-module => click on the module

Turn to page diesel particulate filter and burner => click on the burner

Turn to page air pump => click on the pump

For each single summary page the possibility to turn backto the main page exists. Burner testing is the only exception.

Button "measuring data acquisition":

Pushing the button “Measuring Data Acquisition “, the user will be skipped back to the diagnostic page "Measuring Data Acquisition", that will allow to record and trace the measurements of the main page.

Program handling 44


To verify, that the engine is running, so that the DPF-System is able to work, the engine speed will be checked. If the engine doesn't run, the user is called to start the engine.

Important values of the DPF-burner system are shown in various labels in the upper half of the functional area. For example the “combustion chamber temperature“ at the top, the “burner air mass flow reference value“,the “burner air mass flow actual value“ in the left labels, such as the secondary fuel injection mass of the burner in the right label. In the middle the status display of the burner is placed.

functional area upper half

In the lower half of the functional area important values of the DPF in various labels are shown.These are: the “exhaust gas temperature“ at the entry of the diesel oxidation catalyst (DOC) in the left label, the “exhaust gas temperature reference value“ and the actual value in the right label. In the middle the status display of the DPF is placed.

functional area lower half

In the picture on the upper left hand side the time since last successful regeneration is shown.

Manual SerDia201045


4.8.18.1 Values DPF

The overview page for the measurement “Measuring Data Acquisition“ shows the indicated values from the DPF main page as a graphical tool.

Screen: measurement

Program handling 46


4.8.18.2 Demo modus

Within the diagnostic application of the Deutz DPF-system, there is a DEMO-modus integrated, that can be activated while pushing the DEMO button on the DPF main page.In the demo-modus a real DPF-burner system will be simulated and the values appropriate notified.

Screen DPF demo mode

Manual SerDia201047


4.8.18.3 Diesel particulate filter (DPF) and burner

Here the system component “Diesel particle filter and burner“ will be shown..

Diesel particulate filter and burner

Burner top view

Program handling 48


With pushing the button"switch burner on/off"

the burner can be switched on and by pushing it again, it will be switched off.

The button "Measuring Data Acquisition" traces the indicated values from the DPF main page for measurement into a graphical tool.

By pushing the button "request regeneration" a regeneration can be started on demand.

The actual status of the burner is shown during regeneration at the status display.

Click on the symbol to change the burner conditions:

Possible burner conditions:

state 1 of burner initialization: stand by

Manual SerDia201049


state 4 of burner: preheating

state 8 of burner: ignition

state 16 of burner: ramping

state 32 of burner: on

state 64 of burner: glowing off

For changing DPF-conditions, press onto the symbol:

state 1 DPF: initializationstate 2 DPF: charging/loading

state 4 DPF: cat-warm up (start burner)state 8 DPF: warm up phase (HC-injection)

state 16 DPF: regeneration

At the same time the temperatures before and after DPF (or DOC),and the DPF differential pressure, can be checked in the lower half of the screen.

DOC DPF

Program handling 50


4.8.18.4 DPF End of Line Test

By pressing

an EOL-test of DPF burner system can be started.(only level access 2 or higher!)

The EOL (End of line) Test is available withsoftware P_802_592_XXX or higher.

The tests are running fully automatic. At the end a result for the complete test is shown (Test successful / not successful).

The individual test functions can be activated only above a minimum coolant temperature of 70°C.

DPF EOL-Test


Manual SerDia201051


4.8.18.5 Supply Module DPF, burner

The overview page allows to control each valve for fuel injection of the burnerand for HC-injection.

Supply Module

On the left side the component view of the supply module is placed, on the right sidea simplified representation of the circuit is shown. Above a functional area is available. It contains control elements, which, if activated, indicate actual values like pressure or temperatures directly into the simplified representation circuit. Additionally the position of each component will be shown by a color labeling in the component view.

Further function is only available with access level 3 or higher!

Program handling 52


4.8.18.6 Air pump

The system component air pump is described on the overview page as well.

Air pump

For the air pump functional test, a setpoint can be given manually.

The manual air pump functional test is only available for some versions of theECU-software.

With the linear regulator an air mass flow can be chosen for setpoint of the air pump. The label above the linear regulator shows the actual setpoint.

Manual SerDia201053


After that the setpoint has to be confirmed by pressing the button "ok"

For finishing the test the "Stop Button" can be used.

Following values will be shown in the left picture above the air pump:

At the top on the left: Air pump rotation speedAt the top in the middle: Air mass flow(reference value)In the middle: Air mass flow (actual value)At the bottom on the right: Air pump pressure

4.8.18.7 Spark plug

This function is only available for development!

4.9 Usecases EMR3

Further function is only available with access level 2 or higher!

4.9.1 Graphic display EMR3

On the following summary page are information displayed to possible experiments orUseCases.

Here the user can select pre-configured experiments.On the right side is a favorites list shown, which allows to choose experimentsdirectly.

Program handling 54


Adjacently tree structure contains all experiments.By selection of a branch and confirm the "ok-button" the respective experiment willbe opened.

By pushing following button next to the tree structure

the favorites list on the right side can be edited.

Following window opens for editing the favorites list:

Manual SerDia201055


The favorites list can consist of only 10 favorites!

Favorites can be removed or added to the list by using following arrows:

The vertical arrows are used to sort within the favorites list.

Leaving the settings is possible by pushing button:

Possible interactions for all following experiments::

Select readings:In this dialogue the user can choose a selection of displayed signals.By default, all signals are activated. Depending on the respective experiment the

Program handling 56


measured values of the measurement vary.

scaling y-axis:



By default is set black.

Functions of diagrams:

Button Function Description

Start of measurement

Measurements will be displayed in a diagram. After

stopping the measurement temporary data can be

saved.

Start of measurement record

(before starting

measurement a file name for

storing

data has to be defined).

Before starting recording the data name of the

recording must be entered.

Interrupt measurement

(Pause)

The measurement will be interrupted until renewed

entering the button.

Stop of measurement

After stopping the measurement, the displayed data

can be stored.

Manual SerDia201057


Open measurement This button opens a saved measurement.

Delete measurement With this button the measurement can be discarded.

Save measurement

This buttons stores the measurements data in a

measurement file.If the data name is not entered

yet,the dialogue appears to save the measurement

file. The directory can be selected and the filename

has to entered.

Correlation / Adjust TriggerHereby a correlation can be created between

measured values and trigger .

spreadsheet window

separating / docking for

placing on the screen

The table of measurement names and the actual

measurements can be separated or renewed docked.

Switch to Bosch acronyms

instead of normal parameter

labels

By default measurement names will be shown in the

selected language. By pushing this button the Bosch

acronyms will be displayed. By renewed entering the

button the selected language will be displayed

renewed.

4.9.1.1 Engine start

Program handling 58


4.9.1.1.1 Engine start problem I

Screen Engine start problem I


By default the settings, as described in chapter measurements, are possible.Specifically here is the sub item:

Select readings:In this dialogue the user can choose a selection of displayed signals.By default, all signals are activated. Depending on the respective experiment themeasured values of the measurement vary.

Manual SerDia201059


4.9.1.1.2 Engine start problem II

Screen engine start problem II




Program handling 60


4.9.1.1.3 Engine start problem III

Screen engine start problem III




4.9.1.2 Performance test

Manual SerDia201061


4.9.1.2.1 Performance test I

Screen Performance test I




Program handling 62


4.9.1.2.2 Performance test II

Screen performance test II




4.9.1.3 rail pressure error

Manual SerDia201063


4.9.1.3.1 Rail pressure error I

Screen rail pressure error I




Program handling 64


4.9.1.3.2 Rail pressure error II

Screen rail pressure error II




Manual SerDia201065


4.9.1.3.3 Rail pressure error III

Screen rail pressure error III




4.9.1.4 CAN error

Program handling 66


4.9.1.4.1 CAN error:125 TSC1

Screen CAN error:125 TSC1




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4.9.1.4.2 CAN error:106 eng prt

Screen CAN error 106 eng prt




Program handling 68


4.9.1.5 EDC 7: Main relay

Screen EDC7: Main relay




• Engine speed• Next state of main relay 3 state machine• State of main relay 3• Next state of main relay 1 state machine

4.9.1.6 EDC 16

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4.9.1.6.1 EDC 16: Main relay 1

Screen main relay 1




Program handling 70


4.9.1.6.2 EDC 16: Main relay 2

Screen main relay 2




• Next state of main relay 2• State cold start help• Preheating lamp

4.9.1.7 Torque curve switch

Manual SerDia201071


4.9.1.7.1 Torque curve switch I

Screen torque curve switch I




Program handling 72


4.9.1.7.2 Torque curve switch II

Screen torque curve switch II




Manual SerDia201073


4.9.1.8 Controller I

Screen controller I




4.9.1.9 Engine speed

Program handling 74


4.9.1.9.1 Engine speed adjustment by buttons

Screen engine speed adjustment by buttons




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4.9.1.9.2 Engine speed sensing I and II.

Screen engine speed sensing I and II




Program handling 76


4.9.1.9.3 Engine speed switch

Screen engine speed switch




4.9.1.10 Reference voltage

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4.9.1.10.1 Reference voltage I

Screen reference voltage I




Program handling 78


4.9.1.10.2 Reference voltage II

Screen reference voltage II




Manual SerDia201079


4.9.1.11 Graphic display offline

Screen measurements offline

4.9.1.12 Graphic display load

Screen graphic display load


Program handling 80




It should be noted that a maximum of 5 values can be selected and displayed.

4.9.1.13 Control of in-and outputs

Screen control of in- and outputs


Manual SerDia201081




It should be noted that a maximum of 5 values can be selected and displayed.

4.9.1.14 Smoke limitation

Screen smoke limitation




Program handling 82


4.9.1.15 Switchover function error 95

Screen switchover function error 95




Manual SerDia201083


4.9.1.16 Water in fuel

Screen water in fuel




Program handling 84


4.9.1.17 Preheating (flange, spark plug)

Screen preheating (flange, spark plug)




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4.9.1.18 Combustion noise

Screen combustion noise




Program handling 86


4.9.1.19 Engine brake

Screen engine brake




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4.9.1.20 Coolant level 2015

Screen coolant level 2015




Program handling 88


4.9.1.21 Start relay

Screen start relay




4.9.2 Analogue speed setpoint EMR3

To use this UseCase, the engine has to run in allspeed-governor mode ormin-/max-governor mode.Speed set point has to be activated via analogue signal (foot pedal, hand throttle,e.g.).

Manual SerDia201089


Screen analog speed setpoint

SerDia is identifying the configuration of the analog speed set point facilities and shows, depending on the setting in the ECU, the values for foot pedal and / or handgas.

Additional the measured values of the signals (in %) are shown on the screen.The resulting speed setpoint, depending on functional scope (mostly maximum of pedal, handgas wins), is shown, too.

Program handling 90


Process of automatic calibration:

Chosen "automatic mode"

When pressing button "auto" the automatic mode for calibration is started, Button on the screen is marked yellow.

On the left side of the page the values for minimum, maximum and the actual measured values are shown.

Manual SerDia201091


End "automatic mode"

A second click onto the button "auto" stops the automatic mode.The values for pedal, low and high limit are calculated.

After starting the automatic mode SerDia learns the new values for the limits while pushing the pedal several times. The threshold values and the pedal characteristicis calculated and shown on the screen.

After calculation a validation is done. The values for 0% and 100% pedal have to differ 1V in minimum. The low and high limit have to have a gap of min. 200mV to the values 0V and 5V.If one of this checks is hurt, the respective value is marked red and the user is informed about the violation of the limit.

Process of automatic calibration:By repeatedly up and down moving the pedals SerDia learns the actual pedal limitsand calculates the necessary pedal curves and error limits.The user has to make sure, that the mechanical limits are reached while pushing the pedal or throttle.

After finishing calibration the new values can be stored into the ECU or rejected.

The user is responsible for plausibility and check of the new values.The liability for parameter changes is taken by the user.

Process of hand mode calibration:

The manual mode should be used only by experienced users!

Program handling 92


Chosen "hand mode"

When pressing button "hand mode" the actual values from dataset are collected and shown at the tables and text fields on the screen.The user is able to make changes by hand.The "hand mode" button has changed color to yellow.

Manual SerDia201093


End "hand mode"

Second click on "hand mode" starts the check and validation procedure in SerDia.The values for 0% and 100% pedal have to differ 1V in minimum. The low and high limit must have a gap of min. 200mV to the values 0V and 5V.If one of this checks is hurt, the respective value is red marked and the user is informed about the violation of the limit.

It is recommended to use the hand mode function only if experienced.

The user is responsible for plausibility and check of the new values.The liability for parameter changes is taken by the user.

Storing data

Button "read data from ECU":

All new values are rejected and deleted.

Program handling 94


Button "store in ECU":

The new values are transfered to the ECU and stored.Old values are gone.

It is recommended to use the automatic mode for calibration of the foot pedal.If the hand mode is used by the experienced user, the values for the throttle have to be prepared by user himself.

4.9.3 Constant speed adjustment EMR3

To use this function, the engine has to be in fixspeed mode or the setting allows to activate the fixspeed mode.

Screen change constant speed

The actual setting for the fixspeed values are shown on the left upper part of thescreen.The setting of the switch is marked, too. Left hand placed is the status for theconstant speed position switch as marking point.Additionally the actual engine speed and the speed setpoint is shown as value andtachometeron the right side inclusive hysteresis to have a qualitative feedback.

Manual SerDia201095


Button "read from ECU":

The original stored values of the ECU were refreshed on the screen. Changes of thevalues are deleted.

Button "write values to ECU":

Values shown on the screen for fixspeed 2 (first intermediate speed) and fixspeed 3 (2. intermediate speed) are flashed to the ECU.If the engine is still running while activation of this procedure, SerDia will ask to stopengine automatically.

The values for fixspeed 1 (low idle) and fixspeed 4 (high idle) cannot be changed free because they are linked to low, respectively high idle.

Text box "Constant Speed 2","Constant Speed 3":

Changes in these text boxes have to be confirmed with ENTER.After confirmation the new value will get active, if switched on (see marking point at fixspeed).It is not possible to install a speed below fixspeed one or above fixspeed four.

The fixspeed 1 and 4 are not changeable in this screen (see hints above).

Program handling 96


4.9.4 Limp home adjustment EMR3

In case of failure of the accelerator pedal or the CAN-Bus the emergency speedintervene to be in a constant condition.

Screen Set emergency speed

The emergency speed can be pretended in the right text box.


• Store emergency speed in ECU by entering:

• Read emergency speed out of the ECU:

The emergency speed range is limited from low idle up to 1200 rpm!

Manual SerDia201097


4.9.5 EEPROM error reset EMR3

Screen EEPROM error reset EMR3

The EEPROM errors can be stored by entering following button:

The lamp besides the button indicates whether the system is ready or not.

4.9.6 Fan control EMR3

The UseCase of the fan control basically consists of the adjustment values:

1. Parameters

2. Characteristics

3. Maps

These consist again of several sub items.

Program handling 98


Screen fan control

Left side shows an overview about the possible adjustment values.

On the right side is a graphical display placed which shows various fan parameters.

Below the graphic display are buttons located

Manual SerDia201099


for storing data in the ECU and

to reset to default values.

If a parameter is selected, actual initial values will be displayed below the graphical display.

Screen current and default

Actual measurements and initial values can be confirmed by entering following button:

By default the settings, as described in chapter measurements, are possible toadjust except adjusting the background color.

scaling y-axis:


Functions of diagrams:

Button Function Description

Start of measurement

Measurements will be displayed in a diagram. After

stopping the measurement temporary data can be

saved.

Program handling 100


Start of measurement record

(before starting

measurement a file name for

storing

data has to be defined).

Before starting recording the data name of the

recording must be entered.

Interrupt measurement

(Pause)

The measurement will be interrupted until renewed

entering the button.

Stop of measurement

After stopping the measurement, the displayed data

can be stored.

Open measurement This button opens a saved measurement.

Delete measurement With this button the measurement can be discarded.

Save measurement

This buttons stores the measurements data in a

measurement file.If the data name is not entered

yet,the dialogue appears to save the measurement

file. The directory can be selected and the filename

has to entered.

Correlation / Adjust TriggerHereby a correlation can be created between

measured values and trigger .

spreadsheet window

separating / docking for

placing on the screen

The table of measurement names and the actual

measurements can be separated or renewed docked.

Switch to Bosch acronyms

instead of normal parameter

labels

By default measurement names will be shown in the

selected language. By pushing this button the Bosch

acronyms will be displayed. By renewed entering the

button the selected language will be displayed

renewed.

4.9.6.1 Parameters

Actual measurements and initial values can be changed directly in following text bar:

Screen actual and default values

Manual SerDia2010101



and stored into RAM.

Following parameters can be changed:

• D-component of the amplitude ratio of fan speed

• Extended coolant temperature slope

• Fan speed I-component within range

• I-component fan speed for signals below limit

• I-component fan speed for signals above limit

• P-component fan speed for signals below limit

• Expansion of the coolant temperature P-component

• P-component fan speed for signals above limit

4.9.6.2 Characteristics

Actual measurements are shown below the graphical display in tabular form with thex-value and the respective FNC.

Screen actual and initial values


and stored into RAM.

Following characteristics can be changed:

• Group characteristics of the fan speed addicted P-component in range



• P-component group characteristics of the fan speed below the limit

• P-component group characteristics of the fan speed above the limit

• Actual P-component of the PID-controller coolant temperature

• Group characteristics of the fan speed addicted I-component in range

• I-component group characteristics of the fan speed below the limit

• I-component group characteristics of the fan speed above the limit

• Actual I-component of the PID-controller coolant temperature

• Group characteristics of the fan speed addicted D-component in range

• Group characteristics of the fan speed addicted to waiting time

• Group characteristics D-component of the coolant temperature

• Group characteristics D-component of the engine speed

• Actual D-component of the PID-controller coolant temperature

• Group characteristics of the coolant temperature addicted I-component in range

• Group characteristics of the engine speed addicted I-component in range

• I-component of the group characteristics of the coolant temperature below limit

• I-component of the group characteristics of the engine speed below limit

• I-component of the group characteristics of the coolant temperature above limit

• I-component of the group characteristics of the engine speed above limit

• Group characteristics of the coolant temperature addicted P-component in range

• P-component of the group characteristics of the engine speed above limit

• P-component of the group characteristics of the coolant temperature below limit

• P-component of the group characteristics of the engine speed below limit

• P-component of the group characteristics of the coolant temperature above limit

• ID 'P-component of the group characteristics of the engine speed above limit not found

• Actual relation of CAN adaptation

• Actual value of output fan speed adaptation



4.9.6.3 Maps

Current and initial values of the map for fan speed are shown belowgraphical display and can be changed directly in the map.

Screen actual and initial values

The fan speed is divided into 5 steps.

X (horizontal axis) represents engine speed [rpm], Y (vertical axis) represents the fan speed [rpm].

By double clicking on the FNC-value the respective speed can be changed.

Current and initial values can be confirmed by entering button

These values will be stored in the RAM.

4.9.7 Input test EMR3

With the UseCase "Input test" security systems such as switches, warning lampscan be checked in the left third of the window.

The central part of input test contains current motor values.On the right side of the window are shown the engine speed, injection volume andrail pressure.



Screen input test



4.9.8 Low idle adjustment EMR3

It is provided for using this function, that the engine is operating in min-/max-governor or allspeed-governor mode (f.e. not fixspeed).

Screen: idling control

SerDia reads out the actual values of idle run and copies them into the labels in the sub array on the left hand side. This values will be saved further, too.

In parallel a tachometer operates on the right hand. The actual setpoint value and the actual rotating speed are shown, each as a decimal value below the tachometer and also with indicator and hysteresis region.

Button "read data from ECU":

went back to previous value of idling speed, which was acquired at the start of the UseCase.

Button"store in ECU":

writes all variables for idle speed back into the ECU. If the engine is still running, SerDia will offer to stop the engine automatically,so that the programming of the ECU can take place.



text box "new value":

An input into this text box has to be confirmed by ENTER.After that, SerDia changes all variables for idle speed and switches over to working page, so all changes will be activated in realtime.

The input is limited for a speed range of 600 – 1200 1/min.



5 Fault location

The most frequent reasons for problems in SerDia2010 are:

• Dead file bodies of previous SerDia-installations

• Power management of computer

• long low cost USB-cable (> 2m)

• Intermittent electrical contact in the diagnostic electric line

FAQ 108


6 FAQ

1. Error message: Java Virtual Machine Launcher

Action:To install the workarounds you unpack the ZIP archive (from Z_ into ZIP):C:\DEUTZ\SerDia\Lic and rename the R_data in .REG By double clicking on the REG file the workaround will be installed.

2. Error message:Program for executing could not be found

Action:Open the .reg file, which can only runs on the target system. This can be seen in:C:\ \Windows\SysWOW64\

3. Error message:Missing link to DAPS-file

Action:Start registry-program for workaround (See error message 1).

4. Error message:Serdia2010.daps and default .daps find no ECU or no SW-Version.

Data speed (baud-rate) error is shown.

Action:Check termination resistors. CAN-High and CAN-Low exchange. With different baud rateson the Bus take an ECU with 250 KBaud-DS or repair the bus.

5. Error message:No valid license not found

Action:Will be displayed when a new license file is replaced by an older one. Use newer license file!

6. Error message:ZIP-installation problem



Action:(Firewall problem)

Solve the problem:a: By IT-department which "untreated" takes orb: new FTP-Link with the same file but "harmless" file ending adjust

7. Error message:device manager

Action:

8. Error message:Not a valid password

FAQ 110


Action:Install newest SerDia-Version (1.8.750) with newest licence file, because older databases contain old passwords.

Index 112


Index

- 2 -

2000 bar injection system 40

- 3 -

32bit 15

- 6 -

64bit 15

- A -

access level 4, 18, 21

access level 2 4

access level elevation 26

active error 27

active switching status 36

actual counters 40

actualization error memory 27

actualize error memory 27

AdBlue injection mass 42

adjustment of IMA-Codes 40

admin rights 17

administrators 17

air mass flow 52

air pump 42, 52

air pump functional test 52

air pump pressure 52

air pump setpoint 52

analog speed set point 37

Analogue speed setpoint EMR3 88

automatic calibration 37

automatic calibration of throttle 37

Automatic EGR test 39

Automatic throttle testing 39

automatische Kalibrierung 88

- B -

baud-rate 108

Baumstruktur 53

bosch acronyms 33

burner 42, 47

burner air mass flow actual value 42

burner air mass flow reference value 42

burner conditions 47

burner functionality 50

burner test 50

button 24

button bar 21

- C -

Calibration 40

Calibration of injectors 40

Calibration of injectors (IMA-Code) 40

CAN error 65

change of parameter 31

changing parameters 31

changing the access level 4

Check of inputs 36

checkbox 36

circuit diagrams 7

Clear error memory 27

combustion chamber temperature 42

command buttons 8

commands 8

communicate 20

compatibility to EMR3 11

competence level 18

compression test 40

Compression testing 40

configuration 26

connection plug 16

connection status 21

consignee 14

Constant speed adjustment EMR3 94

controller family 8

Controller I 73

converting rate 42

Counter 38

Counter level 1 38

cylinder 40

- D -

Dachkurvenumschaltung 71, 72

damaged cylinder 40

DAPS-file 108

dataset management 29

DeCom 10, 11, 14

delete error memory 27



delete measurement 33

Demo modus 46

demo-mode 42

DEMO-Modus 46

DEUTZ Communicator 10, 11

DEUTZ control unit 20

DEUTZ dealer net 5, 14

DEUTZ service network 5

device manager 108

diagnostic plug 4, 10, 16

diesel oxidation catalyst 42

Diesel particle filter and burner 47

distribution 5

DIWI 10

DIWI-system 5, 14

DOC 42

documents 5

Dosing valve 51

DPF 42

DPF main page 42

DPF-conditions 47

Drehzahlerfassung 75

Drehzahlumschaltung 76

Drehzahlverstellung über Tasten 74

droop 37

droop adjustment 37

droop switch 37

DTC-code 27

- E -

ECU 8

ECU counters 21

ECU inputs 36

EDC 16 68

EDC 7: Main relay 68

EEPROM can be saved 40

EEPROM Fehler 97

EGR 39

EGR test 39

EGR valve 39

EGR, throttle 39

Eingabetest 103

Einstellen der Hintergrundfarbe 53

emergency speed 37

Emergency speed adjustment EMR3 96

EMR3 53

EMR4 training 7

End of line 50

End Of Line Test 40

eng prt 67

engine hours 40

Engine speed 73

Engine start 57

ensured machine surroundings 31

environment data 27

EOL-Test 50

error 27

error description 27

error details 27

Error environment 27

error memory 27

error memory 1 27

error memory 2 27

EU Stufe III B 1

exchange of DPF-filter 50

exchange of injectors 40

exhaust aftertreatment 40

exhaust gas recirculation 39

exhaust gas temperature 42

exhaust gas temperature reference value 42

Experimente 53

- F -

Fahrpedal 88

Fahrpedaleinstellung 88

Fahrpedalkonfiguration 88

failure of the accelerator pedal 37

Fan control EMR3 97

fan speed 100

FAQ 108

fault location 107

favorites list 53

Fehlergrenzen 88

Festdrehzahl 94

Festdrehzahlreglermodus 94

File Transfer 5

Filter DPF 47

fixspeed mode 37

fixspeed setpoint 37

folder for file storage 26

foot pedal 37

functions 8

- G -

general communication access 20

Index 114


Global SIS - Portal 5

grafische Anzeige Offline 79

graphical display 33

graphical displays 33

- H -

hand mode calibration 37

hand throttle 37

Handgas 88

hardware incl. software-licence 14

Hauptrelais 68, 69, 70

HC-injection 51

home 21

hotline 7

hotline SerDia-program 7

HS Light II 17

HS light II USB 18

HS light II USB Interface 10

HS-Light 10

HS-Light interface 10

- I -

identify defective injectors 40

idle speed adjustment 37

idling control 37

IMA-Code 40

improper use 2

individual test functions 50

information 5

information window 20

injection system 40

injector switch off 40

input 36

Input test EMR3 103

input testing 36

Installation 17

installation and commissioning test 31

installation manual 2

Installation Manual Electronic 7

instructions and warnings 2

Interface 7, 14

interface access right 18

interface level 18

Interface serial number 5, 10

interface serial-no 5

intermittent electrical contact 107

internet 17

Interrupt measurement 33

- J -

Java Virtual Machine Launcher 108

JAVA-runtime 17

- K -

Kühlmittelstand 87

KWP-code 27

- L -

language 8, 26

Leerlaufdrehzahlwert 105

Leerlaufeinstellung 105

legal requirements 2

Leistungsprüfung 61, 62

liability 2

licence 2, 4, 5, 10, 14

licence update 18

licence.txt 5

limitations 2

load cycle 38

logistic data 21

Low idle adjustment EMR3 105

Lüftergeschwindigkeit 101, 103

Lüfterregelung 97

- M -

main menu 24

Maps 103

measurement 33

measurement SCR 40

Messwerte 53, 58, 59, 60, 61, 62, 63, 64, 65

minimum hardware 15

Missing link 108

Motorbremse 86

Motorleistung 61, 62

Motorleistung prüfen 61, 62

Motorstartproblem 58, 59, 60

MS-Windows XP 8

- N -

navigation in SerDia2010 24

No valid license 108



Notebook 10

Notlaufdrehzahl 96

NOX-value 42

number of occurrence 27

- O -

Offline Viewer 29

operating system 8, 15

output 36

output testing 36

Overview 8

oxi-catalyst 42

oxidation catalyst 42

- P -

parameter access level 1

parameter changes 31

parametrization 2

passive error 27

PC 10

Pedalkennlinie 88

Performance test 60

physical dispatch of goods 5

pin assignment 11

plug 16

power management 107

predefined measurement 33

Preheating 84

pressure & temperature combination sensor 51

pressure proportion valve 51

problems 4, 107

program handling 20

program setting 26

program start 20

programming 29

Programminstallation 17

proper experience 2

- R -

rail pressure error 62

Raildruck 63, 64, 65

Raildruck prüfen 63, 64, 65

Raildruckfehler 63, 64, 65

Rauchbild 81

read from ECU 37

Reference voltage 76

Referenzspannung 77, 78

regeneration 42, 47

register 5

registration 5, 14

registration/release 14

Regler 73

regulations 2

release 5, 14

repair 2

request regeneration 47

resell licence 4

Reset engine hours 40

reset of filter load 50

responsibility 31

- S -

safe condition 2

SAP 5

scaling y-axis 33

SCR 40

SCR EOL-test 42

SCR exhaust after treatment system 42

SCR overview 40

screen 24

SCR-EOL 42

SCR-pump 42

SCR-System 40

Second dealer stage 5

Serdia setup 17

[email protected] 4

serdia.deutz.com 4, 5

SerDia2010 1, 4, 7, 8, 17

serial number interface 21

serious personal 2

service bulletins 7

service regeneration 50

set engine hours 40

Set limp home RPM 37

setting 26

Setup-Dateien 17

Shut Off Valve 51

shut-off valve 51

Skalieren der Y-Achsen 53

Smoke limitation 81

software-licence 5, 14

speed setpoint 37

Start of measurement 33

start screen 21

Index 116


Start SerDia2010 20

Startrelais 88

stationary operating point 42

status of the burner 47

Stop of measurement 33

Stufenschalter 94

summary page 33

Summary page measurement 33

supply module 51

supply-module 42

SW driver 17

Switch off injectors 40

switching status 36

Switchover function 82

- T -

technical bulletins 7

Testing output 36

throttle 39

TN 1000 2785 5

Torque curve switch 70

training 7

training center cologne 7

trainings 2

transfer the licence 4

Trip Recorder 38

TSC1 66

type of ECU 21

- U -

Übersichtsseite 53

unskilled application 2

updates 5

US EPA TIER 4i 1

USB interface 17

USB-cable 107

Usecases EMR3 53

Usecases EMR4 31

user level 18

- V -

valid password 108

values DPF 45

vent fuel lines 50

Verbrennungsgeräusch 85

VISTA 15

Vorheizung 84

- W -

Water in fuel 83

Wilhelm Bäcker GmbH & Co. KG 10

Windows 7 8, 15

Windows VISTA 8

Windows XP 15

workarounds 108

write values to ECU 37

- Z -

ZIP-installation problem 108

DEUTZ AGApplication Engineering

Ottostr. 151149 KÖLN Phone: +49 (0) 2 21 - 822 - 0 Fax: +49 (0) 2 21 - 822 - 5358Internet: www.deutz.comEmail: [email protected]

Printed in GermanyAll rights reserved2. edition, 12/2011Part-Nr. 00312 2025 en

Manual_ENG_SerDia2010_V1.8_Level1_310512.pdf

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