Manuale Tecnico FDM 06 EN - CarpiServe · 2019. 12. 12. · message can be deleted by pressing the...

FDMFrozenDessertMachine–Machineforsofticecreamproductionwith3cylinders

2

REVISIONS

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1-MECHANICALPART

1.1-3DSIDEVIEWS

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2-ELECTRICAL/ELECTRONICPART

2.1-PUSH-BUTTONPANEL

Themachineisprovidedwithatouchscreendisplay.

Alltheinformationaboutthemachinestatusaredisplayedonscreenatanytime.

Furthermore,thereareiconsthatcanbeusedbytheoperatortointeractwiththemachine.

Left-hand,centralorright-handcylinderfunctionscanbeselectedbypressingthecorresponding

keyontopofthedisplay:

SHAKE1 SOFT2 SOFT3

6

Whentextsandimageshaveincompletedescriptions,

toviewthecompletedescription,presson :

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2.2-ABBREVIATIONLEGEND

Forthesakeofsimplicity,thismanualusesthefollowingabbreviations.

Wheneverthesedescriptionsarefoundinthetext,refertothisparagraph.

EVFC Cylindercoolingsolenoidvalve

EVFCab Cabinetcoolingsolenoidvalve

EVFCabP Pumpcabinetcoolingsolenoidvalve

EVRC Cylinderheatingsolenoidvalve

EVRCab Cabinetheatingsolenoidvalve

IMS MagneticSafetySwitch

MA Beatermotor

MC Compressormotor

MMR Shut-offvalvemixermotor

MP Pumpmotor

MV Fanmotor

PR Pressureswitch

RTA Beaterthermalrelay

TAmb Environmenttemperature

TCab Cabinetthermostat

TCabP Pumpcabinetthermostat

TE CylinderEvaporatorThermostat

TEC Cylinderthermostat

TESC CylinderSafetyThermostat

TGCab Cabineticethermostat

TGCabP Pumpcabineticethermostat

TOC1 ShakeCondenserExitThermostat

TOC2 SoftCondenserExitThermostat

8

2.2.1Statuses

ThefollowingstatuseshelporganizingtheFDMuserinterfaceandarelinkedtodisplaypossible

statuses.

•MachineControlStatuses

o Off

o Inizializza(Initialize)

o In-Use

•CylinderStatusList

o Raffreddamento(Cooling)

o Distribuzione(Dispensing)

o Svuotamento(Draining)

o Vuoto(Empty)

o Riempimento(Filling)

o Pieno(Full)

o CicloTermico(HeatTreat)

o Scioglimento(Melting)

o Produzione(Production)

o Attesa(Standby)–Cylinderisfilledwithproduct,butproductisnotreadyforsale

o Stop

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•Buttonstatuses

oNormal

oPressed

oSelected

oNotaccessible

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2.3-PROBES

TCAB

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Left

side TEC1 TE1

Rear TEC2 TEC3 TE3 TE2

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Rear TGCabP3 TGcabP2 TGCabP1 TGCab

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Front TcabP2 TcabP1

TcabP3

14

(Left side) TOC1

(Right side) TOC2

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2.3.1PROBECALIBRATION

Thepossibleprobecalibrationcasesare2:withworkingandwithnotworkingpush-buttonpanel(or

display).

-PUSH-BUTTONPANELNOTWORKING

Replacethepush-buttonpanelandrunanautosetupprocedure (seerelevantparagraph).

1)StopthemachineandpressMenu

2)PressSettings

3)Enterpassword1956,andpressEnter

4)PressModify

5)UsearrowsïðtoselectstepT171–TEC1.

ThedisplayshowstheT30probenumericalvalues.

Fillthemachinewithmix.Calibratetheprobeswithathermometernexttotherelevantprobebulb

holders(orinsidetherelevantcabinets)andadjustthevaluewhenthethermometerisclosetothe

probetriggeringpoint:

TOC1,TOC2andTamb Stop 20°C(environment

temperature)

TCab,TCabP1,TCabP2,TCabP3,TEC1,TEC2,

TEC3

Storage(withcabinetON)

4°C

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TGCab,TGCabP1,TGCabP2,TGCabP3 Storage -8°C

TE1 Production -5°C

TE2,TE3 Production -20°C

-WORKINGPUSH-BUTTONPANELManualMethod

1)StopthemachineandpressMenu

2)PressSettings

3)Enterpassword1956,andpressEnter

4)PressModify

5)UsearrowsïðtoselectstepT171–TEC1.

ThedisplayshowstheT30probenumericalvalues.

6)Thedisplayshowsprobenumericalvalues.

TakenotesofallthevaluesofstepsT171andfollowingonesrelevanttotheselectedcylinderprobes

(usethearrowtoslidetotheright toaccessthefollowingpages)toprogramthemonthenew

board.

Itisnecessarytoselectcylinders2and3andthecabinettoaccesstherelevantsteps

7)Replacethepush-buttonpanelandrunanautosetupprocedure (seerelevantparagraph).

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8)Repeattheprocedureonthenewcontrolunitbyaccessingagainthedifferentstepsrelatingto

probes,andsetthepreviously-notedvaluesbyeditingtherelevantvalueusingtheIncrease -

Decrease buttons,orbysettingthevaluedirectlywiththenumericalkeyboard.

Theprocedureiscomplete.

-WORKINGPUSH-BUTTONPANELAutomaticMethod

TheprogrammingtablecanalsobedownloadedautomaticallyontoUSBkey(tobeinsertedinthe

relevantslot)oronmicroSd(alreadyinsertedinthepush-buttonpanel).

Todothis,seetheparameterparagraphinthetechnicalprogrammingtable.

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2.4-FUNCTIONS

2.4.1-NAVIGATIONBAR

Inthelowerareaofthescreen,regardlessofthemachinestatus,thereare6buttons(tobefoundin

instructionsequencesorprocedures):

Home

Information

Alarms

Back

FunctionsMenu

Help

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2.4.1.1Home(homepage)

Itallowstheusertogobacktothehomepageatanytime,fortheactiveside.

E.g.Shakeleft-handside:

E.g.IceCreamcentralside:

6

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2.4.1.2Information

BypressingtheInformationkeywhilekeepingselectedtheShakeside,thedisplaywillshow:

Graybarindicatesfulllevel.

Levelat50%.

Emptylevel.

MixbagAlevel(1=Shk) MixbagBlevel(1=Shk)

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Syruplevels ThesyruplevelisindicatedonlyifstepT122isdifferentfrom0.

Cylinderandcabinettemperature

Daysandhoursuntilthenextrequiredwashing

WhenInformationkeyispressedandIceCreamsideisselected(central),thedisplayshowsIceCream

information.Ifthesyrupsdonothavethelevelindicationenabled,itwillnotbedisplayed.

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WhenInformationkeyispressedandIceCreamsideisselected(RH),thedisplayshowsRHsideIce

Creaminformation.

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2.4.1.3Alarms

Thedisplayshowsthetriggeredalarms.Thealarmscanbe:

red(critical)

yellow(warnings)

Activealarmscanbescrolledusingthearrowkeys.

Exampleofwarningonmilkshakeside:

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Exampleofcriticalalarmonmilkshakeside:

Fromalarmdisplaying,youcanpress"Fix"toaccessalarmsolvingprocedure(ifany),while"Dismiss"

willonlydeletemessagedisplayingbutwillnotresetit.

Themachineisthusequippedwithaseriesofsafetydevicestoprotectthecomponentsandthe

peoplewhouseit.Everytimetheseprotectionsystemsareactivated,thereisanalarmsignal

describedinthelistbelow.

Alarmsarevalidfortherelevantactiveside(thereisasinglelistforthe3cylinders).

ALARM

DESCRIPTION

10mintoHeatTreat

Theheattreatmentcyclewillstartin10minutes.

Disconnectthepipesfromthebagsandconnectthemtothe

spigot.

20mintoHeatTreat



spigot.

30mintoHeatTreat



spigot.

BagAatX%-ReplaceBagB Attention,themixbagAisalmostempty(12%)andthemixbag

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Bisempty.

ReplacebagBtoavoidremainingwithoutmix.

BagBatX%-ReplaceBagA

Attention,themixbagBisalmostempty(12%)andthemixbag

Aisempty.

ReplacebagAtoavoidremainingwithoutmix.

BarrelTemperatureHigh

WheninStorageorProductiontheTECexceeds5°C(steady)for

4hours,themessageBarrelTemperatureHighisdisplayedand

themachineremainsinthesamefunction.

ThealarmisresetwhentheTECgoesbelow5°Coranother

functionisactivated(otherthanProdandStorage).

BarrelTemperatureWarm

WheninStorageorProductiontheTECexceeds5°C(steady)for

onehour,themessageBarrelTemperatureWarmisdisplayed

andthemachineremainsinthesamefunction.

ThealarmisresetwhentheTECgoesbelow5°Coranother

functionisactivated(otherthanProdandStorage).

CabinetOpen

Cabinetspigotdoorisopen.

CabinetProbe

Cabinetprobe(TCab)faulty.

Themachineremainsinthesamefunction.

CabinetTempHigh

InProductionandStoragea4-hourtimerisenabled.

IfTCabstaysabove5°Cformorethan4consecutivehoursor

afterpowersupplyisrestoredafterablackoutTCab>15°C,the

message“CabinetTemperatureHigh”isdisplayed;this

messagecanbedeletedbypressingtheFixorDismisskey.

CabinetTempWarm InProductionandStand-bya1-hourtimerisenabled.

IfTCabstaysabove5°Cformorethan1consecutivehouror

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afterpowersupplyisrestoredafterablackoutTCab>5°C,the

message“CabinetTemperatureWarm”isdisplayed;this

messagecanbedeletedbypressingtheFixorDismisskey.

Clean

InInfo,thenumberofdaysmissingtomachinewashingdayare

displayed.

FollowthededicatedcleaningprocedureintheCleaningmenu.

Cleanin30Min

30minutestothecleaningcycle.

Thecylindermustbecleanedwithinthenexthalfhour.

Cleanin1Hour

1hourtothecleaningcycle.

Thecylindermustbecleanedwithinthenexthour.

Cleanin2Hours

2hourstothecleaningcycle.

Thecylindermustbecleanedwithinthenext2hours.

CylinderProbe

Cylinderprobe(TEC)faulty.

ThemachineStops.

DairyMixOut

Mixbagsareempty.Replaceatleastonebag.

DoNotDisconnecttubes

Donotdisconnectthetubesfromthespigotdoorsbeforethe

endoftheheattreatmentcycleandtheopeningprocedure.

DoNotServe

InProductionmode,eachtimetheconsistencydropsbelowthe

valueprogrammedinstepHotBlock,Productionfunctionis

disabled.If,insuchacase,youtrytodispenseproduct,all

outletsaredisabled(MA,MC,etc.)untiltheMIRisactivated.

AssoonastheMIRisreleased,bothMAandMCre-startin

ordertobringtheproducttoitsproperconsistency.

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24Vfuse

Checkthe24Vacfuse

HeatTreatcompleted

Theheattreatmentcyclehasbeencompletedsuccessfully.

Disconnectthepipesfromthespigotandconnectthemtothe

mixpumpfollowingtheprocedure.

HeatTreatNeeded!

Performtheheattreatmentcycletoproduceorstorethe

product.

HeatTreatNotDone

Nomixtreatmentcyclehasbeenrunduringthelast24hours.

IceCabinetProbe

Cabinetevaporatorprobe(TGCab)faulty.

IceCylinder

Anti-icingcylinderreadbysensorTE.

WheninProductionmode,ifthevalueofTEbecomeslower

thanthevaluesetinstepCyl.Ice,themachineswitchesto

reachedHOTmodeandstorestheCyl.Icealarmintheevent

log.

Checkpumpefficiency.

IcePumpCabinet1Probe

Pump1cabinetevaporatorprobe(TGCabP1)faulty.





IMSAAlarm

MagneticSafetySwitchA.

Itisamagnetontheshakespigotdoorcovercasing.

Whenopened,theactuatorandtheMMRarenotpowered.

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IMSBAlarm

MagneticSafetySwitchB.

Itisamagnetonplate(foragitatorcover).Whenitisopen,the

actuatorisnotpowered.

InvertPhases

Itisnecessarytoexchangethe2phasesonthree-phaselinein

ordertogettherightbeaterrotationdirection.Thealarmis

resetbypressingtheSolvekey(afterhavinginvertedthe2

phases).

Checklasts1minuteonly,afterswitchingthemachineon.

MixPressure

Whenthepressureinthecylinderexceeds4.5bar(steady),the

machineswitchestoStopwithMixPressurealarm.

Thealarmresetwillfollowassoonasthepressurefallsbelow4

bar.

ModbusError

Modbuscommunicationerror.

OverloadBeater

Beatermotor(bimetallic)thermalcut-outtripped.

ThemachineStops.

OverloadCompressor

Itindicatesthatthecompressorthermalbreakerhastripped.

Whenthisalarmistriggered,themachineswitchestoStop

mode.

OverloadMixPumpL

Mixpumpthermalcut-out(Slow).

OverloadMixPumpV

Mixpumpthermalcut-out(Fast).

MixerOverload SpigotMixerMotorThermalCut-OutOverload(Mixer).


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mode.

PowerOn

Blackout.

PressureSwitch

Itindicatesthatthepressureswitchhastripped.


mode.

PressureSwitchCabinet

Itindicatesthatthepressureswitchhastripped.


mode.

PressureTransducerNot

Connected

ChecktheconnectionofthePressureTransducer.

Whenthecontrolunitreadsavoltagelevelbelowacertain

threshold(100mV),therelevantcylinderswitchestotheStop

mode.

PumpCabinet1Probe

Pump1cabinetprobe(TCabP1)faulty.

PumpCabinet2Probe


PumpCabinet3Probe


ReplaceBagA

ReplacebagA

ReplaceBagB

ReplacebagB

SafetyThermCylinder CylinderSafetyThermostattripped.ActiveonlyforTEC>20°C.

ThemachineStops.

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SpigotOpened

Spigotdooropen(MagneticSafetySwitch).

Ifopened,itresetsWashmessage(Wash).

SyrupBag1Empty

Emptysyrupbag1.

OnlywithT61otherthan0.

SyrupBag2Empty

Emptysyrupbag2.


SyrupBag3Empty

Emptysyrupbag3.


SyrupBag4Empty

Emptysyrupbag4.


SyrupBag1Low

Syrup1islow


SyrupBag2Low

Syrup2islow


SyrupBag3Low

Syrup3islow


SyrupBag4Low

Syrup4isinreserve.


TimeoutProduction

TimeoutProd(Coolingfault).

Itistriggeredifduringthefreezingcyclethecompressor

remainsoncontinuouslyformorethan20’andtheHotsetdoes

notreacha(fixed)Discriminantvalue.

Thecylinderremainsinthesamefunctionwith"TimeoutPrd"

alarmdisplayed.

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Thealarmcanberesetimmediately.

Oneofthepossiblecausesforthistypeofproblemcouldbeno

gasinthesystem.

WhyinStop?

IfthemachineisleftinStopposition,after30”themessage

“PerchéinStop??”isdisplayed.

Thiswarnstheoperatortosetthemachineeitherto

Production,Pasteurization,orStoragemode.

ThemessagedisappearswhenenteringtheProductionmode.

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2.4.1.4Back

Thiskeyisusedtogobacktopreviousscreen.

2.4.1.5FunctionMenu

TheMenupagecontainsthemainfunctionsofthemachine,suchasProduction,Stand-by(Storage),

StopandCleaning.

Moreover,itispossibletoaccessfromhereotherfunctions,suchasIceCreamMix,Syrup,Guideand

Settings.

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2.4.1.5.1Production

Shakeproduction

Overboost

InProductionmode,whenacupofmilkshakeisdispensed,atimer(T106)isactivatedandbefore

thesettimeisouttheSetHoTisincreasedbythevaluesetinstepT107.

Furthermoreifotherregulationsareperformedwithincertaintimesindicatedinthegraph,theset

Hotisfurtherincreased.

Everytimetheproductisdispensed,theT106timerisresetandrestarted.

Ifnofurtherregulationisperformedwithin40”,thesetHotisresettothedefaultvalue.

Afteraseriesofcontinuousdispensingcycles,theHoT+relatedtotheOverboostDeltacannot

exceedthemaximumvaluesetinstepT114.

T172

T108

SetHoT=set+T111

T109

SetHoT=set+T112

T110

SetHoT=set+T113

40”

IfHoT=default

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Productioncanbeaccessedonlyafterthecylinderfillingprocedureiscompleted.

ThestepsinthefollowingdescriptionrefertotheShake1program.

Themachineisequippedwitha"warm-up"devicewhichstartsthefirsttimethemachineissetin

Productionmode.

Thewarm-upcycleisrepeatedeverytimethecylinderiswarmedup(inmeltingorPasteurization).

Duringthewarm-upcyclethedisplayshows“Cooling”.

Warm-uptimeisusuallysetto15'andcanbemodifiedunderprogramming(T62TempoMessaReg.

-Warm-upTime).

TheHotvalueduringthewarm-upphaseisdeterminedbyarangethatgoesfrom

SetHoT-T56toSetHoT+T59.

WhentheHoTbecomeshigherthantheSetHoT-T56,thecoolingcycleisactivated;whentheHoT

exceedstheSetHot+T59thecoolingcycleisdisabled.

Thisoperationconsistsof3phases:

1)IfTECislowerthan(T65SetTempStdbCyl1.–2°Cconstant)thecylinderiswarmedup(EVRC

andMAON)untilStorageSetisreached.

2)Productself-calibrationisactivatedfor3minutes.IfstepT43isenabled(Yes),attheendofthe

self-calibrationthetrimmervaluesetinstepT44issaved,otherwisethestepvalueremainsthe

previouslysetone.

3)TherealSteadyStateprocedureisstarted.

OnceSet+T56SetHysHOTstartup1isreached,thecoolingcycleisdisabled(MC,EVFC,MVOFF)

andonlyMAremainsON.

ThecoolingcycleisrestarteduponSetHot–HysteresisHOTWarm-up(T56).

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Smartmanagementofthesteadyoperatingconditions

WhenthemachineisinProductionandStopispressed.

IfmachinesetstoStopandblack-out,fromProductionmodewithsteadystateconcluded,steady

statewillnotberepeatedwhenpowerisback,bysettingmachinetoProductionmode.

Afterstart-up

ThemixiscooledinthecylinderuntilitreachestheHoTconsistencyprogrammedinstepT23SET

HOT1(seeprogrammingtable).

Uponreachingthedesiredconsistency(HoT)thebeaterremainsworkingforthetimesetinstepT34

(BeaterDelay1),thenitdisables(ifT32=1thebeaterremainsworkingcontinuously).

WhenHothasbeenreached,ifnocupisdispensed,thebeaterstartseveryminute(T40CyclicTimer

1)for20seconds(T53DelayMAMIR1OFF),soastocheckshakeconsistency:ifthisislowerthan

HOT–Hysteresisthecompressor,too,willstarttogetherwiththerelevantsolenoidvalve(EVFC)to

reachtheprogrammedshakeconsistency.

Asindicatedabove,ifT32=1thebeaterkeepsworkingcontinuously.

IfHOThasalreadybeenreachedandthemachineiswaitinginProductionmode,whenacupis

dispensedthebeatermotorstartsagain(ifitwasnotworkingcontinuously)andtheconsistencyis

checked.

Duringthecupproduction,whenthebagisempty,thedisplayshowsthemessage(Bagat12%or

replacebag),thenitautomaticallyshowsthesecondbag;ifbothbagsassociatedwiththeshake

cylinderareempty,themachineswitchestotheStandbymodeanddisplaysDairymixout.

Themachineswitchestothe“readyforproduction”storagemode.Thedispensingiconsbecome

gray,butbeaterremainsactiveandkeepstheproductready.Assoonasabagisrefilled,the

machineisreadyfortheproduction.

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Whentherightconsistencyisreached,theProductioniconisdisplayedinBlue.

37

SoftProduction

TheaccesstotheProductionmodeoccursonlywithatleastonebagwithmixfortherelevant

cylinder.

TheproductmixiscooledinthecylinderuntilitreachestheHoTconsistencyprogrammedinstepT24

forcylinder2andT25forcylinder3(seeprogrammingtable).

Whenthedesiredconsistencyisreached(Hot),thebeaterkeepsonrunningfor3moreseconds(or

forthetimeprogrammedinstepT34)andthenitturnsoff.

WhenHothasbeenreached,ifnoconeisdispensed,thebeaterisactivatedforabout10secondsevery10

minutes(T41CyclicTimer)inordertochecktheicecream'sconsistency:ifthisvalueislessthanHOT–Hot

Hysteresisvalue,thecompressoractivatesaswell,togetherwiththerelativesolenoidvalve(EVFC),inorder

torestoretheseticecreamconsistency.

IfHOThasalreadybeenreachedandthemachineiswaitingforProductionmodetobeactivated,onceacone

isdispensedthebeatermotorwillbeactivatedforabout15secondstochecktheconsistency.

OnceinProductionthedisplayshowsCoolingintherelevantcylinderuntiltheproductdoesnotreach

thedesiredconsistency.

Whenthemixisfinishedinbothbagsofacylinder,thatspecificsideswitchestotheStandbymode

untilatleastonebagisreplaced.

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2.4.1.5.2Standby

Whenaccessingthefunction,ifnecessarytheproductisheateduptothestoragetemperatureminus

thefixedhysteresisof1°C.

ThestepsofthestoragetemperatureareT65(cylinder1),T66(cylinder2),T67(cylinder3).

TheproductisthenstoredatthetemperatureT65,T66andT67.

WhentherightStandbytemperatureisreached,thebuttonbecomesBlue.

TheselectedactivesideisalwaystheonehighlightedinBlue,

e.g.:StandbyontheShakeside:

StandbyontheSoftside:

39

2.4.1.5.3Stop

SideinStopmodewithalloutputsdisabled.

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2.4.1.5.4Cleaning

TheCleaningpagealsocontainssomesub-functions.E.g.:

41

2.4.1.5.4.1HeatTreatmentCycle

Press andfollowtheinstructionsdisplayed.Donotdisconnectthetubesfromthespigotdoors

beforetheendoftheheattreatmentcycle.

Oncetheheattreatmentcyclepreparationoperationsarecompleted,itisnecessarytoselectifthe

cycleshallstartimmediately(StartNow)oratthetimesetintheUsermenu(ProgrammedTime).

BypressingStartNowyouenabletheheattreatmentcycleoftheselectedcylinder.

WhereasbypressingProgrammedTime,thedisplaywillshowHeatTreatSetUpandwaituntilthe

timesetintheUserMenuatwhichtheheattreatmentcyclewillstart.

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DESCRIPTIONOFTHEHEATTREATMENTCYCLE

Heating

ThetemperaturedetectedbytheTECprobe(TEC1-2-3)ischeckeduntilitreachesthevaluesetinstep

T68(cylinder1),T69(cylinder2)orT70(cylinder3),allwithpositivehysteresis(1°Cpermanent).

Theheatingiscontinuousuntilreachingthethreshold(onlyforthesoftsidesetinstepT200forboth

cylinder2and3);thenitbecomesintermittentwithON/OFFtimesetinstepsT201(ON)andT202

(OFF).

TheMAworksfortheentirecontinuousheatingcycle.

TheMPworksforalltheintermittentheatingtimeattheON/OFFtimesetinstepsT207(ON)and

T208(OFF).

Pause

OncetheHeatingtemperatureisreached,thecylinderswitchestoHotHoldforthetimesetinstep

T71(cylinder1),T72(cylinder2)orT73(cylinder3).

Duringthepause,themixtemperatureisstabilizedtothesettemperature+hysteresis.

TheMAworksforallthepausetimewithcyclesthatcanbeprogrammedinstepsT215(ON)andT216

(OFF).

TheMPworksforalltheintermittentheatingtimeattheON/OFFtimesetinstepsT209(ON)and

T210(OFF).

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WhenT217=Yes,thevalvesonthemixconnectorsopenalternativelyforeachcylinder(connectorA

activation/deactivation,alternatedwithconnectorBactivation/deactivation).

Cooling

Whenthepausetimeisover,thecylinderswitchestoCooling.

TheMAworksfortheentirecontinuouscoolingcycle.

TheMPworksintermittentlyattheON/OFFtimesetinstepsT211(ON)andT212(OFF)untilTEC

reachesthethresholdlevelsetinstepT203.

Whensuchthresholdisreached,theMPworkscontinuouslyuntilreachingthestoragetime.

Whentheheattreatmentcycleiscompleted,press“Solve”tostarttheopeningprocedureand

disconnectthespigotdoorhoses.

44

2.4.1.5.4.2Opening

Cylinder1,2and3openingprocedure

Whentheheattreatmentcycleiscompleted,thedisplayshowsHeatTreatFinishingStepsand2

buttons(ContinueandStop).

If“Continue”ispressed,thedisplayshowsthefirstpageoftheopeningprocedure(mixconnector

disconnectionfromthespigotdoortobringthembacktothebag)oftherelevantcylinder.

Thenfollowtheinstructionsdisplayedonthedifferentpagesthatarescrolleddownwiththearrow

buttons.

Whentheprocedureiscompleted,thecylinderswitchestotheStandbyfunction.

Ifontheotherhand,Stopispressed,thecylinderswitchestoStopwiththemessageHeatTreat

Stopped.

45

2.4.1.5.4.3Closing

Cylinder2and3closingprocedure

TheprocedureisenabledonlywhenT141MixType2and/orT142MixType3aresetto2(Fruit).

ThedisplayshowsN’iceandbypressingClose,youstarttheclosingprocedure(spigotdoor

sanitizationandcleaning).

Thenfollowtheinstructionsdisplayedonthedifferentpagesthatarescrolleddownwiththearrow

buttons.

Whentheprocedureiscompleted,thecylinderswitchestotheStandbyfunction.

2.4.1.5.4.414Days

Notenabled.

46

2.4.1.5.4.5ManualCleaning

ThedisplayshowsDefrostandOpenPiston.

TheDefrostfunctionallowsdefrostingthecabinet.WhenpressingDefrostthedisplayshows:

Press toactivatethecabinetdefrostprocedure,toactivatethehotgasforapresettimeandto

performtheprocedureautomatically.

ThemixCabinetandthepumpcabinetcoolingisstopped.

Thenthemixcabinetheatingisactivated.

ThecontrolledtemperatureisTGCab.

ThetemperaturesetisstepT167.

Oncethesettemperatureisreached,apause(minutes)isactivated,setinstepT168,duringwhich

thewaterislefttoflowoutintherelevantcabinetdraintray.

Attheend,thecabinetreturnstothestandardstoragemode.

47

Theopenpistonfunctionistoopenthepistonoftheselectedcylinderfordepressurization.

Followtheguidedprocedure.

2.4.1.5.4.6Empty

Theprocedurerequiredtoemptythecylinderandcleanitafterwards.

Thedisplayshows:

Followtheguidedprocedure.

Inthefirstphasetheproductisheated(melting)whilecheckingtheTECtemperatureuntilitreaches

thevaluesetinstepT152(cylinder1),T153(cylinder2),T154(cylinder3).

Oncethetemperatureisreachedthedisplayshows2keys:“Continue”and“Stop”.

BypressingContinue,theguidedprocedureiscontinuedwithdisplayedinstructions.Whenthe

procedureiscompleted,thecylinderswitchestotheEmpty(stop)function.

OtherwiseifyoupressStop,youinterrupttheprocedure.

48

2.4.1.5.4.7Syrup

(Frommilkshakeonly)

Press andfollowthedisplayedinstructionsfortheSyrupcleaningprocedure.

Atacertainstepyouarepromptedtoselectthesyruppumpyouarecleaning.

Repeatitforallthelines.

Attheendoftheprocedurethecylinderreturnstothepreviousfunction.

49

2.4.1.5.4.8CycleLog

ThisfunctionallowsdisplayinggraphsofthelastPasteurizationcycles.

E.g.:

Bypressing youaccessthelogofthelastsuccessfulPasteurizationcycles.

50

2.4.1.5.5IceCreamMix

Theprocedureallowsreplacingthebagorfillinthecylinder.

Thedisplayshows:

Ifcylinderisfull,thedisplayshows:

51

PressReplace tostartthemixBagreplacementprocedure.

Themachinedisplaysthe6bags.Ifthemachinesuggestsreplacingthebag,theconcernedbagwillbe

alreadyhighlightedandpreselected.If,ontheotherhand,youwanttochangeabagbeforethe

machinesuggeststodoso,thentheusermustselecttheconcernedbag.

52

BypressingFill(fillinthecylinder) thedisplayshows:

53

Followthedisplayedinstructionsandpress toproceed

PressPrefilltostarttheprefillfunction(MPFastON)forthetimesetinstepT143(cylinder1),T144

(cylinder2)orT145(cylinder3).

Ifyouwanttostoptheprefillcycle,pressStop.

Oncetheprefillcycleiscompleted,tightenthebreatherscrewofthespigotdoor.

Press tostopthefillingprocedure.

Oncethecorrectpressuredetectedbythepressuretransduceronthepumpisreached(tobesetin

T131,T132,T133)thedisplayshows“Full”andtheprocedurewillbecompleted.

54

2.4.1.5.6Syrup

Functionsrelatedtothesyrupmanagement.

2.4.1.5.6.1ReplaceSyrupBag

Replace:proceduretoreplacethesyrupbags

2.4.1.5.6.2Filling

Prime:Syruplineprimingprocedure

2.4.1.5.6.3Calibration

Calibrate:Proceduretosetthesyrupquantity

Thecalibrationtime,usually5”forEUand7”forUScanbesetinstepT116TimeCalibrateSyrup

2.4.1.5.6.4ReplaceTube

NewTube:disabledfunction

55

2.4.1.5.7Training-Guide

Product:disabledfunction

OperationandMaintenance:

Descriptionoftheprocedures(currentlynotallavailable)forpersonneltraining.Theproceduresare

similartotherealonesbuttheydonotactivatetheoutputs;thereforetheyareusedonlyasa

referenceinstructionguideondisplay.

56

2.4.1.5.8Settings

2.4.1.5.8.1UserProgramming

Thedisplaywillshowthemainfunctionsthatareactivefortheselectedside.Menucanbeaccessed

afterhavingentereduser'spassword(1955)andconfirmeditbypressingonEnter .

WhenShakesideisselected,alsoSyrupFlavorsareactivated.

57

2.4.1.5.8.1.1DateandTime

SystemDateandTimesetting.

TheTimecanbesetinthe12or24hourformat

Itispossibletosetthedaylightsavingstime.

2.4.1.5.8.1.2HeatTreatTimeSetting(ThermalCycle)

Setthermalcycleautomaticstarttime.

Automatictimesettingsequenceis:-firstsetting:ThermalCycleTimeSetting-secondsetting:ProductionTimeSettingThepassagetotheStoragemodeoccursautomaticallyaftertheclosure.Inparticular,whenThermalCycletimeisreached,theThermalcyclewillbestartediftheClosingprocedurehasbeencarriedout.

Closing

Storage

ThermalcycleOpening

Production

58

2.4.1.5.8.1.3ProductionTimeSetting

Setautomaticproductionstarttime.

Automatictimesettingsequenceis:

-firstsetting:ThermalCycleTimeSetting

-secondsetting:ProductionTimeSetting

ThepassagetotheStoragemodeoccursautomaticallyaftertheclosure.

Inparticular,whentheProductionCycletimeisreached,theProductioncyclewillbestartedifthe

Openingprocedurehasbeencarriedout.

Exampleofsettimes:

-Thermalcyclesettingtime:02.00

-Productioncyclesettingtime:06.00

Closing

Storage

ThermalcycleOpening

Production

59

2.4.1.5.8.1.4Storagetimesetting

Setautomaticstoragestarttime.

ThistimehasnoeffectsifstepsT155EnableAutoStandby1(T156andT157)areto0.

60

2.4.1.5.8.1.5SyrupFlavors

Thedifferentsyrupbuttonscanbecustomizedbyassociatingtheflavorimage.

Presstheiconoftheflavoryouwanttochange(ex.chocolate).

Selectflavorfromthelistontherightusingthearrowkeys.

Press toconfirm

61

2.4.1.5.8.1.6Language

Languageselection.

2.4.1.5.8.1.7TemperatureScale

Select°Cor°F.

Forthepressureselectbar(g)orPSI(g)

62

2.4.1.5.8.1.8Info

Thenumberoftheabove-mentionedversionreferstosoftware.

OnthetoprightthedisplayshowstheintensitysignalifthemachinehastheTeoremasystem.

63

2.4.1.5.8.2TechnicianProgramming

ToaccessTechnicianProgramming:

-FunctionMenu

-Settings

-EntertheTechnicianpassword(1956)

2.4.1.5.8.2.1Parameters

-Parameters

WhenpressingParametersthedisplayshows:

64

BypressingCylinder1,2or3youaccesstheparametersthatcanbeset.

TheparameterscanbereadorwrittenbothonSDCardandonUSBstickbymeansoftherelevant

menus:

Whentheparametersarewritten,2filesaregenerated:

-PARAM.txt

-PARAM_R.txt

ThePARAM.txtfileisnecessarytowriteontheprogrammingtablesavedinthecontrolunit,andcan

notbereadbythetechnician.

ThePARAM_R.txtfileisformattedtobereadbyatexteditor(notasBlockNotesbutasWordPAd).

65

PROGRAMMING

CYLINDER1

Step Title Description default min maxT23 SetHOT1 SetHOT1 68 0 120T26 HysHOT1 HysteresisHOT1 2 0 20T29 HotGasatHOT1 HotGasatHOT1 0 0 100T32 ContBeatPRDShk ContinuousBeatingProductionShake 1 0 1T34 DelayBeater1 DelayBeater1 2 1 60T37 SetHOTBlock1 SetHOTBlock1 55 0 120T40 CyclicTimer1 CyclicTimer1 1 1 15T43 EnableSaveTrimmer Enable=1Trimmersavingautotune

shake0 0 1

T44 TrimmerHOT1 TrimmerHOT1 178 10 255T47 SetIceCylinder1 SetIceCylinder1 -15 -33 10T50 TimeoutPrd1 TimeoutProduction1 10 1 59T53 DelayTTAforMir1 DelayTTAforMir1andHOT>SET 20 0 90T56 SetHysHOTStartup1 SetHysHOTStartup1 4 0 20T59 SetHOTExtraStartup1 SetHOTExtraStartup1 2 0 50T62 StartupTime1 StartupTime1 15 0 20T65 SetTempStdbCyl1 SetTemperatureStandbyCylinder1 4 1 6T68 SetCylPASTO1 SettemperaturecylinderPASTO1 70 1 75T71 Pausetime1 Pausetime1 31 30 100T74 SetTempStbCabP1 SetTempStandbyCabinetMixP1 4 1 6T77 SetTempIceCabP1 SetTemperatureIceCabinetMixP1 -8 -20 20T80 SetHysIceCabP1 SetHysteresisIceCabinetMixP1 2 1 30T83 OpenPistSyr4 OpenPistonSyrup4 335 0 500T84 OpenPistSyr5 OpenPistonSyrup5 335 0 500T85 OpenPistSyr6 OpenPistonSyrup6 335 0 500T86 OpenPistSyr7 OpenPistonSyrup7 335 0 500T87 OpenPistBlank OpenPistonBlank 350 0 500T88 OpenPistServ OpenPistonService 95 0 500T89 MaxOpenPiston MaxOpenPiston 400 0 500T90 ClosePiston ClosePiston 85 0 500T91 TimeoutShakeDisp TimeoutShakeDispensing 15 0 20T92 DelayPumpSyr4 DelayPumpSyrup4 0 0 20T93 DelayPumpSyr5 DelayPumpSyrup5 0 0 20T94 DelayPumpSyr6 DelayPumpSyrup6 0 0 20T95 DelayPumpSyr7 DelayPumpSyrup7 0 0 20T96 TimePumpSyrRev4 TimePumpSyrupReverse4 10 0 20T97 TimePumpSyrRev5 TimePumpSyrupReverse5 10 0 20

66

T98 TimePumpSyrRev6 TimePumpSyrupReverse6 10 0 20T99 TimePumpSyrRev7 TimePumpSyrupReverse7 10 0 20T100 DelayCupLevel DelayLevelCupSensor 0 0 20T101 DelayClosePSyr4 DelayClosePistonSyrup4 5 0 20T102 DelayClosePSyr5 DelayClosePistonSyrup5 5 0 20T103 DelayClosePSyr6 DelayClosePistonSyrup6 5 0 20T104 DelayClosePSyr7 DelayClosePistonSyrup7 5 0 20T105 DelayONMMR DelayONMMR 40 1 100T106 TimeHOTOverb TimeHOTOverboost 60 1 120T107 ExtraHOTOverb ExtraHOTOverboost 1 0 50T108 DeltaTimeOverb1 DeltaTimeOverboost1 10 1 50T109 DeltaTimeOverb2 DeltaTimeOverboost2 20 1 50T110 DeltaTimeOverb3 DeltaTimeOverboost3 25 1 50T111 DeltaOverb1 DeltaOverboost1 1 0 50T112 DeltaOverb2 DeltaOverboost2 1 0 50T113 DeltaOverb3 DeltaOverboost3 1 0 50T114 MaxHotOverb MaxHotOverboost 90 1 120T115 TimeoutPrimeSyrup TimeoutPrimeSyrup 1 1 6T116 TimeCalibrateSyrup TimeCalibrateSyrup 5 1 10T117 TimeoutCleanSyrup TimeoutCleanSyrup 3 0 20T118 SpeedPumpSyrup4 SpeedPumpSyrup4 60 0 99T119 SpeedPumpSyrup5 SpeedPumpSyrup5 60 0 99T120 SpeedPumpSyrup6 SpeedPumpSyrup6 60 0 99T121 SpeedPumpSyrup7 SpeedPumpSyrup7 60 0 99T122 Syrupbaglevel 0=notused;1=bytime;2=byportions 0 0 2T123 TimerMaxSyr4 Syrupbag4emptywhentimepumpon

>SET270 0 2000

T124 TimerMaxSyr5 Syrupbag5emptywhentimepumpon>SET

270 0 2000


270 0 2000


270 0 2000

T127 PortionSyrup4 Syrupbag4emptywhenportion>SET 270 0 2000T128 PortionSyrup5 Syrupbag5emptywhenportion>SET 270 0 2000T129 PortionSyrup6 Syrupbag6emptywhenportion>SET 270 0 2000T130 PortionSyrup7 Syrupbag7emptywhenportion>SET 270 0 2000T131 SetCylPressure1 SetCylPressure1 70 0 500T134 SetCylPressHys1 SetCylPressureHysteresis1 15 0 100T137 Noloadpressure1 NoloadpressurecalibrationmV1 1000 0 2000T140 Mixtype1 Mixtype1(Shake;N'IceCream) 0 0 0T143 TimeFillingInit1 InitialtimeFilling1 85 1 300T146 CleanDays1 DaystoClean1 42 0 100

67

T149 HotGasatstartPRD1 HotGasatstartProduction1 15 0 20T152 Meltingtemperature1 Meltingtemperature1 15 0 100T155 EnableAutoStandby1 Enable=1standbyatsettingtime1 0 0 1T158 TimeTTAONStandby1 TimeTTAONStandby1 10 0 10000T161 TimeTTAOFFStandby

1TimeTTAOFFStandby1 120 0 10000

T171 TEC1 Temperaturemixcylinder1 0 -20 20T172 TE1 Temperatureevaporatorcylinder1 0 -20 20T175 TCabP1 Temperaturecabinetmixpump1 0 -20 20T176 TGCabP1 Temperatureevaporatorcabinetmix

pump10 -20 20

T188 MinValueCell1A MinValueCell1A 2000 0 15000T191 MaxValueCell1A MaxValueCell1A 9000 0 15000T194 MinValueCell1B MinValueCell1B 2000 0 15000T197 MaxValueCell1B MaxValueCell1B 9000 0 15000

68

CYLINDER2

Stepno. Title Description Set min maxT24 SetHOT2 SetHOT2 100 120 0T27 HysHOT2 HysteresisHOT2 8 20 0T30 HotGasatHOT2 HotGasatHOT2 7 100 0T35 DelayBeater2 DelayBeater2 15 60 1T38 SetHOTBlock2 SetHOTBlock2 35 120 0T41 CyclicTimer2 CyclicTimer2 8 15 1T45 TrimmerHOT2 TrimmerHOT2 110 255 10T48 SetIceCylinder2 SetIceCylinder2 -33 10 -33T51 TimeoutPrd2 TimeoutProduction2 10 59 1T54 DelayTTAforMir2 DelayTTAforMir2andHOT>SET 20 90 0T57 SetHysHOTStartup2 SetHysHOTStartup2 4 20 0T60 SetHOTExtraStartup2 SetHOTExtraStartup2 2 50 0T63 StartupTime2 StartupTime2 5 20 0T66 SetTempStdbCyl2 SetTemperatureStandbyCylinder2 4 6 1T69 SetCylPASTO2 SettemperaturecylinderPASTO2 70 75 1T72 Pausetime2 Pausetime2 31 100 30T75 SetTempStbCabP2 SetTempStandbyCabinetMixP2 4 6 1T78 SetTempIceCabP2 SetTemperatureIceCabinetMixP2 -8 20 -20T81 SetHysIceCabP2 SetHysteresisIceCabinetMixP2 2 30 1T132 SetCylPressure2 SetCylPressure2 125 500 0T135 SetCylPressHys2 SetCylPressureHysteresis2 30 100 0T138 Noloadpressure2 NoloadpressurecalibrationmV2 1000 2000 0T141 Mixtype2 Mixtype2(Shake;N'IceCream) 1 2 1T144 TimeFillingInit2 InitialtimeFilling2 35 300 1T147 CleanDays2 DaystoClean2 42 100 0T150 HotGasatstartPRD2 HotGasatstartProduction2 10 20 0T153 Meltingtemperature2 Meltingtemperature2 25 100 0T156 EnableAutoStandby2 Enable=1standbyatsettingtime2 0 1 0T159 TimeTTAONStandby2 TimeTTAONStandby2 10 10000 0T162 TimeTTAOFFStandby2 TimeTTAOFFStandby2 120 10000 0T179 TEC2 Temperaturemixcylinder2 0 20 -20T180 TE2 Temperatureevaporatorcylinder2 0 20 -20T183 TCabP2 Temperaturecabinetmixpump2 0 20 -20T184 TGCabP2 Temperatureevaporatorcabinetmix

pump20 20 -20

T189 MinValueCell2A MinValueCell2A 2000 15000 0T192 MaxValueCell2A MaxValueCell2A 9000 15000 0T195 MinValueCell2B MinValueCell2B 2000 15000 0T198 MaxValueCell2B MaxValueCell2B 9000 15000 0

69

CYLINDER3

Stepno. Title Description Set min maxT25 SetHOT3 SetHOT3 100 120 0T28 HysHOT3 HysteresisHOT3 8 20 0T31 HotGasatHOT3 HotGasatHOT3 7 100 0T36 DelayBeater3 DelayBeater3 15 60 1T39 SetHOTBlock3 SetHOTBlock3 35 120 0T42 CyclicTimer3 CyclicTimer3 8 15 1T46 TrimmerHOT3 TrimmerHOT3 110 255 10T49 SetIceCylinder3 SetIceCylinder3 -33 10 -33T52 TimeoutPrd3 TimeoutProduction3 10 59 1T55 DelayTTAforMir3 DelayTTAforMir3andHOT>SET 20 90 0T58 SetHysHOTStartup3 SetHysHOTStartup3 4 20 0T61 SetHOTExtraStartup3 SetHOTExtraStartup3 2 50 0T64 StartupTime3 StartupTime3 5 20 0T67 SetTempStdbCyl3 SetTemperatureStandbyCylinder3 4 6 1T70 SetCylPASTO3 SettemperaturecylinderPASTO3 70 75 1T73 Pausetime3 Pausetime3 31 100 30T76 SetTempStbCabP3 SetTempStandbyCabinetMixP3 4 6 1T79 SetTempIceCabP3 SetTemperatureIceCabinetMixP3 -8 20 -20T82 SetHysIceCabP3 SetHysteresisIceCabinetMixP3 2 30 1T133 SetCylPressure3 SetCylPressure3 125 500 0T136 SetCylPressHys3 SetCylPressureHysteresis3 30 100 0T139 Noloadpressure3 NoloadpressurecalibrationmV3 1000 2000 0T142 Mixtype3 Mixtype3(Shake;N'IceCream) 1 2 1T145 TimeFillingInit3 InitialtimeFilling3 35 300 1T148 CleanDays3 DaystoClean3 42 100 0T151 HotGasatstartPRD3 HotGasatstartProduction3 10 20 0T154 Meltingtemperature3 Meltingtemperature3 25 100 0T157 EnableAutoStandby3 Enable=1standbyatsettingtime3 0 1 0T160 TimeTTAONStandby3 TimeTTAONStandby3 10 10000 0T163 TimeTTAOFFStandby3 TimeTTAOFFStandby3 120 10000 0T181 TEC3 Temperaturemixcylinder3 0 20 -20T182 TE3 Temperatureevaporatorcylinder3 0 20 -20T185 TCabP3 Temperaturecabinetmixpump3 0 20 -20T186 TGCabP3 Temperatureevaporatorcabinetmix

pump30 20 -20

T190 MinValueCell3A MinValueCell3A 2000 15000 0T193 MaxValueCell3A MaxValueCell3A 9000 15000 0T196 MinValueCell3B MinValueCell3B 2000 15000 0T199 MaxValueCell3B MaxValueCell3B 9000 15000 0COMMON

70

Stepno. Title Description Set min maxT33 ContBeatPRDSft ContinuousBeatingProductionSoft 0 1 0T164 EnablestorageCab Enable=1storagecabinets(mixand

pump)0 1 0

T165 SetTempStdbMixCab SetTemperatureStandbyMixCabinet 4 6 1T166 Defrostperday NumberofDefrostperday 3 10 0T167 SetTempDefroCab SetTempenddefrostmixCabinet

(TGCab)10 40 0

T168 TimeoutDefrost Timeoutdefrostmixcabinet 15 100 0T169 SetTempIceCab SetTemperatureIceMixCabinet -8 20 -20T170 SetHysIceCab SetHysteresisIceMixCabinet 2 30 1T173 TCab Temperaturemixcabinet 0 20 -20T174 TGCab Temperatureevaporatormixcabinet 0 20 -20T177 TOC2 TemperatureOutputCondensersoft 0 20 -20T178 TOC1 TemperatureOutputCondensershake 0 20 -20T187 TAmb EnvironmentTemperature 0 20 -20T200 TempONOFFHeat TemperaturestartONOFFHeat 62 80 1T201 TimeONHeat TimeONHeat 30 10000 0T202 TimeOFFHeat TimeOFFHeat 30 10000 0T203 TempONOFFCool TemperaturestartONOFFCool 20 80 1T204 TimeONCool TimeONCool 20 10000 0T205 TimeOFFCool TimeOFFCool 70 10000 0T206 EnablePumpPASTO Enable=1PumpcyclicinPASTO 1 1 0T207 TimeONPumpHeat TimeONPumpHeat 60 10000 0T208 TimeOFFPumpHeat TimeOFFPumpHeat 0 10000 0T209 TimeONPumpPause TimeONPumpPause 60 10000 0T210 TimeOFFPumpPause TimeOFFPumpPause 0 10000 0T211 TimeONPumpCool TimeONPumpCool 60 10000 0T212 TimeOFFPumpCool TimeOFFPumpCool 0 10000 0T213 TimeONPumpStdb TimeONPumpStandby 30 10000 0T214 TimeOFFPumpStdb TimeOFFPumpStandby 60 10000 0T215 TONTTAHotHold TimeONTTAHotHold 5 10000 0T216 TOFFTTAHotHold TimeOFFTTAHotHold 30 10000 0T217 MixplugONOFFin

PauseAlternate=1mixpluginPause 0 1 0

T218 NumIntPres NumIntPressureSwitch 10 100 1T219 MaxSpeedFanShake MaxSpeedFanShake 25 99 0T220 MaxSpeedFanSoft MaxSpeedFanSoft 25 99 0T221 MaxSpeedFanCab MaxSpeedFanCabinet 25 99 0T222 AutoFanSpeed Automatic=1FanSpeed 1 1 0T223 FanSpeedShakePASTO FanSpeedShakePASTO 25 99 0T224 FanSpeedSoftPASTO FanSpeedSoftPASTO 25 99 0

71

T225 FanSpeedShakePRD FanSpeedShakeProduction 20 99 0T226 FanSpeedSoftPRD FanSpeedSoftProduction 20 99 0T227 FanSpeedSHKStdb FanSpeedShakeStandby 15 99 0T228 FanSpeedSoftStdb FanSpeedSoftStandby 15 99 0T229 FanSpeedSHKDflt FanSpeedShakeDefault 20 99 0T230 FanSpeedSoftDflt FanSpeedSoftDefault 20 99 0T231 AutoFanSpeedSHK1 AutoFanSpeedShake1 10 99 0T232 AutoFanSpeedSFT1 AutoFanSpeedSoft1 10 99 0T233 AutoFanSpeedSHK2 AutoFanSpeedShake2 15 99 0T234 AutoFanSpeedSFT2 AutoFanSpeedSoft2 15 99 0T235 AutoFanSpeedSHK3 AutoFanSpeedShake3 20 99 0T236 AutoFanSpeedSFT3 AutoFanSpeedSoft3 20 99 0T237 AutoFanSpeedSHK4 AutoFanSpeedShake4 24 99 0T238 AutoFanSpeedSFT4 AutoFanSpeedSoft4 24 99 0T239 AutoFanSpeedSHK5 AutoFanSpeedShake5 25 99 0T240 AutoFanSpeedSFT5 AutoFanSpeedSoft5 25 99 0T241 FanSpeedCabinet FanSpeedCabinet 25 99 0

72

2.4.1.5.8.2.1.1ParameterDescription

T Title Description

1-22 Notused

23 SETHOT1 SETHoT1

Increasingthisnumberwillalsoincreaseproducthardnessin

cylinder1andbeatermotorabsorptionvalue

24 SETHOT2 SETHoT2



25 SETHOT3 SETHoT3



26 HysHOT1 IsteresiHoT1(cilindro1)-HysteresisHOT1

AlowervaluemakesHoTmoresensitiveduringextraction.

WiththemachineinProductionmode,afterthecompressor

stopsbecauseHOThasbeenreached,thecompressoris

reactivatedwhentheconsistencylevelonthedisplayis

lowerthantheHOTvalueminusthevaluesetinthisstep.








73






29 HotGasatHOT1 GasCaldoHoT1-HotGasatHOT1

Activationdurationofthegassolenoidvalve(EVRC1).

EverytimeEVFC1stops,EVRC1isactivatedfortheamount

oftimeprogrammedinthisstep.

Programmableintenthsofasecond.


Activationdurationofthegassolenoidvalve(EVRC2).

EverytimeEVFC2stops,EVRC2isactivatedfortheamount

oftimeprogrammedinthisstep.



Activationdurationofthehotgassolenoidvalve(EVRC3).

EverytimeEVFC3stopsEVRC3isstartedfortheamountof

timeprogrammedinthisstep.


32 ContBeatPRDShk AgitazionecontinuainProduzioneCilindro1-Continuous

BeatingProductionShake

0=disablescontinuousbeatinginProductionforCylinder1

1=enablescontinuousbeatinginProductionforCylinder1.

WhenHoThasbeenreached,MA1remainsON.

33 ContBeatPRDSft AgitazionecontinuainProduzioneCilindro2e3-

ContinuousBeatingProductionSoft

74

0=disablescontinuousbeatinginProductionforCylinder2

and3

1=enablescontinuousbeatinginProductionforCylinder2

and3.WhenHoThasbeenreached,MA2and3remainON.

34 Delaybeater1 RitardoAgitatore1-Delaybeater1

Thisistheamountoftimeforwhichthebeater1continuesto

runafterthecompressorstopsduetoHOTbeingreached.

IftheT32stepisto1,thebeatingisforcedON.









37 SetHOTBlock1 SetBloccoHoT1-SetHOTBlockCylinder1

ItistheHotvaluebelowwhichthedispensingiconsonthe

shakesideareswitchedoffanditisnotpossibletodispense.

“Donotserve!”isdisplayed.

IfconsistencyishigherthanHotBlock+5hysteresispoints

thealarmisreset.

IftheconsistencyreturnsbelowHotBlock,themachineis

blockedagain,withthemessage“Donotserve!”.


ItistheHoTvaluebelowwhichthedisplayshows“Donot

serve!”.


75

thealarmisreset.




ItistheHoTvaluebelowwhichthedisplayshows“Donot

serve!”.


thealarmisreset.



40 CyclicTimer1 TimerciclicoCilindro1-CyclicTimer1

DuringProductioneveryminute(programmedinthisstep)the

beaterrunstocheckproductconsistencyincylinder1.


DuringProductionevery8minutes(programmedatthisstep)

thebeaterrunstocheckproductconsistencyincylinder2.


DuringProductionevery8minutes(programmedatthisstep)

thebeaterrunstocheckproductconsistencyincylinder3.

43 EnableSaveTrimmer AbilitalamemorizzazionedelTrimmerHoT-Enable=1

Trimmersavingautotuneshake

0=attheendofself-calibrationinShake,HoTtrimmer

remainsatthepreviouslysetvalue.

1=attheendofself-calibrationinShake,HoTtrimmeris

savedinprogrammingatthevaluecalculatedinself-

calibration.

44 TrimmerHOT1 TrimmerHot1(cylinder1)

76

ThisnumberisautomaticallysetafterAuto-setupprocedure

(ifT130=0thenumberissetbydefault).

Ifthevalueisincreased,theicecreamconsistencywillbe

reducedattheendoftheproductioncycle.

Warning:tochangethisnumberitisnecessarytocheckthe

beatermotorcurrent,makingsurethatitdoesnotexceed

100%ofthemotorratedvalue.

Note:thevalueshownintheprogrammingtableispurely

indicative.Thisparameterissetdifferentlyforeachmachine

andisnormallyshownonanadhesivelabelaffixedtothe

electricalbox.

45 TrimmerHOT2 TrimmerHot2(cylinder2)

Numbermanuallyset.









electricalbox.

46 TrimmerHOT3 TrimmerHoT3(cylinder3)

Numbermanuallyset.




77






electricalbox.

47 SetIceCylinder1 SetGhiaccioCilindro1-SetIceCylinder1

DuringProduction,whentemperaturereadbyTE1reaches

theprogrammedvalueforthisstep,themachineswitchesto

“HoTreached”,disablingcoldinsidethecylinderand

providinghotgasforthetimeprogrammedatstepT29in

sec/10.






sec/10.






sec/10.

50 TimeoutPrd1 TimeoutProduzione1-TimeoutProductionCylinder1

DuringProductionatimerruns,thelengthofwhichis

programmedinthisstep.IfHOTisnotreachedduringthis

time,themachineassumesthatHOThasbeenreached.

78

Thecorresponding“TimeoutPrd”alarmisstoredinthe

eventlog.






eventlog.






eventlog.

53 DelayTTAforMir1 RitardoMAMIR1OFF-DelayTTAforMir1andHOT>SET

ItisthetimeinwhichMAremainsONevenifcoolingisnot

requestedafterare-startbycyclictimer.



requestedafterare-startbycyclictimerorforaMIR.



requestedafterare-startbycyclictimerorforaMIR.

56 SetHysHOTstartup1 IsteresiHoTmessaaregimecilindro1-SetHysHOTstartup

1

Duringcylinder1warm-up,ifconsistencyislowerthatthe

79

setvalueminusthevaluesetatthisstep,theproductis

broughtbacktoconsistencyuntilitishigherthanHoT1+

T59setvalue.


2

Notused


3

Notused

59 SetHOTExtrastartup1 SetHoTExtrastartup1

SeeT56


Notused


Notused

62 Startuptime1 Tempomessaaregimecilindro1-Startuptime1

Cylinder1warm-uptimeinminutes.


Notused


Notused

65 SetTempStdbCyl1 SetTemperaturaConservazioneCilindro1-Set

TemperatureStandbyCylinder1

80

CoolingtemperatureforCylinder1inStandby(Storage).



SetTemperatureStandbyCylinder2




SetTemperatureStandbyCylinder3


68 SetCylPASTO1 TemperaturadiPastorizzazioneCilindro1-Set

temperaturecylinderPASTO1

HeatingisdeactivatedwhenTEC1temperaturereaches

T68+2°Cconstantvalue.

ConsequentlyitisreactivatedwhenTEC1returnstoT100.











71 Pausetime1 Tempopausa1-Pausetime1

PausetimeinminutesinCylinder1Pasteurization

81





74 SetTempStbCabP1

SetTemperaturaConservazioneCabinetPompa1-Set

TempStandbyCabinetmixP1

StoragetemperatureforPump1Cabinet.

75 SetTempStbCabP2 SetTemperaturaConservazioneCabinetPompa2-Set



76 SetTempStbCabP3 SetTemperaturaConservazioneCabinetPompa3-Set



77 SetTempIceCabP1 SetTemperaturaGhiaccioCabinetPompa1-Set

TemperatureIceCabinetmixP1

WhentemperaturemeasuredbyTGCabP1probeisequalto

orlowerthanthevaluesetforthisstep,pump1cabinet

coolingstops.WhenTGCabP1temperaturereturnsequalto

orhigherthanT77+T80,coolingrestarts.







82







80 SetHysIceCabP1 SetIsteresiGhiaccioCabinetPompa1-SetHysteresisIce

CabinetmixP1

SeestepT77.


CabinetmixP2

SeestepT78.


CabinetmixP3

SeestepT79.

83 OpenPistSyr4 AperturapistoneSciroppo4-OpenPistonSyrup4

Increasingthisvalue,theopeningofthepistonincreasesin

mmandconsequentlythespeedoftheShakeflowwith

syrup4.

ThisopeningvalueisreferredtotheProductionmode.




syrup5.


83




syrup6.





syrup7.


87 OpenPistonBlank Aperturapistone-OpenPistonBlank


mmandconsequentlythespeedoftheShakeflowwithout

syrup(white).


88 OpenPistServ AperturaPistoneService-OpenPistonService

AdjustmentoftheopeninginSERVICE“Syruplineload”.

Duringsyrupcalibration,thepistonopensbyapproximately

4mmandonlythesyrupwithoutShakeexits.

Thevalueinthisstepdeterminesthis4mmopening.

89 MaxOpenPiston MassimaAperturaPistone–MaxOpenPiston

Adjustmentofpistonmaximumopening.

Itisthemax.limitforstepsfromT83toT88.

90 ClosePist ChiusuraPistone-ClosePiston

Adjustmentofpistonclosing.

Itisimportanttoadjustitsothattheclosingactuatordoes

notclosecompletely,i.e.2-3mmopening(seeInterface

84

functionbypressingALP_UD).

91 TimeoutShakeDisp Tempomaxerogazioneshake-TimeoutShakeDispencing

Attheendofthistime,duringshakedispensing,thepiston

automaticallycloseswithoutpressinganykeyordetecting

anycuplevel.

92 DelayPumpSyr4 Ritardopompasciroppo4-DelayPumpSyrup4atstart

Thisisthedelay(tenthsofsec.)fortheactivationofSyrup

Pump4inProduction.



Pump5inProduction.



Pump6inProduction.



Pump7inProduction.

96 TimePumpSyrRev4 Tempoinversopompasciroppo4-TimePumpSyrup

Reverse4

Attheendofsyrup4dispensing,syruppump4turnsinthe

oppositedirectionforthetimesetatthisstep.


Reverse5



85


Reverse6




Reverse7



100 Delaycuplevel Ritardolivellobicchiere-Delaycuplevelsensor

Assoonasthecupleveldetectsshakecupfilling,dispensing

continuesforthetimesetatthisstep.

101 DelayClosePSyr4 Ritardochiusurapistonesciroppo4-DelayClosePiston

Syrup4

AttheendoftimeT100syruppump4isdeactivatedandthe

pistonremainsopenforthetimesetatthisstep.

Itisusedtowashthesyrupfromthemixer,andthereforeto

makethe"whitebutton"ontheShakecup.


Syrup5






Syrup6


86





Syrup7





105 DelayONMMR RitardoONMMR-DelayONMMR

Itisthedelay(tenthsofsec.)ofshut-offvalvemixermotor

activation,oncethedispensingiscompletedafterthepiston

closed.

106 TimeHOTOverb TempoHoTOverboost-TimeHOTOverboost

SeeparagraphoverboostinShakeProduction

107 ExtraHOTOverb ExtraHoTOverboost


108 DTimeOverb1 DeltaTempoOverboost1-DeltaTimeOverboost1






111 DeltaOverb1 DeltaOverboost1

87






114 MaxHOTOverb MaxHoTOverboost


115 TimeoutPrimeSyrup TempomaxprimoCaricamentoSciroppo-TimeoutPrime

Syrup

Duringsyruplineloadfunctionrelevantsyruppumpis

activatedforthemaximumtime(inminutes)setinthisstep.

116 TimeCalibrateSyrup TempoCalibrazioneSciroppo-TimeCalibrateSyrup

Duringsyruppumpcalibrationfunctionrelevantsyruppump

isactivatedforthemaximumtime(inseconds)setinthis

step.

117 TimeoutCleanSyrup TempoMassimoPuliziaSciroppo-TimeoutCleanSyrup

Duringsyruplinewashingfunctionrelevantsyruppumpis

activatedforthemaximumtime(inminutes)setinthisstep.

118 SpeedPumpSyrup4 Velocitàpompasciroppo4-SpeedPumpSyrup4

Thisisthespeedadjustmentforpumpsyrup4.SeeSyrup

Calibrationparagraph.




88







122 Syrupbaglevel LivelloBagSciroppo-Syrupbaglevel

0=Notused.Syrupbaglevelsareneithermeasurednor

displayed.

1=fortime.Whenoperatingtimeforsyruppumps4,5,6,

and7respectivelyexceedstimeprogrammedatstepsT123,

124,125,126syrupbagassociatedtothatpumpis

consideredempty.Inthiscase“Syrupbagforempty”is

displayed.

2=forportion.

Whenthenumberofshakesservedwithsyrup4,5,6,7

reachesthevaluesetatstepsT127,128,129,130bagis

consideredempty.Inthiscase“Syrupbagforempty”is

displayed.

123 TimerMaxSyr4 TimerMaxSciroppo4-TimerMaxSyr4

SeeT122forSyrup4


SeeT122forSyrup5


89

SeeT122forSyrup6


SeeT122forSyrup7

127 PortionsSyrup4 Portionsciroppo4-Syrupbag4emptywhenportion>SET

SeeT122


SeeT122


SeeT122


SeeT122

131 SetCylPressure1 SetPressioneCilindro1-SetCylPressure1

InFillingandDrainingwhenthepressureinsidethecylinder

ishigherthatthesetvalueforthisstep,thepumpis

deactivated.

However,duringProductionthepumpisdeactivatedwhen

thepressuremeasuredbyTDMP1reachesthevalueof

T131+T134,thenitisreactivatedwhenpressureisequalto

T131.




deactivated.



90


T132.




deactivated.




T133.

134 SetCylPressHys1 SetIsteresiPressioneCilindro1-SetCylPressure

Hysteresis1

DuringProductionthepumpisdeactivatedwhenthe

pressuremeasuredbyTDMP1reachesthevalueof


T131.


Hysteresis2




T132.


Hysteresis3




T133.

91

137 NoLoadPressure1 AmbientPressure1–NoLoadPressure1

PressurevalueinmVtobesetatambientpressure.

Seeprobecalibration.







140 Mixtype1 TipoMiscela1-Mixtypeforcylinder1

0:Shake

1:Softgelato

2:FruitGelato


0:Shake

1:Softgelato

2:FruitGelato


0:Shake

1:Softgelato

2:FruitGelato

143 TimeFillingInit1 Tempodiprecaricapercilindro1-InitialtimeFilling1

ItistheoperatingtimeinsecondsofmixpumpMP1Fastfor

cylinder1pre-chargeinFillingmode.

Sothecylinderishalffilled.

92









146 CleanDays1 Giorniallavaggio1-DaystoCleanCylinder1

Itindicatesthedaysleftbeforethecylinder1mustbewashed.

Themachinemustbewashedotherwiseitwillnotfunction

(Productionnotaccepted).

2hoursbeforetheendofthedaysleftbeforewashing,the

message“washwithin2hours”isdisplayed.

1hourbeforetheendofthedaysleftbeforewashing,the

message“washwithin1hour”isdisplayed.

30minutesbeforetheendofthedaysleftbeforewashing,

themessage“washwithin30minutes”isdisplayed.










93












149 HotGasatstartPRD1 GasCaldoall’accessodellaProduzioneCilindro1-HotGas

atstartProduction1

ThisisEVRC1reactivationtimeinsecondseachtime

Cylinder1getstoProduction.


atstartProduction2




atstartProduction3



152 Meltingtemperature1 Temperaturadiscioglimento1-Meltingtemperature1

Aftercylinderemptyingfunctionhasbeenactivated,hotgas

(EVRC1ON)isactivateduntilTEC1ofthetemperaturesetin

94

thisstephasbeenreached.









155 EnableAutoStandby1 Abilitaautoconservazione1-Enable=1standbyatsetting

time1

0=Atthetimesetintheusermenuforautomaticstorage

thecylinderremainsincurrentfunction(itisnotswitchedto

storage).


themachineisswitchedtostorage.


time2



storage).




time3



95

storage).



158 TimeTTAONStandby1 TempoTTAONinStandby1-TimeTTAONStandby1

IntheStandbyfunction,thebeaterisactivatedinan

alternatemode:ONforthetimesetinT158(sec)andOFF

forthetimesetinT161(sec).









161 TimeTTAOFFStandby1 TempoTTAOFFinStandby1-TimeTTAOFFStandby1

SeestepT158


SeestepT159


SeestepT160

164 EnablestorageCab AbilitaConservazioneCabinet-EnablestorageCab

0:deactivatescabinetoperation(mixandpump)

1:activatescabinetoperation(mixandpump)

96

165 SetTempStdbmixCab SetTemperaturaConservazioneCabinetMiscela-Set

TemperatureStandbymixCabinet

StoragetemperatureforthemixCabinet.

166 Defrostperday Numerodidefrostalgiorno-Defrostperday

Itisthenumberthatindicateshowmanytimesadaythe

cabinetautomaticdefrostingprocedureisperformed.

167 SetTempDefroCab SetTemperaturaSbrinamentoCabinet-SetTempend

defrostmixCabinet(TGCab)

WhentemperaturemeasuredbyTGCabprobereachesthe

valuesetforthisstepduringdefrost,defroststops.

168 TimeoutDefrost TempofineSbrinamento-Timeoutdefrostmixcabinet

TimetowaitattheendoftheMixCabinetdefrostcycle

beforecoolingrestarts.(Necessaryforwatertodripatthe

bottom)

169 SetTempIceCab SetTemperaturaGhiaccioCabinet-SetTemperatureIce

mixCabinet

WhentemperaturemeasuredbyTGCabprobeisequaltoor

lowerthanthevaluesetforthisstep,mixcabinetcooling

stops.WhenTGCabtemperaturereturnsequaltoorhigher

thanT169+T170,coolingrestarts.

170 SetHysIceCab SetIsteresiGhiaccioCabinet-SetHysteresisIcemix

Cabinet

SeestepT169.

171 TEC1 Cylinder1TemperatureAdjustment


97

172 TE1 Cylinder1EvaporatorTemperatureAdjustment


173 TCab CabinetTemperatureAdjustment


174 TGCab CabinetEvaporatorTemperatureAdjustment


175 TCabP1 Pump1CabinetTemperatureAdjustment


176 TGCabP1 Pump1CabinetEvaporatorTemperatureAdjustment


177 TOC2 SoftCondenserExitTemperatureAdjustment


178 TOC1 ShakeCondenserExitTemperatureAdjustment










98









187 TAmb TemperaturaAmbiente-EnvironmentTemperature


188 MinValueCell1A ValoreminimoCellacarico1A-MinValueCell1A

CC1AcellvalueinmV.Alarm“ReplaceBag1A”(seepage

Probesetupoftechnicalmenu)isdisplayedbelowthisvalue.







191 MaxValueCell1A ValoremassimoCellacarico1A-MaxValueCell1A

CC1AvalueinmVforwhichBag1Aisconsideredfull.

Thisvalueisautomaticallysetfollowingmixbag

replacementprocedure(seepageProbesetupoftechnical

99

menu).





menu).





menu).

194 MinValueCell1B ValoreminimoCellacarico1B-MinValueCell1B

CC1BcellvalueinmV.Alarm“ReplaceBag1B”(seepage








197 MaxValueCell1B ValoremassimoCellacarico1B-MaxValueCell1B

CC1BvalueinmVforwhichBag1Bisconsideredfull.



menu).

100





menu).





menu).

200 TempONOFFHeat TemperaturadiON/OFFRiscaldamentodiPastorizzazione-

TemperaturestartONOFFHeating

DuringPasteurizationatthistemperaturethesoftcylinders

heatingisvaried(notontheshakeside)accordingtothe

timessetatstepsT210andT202.

201 TimeONHeat TempodiRiscaldamentoON-TimeONHeat

TimeinsecondsforEVRCONduringheatingvariationin

Pasteurization.

SeeT200.

202 TimeOFFHeat TempodiRiscaldamentoOFF-TimeOFFHeat

TimeinsecondsforEVRCOFFduringheatingvariationin

Pasteurization.

SeeT200.

203 TempONOFFCool TemperaturadiON/OFFRaffreddamentodiPastorizzazione

-TemperaturestartONOFFCool

DuringPasteurizationatthistemperaturecylindercoolingis

101

variedaccordingtothetimessetatstepsT204andT205.

204 TimeONCool TempodiRaffreddamentoON-TimeONCool

TimeinsecondsforEVFCONduringcoolingvariationin

Pasteurization.

SeeT203.

205 TimeOFFCool TempodiRaffreddamentoOFF-TimeOFFCool

TimeinsecondsforEVFCOFFduringcoolingvariationin

Pasteurization.

SeeT203.

206 EnablePumpPASTO AbilitazionepompeinPastorizzazione-Enable=1Pump

cyclicinPASTO

0=DisablespumpsMP1,2,3(Slow)duringPasteurization.

1=EnablespumpsMP1,2,3duringPasteurization.

207 TimeONPumpHeat TempodiONdellePompeMP1,2,3inRiscaldamento-Time

ONPumpHeat

TimeinsecondsforPumpsMP1,2,3(Slow)ONin

PasteurizationHeating.

208 TimeOFFPumpHeat TempodiOFFdellePompeMP1,2,3inRiscaldamento-

TimeOFFPumpHeat

TimeinsecondsforPumpsMP1,2,3(Slow)OFFin

PasteurizationHeating.

209 TimeONPumpPause TempodiONdellePompeMP1,2,3inPausa-TimeON

PumpPause


PasteurizationPause.

102

210 TimeOFFPumpPause TempodiOFFdellePompeMP1,2,3inPausa-TimeOFF

PumpPause



211 TimeONPumpCool TempodiONdellePompeMP1,2,3inRaffreddamento-

TimeONPumpCool


PasteurizationCooling.

212 TimeOFFPumpCool TempodiOFFdellePompeMP1,2,3inRaffreddamento-

TimeOFFPumpCool


PasteurizationCooling.

213 TimeONPumpStdb TempoONdellePompeMP1,2,3inConservazionecon

ricircolo-TimeONPumpStandby

TimeinsecondsforPumpsMP1,2,3(Slow)ONinStorage

withrecirculation,whichoccursbeforeandafter

Pasteurization.

214 TimeOFFPumpStdb TempoOFFdellePompeMP1,2,3inConservazionecon

ricircolo-TimeOFFPumpStandby

TimeinsecondsforPumpsMP1,2,3(Slow)OFFinStorage

withrecirculation,whichoccursbeforeandafter

Pasteurization.

215 TONTTAHotHold TempoONMAinPausa-TimeONTTAPause

TimeinsecondsforPumpsMP1,2,3(Slow)ONduring


216 TOFFTTAHotHold TempoOFFMAinPausa-TimeOFFTTAPause

103

TimeinsecondsforPumpsMA1,2,3(Slow)OFFduring


217 MixplugONOFFinpause AbilitazioneaccensionealternataElettrovalvoleariabagin

pausapasto-Alternate=1mixpluginPause

0=disablesalternatedactivationofEVB1a,1b,2a,2b,3a,3b

1=enablesalternatedactivationofEVB1a,1b,2a,2b,3a,3bin

PasteurizationPausewithtimescorrespondingtostepT115.

218 NumIntPres NumeroInterventiPressostato-NumberofPressure

Switchesforeverycompressor

Numberofactionsofthepressureswitch(in1hour)to

displaythePressureSwitchalarmandstoprelevantcylinder.

ThisisacommonsteptoShake,SoftandCabinet

compressors.

219 MaxSpeedFanShake VelocitàmassimaventolaShake-MaxSpeedFanShake

Maximumspeedsettingforshakefan(MV1andMV2)in

stepsT214,T216,T218,T220,T222,T224,T226,T230.

220 MaxSpeedFanSoft VelocitàmassimaventolaSoft-MaxSpeedFanSoft

Maximumspeedsettingforsoftfan(MV3andMV4)insteps

T215,T217,T218,T221,T223,T225,T227,T229,T231.

221 MaxSpeedFanCab VelocitàmassimaventolaCabinet-MaxSpeedFanCabinet

Maximumspeedsettingforcabinetfan(MV5)instepsT232.

222 AutoFanSpeed Autovelocitàventola-Automatic=1FanSpeed

0=thespeedinthedifferentfunctionsisactivatedassetin

thestepsT223,T224,T225,T226,T227,T228,T229,T230for

thecylindersand

241forthecabinet

104

basedontheselectedfunction.

1=inshakethespeedinthevariousfunctionsis

automaticallyadjustedaccordingtothetemperature

measuredbyprobeTOC1andsetinstepsT231,T233,T235,

T237,T239;

insoftthespeedinthevariousfunctionsisautomatically

adjustedaccordingtothetemperaturemeasuredbyprobe

TOC2andsetinstepsT232,T234,T236,T238,T240.

IfTOC1and/orTOC2arefaultyontheshake/softside,the

fansaresetbasedonthemanualsteps.

TambisusedtoadjustthespeedoftheMV5cabinetfan.If

Tamb<30°CMV5worksat20/25,if>=30°CMV5worksat

25/25.IfMV5isfaultyitworksatthetemperaturesetin

T211.

223 FanSpeedShakePASTO VelocitàventolaShakePasto-FanSpeedShakeinPASTO

SeestepT222.

224 FanSpeedSoftPASTO VelocitàventolaSoftPasto-FanSpeedSoftinPASTO

SeestepT222.

225 FanSpeedShakePRD VelocitàventolaShakeProduzione-FanSpeedShakein

Production

SeestepT222.

226 FanSpeedSoftPRD VelocitàventolaSoftProduzione-FanSpeedSoftin

Production

SeestepT222.

105

227 FanSpeedSHKStdb VelocitàventolaShakeConservazione-FanSpeedShakein

Standby

SeestepT222

228 FanSpeedSoftStdb VelocitàventolaSoftConservazione-FanSpeedSoftin

Standby

SeestepT222

229 FanSpeedSHKDflt VelocitàventolaShakedefault-FanSpeedShakeDefault

SeestepT222

230 FanSpeedSoftDflt VelocitàventolaSoftdefault-FanSpeedSoftDefault

SeestepT222

231 AutoFanSpeedSHK1 VelocitàautomaticaventolaShake1-AutoFanSpeed

Shake1

SeestepT222

232 AutoFanSpeedSFT1 VelocitàautomaticaventolaSoft1-AutoFanSpeedSoft1

SeestepT222


Shake2

SeestepT222


SeestepT222


Shake3

SeestepT222

106


SeestepT222


Shake4

SeestepT222


SeestepT222


Shake5

SeestepT222


SeestepT222

241 FanSpeedCabinet VelocitàventolaCabinet-FanSpeedCabinet

SeestepT222

107

2.4.1.5.8.2.2Autosetup

Theautosetupproceduresetsallthedefaultvaluesintheprogrammingtable.

Selectoneofthefollowingfunctions:

-Webgate

-Machine

-Calibration

-AllParameters

-RestoreDefaultParameters

-ResetAllParameters

Foranyselectedfunction,youwillbeaskedifyouwanttoconfirmtheactionasitisirreversible.

108

2.4.1.5.8.2.3Interface

Thedisplayshowsondifferentscreenstheparameterstobeusedformachinediagnosis.

Inparticular,theinputs/outputsarelisted(refertothewiringdiagramfordetailsandreferencesontheindicatedabbreviations).

Redsquarebutton=outputOFF;

Greensquarebutton=outputON(outputor

statusenabled)

GreenroundLED=InputOK

RedroundLED=inputinALARM

109

TTC1: ShakeSideCompressor

TTA1: ShakeSideBeater

TTMR: Mixer

TTMP1V: Shakesidehighspeedpumpmotor(productionandfilling)

TTMP1L: Shakesidelowspeedpumpmotor(pasteurization)

EVRC1: Shake1sidehotgassolenoid

EFC1: Shake1sidecoldgassolenoid

MV1–MV2: Shake1sidefanmotors

ALP_UP: Pistonopening/closing(openingvalue=whitedispensingpistonopening)

ALP_Stop: notused

DISP_4: Itdispensesonemilkshakewithsyrupfromline4

EROG_5: Itdispensesonemilkshakewithsyrupfromline5



EROG_BIA: Itdispensesonewhitemilkshake

ALP_SERV: Servicepistonopening/closing

RST_Pasto: Itresetsthepasteurizationalarmandthe25halarm;thenside1canstartthe

production

S_Pasto: DuringthePastoheatingorpause,side1switchestoCoolingandsetstheThermal

cyclefinishingstep

Encoder: numberofencodersteps

TPC_1: Pressureofcylinder1inhundredthsofbar

TPC_1VAL: Pressuretransducer1voltageinmVdC

CELL_1A: Mixlevelinbag1Ain%

110

CELL_1B: Mixlevelinbag1Bin%

TEC1: Cylinder1mixtemperaturein°C

TE1: Cylinder1evaporatoroutputtemperaturein°C

TOC1: Shakesidecondenseroutputtemperaturein°C

HOT: Hardo’Tronic1(onlywhenTTAisON)

Timer: Timesincethelaststatuschangeonside1

111

PR1: Shakesidepressureswitch (Green=ok,Red=inalarm)

RTC1: Shakecompressorthermalrelay(Green=ok,Red=inalarm)

TESC1: Cylinder1safetythermostat(Green=ok,Red=inalarm)

RTA1: Cylinder1beaterthermalrelay(Green=ok,Red=inalarm)

RTMMR1: Mixerthermalrelay

RTMP1V: Highspeedmixpump1thermalrelay

RTMP1L: Lowspeedmixpump1thermalrelay

IMS1: Cylinder1spigotdoorsafetymagneticswitch

IMSB: Shakeplatesafetymagneticswitch

IMSA: Shakecasingsafetymagneticswitch

CF: Phasecontroller

SF: Cuplevelphotoelectricsensor

FU2: Fuse0Vac(0-24Vac)onshakeside

ALPUD: notused

ALPDIR: notused

MPS4: Syrupline4peristalticpump




EVB1A: Bagswitch1Aairsolenoidvalve

EVB1B: Bagswitch1Bairsolenoidvalve

EVMPS4-5-6-7:notused

ADCELLA1A: Loadingcell1AvoltageinmVdC

112

ADCELLA1B: Loadingcell1BvoltageinmVdC

TTC2: Compressoronsoftside2and3

TTA2: Softcylinder2beatermotor

TTMP2V: Softside2highspeedpumpmotor(productionandfilling)

TTMP2L: Softside2lowspeedpumpmotor(pasteurization)

EVRC2: Softside2cylinderhotgassolenoid

EVFC2: Softside2cylindercoldgassolenoid

MV3–MV4: Softsidefanmotors

RST_Pasto: Itresetsthepasteurizationalarmandthe25halarm;thenside2canstartthe

production.


cyclefinishingstep

IMT: Triplespigotdoormagneticswitch

MIR4: Triplespigotdoorshut-offvalvemicroswitch

MIR2: Cylinder2shut-offvalvemicroswitch

TPC_2: Pressureofcylinder2inhundredthsofbar

TPC_2VAL: Pressuretransducer2voltageinmVdC





TOC2: Softsidecondenseroutputtemperature(both)in°C

HOT2: Hardo’Tronic2(onlywhenTTAisON)

113


PR2: Softsidepressureswitch(both)-(Green=ok,Red=inalarm)

RTC2: Softcompressorthermalrelay(both)-(Green=ok,Red=inalarm)

TESC2: Cylinder2safetythermostat-(Green=ok,Red=inalarm)

RTA2: Cylinder2beaterthermalrelay-(Green=ok,Red=inalarm)




CF: Phasecontroller

FU7: Fuse0Vac(0-24Vac)onsoftside

KR: SoftKriwancompressor





114

TTC2: Compressoronsoftside2and3

TTA3: Softcylinder3beatermotor

TTMP3V: Softside3highspeedpumpmotor(productionandfilling)

TTMP3L: Softside3lowspeedpumpmotor(pasteurization)

EVRC3: Softside3cylinderhotgassolenoid

EVFC3: Softside3cylindercoldgassolenoid

MV3–MV4: Softsidefanmotors

RST_Pasto: Itresetsthepasteurizationalarmandthe25alarm;thenside3canstartthe

production.


cyclefinishingstep

IMT: Triplespigotdoormagneticswitch

MIR4: Triplespigotdoorshut-offvalvemicroswitch

MIR3: Cylinder3shut-offvalvemicroswitch

TPC_3: Pressuretransducer3voltageinmVdC

TPC_3VAL: Voltagefrompressuretransducer3,mVdC





TOC2: Softsidecondenseroutputtemperature(both)in°C

115

HOT3: Hardo’Tronic3(onlywhenTTAisON)


PR2: Softsidepressureswitch(both)-(Green=ok,Red=inalarm)

RTC2: Softcompressorthermalrelay(both)-(Green=ok,Red=inalarm)

TESC3: Cylinder3safetythermostat-(Green=ok,Red=inalarm)

RTA3: Cylinder3beaterthermalrelay-(Green=ok,Red=inalarm)RTMP3V:




CF: Phasecontroller

FU7: Fuse0Vac(0-24Vac)onsoftside

KR: SoftKriwancompressor





116

MCA: Aircompressor(alwaysgreen,shutoffonlybytherelevantpressureswitch)

EVRCAB: Cabinetmixhotgassolenoid

EVFCAB: Cabinetmixcoldgassolenoid

EVFCABP1: Cabinet1pumpcoldgassolenoid

EVFCABP2: Cabinet2pumpcoldgassolenoid

EVFCAB3: Cabinet3pumpcoldgassolenoid

MVCAB: Cabinetfanmotor(24Vdc)

TTMCCab: Cabinetcompressor

MV5: Cabinetcompressorfan

S_Start_REG: Greenwhenthetimetostartcylinder1isover

S_Auto-tuning:Greenwhencylinder1hascompletedtheauto-tuning

Calib_Prime: Green=maxspeedofthesyruppumps,Red=syruppumpcalibrationspeed

MVCE: Electricboxfanmotor(220Vac)

IMSCab: Cabinetspigotdoorsafetymagneticswitch.

PRCab: Cabinetpressureswitch

TCAB: CabinetmixTemperature

TGCAB: Cabinetmixevaporatoroutputtemperature

TCABP1-2-3: Pumps1-2-3cabinettemperature

TGCAB1-2-3: Pumps1-2-3cabinetevaporatoroutputtemperature

TAmb: Machineinternalambienttemperature(optional)

117

Relay1–24:outputsthatcanbeactivatedindividuallyforshake1card

AtthebottomthedisplayshowsHOTandthelevels

Displayingononepageoftheshake1cardinputs/outputs.

118

Auxiliaryinputs/outputsforshake1card.

Notused.

Relay1–24:outputsthatcanbeactivatedindividuallyforsoft2card

119

AtthebottomthedisplayshowsHOTandthelevels

Displayingononepageofthesoft2cardinputs/outputs.

120

Auxiliaryinputs/outputsforshake1card.

Notused.

121

2.4.1.5.8.2.4SoftwareUpdate–DisplayUpdate

2.4.1.5.8.2.4.1Display

Theproceduredescribeshowtoupdatethekeyboard(display)software

BypressingUpdateSWthedisplayshows:

BypressingDisplayUpdateyouaccessthedisplaysoftwareupdatepage:

122

Thefollowingoptionswillbeavailable:

-ReadUSB

-ReadSD

-Readfrom3G

ReadUSB

LiftupthefrontpaneltoaccesstherearpartofthedisplayandinserttheUSBpendrivewiththe

softwareontheUSBextension

Press toaccessthefollowingscreen:

123

Ifyoupress butnoUSBpendriveisconnectedornosoftwareispresent,thedisplayshows:

Whilewaiting.

IfontheotherhandtheUSBpendrivewiththevalidversionisinserted,thedisplaysoftwareupdate

startsandtakesapproximately7-8minutes.

ThedisplaykeyboarddetectsthepresenceoftheUSBpendriveandstartscopyingtheprogramon

theUSBpendrive.

2fileswillbecreatedintheUSBpendrive(atleast64MBoffreespacewillberequiredonthepen

drive).

Thefilesare:

UPLOAD.BIN

UPQSPI.BIN

124

Attheendofthesoftwareupdate,thedisplayrestartsandshowstheinitialpageiftheupdatewas

successful.

TheReadSDandReadfrom3GproceduresareliketheReadUSBprocedure.

125

2.4.1.5.8.2.4.2Controlunits

Theproceduredescribeshowtoupdatethecontrolunitsoftware.

BypressingUpdateSWthedisplayshows:

BypressingSlaveUpdateyouaccessthedisplaysoftwareupdatepage.

126


-ReadUSB

-ReadSD

-Readfrom3G

-Slave1ReadFromUSB

-Slave2ReadFromUSB

ReadUSB

LiftupthefrontpaneltoaccesstherearpartofthedisplayandinserttheUSBpendrivewiththe

softwareontheUSBextension

Press toaccessthefollowingscreen:

127

Ifyoupress butnoUSBpendriveisconnectedornosoftwareispresent,thedisplayshows:

Ifontheotherhandaninvalidversionispresent,thecontrolunitsoftwareupdatestartsandtakes

approximately12minutes.

128

Oncethesoftwareisupdatedthedisplayshows:

PresstheXbuttontogobacktothepreviousmenu.RemovetheUSBpendrive.

Note:

Whensoftwareisupdated,allcounters,events,technicalparametersandmanufacturer'sparameters

arekeptunchanged.

TheReadSD,Readfrom3G,Slave1ReadFromUSBandSlave2ReadFromUSBareliketheRead

USBprocedure.

129

2.4.1.5.8.2.5MotorHours

Byaccessingthemotorhours,thedisplaywillshow:

IfyoupressView:

Theworkinghoursofthedifferentusersaredisplayed.

Ifispossibletoresetthehoursbypressingtherelevantbutton.Presseither or togobacktothepreviouspage.IfyoupressReset:

130

ItispossibletoresetalltheMotorhoursbypressing .

Ifyoudonotwanttoresetthem,press .

131

2.4.1.5.8.2.6Cones

ByaccessingtheConesfunction,thedisplaywillshow:

IfyoupressView:

Thenumberofconesdispensedinthedifferentcylindersisdisplayed.

Theycanberesetaswellbypressingthecorrespondingbutton.

Presseither or togobacktothepreviouspage.

132

IfyoupressReset:

Itispossibletoresetalltheconecountersbypressing .

Ifyoudonotwanttoresetthem,press .

133

2.4.1.5.8.2.7Events

ByaccessingtheEventsmenu,thedisplaywillshow:


-View

-WriteSD

-WriteUSB

-Reset

134

BypressingView thedisplayshows:

Theeventsoftheselectedcylinderarelisted(cyclesinprogress,temperatures,activatedusers,any

alarms...).

Thedisplayshowseventdate,machinestatusoftherecordedeventandanyalarm.

Theenabled(ON)ordisabled(OFF)outputsaredisplayed.

Eventscanbescrolledbyusingthearrowkeysandtheyaredisplayedstartingfromthelastoneoccurred.

135

BypressingWriteSD thedisplayshows:

ByconnectinganSDcardtotherearsideofthekeyboard,theeventswillbewrittenontheSDcard.

AnEVENTS.TXTfileiscreatedcontainingallthemachineevents.

OpenitonaPCusingatexteditorlikeWordPad(notBlockNoteswhichdoesnotsupportformatted

texts):

============= EVENT 08 OF 08 =============== DATE Thu 07/06/2018 08:45:14 CYLINDER 1 Machine state: Empty - Previous: Empty Input: TEC1=44°C TE1=70°C PR=94 Cones=0 Output: MPV1 OFF MPL1 OFF TTA1 OFF TTC1 OFF EVRC1 OFF EVFC1 OFF MV1 OFF EVB1A OFF EVB1B OFF MCA ON MPS1 OFF MPS2 OFF MPS3 OFF MPS4 OFF MPS_REV OFF Cabinet: TCAB=80°C TGCAB=49°C ALARMS:Cylinder 1 CYLINDER 2 Machine state: Empty - Previous: Empty Input: TEC2=44°C TE2=70°C PR=151 Cones=0 Output: MPV1 OFF MPL1 OFF TTA1 OFF TTC1 OFF EVRC1 OFF EVFC1 OFF MV1 OFF EVB1A OFF EVB1B OFF MCA ON MPS1 OFF MPS2 OFF MPS3 OFF MPS4 OFF MPS_REV OFF ALARMS:Cylinder 2 CYLINDER 3 Machine state: Empty - Previous: Empty Input: TEC3=44°C TE3=70°C PR=131 Cones=0 Output: MPV1 OFF MPL1 OFF TTA1 OFF TTC1 OFF EVRC1 OFF EVFC1 OFF MV1 OFF EVB1A OFF EVB1B OFF MCA ON MPS1 OFF MPS2 OFF MPS3 OFF MPS4 OFF MPS_REV OFF ALARMS:Cylinder 3 =========== END EVENT ===============

136

BypressingWriteUSB thedisplayshows:

ByconnectingaUSBpendrivetotherearsideofthekeyboard,theeventswillbewrittenonthepen

drive.

AnEVENTS.TXTfileiscreatedcontainingallthemachineevents.

OpenitonaPCusingatexteditorlikeWordPad(notBlockNoteswhichdoesnotsupportformatted

texts):

Seeexampleonthepreviouspage.

BypressingReset thedisplayshows:

Inthiscaseitispossibletoresetallstoredevents.

Press todeleteallevents.

137

2.4.1.6Help

Itisthehelp/informationpageofthecorrespondingfunction.

138

2.5CARDVIEW

Themachineelectronicsconsistsofthecontrolunitsillustratedbelow.

DISPLAYCARD

partno.:IC573800764

CARD

ELECTRONIC

IC573-000944

(No.2pieces)

139

Connectors

573.800.764

RS485_COM1Modbus

Antenna

SimCard

USB

SDCard

DC_IN

(powersupply)

140

ELECTRONICBOARD

connectors

IC573-000944

P1 Serial

MR

S1

2 p

robe

s

MRS13

MR

S2

in 2

4vac

MR

S4

an

inpu

t

MR

S7

pow

er

MR

S8

out

rel

ay

MR

S1

0 o

ut t

riac

MR

S9

out

rel

ay

MRS19 out dgt

MRS20 bridgeMRS16 in dgt

MR

S1

In

24V

ac

MRS17 RS485

J18 USB

J3

J5

J4

141

2.6KEYBOARDREPLACEMENT

Wheneverthekeyboardisreplaced,thefollowingoperationsmustbecarriedout:

• Savetheprogrammingtable

• Powerthemachineoff

• RemovetheSDandSIMcardsfromthekeyboardtobereplaced

• Loosentheantennaanddisconnecttheconnectors.

• InserttheSDandSIMcardsinthenewkeyboard

• Screwtheantennaandconnectallconnectorstothenewkeyboard

142

2.7-BLACKOUT

Themachinereturnstothesamefunctionwiththerelevantinformationonthedisplay(seealarms).

143

3–REFRIGERATINGPART

3.1REFRIGERATORCIRCUIT

Shakeandsoftcylinders.

144

Mixandpumpcabinets.

145

3.2Positionofthemachinecoolingcircuitcomponents

MC3 Cabinet MC2 Soft MC1 Shake

146

Soft condenser Shake condenser Cabinet condenser Shake filter Shake warning light VT Cab VT CabP1 PR1 EVFC1 EVRC1 VT 1

147

Soft Filter Soft warning light VT 3 VT 2 VT CabP2 VT CabP3 PR 2 EVFC3 EVRC3 EVFCabP1 EVFCab EVFCabP2 EVFCabP3 EVRC2 EVFC2

148

EVRCab (behind electric box) Cabinet Filter Cabinet warning light PR3

149

4–PNEUMATICPART

4.1PNEUMATICCIRCUIT

150

4.2Positionofthemachinepneumaticcircuitcomponents

Single-acting check valve Tank EVA Pressure gage PRA Filter Pressure gage Safety valve Pressure regulator EVB/EVMPS valve block MCA

151

INDEX

A

ABBREVIATIONLEGEND............................................................7

Autosetup..............................................................................107

B

BLACKOUT.............................................................................142

C

CARD..............................................................................138;141

Cones.....................................................................................131

Connectors............................................................................140

D

display.......................................................................................5

E

ELECTRICAL................................................................................5

ELECTRONIC..............................................................................5

Events....................................................................................133

F

FUNCTIONS..............................................................................18

H

Home.......................................................................................19

I

INDEX.........................................................................................2

Interface................................................................................108

M

MECHANICALPART...................................................................3

MotorHours..........................................................................129

P

Parameters..............................................................................72

PROBES..............................................................................10;15

PUSH-BUTTONPANEL...............................................................5

R

REFRIGERATINGPART...........................................................143

S

SoftwareUpgrade.................................................................121

T

Technicianprogramming.........................................................63

152

Contents

REVISIONS............................................................................................................................................................................................................................................21-MECHANICALPART.........................................................................................................................................................................................................................3

1.1-3DSIDEVIEWS.........................................................................................................................................................................................................................32-ELECTRICAL/ELECTRONICPART.......................................................................................................................................................................................................5

2.1-PUSH-BUTTONPANEL.............................................................................................................................................................................................................52.2-ABBREVIATIONLEGEND..........................................................................................................................................................................................................7

2.2.1Statuses.............................................................................................................................................................................................................................82.3-PROBES..................................................................................................................................................................................................................................10

2.3.1PROBECALIBRATION.......................................................................................................................................................................................................152.4-FUNCTIONS............................................................................................................................................................................................................................18

2.4.1-NAVIGATIONBAR..........................................................................................................................................................................................................182.4.1.1Home(homepage)..................................................................................................................................................................................................192.4.1.2Information.............................................................................................................................................................................................................202.4.1.3Alarms......................................................................................................................................................................................................................232.4.1.4Back.........................................................................................................................................................................................................................322.4.1.5FunctionMenu........................................................................................................................................................................................................32

2.4.1.5.1Production.......................................................................................................................................................................................................33Smartmanagementofthesteadyoperatingconditions................................................................................................................................................35Afterstart-up..................................................................................................................................................................................................................352.4.1.5.2Standby............................................................................................................................................................................................................382.4.1.5.3Stop.................................................................................................................................................................................................................392.4.1.5.4Cleaning...........................................................................................................................................................................................................40

2.4.1.5.4.1HeatTreatmentCycle..............................................................................................................................................................................412.4.1.5.4.2Opening...................................................................................................................................................................................................442.4.1.5.4.3Closing.....................................................................................................................................................................................................452.4.1.5.4.414Days....................................................................................................................................................................................................452.4.1.5.4.5ManualCleaning......................................................................................................................................................................................462.4.1.5.4.6Empty.......................................................................................................................................................................................................472.4.1.5.4.7Syrup........................................................................................................................................................................................................482.4.1.5.4.8CycleLog..................................................................................................................................................................................................49

2.4.1.5.5IceCreamMix..................................................................................................................................................................................................502.4.1.5.6Syrup................................................................................................................................................................................................................54

2.4.1.5.6.1ReplaceSyrupBag...................................................................................................................................................................................542.4.1.5.6.2Filling.......................................................................................................................................................................................................542.4.1.5.6.3Calibration...............................................................................................................................................................................................542.4.1.5.6.4ReplaceTube...........................................................................................................................................................................................54

2.4.1.5.7Training-Guide.............................................................................................................................................................................................552.4.1.5.8Settings............................................................................................................................................................................................................562.4.1.5.8.1UserProgramming........................................................................................................................................................................................56

2.4.1.5.8.1.1DateandTime......................................................................................................................................................................................572.4.1.5.8.1.2HeatTreatTimeSetting(ThermalCycle)..............................................................................................................................................572.4.1.5.8.1.3ProductionTimeSetting.......................................................................................................................................................................582.4.1.5.8.1.4Storagetimesetting.............................................................................................................................................................................592.4.1.5.8.1.5SyrupFlavors........................................................................................................................................................................................602.4.1.5.8.1.6Language..............................................................................................................................................................................................612.4.1.5.8.1.7TemperatureScale...............................................................................................................................................................................61

153

2.4.1.5.8.1.8Info.......................................................................................................................................................................................................622.4.1.5.8.2TechnicianProgramming..............................................................................................................................................................................63

2.4.1.5.8.2.1Parameters...........................................................................................................................................................................................632.4.1.5.8.2.2Autosetup...........................................................................................................................................................................................1072.4.1.5.8.2.3Interface.............................................................................................................................................................................................1082.4.1.5.8.2.4SoftwareUpdate–DisplayUpdate....................................................................................................................................................1212.4.1.5.8.2.5MotorHours.......................................................................................................................................................................................1292.4.1.5.8.2.6Cones..................................................................................................................................................................................................1312.4.1.5.8.2.7Events.................................................................................................................................................................................................133

2.4.1.6Help.......................................................................................................................................................................................................................1372.5CARDVIEW............................................................................................................................................................................................................................138

ELECTRONICBOARDconnectors...........................................................................................................................................................................................1402.6KEYBOARDREPLACEMENT....................................................................................................................................................................................................1412.7-BLACKOUT...........................................................................................................................................................................................................................142

3–REFRIGERATINGPART................................................................................................................................................................................................................1433.1REFRIGERATORCIRCUIT........................................................................................................................................................................................................1433.2Positionofthemachinecoolingcircuitcomponents............................................................................................................................................................145

4–PNEUMATICPART.......................................................................................................................................................................................................................1494.1PNEUMATICCIRCUIT.............................................................................................................................................................................................................1494.2Positionofthemachinepneumaticcircuitcomponents.......................................................................................................................................................150

INDEX................................................................................................................................................................................................................................................151Contents...........................................................................................................................................................................................................................................152

Manuale Tecnico FDM 06 EN - CarpiServe · 2019. 12. 12. · message can be deleted by pressing the...

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