Manuale TE2010VVF-EN v1 · Internet: E -mail: [email protected] TE2010-VVF Instructions manual...

Tecnoelettra srl Since 1985

Via Vioni Dimo,5 42016 S.Rocco di Guastalla (RE) Tel.+39.0522.832004 – Fax.+39.0522.832012

Internet: www.tecnoelettra.it E-mail: [email protected]

TE2010-VVF Instructions manual

PREFACE

Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment could be a reason of satisfaction. This manual is designed to put you in a position to intervene on the equipment and perform different installations and connections. In order to ensure efficient operation and durability, it is recommended the strict observance of the rules laid down here. Thanks in advance for the suggestions that we will be given to possible further improvements of the equipment. For any question always consult the TECNOELETTRA Technical Department. TECNOELETTRA S.r.l. Note: The manufacturer reserves the right to modify the equipment for any manufacturing or commercial need, without the obligation to promptly update this installation and using manual.

Hardware: 3.0 - 4.0 Software: 1.4

2




INDEX

SECTION 1 – ELECTRICAL CONNECTIONS................. ................................................................................. 3 1- 1 Technical data ...........................................................................................................................................................4 1- 2 Electrical connections ..............................................................................................................................................5 1- 3 Electrical drawing .....................................................................................................................................................6

1- 3.1 Wye-Delta starting ................................................................................................................................................................ 6 SECTION 2 – EQUIPMENT DESCRIPTION..................................................................................................... 7

2- 1 Equipment overview .................................................................................................................................................8 2- 2 Functioning description ...........................................................................................................................................9

2- 2.1 General description .............................................................................................................................................................. 9 2- 2.2 Operative modes .................................................................................................................................................................. 9 2- 2.3 Starting modes ................................................................................................................................................................... 10

2- 3 Display pages .........................................................................................................................................................11 2- 3.1 Stand-by page .................................................................................................................................................................... 11 2- 3.2 Vac page ............................................................................................................................................................................. 11 2- 3.3 Currents page .................................................................................................................................................................... 12 2- 3.4 Electrical measures page ................................................................................................................................................. 12 2- 3.5 Powers page ...................................................................................................................................................................... 12 2- 3.6 Auxiliary battery and pressure page ............................................................................................................................... 13 2- 3.7 Startings page ................................................................................................................................................................... 13 2- 3.8 Work hours and service page ........................................................................................................................................... 13 2- 3.9 Installation and warranty page .......................................................................................................................................... 14 2- 3.10 GSM page ......................................................................................................................................................................... 14 2- 3.11 Clock page ....................................................................................................................................................................... 14

SECTION 3 – PROGRAMMATION MENUS.................... ............................................................................... 15 3- 1 Navigation organization chart ...............................................................................................................................16 3- 2 General setup description ......................................................................................................................................17

3- 2.1 Display setup ...................................................................................................................................................................... 17 3- 2.2 Date and time setup ........................................................................................................................................................... 17 3- 2.3 Alarms setup ........................................................................................................................................................................ 18 3- 2.4 Events log ........................................................................................................................................................................... 20 3- 2.5 GSM setup ........................................................................................................................................................................... 20 3- 2.6 MODBUS setup ................................................................................................................................................................... 20

3- 3 Motor setup description .........................................................................................................................................21 3- 3.1 Starting setup ..................................................................................................................................................................... 22 3- 3.2 Voltage setup ...................................................................................................................................................................... 23 3- 3.3 Current setup ...................................................................................................................................................................... 23 3- 3.4 Auxiliary battery setup ....................................................................................................................................................... 24 3- 3.5 Service setup ...................................................................................................................................................................... 24

3- 4 Description Setup UNI12845 ..................................................................................................................................25 3- 4.1 Pump setup ......................................................................................................................................................................... 25 3- 4.2 Setup test ............................................................................................................................................................................ 26

3- 5 Advanced setup description ..................................................................................................................................27 3- 5.1 Security setup ..................................................................................................................................................................... 27 3- 5.2 Version ................................................................................................................................................................................ 27

SECTION 4 – GSM COMMUNICATION ......................................................................................................... 28 4- 1 GSM communication - Connection preliminary o perations ..............................................................................29 4- 2 Command and control SMS ..................................................................................................................................33

Simbology .......................................... ........................................................................................................... 35

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4




1- 1 Technical data

DATI GENERALI

Battery rated voltage 12Vdc (24Vdc) Voltage range Da 8 a 35Vdc Rated Vac 400Vac Max Vac Fino a 500Vac Frequency Da 45 a 65Hz Fixed consumption 32 mA (16 mA) Relay consumption 60 mA (60 mA) Backlight consumption 60 mA (30 mA) Pre-eccitation consumption 175 mA (175 mA) Led consumption 60 mA (30 mA) Digital input closed to negative consumption 7 mA (14 mA) Max consumption 395 mA (325 mA)

-20 °C + 70 °C (electronic) -20 °C + 70 °C (display) TEMPERATURE RANGE -30 °C + 80 °C (stocking)

DISPLAY 128x64 pixel monochromatic

DIGITAL INPUTS

N°ingressi 8 Tipo di ingresso negative Corrente di ingresso <2.5 mA

RELAYS OUTPUT

N° outputs 4 Type of contact 3 N.O. contacts with one common pole, 1 dry contact Rated current 5 A / 30 VDC - 5 A / 250 VAC INGRESSI SENSORI Input type 3 inputs for resistance measures referred to the board negative Range of measure - fuel level From 0 to 500 ohm - engine temperature From 0 to 5000 ohm - oil pressure From 0 to 500 ohm Measure current - fuel level < 20 mA (10 mA) - engine temperature < 2 mA (1 mA) - oil pressure < 20 mA (10 mA) Precision < 5 %

SERIAL PORTS

Type Serial RS-232 wihtout handshake signals Cable lenght < 3 m Speed Up to 57600 bps Type RS-485 half-duplex Cable lenght < 1000 m Speed Up to 57600 bps

LED OUTPUTS

N°outputs 4+1 Output type 4 NPN type, 1 common Output current 100 mA max Regulation range 50 V max

LOAD CURRENT INPUTS

N°Inputs 3 Range of measure from 0 to 5 AC Type of measure RMS calculated value at 10 KHz and a 10 bits converter Precision < 0.5 % F.S.

VOLTAGE INPUTS

N°inputs 3+1 Input type Resistive coupling Rated voltage 230 Vac (L-N) - 400 Vac (L-L) Range of measure from 0 to 350 Vac (L-N) – from 0 to 500 Vac (L-L) Range of frequency from 45 Hz to 65 Hz Precision < 1 % F.S. Input resistance 1 Mohm Type of measure RMS calculated value at 10 KHz and a 10 bits converter

ACTIVE POWER

Type of measure Integration of the instant power (moltiplication between currents and voltages of the genset) Precision < 1%

5




1- 2 Electrical connections

J1: 1 – Relay output D.O.L. 2 – Relay output Delta / Impedance / Autotransformer 3 – Relay output Wye 4 – Relays common 5 – Dry contact (External acoustic alarm) 6 – Common of the dry contact J2: 1 – Neutral 2 – Voltage phase r 3 – Voltage phase s 4 – Voltage phase t

J3: 1 – Led output “Start request” 2 – Led output “Start failed” 3 – Led output “Pump running” 4 – Led output “Mains failure” 5 – Led common (anode) 6 – Pressure switch 1 7 – Pressure switch 1 8 – Pressure switch 2 9 – Pressure switch 2 10 – Pump pressure (digital) 11 – Common of the digital inputs 12 – Common of the digital inputs 13 – Manual mode input 14 – Automatic mode input 15 – D.O.L. contactor feedback input 16 – Priming tank input 17 – Silencing input

J4: 1 – Ampermethric phase r 2 – Ampermethric phase s 3 – Ampermethric phase t 4 – Common of ampermethrics 5 – Common of the analog inputs 6 – Pressure analog input (4-20 mA) 7 – not usable 8 – not usable 9 – +Vdc output (max current: 20 mA) 10 – Battery positive (+) 11 – Battery negative (-)

J1 J2

J3

J4

RS232-485: Pin 1: Terminator for RS485 Pin 2: RX-232 Pin 3: TX-232 Pin 5: GND Pin 6: A RS485 Pin 9: B RS485

6




1- 3 Electrical drawing

1- 3.1 Wye-Delta starting

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2- 1 Equipment overview

POS. NAME DESCRIPTION

A Display Backlighted, it allows to view all the functions, measures and alarms of the generator. The backlight turns off automatically after 1 minute and turns on when you push a button.

B Start pump request It indicates that the starting of the pump has been requested.

C Phase L1-L3 If ON, it shows that the voltage between L1-L3 is present and within the limits. If OFF, it indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high, if it blinks slowly it indicates that the voltage is too low.

D Phase L2-L3 If ON, it shows that the voltage between L2-L3 is present and within the limits. If OFF, it indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high, if it blinks slowly it indicates that the voltage is too low.

E Phase L1-L2 If ON, it shows that the voltage between L1-L2 is present and within the limits. If OFF, it indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high, if it blinks slowly it indicates that the voltage is too low.

F Start failed It turns on when the pump is not working after a start request. G Pump working It turns on when the pump is working. H STOP Stop button to stop the pump. Active only in manual mode. I START Start button to start the pump. Active only in manual mode.

J Down arrow It permits to scroll between the parameters in the programming menu, and to change the values of the parameters.

K Left arrow It permits to scroll between the pages and the programmation menus. L Right arrow It permits to scroll between the pages and the programmation menus.

M “i”, confirm

Inside the menus it permits to select the parameter you want to modify. Then you can change the value of the parameter with the arrows and then confirm with this button. If an alarm is present, you can press this button to activate an alarm icon on the display page and make the pop-up page of the alarm disappear. If you keep this button pressed for 5 seconds, you command the test of the 6 Leds.

N Menù Pressing this button together with “i” button it allows to enter the programming menu.

O Up arrow It permits to scroll between the parameters in the programming menu, and to change the values of the parameters.

P Reset/Esc If an alarm is present, it allows to reset it (but it remains if the cause is still present). It permits also to exit from the programming menus.

A P

B

C

D

E

O

N

M

L

K

J

I

H G F

9




2- 2 Functioning description

2- 2.1 General description

TE2010-VVF is an instrument for command and control of a firefighting electropump respecting the norm UNI12845. Three operative modes are selectable: MANUAL, AUTOMATIC and BLOCK (selectable by an external selector, connected to terminals 13 and 14 of J3): in the first case you have the complete control of the electropump, through the visualization of the parameters and the possibility to start and stop with the proper buttons. In the second case, the controller governs automatically the start requests (opening of the pressure switches) and the start procedure of the pump. In the third case, the electropump can’t be started. All the parameters are programmable in the proper menus. Respecting the norm UNI12845 you can enable a weekly test of the pump, with the possibility to celect the day. The controller registers the work hours and, with an internal clock, it controls the programmed services and the warranty. The messages and alarms are available in 5 languages: italian, english, spanish, french, and one programmabile via PC (connection via RS232). 2- 2.2 Operative modes

The selection of the operative mode can be done thr ough the external selector, connected to terminals 13 and 14 of J3. 2-2.2.1 - Block

In this modality the system is in “security”, the motor is stopped (if running, it stops immediately) and every manual or automatic trial to start the pump is disabled. 2-2.2.2 - Manual

In this modality it’s possible to start or stop the pump through the START and STOP buttons. 2-2.2.3 - Automatic

In this modality the starting of the electropump can be commanded only by the opening of a pressure switch (P1 or P2), and the stop can be commanded in three different programmable types (see pump setup); the STOP button can be enabled, the START button is inhibited instead.

i. Pump starting . If at least one of the 2 pressure switches (P1, P2) is open the starting of the pump is commanded. The successfull starting is verified through the current absorption measured by the controller. In this case the led indication “pump working” turns-on.

ii. Pump stop . The controller stops the motor when one of the following conditions is present (you can select the type of stop in the pump setup)

1. STOP button . If this option is selected, the controller enables the use of the STOP button. Pressing this button stops immediately the electropump, but only if P1 and P2 are closed.

2. External selector . In this case the stop procedure can be commanded only returning the selector on the MAN position, then pressing the STOP button.

3. Pressure switches . In this operative mode, if both pressure switches P1 and P2 are closed for a programmable time PRESS-STOP-T., the motor will be stopped. This time is settable from 0 to 60 minutes. If OFF the controller doesn’t stop automatically the motor.

2-2.2.4 - Test

The controller can execute a weekly test. This function is active only in automatic mode, in manual or block mode, the alarm “test failed” will appear. The starting day can be set as day of the week (every Monday or every Tuesday ecc...). It’s also possible to enable or disable the alarm “pump working" during the test. 2-2.2.5 – Test of the Leds

To test the 6 leds, keep pressed the “i” for 5 seconds.

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2- 2.3 Starting modes

2-2.3.1 – D.O.L starting

Only one contactor is used in this system; when starting, the D.O.L contactor is closed; when the stop procedure is commanded, the contactor is opened. 2-2.3.2 – Wye/Delta starting

Three contactors are used in this system; when starting, the Wye contactor is closed and, immediately after, also the D.O.L contactor is closed; after a programmable time (STAR TIME) the Wye contactor is opened and the Delta contactor is closed (and remains closed until the pump is stopped, as the D.O.L. contactor). It’s possible to set an hysteresys programmable time (ST/DELTA DEL.) between the opening of the Wye contactor and the closure of the Delta contactor. When a stop procedure is commanded, the closed contactors are automatically opened. 2-2.3.3 – Impedance starting

Two contactors are used in this system; when starting, the Impedance contactor is closed; after a programmable time (IMPED. TIME), the D.O.L. contactor si closed and, immediately after, the impedance contactor is opened. When a stop procedure is commanded, the closed contactors are automatically opened. 2-2.3.4 – Autotransformer starting

Three contactors are used in this system; when starting, the Wye contactor is closed and, immediately after, also the Autotransformer contactor is closed; after a programmable time (AUTOTR. TIME) the Wye contactor is opened, then immediately the D.O.L. contactor is closed; immediately after, the Autotransformer contactor is opened. When a stop procedure is commanded, the closed contactors are automatically opened.

11




2- 3 Display pages

2- 3.1 Stand-by page


A Functioning mode It shows the functioning mode selected by the external selector (AUTO, MAN or BLOC).

B Vac state It indicates if the mains supply voltage is present and within the limits. If it’s under or over the thresholds, the Vac symbol is crossed out.

C Test It indicates the date and time of starting of the weekly test. The symbol OFF is shown if the automatic test is disabled. The test icon blinks if the test us running. The test is active only in automatic mode.

D State of the pressure switches It shows the state of the pressure switches P1 and P2. In the example the pressure switches are open (in automatic mode this will cause the starting of the electropump).

E Alarm symbol

When an alarm condition is reached, a pop-up page appears on the screen with the alarm icon. If you press the “i” button, you don’t reset the alarm, but you make the page disappear and this alarm icon remembers you that an alarm condition is still present. If you press reset, you reset the alarm, but if the alarm condition is still present, the pop-icon will appear again. Pressing the “i” button you avoid this and you can check the cause without having an alarm appearing continuosly.

2- 3.2 Vac page


A L1-L2 It shows the Vac voltage of the L1-L2 phase B L2-L3 It shows the Vac voltage of the L2-L3 phase C L3-L1 It shows the Vac voltage of the L3-L1 phase

A

B

D

A

C

B

E

12




2- 3.3 Currents page


A L1 It shows the current of the L1 phase B L2 It shows the current of the L2 phase C L3 It shows the current of the L3 phase

2- 3.4 Electrical measures page


A Hz It shows the frequency B PF It shows the power factor

2- 3.5 Powers page


A kW It shows the total active power B kVAR It shows the total reactive power C kVA It shows the total apparent power

A

B

C

A

B

A

B

C

13




2- 3.6 Auxiliary battery and pressure page


A Aux. Battery voltage If you use an auxiliary supply source (for example the remote alarm panel RE12845), this value shows the battery voltage.

B Pressure (analog)

If you connect a pressure transducer (4-20 mA) to the terminal J4.6, in this page you can see the pressure in bar. It shows “- -“ if the sensor is not connected. To let the board know that the sensor is not connected, you need to set at 0 the high and low pressure thresholds in the pump menu.

C Pressure (digital)

If you connect a digital pressure sensor to the terminal J3.10, in this page you can see its state active (ON) or not active (OFF). It shows “- -“ if the sensor is not connected. To let the board know that the sensor is not connected, you need to set at 0 the parameter DIG. PRESS. in the pump menu.

2- 3.7 Startings page


A Number of starts by automatic test It shows the number of starts due to the automatic weekly test

B Number of starts by pressure switch opening

It shows the number of starts due to the opening of the pressure switches

2- 3.8 Work hours and service page


A Total work hours It shows the total work hours B Hours to service It shows the hours left to the next service

A

B

A

B

A

B

C

In this page, pressing at the same time the buttons “reset” and ”i”, it’s possible to reset both values.

14




2- 3.9 Installation and warranty page


A Installation date It shows the date of the first installation B Warranty expiry It shows the date of expiration of the warranty

2- 3.10 GSM page


A GSM number 1 It shows the first number set in the telephone book of the sim card inserted in the GSM modem.

B GSM number 2 It shows the second number set in the telephone book of the sim card inserted in the GSM modem.

C OK symbol This icon is shown to indicate that the connection is good and it’s possible to send/receive messages to/from the board.

D Alarm icon This icon is shown to indicate that the connection is bad and the communication is not possibile. For more informations, see chapter 4 (GSM communication).

NOTE: If the GSM connection is set to OFF (see GSM setup, menu 3-2.5) this page is not shown. 2- 3.11 Clock page

NOTE: In this page you can see the date, the day of the week and the time.

A

B

C

A

B

D

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3- 1 Navigation organization chart

To enter in the programmation menu, press the “Menu ” button together with “i” button and “Reset ” button. Use the arrows to scroll the menus and the parameters. Use the “Reset ” button to return to the previous level. Restoring the factory default : It’s possible, if necessary, to restore the factory values of all the parameters in the programmation menus. To do this, keep pressed the buttons “arrow left”, “i”, “arrow right” while you supply the board pressing the on/off button.

Programmation menus

General setup Motor setup Setup UNI12845

Display setup

Date and time setup

Alarms setup

Events log

GSM setup

Modbus setup

Starting setup

Voltage setup

Pump setup

Test setup

Current setup

Battery setup

Service setup

Advanced setup

Security setup

Version

17




3- 2 General setup description


A Display setup Submenu with the settings of the display: language and contrast B Date and time setup Submenu to set date and time C Alarms setup Submenu to modify the alarms parameters D Events log It shows the alarms and the work hour they happened E GSM setup Submenu to enable or disable the GSM connection F MODBUS setup Submenu with the settings of the MODBUS communication

3- 2.1 Display setup

POS. NAME DESCRIPTION RANGE OF VALUES

DEFAULT VALUES

1 LANGUAGE

You can select the language. On board there are four languages: Italian, English, Spanish and French. It’s possibile, by request, to install any language.

Italian English Spanish French

Programmable

Italian

2 CONTRAST Used to set the contrast of the display. 21-47 32 3- 2.2 Date and time setup

POS. NAME DESCRIPTION RANGE OF VALUES DEFAULT VALUES

1 DATE Set the date [day]-[month]-[year] 01/01/11 2 TIME Set the time [hours]:[minutes] 00:10

A

D

E F

C

B

1-DATE 2-TIME

18




3- 2.3 Alarms setup

Gli allarmi sono riconosciuti e gestiti sempre (se abilitati), ma non devono mai fermare il motore. Al presentarsi di un evento di allarme lo strumento si comporta nel seguente modo:

- Esegue l’azione conseguente: semplice visualizzazione, attivazione sirena, spegnimento motore, a seconda dei seguenti parametri:

- Ritenitivo (l’allarme rimane visualizzato anche se la causa non è più presente, e l’allarme viene cancellato col tasto reset/esc)

- Sirena (attivazione di una sirena con durata programmabile) - Attivazione (ON: allarme abilitato, OFF: allarme disabilitato, RUN: allarme abilitato solo a motore in moto) - Stop motore (OFF: solo visualizzazione, oppure ON: arresto immediato) - Delay (tempo di ritardo in secondi dal rilevamento dell’anomalia alla visualizzazione e/o spegnimento) - Invio SMS (via GSM)

3- 2.3.1 Alarms table

ACTIVATION STOP CONTACT

Ala

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ode

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rm ic

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Ala

rm n

ame

DE

LAY

RIT

EN

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E

SIG

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ays

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N)

Dis

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(RU

N)

Sto

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(O

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atio

n (O

FF

)

NC

NO

/ an

alog

SM

S

1 Start failed 5 � � � � � �

2 Pressure switches P1-P2 open 0 � � � � �

3 Pump running 0 � � � � �

4 Mains failure 0 � � � � �

5 High voltage 5 � � � � �

6 Low voltage 10 � � � � �

7 Current overload 0 � � � � � �

8 Low current 5 � � � � � �

9 Low battery voltage 10 � � � � �

10 High battery voltage 10 � � � � �

11 High pressure pump 2 � � � � �

12 Low pressure pump 2 � � � � �

13 Pressure alarm (digital) 3 � � � � �

14 Service 0 � � �

15 Warranty 0 � � �

16 Test failed 0 � � � � �

17 Priming tank 2 � � � � �

18 No feedback 5 � � � � �

19 Wrong phase sequency 0 � � � � �

19




3- 2.3.2 Alarms description table A

larm

cod

e

Ala

rm n

ame

Alarm description

1 Start failed It indicates that during the starting the current absorption is lower than threshold to consider the motor started.

2 Pressure switches P1-P2 open It indicates that the pressure switches P1/P2 are open. 3 Pump running It indicates that the pump is working. 4 Mains failure It indicates that the primary supply (mains) is out of the limits. 5 High voltage It indicates that the mains voltage is too high. 6 Low voltage It indicates that the mains voltage is too low.

7 Current overload It indicates that the current absorption is over the high current thresholds when the motor is running.

8 Low current It indicates that the current absorption is under the low current thresholds when the motor is running.

9 Low battery voltage It indicates that the auxiliary supply voltage is lower than the relative threshold. 10 High battery voltage It indicates that the auxiliary supply voltage is higher than the relative threshold.

11 High pressure pump It indicates that the pressure measured by the analog pressure sensor is higher than the set threshold.

12 Low pressure pump It indicates that the pressure measured by the analog pressure sensor is lower than the set threshold.

13 Pressure alarm (digital) It indicates that the pressure digital sensor is closed (if NO) or open (if NC). 14 Service It indicates that the service hours have expired. 15 Warranty It indicates that the warranty has expired. 16 Test failed It indicates that the weekly test has not finished correctly. 17 Priming tank It indicates the low level of the priming tank (by digital sensor). 18 No feedback It indicates that the D.O.L. contactor is detected open after a starting attempt. 19 Wrong phase sequency It indicates that phase sequence is not correct.

20




3- 2.4 Events log

The events log registers the alarms (it shows the icon of the alarm, the date and the time of appareance), up to 10 events. 3- 2.5 GSM setup

It allows you to enable (ON) or disable (OFF) the GSM connection. The default is OFF. 3- 2.6 MODBUS setup


DEFAULT VALUES

1 ADD.MODBUS It allows you to set the modbus address. 1-127 1

2 BAUD RATE It permits to set the speed of the transmission during the communication. 9600-57600 [bps] 9600

In this menu you can set the parameters of the Modbus communication via RS232/RS485. These settings are necessary for the remote control by PC with TE2010-Monitor. When you set the COM port on the PC for the remote control, you need to set the same transmission speed (baud rate) as parameter 2 of this menu.

OFF

1-ADD.MODBUS 2-BAUD RATE

21




3- 3 Motor setup description


A Start setup To set the parameters of the starting procedure B Voltage Setup It permits to set the parameters about the primary supply C Current Setup It permits to set the current parameters D Auxiliary battery setup To set the auxiliary battery parameters E Service setup To set the service parameters

A

D

E

C

B

22




3- 3.1 Starting setup


DEFAULT VALUES

1 AMPERE THRES. It permits to set a percentage value of the rated current over which the motor is considered started. If not, the controller shows the alarm “start failed”.

0-100 [%] 10

2 MOTOR-DET-T Minimum time during the starting time during which the engine status is detected.

0-30 [s] 10

3 ALARMS DELAY It is the time delay from the motor running detection to the enable of the alarms; this time allows the motor to reach the nominal operating conditions.

1-60 [s] 10

4 START TYPE It permits to choose the type of starting and therefore the command logic of the contactors.

1-D.O.L. 2-Wye-Delta 3-Impedance

4-Autotransformer

1-D.O.L.

5 STAR TIME It indicates the time (in seconds) of duration of the Wye connection of the electrical motor (only for wye-delta starters ).

0-59 [s] 5


DEFAULT VALUES

6 ST-DELTA DEL. It’s the delay time between the opening of the star contactor and the closure of the delta one (only for wye-delta starters) . 0-1000 [ms] 150

7 IMPED. TIME It’s the time during which the impedance contactor must be closed (only for impedance starters) . 0-59 [s] 5

8 AUTOTR. TIME

When the Wye and autotransformer contactors are closed, the D.O.L. contactor remains open for this time. After this time, the Wye contactor is opened and the D.O.L. contactor is closed (only for autotransformer starters) .

0-59 [s] 5

9 SIREN TIME

It’s the maximum duration time of the acoustic advisor in case of alarm. If the alarm disappears, the siren is deactivated. The only alarm that ignores this time is the alarm “pump working”: the siren stops only when the alarm disappears or when it is manually silenced by a proper button. If set to 60, in case of any alarm the advisor continues to sound until it will be manually silenced.

Off-60 [s] 20

1- AMPERE THRES. 2-MOTOR-DET-T. 3-ALARMS DELAY 4-START TYPE 5-STAR TIME

6-ST-DELTA DEL. 7-IMPED. TIME 8-AUTOTR. TIME 9-SIREN TIME

23




3- 3.2 Voltage setup


DEFAULT VALUES

1 Vac rated voltage It permits to set the rated Vac voltage. 100-600 [Vac] 400

2 Minimum Vac voltage It permits to set the minimum voltage value (in percentage of the rated voltage) under which the controller shows the “low voltage” alarm.

0-100 [%] 85

3 Maximum Vac voltage It permits to set the maximum voltage value (in percentage of the rated voltage) over which the controller shows the “high voltage” alarm.

100-200 [%] 110

3- 3.3 Current setup


DEFAULT VALUES

1 Rated current It permits to set the rated current absorbed by the pump.

0-5000 [A] 18

2 Overload threshold It permits to set a value, in percentage of the rated current, over which the controller shows the “overload current” alarm.

110-200 [%] 120

3 CT ratio

It permits to set the Current Transformers ratio, in accordance to the current transformers used. For example, if you install current transformers 100/5A, you must set parameter to “20” (because 100:5 = 20)

0-999 20

1 3

2

1 3

2

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3- 3.4 Auxiliary battery setup


DEFAULT VALUES

1 L-Vdc-BAT It sets the minimum voltage of the auxiliary supply; if the battery value is less than this value, the “Low battery alarm” is shown.

0-255 [Vdc] 6

2 H-Vdc-BAT It sets the maximum voltage of the auxiliary supply; if the battery value is higher than this value, the “High battery alarm” is shown.

0-255 [Vdc] 17

3- 3.5 Service setup


DEFAULT VALUES

1 SERVICE ON If ON, the service counter timer is enabled. If OFF, the service counter timer is disabled. On-Off Off

2 SERVICE HOURS It’s possible to set the hours of the services. Verifiy the advices of the manufacturer of the motor.

0-65000 [h] 0

1-L-Vdc-BAT 2-H-Vdc-BAT

1-SERVICE ON 2-SERVICE HOURS

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3- 4 Setup UNI12845 description


A Pump setup Submenu for the the settings of the pump and the pressure. B Setup test Submenu for the setting of the test parameters.

3- 4.1 Pump setup


DEFAULT VALUES

1 STOP TYPE

It permits to set the stop type: Auto Stop : If this option is selected, the board enables the use of the STOP button. Pressing this button stops the electropump immediately, but only if P1 and P2 are closed. External selector: In this case the stop procedure can be commanded only turning the selector on the MAN position, then pressing the STOP button. Pressure switches: In this operative mode, if both pressure switches P1 and P2 are closed for the time PRESS-STOP-T, the motor will be stopped. If this time is Off, the controller doesn’t stop automatically the motor.

1-Auto-stop 2-Ext-select 3-Pressure switches

1-Auto-stop

2 PRESS-STOP-T.

It allows to set the time during which the pressure switches P1 and P2 must remain closed to permit the automatic stop of the motor. If set to Off, it doesn’t permit the automatic stop. This time is considered only if parameter 1 is set to 3.

Off-60 [min] 5

3 HIGH PRESSURE It is the high pressure threshold. If this parameter (and the parameter 4) is set to 0, the controller considers the pressure analog sensor as not connected.

0-25.5 [bar] 0

4 LOW PRESSURE It is the low pressure threshold. If this parameter (and the parameter 3) is set to 0, the controller considers the pressure analog sensor as not connected.

0-25.5 [bar] 0

5 DIGIT-PRESS It permits to set the type of the contact of the pressure digital sensor connected (NO or NC). Set to Off if the digital sensor is not connected.

Off-NO-NC NO

A

B

1-STOP TYPE 2-PRESS-STOP-T. 3-HIGH PRESSURE 4-LOW PRESSURE 5-DIGIT-PRESS

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DEFAULT VALUES

6 PRESS-F.S. Here you can set the maximum pressure value that can be measured by the 4-20 mA sensor.

0-50 [bar] 16

3- 4.2 Setup test


DEFAULT VALUES

1 START TIME It’s the start time of the weekly test. [00-23]:[00-59] [00:00]

2 TEST DAY

It’s the day of the weekly test, from 1 (Monday) to 7 (Sunday). If set to Off, the test is disabled. It’s also possible to select if enable ( ) or disable ( ) the output for the report of the alarm “pump working”.

Off-7 Off

3 TEST LENGTH It’s the duration of the weekly test. 0-300 [s] 30

4 CONTROL TIME

It’s the time (from the starting of the electropump) after which the digital pressure sensor must be active during the test. You need to set the type of the contact of the digital sensor used (NO or NC) in the pump setup (menu 3-4.1, parameter 5). After this time, if the sensor is not closed (if NO) or open (if NC), the test is failed. Otherwise, from the moment in which the sensor is detected closed/open, it must remian closed/open for this time. The the test ends correctly. Set to 0 to disable the control. If enabled, the previous parameter TEST LENGTH is not considered.

0-150 [s] 0

5 TEST+SIREN If enabled, during the test the siren is enabled for eventual alarms (for example “pump working”).

On/Off Off

6-PRESS-F.S.

1-START TIME 2-TEST DAY 3-TEST LENGTH 4-CONTROL TIME 5-TEST+SIREN

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3- 5 Advanced setup description


A Security setup Submenu to enable and set the password to enter the programmation menus.

B Version It indicates the version of the TE2010-VVF. 3- 5.1 Security setup


DEFAULT VALUES

1 PASSWORD ON/OFF It permits to enable (On) or disable (Off) the password to enter in the programmation menus. On-Off Off

2 SET PASSWORD

It permits to set the 5 numbers password to enter in the programmation menus. With the UP and DOWN arrows you can modify the value of every number, with the LEFT and RIGHT arrows you select the numbers.

[xxxxx] 12345

3- 5.2 Version

This menu allows you to see the hardware and software version of the TE2010-VVF.

A

B

1 2

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SSSEEECCCTTTIIIOOONNN 444 ––– GGGSSSMMM

CCCOOOMMMMMMUUUNNNIIICCCAAATTTIIIOOONNN

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4- 1 GSM communication - Connection preliminary o perations

1) Serial cable connection The controller is equipped with a TE2010 GSM system easy to use. You can easily connect the GSM modem through a serial cable male-female. This cable consists of two connectors, a female connector for the TE2010 (A) and a male connector for GSM side (B). Connect the cable (male connector) at the GSM as shown in the picture: On the TE2010, remove the protection (C) of the serial port on the back of the board, then connect the serial cable.

A B

C

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2) Antenna connection Connect the antenna to the GSM modem as shown. When the antenna connector is fixed to the antenna and free from barriers you should have a good signal quality. This antenna has a magnetic base that allows it to be attached to metal supports without tools. 3) Supply connection Connect the supply cable as shown in the picture: The other side of the supply cable is composed by four wires. You have to connect the black and the brown together to the battery negative, and the green and the blue together to the battery positive.

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4) SIM card settings

a) Insert the SIM card inside a mobile phone b) Turn on the phone and if asked the PIN code:

1) Enter parameters in the "security" of the phone, then disable the option to request a PIN. 2) Turn off your phone then turn on again, should not require a PIN. Otherwise, go back into security menu and try

again. VERY IMPORTANT! The PIN code request must be disabled. c) Inside the phone book, you must set the first and second number as the numbers you want to enable to

communicate with the controller. Cancel all the numbers then set your two desired numbers. Remember to set the the complete number (with +39 for Italy for example, depending on your location). Once every operation has been done, remove the SIM card from the mobile-phone and insert it in the GSM modem as shown below. The direction of the inserction must be the same of the illustration, otherwise the SIM card is not detected.

5) Settings on the controller To enable the GSM communication, you have to activate it in the GSM menu of the controller (see menu 3-2.5). Setting to ON that parameter, you enable the communication. At the end of the operations, disconnect and re-connect the battery to the board and to the modem

ON

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6) LED diagnosis When you power up the GSM modem, the LED flashes to show that it is running. Also, after switching on: - For a few seconds, it blinks slowly every 1 second: normal condition of pre-operation - After a few seconds after supply, it starts flashing every 2-3 seconds: normal condition, operation enabled - If it continues to blink slowly, something may be wrong. Possible causes:

- SIM card not included - PIN is not disabled - GSM signal absent or very low, try to change the place where the antenna is located

7) Final controls If the modem has been set correctly, connect the battery to the controller and turn-on the board. Check the GSM page (see menu 2-3.10): after few seconds you should see the OK symbol and the two numbers set in the phone-book. If the OK symbol is replaced by an alarm icon it means that something is wrong or the connection is down. The 2 numbers are enabled to send messages to ask informations and receive the messages in case of alarm.

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4- 2 Command and control SMS

Automatically when the GSM modem and the controller are connected together, if you set to ON the parameter inside the GSM menu (see GSM setup, 3-2.5), the TE2010-GE sets the GSM modem for all SMS parameters. You only need to set the numbers inside the phone book of the SIM card as described in the previous paragraph. When the GSM connection is OK, you are able to Start or Stop the generator or request informations, or lock/unlock the board. SMS commands : INFO TE2010-VVF responds with an SMS with all the important informations and measures of system. WARNING The messages must be wrote exactly as shown in the list, following Capital/Small fonts. The measures available in the message type "INFO" a re: L1-L2:---; Vac L1-L2 L2-L3:---; Vac L2-L3 L3-L1:---; Vac L3-L1 I:---; Current absorption Hz:---; Frequency kW:--- Active power Bat:---; Auxiliary battery voltage Motor:---; Motor state: OFF (off), RUN (running), SHU (stopping) P1/P2:---; State of the pressure switches P1 and P2 Work_h:-----; Work hours When an alarm appears, if the SMS command is enabled, you will receive a SMS with the alarm code. See the table of the alarms (paragraph 3-2.5) to check the code.

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35




Simbology

MENU SIMBOLOGY:

General setup

Electrical motor setup

Setup UNI12845

Advanced setup

Scelta setup

Display menu

Language

Contrast

Date and time menu

Alarms menu

Events log

GSM menu

Serial communication menu (Modbus)

General setup

Starting menu

Voltage menu

Rated voltage

Minimum voltage

Maximum voltage

Current menu

Rated current

Maximum current

CT ratio

Battery menu

Service menu

Electrical m

otor setup

Pump menu

Test menu

Setup

UN

I12845

Security menu

Password enable/disable

Password setting

Version

Advanced setup

ALARMS SIMBOLOGY:

1-Start failed

2-Pressure switches P1-P2 open

3-Pump running

4-Mains failure

5-High voltage

6-Low voltage

7-Current overload

8-Low current

9-Low battery voltage

10-High battery voltage

11-High pressure pump

12-Low pressure pump

13-Pressure alarm (digital)

14-Service

15-Warranty

16-Test failed

17-Priming tank

18-No feedback

19-Wrong phase sequency

LED SIMBOLOGY:

Phase L1-L2

Phase L2-L3

Phase L1-L3

Start request

Start failed

Pump working

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TECNOELETTRA SRL Via Dimo Vioni 5, S.Rocco di Guastalla 42016 RE - ITALY Tel: +39 0522 832004 Fax: +39 0522 832012 E-Mail: [email protected] Website: www.tecnoelettra.it

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Manuale TE2010VVF-EN v1 · Internet: E -mail: [email protected] TE2010-VVF Instructions manual...

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Transcript of Manuale TE2010VVF-EN v1 · Internet: E -mail: [email protected] TE2010-VVF Instructions manual...