Manual12

FB TR1860 L1/6

use and service manual

serial no. 740

F.B. Balzanelli avvolgitori spa w ww.fb-balzanelli.it20158 milano Via Teglio, 11 Tel. 02.603572 Fax 02.603342 e-mail: [email protected]

61030 Borgaccio di saltara (Pu) Via Buonarroti, 11 Tel. 0721.892168 Fax 0721.879602 e-mail: [email protected]

FB TR1860 L1/6

Use and service ManualSerial No. 740

TR1860 L1/6

Serial No. 740Client UPONOR A/S

Code FB01061700SA740/mnDate 10.05

OVERVIEW

As well as using the machine correctly, the operators should carefully read and fully understand this user manual and

strictly follow the instructions it contains. Spending some time reading this manual will allow health and safety risks to people

and financial losses to be avoided.

For the entire life of the machine, the manual should be kept in a location easily accessible to all operators and maintenance

engineers.

Purpose of this manual

This manual is supplied as part of the machine and has been written by the manufacturer to supply all the information

required to those who are authorized to work with the machine.

This manual describes the machine as it was at the time of publication and cannot therefore reflect any information

whatsoever on future or non standard products.

The accuracy of the information given in this manual and its conformity with the equipment described is correct at the time of

printing. However, possible differences may still be present.

F.B. Balzanelli Avvolgitori SpA is fully committed to continuous technological development of its machines and therefore

reserves the right to make changes or improvements to its products at any time.

No part of this manual may be reproduced or transmitted to third parties in any form or by any means, electronic or mechanical

or otherwise, without the prior written permission of F.B. Balzanelli Avvolgitori SpA.

All products or registered marks listed in this manual belong to their respective owners

Manual Layout

Apart from any differences which do not affect the accuracy of the information provided, this manual is divided into four

parts.

The first part, the introduction, contains all general health and safety information.

The second part contains the information on the coiling machine and its components.

The third part of the manual contains the information on the software supplied with the machine.

The last part is a practical guide on how to use the coiling machine.

FB TR1860 L1/6

Index

Part I

SAFETy AND gENERAL INFORMATION

Part II

MACHINE INSTALLATION AND FUNCTIONINg

Part III

SOFTWARE USER MANUAL

Part IV

PRACTICAL gUIDE TO THE USE OF THE COILER

Part V

TECHNICAL ATTACHMENT

Use and Service Manual

Serial no. 740 - 10.05

FB TR1860 L1/6 Part ISaFeTy aNd geNeRaL INFoRMaTIoN

1. Rules . . . p. II

2. Machine manufacturer identification . . . p. II

3. Coiler description and use . . . p. III

4. Not allowed uses . . . p. III

5. Dangerous areas . . . p. IV

6. Safety devices. . . p. V

7. Acoustic and luminous indicators . . . p. VII

8. Safety general rules . . . p. VIII

9. Glossary . . . p. X

10. Symbols . . . p. XI


Serial No. 740 - 10.05

Part I Safety and general information

FB TR1860 L1/6 RULeS

1. Rules

The coiler has been conceived and realised in compliance with the standards established by the European harmonised

rules - EN Rules. Thus, it meets the requirements required by the Italian law and the European Directives relating to the

production of machines. In particular:

PublICATIoN ARGuMENT DATE

Regulation 89/392/CE on machine manufacturing 14/06/1989

Regulation 91/368/CE (modified with the 89/392/CE) 20/06/1991




CEI EN 60204-1 • CEI EN 60204-2 Machine safety - Machine Electric equipment

2. MACHINe MANuFACTuReR IDeNTIFICATION

The following identification tag is applied on the electrical control panel of the machine.

logo

Address identification of the Constructor

Machine Model

Machine number

Manufacture year

Conformity CE symbol


Serial No. 740 - 10.05 2


FB TR1860 L1/6 USe

3. COIleR DesCRIpTION AND use

The TR1860 is an automatic machine for industrial use for the winding and packaging of corrugated pipes made of plastics. It

realizes coils having variable characteristics according to the data selected by the operator, packaged with 3 or 6 binding

points with thermo-welded polypropylene strap.

ThE fuNCTIoNING of ThE CoIlER DuRING ThE PRoDuCTIoN CyClE IS CoMPlETEly AuToMATIC.

The intervention of the operator is required only for the initial preparation of the machine, according to the characteristics of the

pipe to wind, the coils to realize and to solve eventual functioning anomalies.

The coiler cannot be used to produce coils for manual strapping.

The intervention of the operator is required only for the initial preparation of the machine, according to the characteristics of

the pipe to wind, the coils to realize and to solve eventual functioning anomalies.

The automatic functioning of the machine is controlled by a PlC (Programmable logic Control), an electronic device

which can be programmed for the management and control of the production processes, and that uses a f.b. balzanelli

Avvolgitori SpA original software, which is specific for this model of coiler.

for further information on the programme, please refer to the third part of this manual.

The operator drives and controls the functions of the PlC by means of a local PC equipped with a display and a

keyboard placed on the Control board. The PlC directly manages, or by means of further devices (axis controls,

activations for electric motors, pneumatic electro valves), the operations of the different actuators of the machine.

4. NOT AllOweD uses

f.b. balzanelli Avvolgitori SpA could not be held responsible of the damages caused by an incorrect use of the machine or by

a service not correctly carried out.

IT IS AbSoluTEly foRbIDDEN ANy oThER uSE of ThE MAChINE oThER ThAN ThE oNE SPECIfIED.


Serial No. 740 - 10.05 3


FB TR1860 L1/6 daNgeRoUS aReaS

5. DANgeROus AReAs

here follow the areas where the operator can stay during the functioning of the machine and those where the stay is forbid-

den.

Aluminium and polycarbonate structure

Aluminium and polycarbonate structure


Serial No. 740 - 10.05 4


FB TR1860 L1/6 SaFeTy devIceS

6. sAFeTy DevICes

D A N g e R - A T T e N T I O N

Tempering wiTh and/or removing The safeTy devices from The coiling machine may

compromise operaTor’s safeTy.

emergency mushroom buttons pneumatic valveby pressing this button, the machine Placed inside the pneumatic cabinet,immediately stops in emergency. The it allows you to disconnect the

main buttons is placed on the electricalpanel, the other four are placed in four

different points of the machine

photocell BarriersWhenever there is an obstacle along

the trajectory of at least one of the twopairs of photocells, the machine stopsimmediately in the emergency state

Use and Service ManualSerial No. 740 - 10.05

machine from the pneumatic supplyline by discharging the residual energy

Main switchAllows the machine to be disconnected from

the electrical power supply.The switch is located on the front of the

electrical control panel

5


FB TR1860 L1/6 SaFeTy devIceS

The coiler is equipped with a protection device from the mechanical and electrical risks.

All the moving mechanical parts are placed in a cage made of aluminium sections and polycarbonate.

opening the access doors (safety barriers) during machine operation will immediately stop the coiling machine, which cannot be

restarted until the doors have been closed again.


The safeTy barriers may be disabled by inserTing The key provided in The elecTrical conTrol

panel (see picTure) (on=1). This condiTion is conTinually shown by a blue warning lighT (see

paragraph 7).

The key used To disable The safeTy barriers musT be kepT by The safeTy manager.


accessing The inside of The coiling machine wiTh The safeTy barriers disabled is only

allowed To qualified sTaff.


Serial No. 740 - 10.05 6


FB TR1860 L1/6 acoUSTIc aNd LUMINoUS INdIcaToRS

7. ACOusTIC AND luMINOus INDICATORs


Tampering wiTh and/or removing These Two signalling columns fiTTed To The coiling machine

may impair The correcT operaTion of The machine and increase The risk To The operaTor

An acoustic and visual indicators column is pla-

ced on the upright of the pipe guide.

A. Acoustic signal A

It indicates the starting up of the coiler by means B

of the button AIR RESET.

C

The signalising goes on for 5 seconds, after

then the machine will be pneumatically supplied.

Should you be inside the coiler and hear the

acoustic signalising, press immediately one of

the stop buttons placed on the columns of the

coiler or on the keyboard.

b. yellow light

It indicates the presence of alarms or a coiling stop caused by an anomaly. Check the kind of alarm on the operator’s terminal. A

selector on the operator panel permits associating an audible alarm with the visible alarm.

C. blue light It indicates the DISAblING of the protection bars, when the key placed on the electrical panel has been turned on oN =1.


if necessary, before inTervening inside The elecTrical cabineT, cuT The Tension by operaTing on The power swiTch placed in The elecTrical panel. To enTer The elecTrical cabineT, open The door by means of The suiTable key kepT by The Technical responsible.

A second column fitted with visual indicators is

located on the upper section of the rear of the

coiling machine, near the coil exit side

D. blue light It indicates the expulsion of the coil from the Dcoiler and stays on all the time that is necessary

for the expulsion.

be very careful because from the lighting of the

blue indicator the photocell is disabled.


Serial No. 740 - 10.05 7


FB TR1860 L1/6 SaFeTy geNeRaL RULeS

8. sAFeTy geNeRAl Rules

The manufacturer, during project and construction, has paid particularly attention to those aspects which can cause risks to the

safety and health of the people who interact with the machine. further to the respect of the relating laws in force, he has

adopted all the rules of the good technique of construction. The aim of this information is to make the users aware about

paying a particular attention in order to avoid all risks.

however, the most important thing is to operate with caution. Safety also depends on all the operators who interact with

the machine.

Read carefully the instructions reported in the manual supplied with the machine and the instructions directly applied on

the machine; in particular, it is necessary to respect the instructions relating to safety.

Do not alter, eliminate or by-pass the safety devices installed on the machine. If this instruction is not respected, this can

cause serious risks to the safety and health of people.

The personnel who carries out any type of intervention during the whole life of the machine, must have special technical

competencies, particular capacities and a know how and experiences in the specific sector. The lack of these require-

ments can cause damages to the safety and health of people.

During the normal use or for any intervention on the machine, keep the perimetrical spaces in safe conditions, in order

not to cause risks to the safety and health of people. for some phases it could be necessary the aid of one or more

assistants. In these cases, it will be necessary to train and inform them about the kind of activity to carry out in order not

to cause damages to the safety and health of people.

The operator must be informed about the use of the machine and must have capacities and competencies related to the

kind of the activity to carry out. Even after being suitably informed, at the first use of the machine, if necessary, simulate

some test operations in order to identify the commands and their main functions.

use the machine only for the uses foreseen by the manufacturer. The use of the machine for improper uses can cause

risks to the safety and health of people and economic damages.

The machine has been conceived and manufactured in order to meet all the operational conditions indicated by the manu-

facturer. Altering any device to obtain performances other than those foreseen can cause risks for the safety and health

of people and economic damages.

Do not use the machine with the safety devices non perfectly installed and efficient. The non respect of this requirement

can cause serious damages for the safety and health of people.

Keep the machine in conditions of maximum efficiency by carrying out the programmed service operations indicated by

the manufacturer. A good service will allow you to obtain better performances, a longer time of exercise and a constant

level of the safety requirements.

before carrying out any service and adjustment intervention on the machine, activate all the safety devices and evaluate

if it is necessary to inform the personnel who operates on the machine and the personnel nearby. In particular it is neces-

sary to signal the nearby areas and avoid the access to all those devices which could, if activated, cause sudden danger

conditions by causing damages to the safety and health of people.


Serial No. 740 - 10.05 8


FB TR1860 L1/6 SaFeTy geNeRaL RULeS

The service and adjustment intervention must be carried out by authorized people, which must prepare all the necessary

safety conditions according to the procedure indicated by the manufacturer.

All the service intervention requiring a special technical competence or particular capacities must be carried out only by

qualified personnel having a know how and experience in the specific intervention. In order to carry out service interven-

tions in those areas which are not easily accessible or dangerous, prepare all the suitable safety conditions for everyone

in compliance with the law in force relating to the safety in the work areas.

Replace the used particulars by using original spare parts. use oils and greases suggested by the manufacturer. All this

could ensure the functionality of the machine and the foreseen safety level.


Serial No. 740 - 10.05 9


FB TR1860 L1/6 gLoSSaRy

9. glOssARy

operator:

a person who has been chosen and authorized among those who have the requirements, the

competencies and the necessary information relating to the use and ordinary service of the machine or of

the installation in object

person charged of the service:

a technician who has been chosen and authorized among those who have the requirements to carry out

the interventions of ordinary and extraordinary service on the machine or on the installation in object.

he/she must have certain information and competencies with particular capacities in the intervention

sector

installer:

a technician chosen and authorized by the manufacturer or his mandatory among those who have the

requirements in order to carry out the installation and the test of the machine or of the installation in

object

responsible of the installation:

a technician chosen and authorized to organize all the organization and operational aspects of the

personnel working at the installation and charged of the production activities

assistant:

a subordinate person assisting the production activity of the machine or of the installation in object

ordinary service:

all the necessary operations in order to keep the good functioning and efficiency of the machine or of

the installation in object. Generally, these operations are programmed by the manufacturer who defines the

necessary competencies and the intervention modalities


Serial No. 740 - 10.05 10


FB TR1860 L1/6 SyMBoLS

10. syMBOls

In order to outline some parts of the text which are particularly important or to indicate some important specifications, some

symbols, whose meaning is described below, have been adopted.

Interventions which can be carried out only by the personnel charged of the service.


iT indicaTes siTuaTions of greaT danger ThaT, if noT Taken inTo consideraTion, can cause

serious damages To The safeTy and healTh of people.

C a u t i o n - p r e c a u t i o n

it indicates that it is necessary to adopt special rules in order not to cause damages to the safety and health of

people and economical damages.

I n f o r m a t i o n

It indicates technical information which are particularly important.


Serial No. 740 - 10.05 11

FB tR1860 l1/6 Part IIMachIne InstallatIon and FunctIonIng

1. Coiler installation . . . .21.1 Technical data and perimetric areas. . . 21.2 Overall dimensions . . . 31.3 Transport and handling . . . 41.4 Unloading and positioning. . . 51.5 Removal of blocks for transport . . . 61.6 Assembling the shields . . . 71.7 Main power supply line connections . . . 8

2. operation, adjustments and Control . . . ...102.1 Machine main parts. . . 102.2 Automatic functioning . . . 112.3 Operating cycle stage description. . . 112.4 Pipe-guide Unit . . . 12

2.4.1 Mechanical adjustments . . . .132.4.2 Pneumatic adjustments . . . ..142.4.3 Adjustments of the pipe guide by the Operator panel. . . ...15

2.5 Reel Unit . . . 162.5.1 Functioning . . . ..172.5.2 Mechanical adjustments . . . .182.5.3 Pneumatic adjustments . . . ..212.5.4 Adjustments of the reel from the Operator panel . . . ...22

2.6 Strapping machine and Strap unwinding machine . . . 232.6.1 Functioning . . . ..242.6.2 Strap introduction or change . . . .252.6.3 Pneumatic adjustments . . . ..272.6.4 Adjustments of the strapping machine by Operator panel . . . ..282.6.5 Adjustments by operating on the electrical board . . . ...282.6.6 Sealing blade replacement . . . ..29

2.7 Command Panel . . . 302.7.1 Operator’s terminal . . . ..302.7.2 Additional buttons . . . ...312.7.3 Damper battery replacement . . . .32

3. maChine starting up and stop . . . ..333.1 Machine starting up. . . 333.2 Machine stop caused by an emergency device (mushroom shaped emergency button) . . . 343.3 Machine stop caused by the opening of the safety barriers or by the stop button. . . 353.4 Switching the machine off . . . 36

4. serviCe . . . .374.1 Ordinary service general indications. . . 374.2 Materials supplied . . . 394.3 Spare parts . . . 394.4 Consumption materials . . . 404.5 Machine dismantling . . . 40

use and service Manual

Matr. 740 - 10.05 1

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Part II Machine installation and functioning

FB tR1860 l1/6

1. Coiler installation

1.1 technical data and perimetric areas

description

Type of coilable pipe

Coilable pipe diameter (*)

Reel flange diameter (coil maximum external diameter)

Minimum and maximum width between reel flanges (coil width)

Reel drum minimum and maximum diameter (*)

Recommended strap (W x T)

Strap coil internal diameter

Strap coil external diameter

Strap coil height

Length

Width

Height

Total weight

Number of strapping machines

Number of strapping operations

Number of reels

Control

Input voltage

Average power consumption

Start up current

Installed power

Compressed air operating pressure

coIleR InstallatI n

Features

Corrugated

16-20-25-32-40-50-63 mm

1860 mm

150÷450 mm

400÷1500 mm

12 x 0,8 mm

200 mm

400 mm

190 mm

7400 mm

3750 mm

2950 mm

11.000 kg (ca)

1

3 - 6

2

PLC

3~ + N / CA 380V +Earth

11 A

32 A

6 kW

0,6 .. 0,7 MPa

(*) Warning: the range of coilable pipes and the coil diameter achievable with a single machine depend onwhat was agreed at the time of ordering.


Matr. 740 - 10.05 2


FB tR1860 l1/6

1.2 overall dimensions

use and service ManualMatr. 740 - 10.05

coIleR InstallatI n

7400

21003750

3

o


FB tR1860 l1/6

1.3 transport and handling

d a n g e r - a t t e n t i o n

coIleR InstallatI n

in order to reduCe the risk oF tilting, the liFting oF the Coiler by means oF a Crane

should be Carried out by qualiFied personnel


taking into consideration the complexity and dimensions of the machine, you should define at the moment of the

contract, the responsibilities and modes to handle, install, and carry out the final test. those who carry out these

operation should previously organize a “safety plan” to safeguard the health of the people concerned and, if

necessary, should organize a training for the operators charged of the use of the machine.

Lifting with crane It is possible to lift the coiler up by means of a crane as shown in the figure, by fixing the special ropes on the suitable

openings placed in the frame of the machine.

Back charging bands

Place the pipe guide in the central position with the lowered

vertical axis.

Front charging bands

Hooking rings

Before charging, verify the block of all the moving parts by means of the

suitable mechanical red stops (see 1.4).

Use the charging bands in the 4 points of passage indicated in the drawing

The fore bands must be longer than the back ones. If they are not available,

use some hooking rings to reset the required charging conditions


Matr. 740 - 10.05 4


FB tR1860 l1/6coIleR InstallatI n

o 1.4 unloading and positioning


it is suggested to make the F.b. balzanelli avvolgitori spa qualified personnel carry out the installation and

test the machine.

position the machine on an even floor suitable to withstand heavy loads.

To rest the machine on the floor,

use the lugs provided at the bottom

of bedplate (a).

A A

A

Check with a spirit level that the machine is perfectly flat.

If necessary, adjust the threads on the rubber feet to stabilise and

balance the machine.

The distance between the coiler and the pipe output point from the extrusion line must range between 5 and 10 m.

For a better functioning of the system, it is recommended that the coiler longitudinal axis lines with the pipe to wind

point.


Matr. 740 - 10.05 5

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FB tR1860 l1/6

1.5 removal of blocks for transport

coIleR InstallatI n

To avoid dangerous mouvements and damages during transport, some mechanical blocks are applied to the moving parts of the

coiler. Identify all the red stops applied to the moving part and remove them as indicated in the figures.

binding of the moving parts

cut the eventual bands which blocks the mechanical particulars pipe guide translation block

indentify on the pipe guide group one or more red mechanical blocks (A) and remove them reel moving basement translation stop

identify on the moving basement of each reel one or more red mechanical blocks and completely remove the screw (B). strapping machine feeding stop

identify in the front or back part the mechanical blocks (C) and remove them.

a b

C d


Matr. 740 - 10.05 6

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FB tR1860 l1/6

1.6 assembling the shields

coIleR InstallatI n

The shield are not assembled on the machine as delivered. Certain safety precautions must be observed in order to guarantee the

safety of the personnel operating the machine.

The shields must be assembled on the coiler as soon as it has been positioned. Never start the machine if the shields are not in place.

Do not replace the original machine shields with different barriers and/or materials.

The mounting brackets must be fitted both on the right (see picture), and on the left hand side of the machine (the

fitting location for the mounting brackets on both sides is identical). These mounting brackets are provided to fasten the

safety barriers by means of screws inserted in the central holes (see picture).

The operator should pay special attention to the connections between the mounting brackets and the safety

barriers as the latter must be firmly fastened to avoid any problems arising during the coiling machine working cycle.

Regularly check that the mounting bracket, the safety barriers and the bedplate are firmly fastened.

Brackets


Matr. 740 - 10.05 7

C

o


FB tR1860 l1/6

1.7 main power supply line connections

Electrical supplyConnect the coiler to an electrical line at 380/400V

alternating current (3 phases + 1 neutral + 1 earth) by using an

anti-flame cable in compliance with the rules in force, having

a minimum section of 25 mm2. Carry out a connection which

is able to support a maximum absorption of 64A.

Pneumatic supply

coIleR InstallatI n

C

Connect the machine to a compressed air line supply by means of a pipe having a diameter of 12 mm.

Use an exercise pressure ranging between 0,6 ÷ 0,7 mPa by means of the pressure adjuster (a) placed outside the

pneumatic board. (see image). AThe coiler is equipped with two filters (a drier filter and an extracting oil filter) for the collection of the condensate and oil on the

supply circuit having micro-pores of different sections, both filters are eBuipped with a float for the automatic discharge (b). thus,

it is suggested to check that the level of condensate does not exceed the indicated one.

The plant of air treatment is equipped with a progressive starting up electrically activated valve (C).

C

A

B

A

B

C

i n f o r m a t i o n A

if the compressed air general supply circuit of the plant produces too much condensate, it is suggested to

install a dryer device upward the coiler or at the outlet of the compressor.

B


do not use lubrication oil for cylinders on this machine; if necessary install a lubricating device downward the

condensate filters and use esso nuray 32


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FB tR1860 l1/6

Telephone connectionFit a phone doubler with RJ11 (a) C coupler to provide a

direct phone line with the factory in order to seek remote

technical support with F.B. Balzanelli Avvolgitori SpA

engineers, if required (For more information, see Part III

“Software User Manual”).

Before seeking remote technical support, connect the

phone cable to the RJ11 (b) modem connector, as

shown in the picture.

Check that the modem on/off switch (C) is pressed.

i n f o r m a t i o n

coIleR InstallatI n

A

B

C

For each assistance request, communicate the data reported on the identification tags (see part i - paragraph 2)


Matr. 740 - 10.05 9

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FB tR1860 l1/6oPeRatIon, adjustMents and contR l

2. operation, adjustments and Control

2.1 machine main parts

D C

B

G

ref. part

a reel 1

b reel 2

C strapping machine

d pipe guide

E F

A

desCription

Pipe coiling devices

Coil strapping device on both reels

Pipe guide device during coiling

e electrical/pneumatic control panel Cabinet containing the electrical and pneumatic components

F operator’s terminal Data visualization and introduction device

g slides Devices for the expulsion of the coiled coils


Matr. 740 - 10.05 10

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FB tR1860 l1/6

2.2 automatic functioning

oPeRatIon, adjustMents and contR l

The pipe, exiting from the extrusion line, is manually introduced by the operator in the oscillating arm device.

This has the function to detect the tension of the pipe, between the extrusion line and the coiler, in order to adjust automati-

cally the coiling speed. Always manually, the pipe is introduced in the pipe guide device which will hook it in the first reel that

has received the authorization to run. From this moment on, operation is fully automatic. Principal phases of operation:

2.3 operating cycle stage description

stage desCriptoion

1 hooking the pipe guide moves to a position suitable for hooking the pipe on the first reel readyfor the coiling phase. Pipe hooking onto the reel is fully automatic

2 Coiling the reel begins to rotate

at every turn of the reel, the pipe guide translates laterally by a length equal to the

diameter of the pipe

reel rotation terminates when the number of turns or meters of pipe set by the operator

has been reached

3 paddle approaChing once coiling has been completed, the reel spattles move toward the coil in order to

prevent the pipe from uncoiling after cutting

4 Cut the shear cuts the pipe

5 hooking when cutting has been completed, the pipe guide moves to the first free reel ready for

coiling; the pipe is again hooked and coiling restarts

6 translation the strapping system translates laterally to the reel on which the coiling phase has just

been completed

7 paCking the strapping system performs 3 or 6 bindings according to the number

programmed by the operator

following each strapping operation, the reel rotates by 60° or 120° to the position for

performing the next

8 expulsion at the end of the packaging phase, the spattles move away from the coil and the

mobile portion of the reel opens.

An automatic expulsion system unloads the coil from the drum and slides it out of the

machine

9 Waiting the reel waits for the pipe to be hooked again

Should one of the two coils be stopped by the operator or a functioning anomaly, the winding will take place on one reel

only.


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FB tR1860 l1/6

2.4 pipe-guide unit


The pipe guide distributes the coils during the coil winding and the shear cuts the pipe.

The translation of the pipe guide is carried out by means of an axis numerical control.

Main parts

A

C

B

ref. part desCription

a gauge A device that guides the pipe during coiling

b shear A device that cuts the pipe

C oscillating bar A device that adjust the coiling speed


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FB tR1860 l1/6

2.4.1 mechanical adjustments

Install the suitable gaugeFit a gauge with a suitable size for the pipe to be coiled.

According to the agreements made with the customer

at the time of ordering, the coiling machine is supplied

with different types of gauges.

Each gauge supplied is printed with the diameter in milli-

metres of the matching pipe (A).

To replace it, unscrew the suitable screw as shown in

the picture.



13

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FB tR1860 l1/6

Inserting the pipeThe oscillating arm (a) is a device for regulating

machine coiling speed according to the approach

angle (b) (which will vary with pipe tension).

The pipe is to be introduced in a suitable ring (C)

placed at the base of the oscillating arm (a) and

must pass under the first sliding roll (d), which can

be adjusted by loosening the suitable screws indi-

cated in the figure.

Push the pipe until the meter counter wheel is

reached (d) then adjust the exiting roll (e), so as

to avoid up and down movements of the meter

counting wheel during coiling.

When small diameter pipes are being coiled, the

shoulder plate (F) must be adjusted so as to keep

the meter-counter wheel from jumping or bouncing

during coiling.



F

- -

+ +

A

CE

D

B

the procedure of introduction of the pipe in the oscillating arm/pipe guide is extremely important for an optimal

functioning of the machine and thus it is to be carried out with the utmost attention by the qualified personnel

having particular technical specifications.

Tiro reggia Legatore2.4.2 pneumatic adjustments

Pipe guide arm back pressure

Adjust the guide pipe arm back pressure to offset the pipe lifting motion during the coiling

operation.

Espulsori Aspo 1 e 2 Scivoli Aspo 1 e 2 Spatola bassa Aspo 1

Friziona tuboDisables oscillating arm back pressureBy turning the two position selector switch clockwise, pressure can be discharged from

the oscillating arm back pressure circuit. By turning it anticlockwise, pressure can be

restored.

Braccio alto / basso Spatole alte Aspo 1 e 2 Pressione legatore


Avanzamento Legatore

Spatola bassa Aspo 2

Contropressionebraccio oscillante

Disabilita contropression braccio oscillante

14

Tiro reggia Legatore Espulsori Aspo 1 e 2 o


FB tR186 0 l1/6

High/low arm (Pipe guide back pressure)

Avanzamento LegatoreoPeRatIon, adjustMents and contR l

This device regulates the pressure that holds the pipe guide in the low position during

the coiling phase.

Friziona tubo ContropressionePipe braking device

braccio oscillanteControls the pressure applied by the cylinder which locks the pipe in position duringthe cutting stage and the sideways movement towards the other reel. Carefully set thepressure to the required value to firmly tighten the pipe without damaging it.

Scivoli Aspo 1 e 2 Spatola bassa Aspo 1 Spatola bassa Aspo 2Pipe pressing cylinderAdjusts the pressure applied by the pipe pressing cylinder during the coiling stage.Adjusts

the pressure in order to ensure the correct pressure on the pipe; however attention must

be paid so that the pipe is not damaged and can be smoothly and consistently coiled

patole alte Aspo 1 e 2 Pressione legatore Disabilita contropressionebraccio oscillante

2.4.3 adjustments of the pipe guide by the operator panel

Braccio alto / basso

Tiro reggia Legatore

Frena tubo

Friziona tubo

By means of the coiler management software, it is possible to modify several parameters which define the pipe guide device. A

detailed description is contained in the third part of this dossier (Manual for the software user) or by pressing HELP directly in line

on the display of the control panel.


Matr. 740 - 10.05 15

o


FB tR1860 l1/6

2.5 reel unit


The reel is the heart of the machine. As it allows the user the make several manual adjustments and can easily be programmed

by means of a PLC, it ensures a fully and correctly coil the pipe.

All the mechanical and pneumatic adjustments required to ensure a correct use of the coiling machine are listed below. A

detailed description of how to program the software of the reel unit is available in Part III of the Software User Manual or on

the on line HELP, displayed directly on the screen of the control panel.

Main parts

G

ref. part

A Moving reel flap

B Fixed flange flap

C Pipe hooking

D Format Change

E Casings

F High paddles

G Low paddles


Matr. 740 - 10.05

D

C

E

F

A

B

desCription

They allow you to adjust the width of the

coil to be coiled They allow to contain

the coil during coiling

Adjustable device for the pipe hooking on the

reel

Device for automatic regulation of the petals

of the movig reel and of the shells

They allow you to select the internal diameter of the

coil to be coiled Device to prevent the coil unpicking

during the strapping phase

16

o


FB tR1860 l1/6

2.5.1 Functioning


After entering the correct settings for a specific production run, the pipe guide unit is moved to the first available reel ready to

latch the pipe.

The reel moving section is closed by latching the pipe and by starting the coiling stage.

The initial speed, i.e. the take-up speed, is higher than the normal operating speed and enables the operator to take up any

pipe that may have been left on the floor during the production run change or during the pipe guide sideway motion from one

reel to the next.

The fully taken up pipe is then pulled taut and, by means of the controls on the PLC, the oscillating arm unit is lifted, thus

slowing down the reel turning speed. The coiling operation is ended when the number of turns or metres set by the operator is reached.

At this point, the paddles will come closer and will lock the coil in position, stopping it from uncoiling during the strapping and

cutting stages. At the same time, the strapping machine will be moved closer and the strapping operations will be carried out.

At the end of this stage, the paddles will move away and the reel will be opened, whilst the ejectors will push the coiled pipe out

of the drum.

At the end of the full reel working cycle, the reel is automatically closed after the coil has been ejected and waits for a new

pipe to be latched. Should one of the two reels be manually stopped by an operator or stop because of a fault, the second reel

will carry on coiling the pipe.


Matr. 740 - 10.05 17

o


FB tR1860 l1/6

2.5.2 mechanical adjustments

Flange width (automatic adjustment)


The adjustment of the width of flanges (width of the coil) is

completely automatic and it is managed by the PLC.

By setting the desired value through the format change device,

the flange width is automatically adjusted to set the length of the

coil to be wound.

+

-

Drum diameter (automatic adjustment)

The adjustment of the diameter of the drum (internal diameter of

the coil) is completely automatic and it is managed by the PLC. By

setting the desired value through the format change device, the

internal drum diameter is automatically adjusted to set the

internal diameter of the coil to be wound.

-

+


before adjusting the drum diameter, check that the pipe hooking device is in the limit stop position at the

farthest point from the center of the reel; that is, in a position not reachable by the spacer skirts of the drum

(see the section on pipe hooking)


Matr. 740 - 10.05 18

o


FB tR1860 l1/6

Pipe hooking (manual adjustment)


To achieve an optimal wounding action, it is essential to make sure that the pipe latches on

to the moving reel is as accurately and as firmly as possible, in order to avoid malfunctions

during production. The picture shows an example of a pipe perfectly latched onto the reel.

To achieve this, pipe latcher (a) plate must be replaced at every

production change according to the diameter of the pipe to be B

produced, by removing the screws which fasten it to moving

flap (b). Further changes to the latching position are achieved

by moving the device along axis Y (vertically) on one of the

differently spaced out rear holes (C). Essentially, these holes

serve the purpose of adjusting the spring pulling action in order

to stop undesired movements of the pipe after latching onto the A

reel.

C


Matr. 740 - 10.05 19


FB tR1860 l1/6

High paddle position (manual adjustment)Adjust the transversal position of the paddle arm by

referring to the position that the coil queue end will

take.

Slacken the paddles of both reel.

Low paddle position (manual adjustment)Adjust the transversal position of the paddle arm by

referring to the position that the coil queue end will

take.

Slacken the paddle with the locking screws

and slide it along the support pin. Slacken the

paddles of both reel.



CC

BB

AA

A. Screw for the transversal adjustmentB. Reel 2 high paddleC. Reel 1 high paddle

BB

CC

AA

A. Screw for the transversal adjustmentB. Reel 2 low paddleC. Reel 1 low paddle

20

o


FB tR1860 l1/6iro reggia Legatore Avanzamento Legatore

2.5.3 pneumatic adjustments

Reel 1 and 2 High paddles

oPeRatIon, adjustMents and contR lEspulsori Aspo 1 e 2 Scivoli Aspo 1 e 2

It adjusts the pressure of the high paddles on the coil of both reels

Operate on the pressure adjuster according to the production being carried out (length,

diameter, number of turns, layers of pipe…).

Make sure that the paddle is not overtightened as this would cause the pipe to be

unevenly wound (minimum pressure about 1 bar).

Friziona tubo Contropressione Braccio alto / bassoReel 1 Low paddle braccio oscillanteAdjusts the pressure of the low paddle onto the reel 1 coil.Operate on the pressure adjuster according to the production being carried out (length,


Make sure that the paddle is not overtightened as this would cause the pipe to be une-

venly wound (minimum pressure about 1 bar).

anzamento Legatore Espulsori Aspo 1 e 2 Scivoli Aspo 1 e 2

Reel 2 High paddle

It adjusts the pressure of the high paddle on the coil of reel 2Operate on the pressure adjuster according to the production being carried out (length,


Make sure that the paddle is not overtightened as this would cause the pipe to be une-

venly wound (minimum pressure about 1 bar)

Espulsori Aspo 1 e 2 Scivoli Aspo 1 e 2 Spatola bassa Aspo 1Contropressione Braccio alto / basso Spatole alte Aspo 1 e 2braccio oscillante

Braccio alto / basso Spatole alte Aspo 1 e 2 Pressione legatore


Spatole alte Aspo 1 e 2


Spatola bassa Aspo 2 Pressione legatore

Disabilita contropression braccio oscillante

21

Friziona tucbo isrdoccio alto / bassoSuser)ole alte Aspo 1 e 2Ctiontropressionebraccio oscillante

o


FB tR1860 l1/6

Reel 1 and Reel 2 ejectors


Regulates the pressure applied by the ejectors on the coils of both reels

Set the pressure regulator according to current production taking into consideration

factors such as dimensions and weight. Make sure the pipe is not ejected too quickly or to

suddenly.

Tiro reggia Legatore Avanzamento Legatore

Friziona tubo ContropressioneReel 1 and Reel 2 Slide braccio oscillanteSets up reel 1 and 2 slide ascent

Set the pressure regulator according to current production, taking into consideration, for

example, the weight of the coil.

iro reggia Legatore Avanzamento Legatore Espulsori Aspo 1 e 2

2.5.4 adjustments of the reel from the operator panel

Espulsori Aspo 1 e 2

Braccio alto / basso

Scivoli Aspo 1 e 2

By means of the coiler management software, it is possible to modify several parameters which define the reel devi-

e. A detailed descrip on is contained in the third part of th ssier (Manual for the software or by pressing HELP

directly in line on the display of the control panel.


Matr. 740 - 10.05 22

Fase desCdezione

o



2.6 strapping machine and strap unwinding machine

Each strapping unit is enabled for performing strapping on the coils of either reel.

Main parts

A

E B

C

FD

rif. part sCription

a strap unwinding machine A device that contains and unrolls the strap during coiling

b strap pressing rolls A device that pushes the strap towards the reel

C sealing spout A device that glues the strap at high temperature

d strapping machine grippers Strap gripper, sealer and cutter

e strap puller device

F strap tightening


Matr. 740 - 10.05

A device that gives tension to the strap during the recovery phaseduring the sealing phase

A device that supplies a certain and regular quantity of strap to the strapping machine

23

o


FB tR1860 l1/6

2.6.1 Functioning

Its cycle develops as follows:

DROP

CRIMPING

RECOVERY

TENSIONING

CUT

SEALING.


The drop is carried out by means of four rollers which, by rotating and pressing the strap, push it forward, by suitably guiding it

by means of mechanical guides (cable run) (E), in order to wind the coil of wire. At this point slotted pincers (A) moves

forward to block the strap and the rollers recover the coil of wire in excess.

Then, it is put under tension by the couple adjusting of the launch motor.

Pincers (C) pushed forward to block the ends of the free strap, while the sealing spout sealing blade is introduced between

the two strap endings divided by the plate (D), by heating them. As the sealing blade removes, the plate goes downwards,

pincers (B) moves forward, cuts the strap and press the two endings by sealing them.

A

B

C

D

E

E


improper adjustments could cause the strapping system malfunctioning!


Matr. 740 - 10.05 24

AL LEGATORE

o


FB tR1860 l1/6

2.6.2 strap introduction or change


1 Make sure that the machine has come to a full stop and the air supply has been disabled.

2 Unscrew the strap unwinding disc (A) by rotating it clockwise once and removing it (see the picture). 3

Place the strap coil on the coil mounting.

4 Refit the disc in the strap unwinder and lock rotating it anclockwise

5 Insert the strap end inside the strap tie rod, as shown by the arrows in the picture.

For a better graphical representation, the strap is blue in the upper side and yellow in the lower one.

OUT

TO THE

S TRAPPInG MACHInE

A


Matr. 740 - 10.05 25

o



6 Remove the strap from the last roll upwards and introduce it in the pincers by following the natural strap curve, as shown

in figure (A).

7 Disable the roll pressure by lifting the lever (B), and push the strap until the strap guide channels are reached. 8

Lower again the lever. 9 Restore the air and power supply and cut the strap from the keyboard in order to remove any faults.


Matr. 740 - 10.05 26

Strap tensioning device pressure

By rotating leftward the pneumatic switch, it is possible to cut the pressure to the

o


FB tR1860 l1/6

2.6.3 pneumatic adjustments

Strapping machine Head feeding


Adjust the pressure which is necessary to the strapping machine to press the coil

during the final phase of the strapping operation. A high pressure causes a crush of

the pipe. By operating on the pressure regulator, adjust the manometer according to the

type of pipe being winding.

Tiro reggia LegatoreStrapping machine Strap puller DeviceAdjust the pressure which is necessary for the cylinder to tension the strap.

A high pressure can cause an obstruction of the pipe or the break of the strap. Adjust the

pressure according to the characteristics of the pipe to wind.

anzamento Legatore Espulsori Aspo 1 e 2 Scivoli Aspo 1 e 2

Strapping machine pressure

Friziona tubopneumatic circuit of the strapping machine.

Contropressione Braccio alto / basso Spatole alte Aspo 1 e 2braccio oscill ante

It adjusts the pressure of the strap tensioning cylinder so as to have the strap intro-duced in the roll and so that it remains under the right tension. Too much pressure

can break the strap.


Avanzamento Legatore


Tiro reggia Legatore

Contropressione braccio oscillante

Pressione legatore

Friziona tubo

27

o



2.6.4 adjustments of the strapping machine by operator panel

By means of the coiler software, it is possible to modify several parameters which control the functioning of the

strapping machine.

The third part of this dossier will explain in details the subject (manual for the software user).

2.6.5 adjustments by operating on the electrical board

Sealing blade temperature adjustment

According to the type of strap used, it can be necessary to vary the temperature of the sealing spout. The thermo-adjuster is

placed on the front panel of the electrical board.

SET POInT RAPID PREPARATIOn

This procedure allows you to fast prepare the active set-point. For further information about the thermo-adjuster, please refer to

the Manual Rotfil attached to the documentation of the machine.

Press the button p and the display will visualize “SP n” (n is the Set Point number which is active in that moment) alter-

nated to the selected value

Operate on buttons UP and DOWN to increase/decrease the value

After selecting the required values, press button p in order to leave the preparation of the Set Points.

OUT2 OUT1

U P


attention: the temperature of the resistance is already selected at an optimal value.

an improper modification can cause the strapping machine malfunctioning.

Further specifications of the digital thermoregulator are contained in the attached manual.


Matr. 740 - 10.05 28

o


FB tR1860 l1/6

2.6.6 sealing blade replacement

Sealing blade positioning1 If necessary, adjust the position of the sealing

blade by means of the shoulder screw placed in

the back part of the sealing spout (a).

2 Operate on the screw so that the sealing blade,

by lowering, finds its position between the two

strap endings (b).

3 If the above is not enough, also operate on the

shoulder screw of the sealing spout (C).

Check in particular that the sealing blade is introdu-

ced in a perpendicular way in relation to the base of

the small plate within the 2 strap stocks.

Sealing blade replacementIIn case of break, the heating element (cartridge) can

be replaced as follows.

1 Remove the sealing spout protection by operating

on the suitable screws (a).

2 Unscrew by means of a special key the screw

indicated in figure (b).

3 Remove the heating element (C) and replace it

with one having the same technical characteri-

stics, paying attention to reconnect correctly the

electrical wires as shown in the electrical sche-

me.



danger oF burn, deviCes undergoing high temperature. avoid the ContaCt With the hot

parts on the head oF the strapping maChine. the sealing spout oF the strap made oF

polypropylene is heated at temperatures exCeeding 300 °C


Matr. 740 - 10.05 29

o


FB tR1860 l1/6

2.7 Command panel


The command panel is essentially composed of two parts:

A the Operator’s terminal is the real interface between the machine and the user

B the additional buttons that permit the operator to start or stop the machine.

2.7.1 operator’s terminal

The TOUCH SCREEN operator panel displays machine operation status reports, instantaneous process values, and any

anomalies in machine operation. The operator can also create “Recipes” consisting of the sets of parameters needed to

compile a database relative to the different types of production.

Thanks to the graphic interface, use of the various screens is simple and intuitive. The operator need only touch the screen to

select menu items or enter data.

For detailed information on how numerical control operates, refer to the Software User’s Manual, Part 3 of the Use and

Maintenance Manual.


Matr. 740 - 10.05 30

o


FB tR1860 l1/6

2.7.2 additional buttons


In the following page the description of the buttons not included in the Operator panel.

a) motor reaCtivation button

It allows you to reset the motors every time that the

safety device is activated by an emergency stop or the

start up of the coiler. Press the button after eliminating

the cause.

b) AIR RESET BUTTON

It allows you to reset the power of the circuits which

are not managed by the numerical control and of the

air pressure on the whole pneumatic circuit each time

the safety device is activated by an emergency stop,

by the opening of one of the protection bars or by

the stop button. By pressing the button for at least 5

seconds, an acoustic device will signal the restart of

the machine. Should the operator be inside, immedia-

tely operate on one of the emergency buttons placed

at the sides of the columns or on the Operator’s ter-

minal.

C) ALARM RESET BUTTON

It allows you to zero the alarms on the display of the

Operator panel after they have been removed.

d) MACHINE STOP BUTTON

It has the same function of the opening of the protec-

tion bars, causing the exclusion of the air pressure in

the whole pneumatic circuit, leaving activated the low

tension and a part of the circuit of power so that the

activations of the motors do not loose the values.

To restart the coiler, press only the button (B) AIR

RESET.

e) EMERGENCY STOP BUTTON

SIMATIC OP 17

M

F1 F2 F3 F4 F5 F6 F7 F8

A1 A1 A1 A2 CF1 L1 L1 L1 HELP

TOP STOP

SHIFT

A2 A2 A1 A2 CF2 L1 z

x y

ESC

7 8 9 0D E F ACK

4 5 6A B C INS

1 2 3 + / - SHIFT DEL HELP ENTER

F

A

BC

D

E

It allows you to immediately stop the coiling by cutting the power, low power and pressure to the pneumatic circuit. To restart the

coiler, reset the button (mushroom), press (B) MOTOR REACTIVATION, (C) AIR RESET and reset the alarms from the display

(ACK).

F) SIREN ACTIVATION BUTTON EVERY TIME AN ALARM IS GIVEN

It allows you to select the siren so that in the presence of alarms, further to the luminous signalising, you also have an acoustic

signalising. (Position the selector on 1 to enable the acoustic signalisation).


Matr. 740 - 10.05 31

o


FB tR1860 l1/6

2.7.3 damper battery replacement


When the coiler is not under tension, the management software is stored by the PLC by means of a lithium battery SIEMENS

6ES5 980-0MA11. When the battery is almost exhausted, the machine stops and on the operator terminal P.L.C. MEMORY

DAMPER BATTERY EXHAUSTED is visualized.

It is possible to disable the alarm and go on with production by selecting YES when BATTERY ALARM DISABLING on the

service page of the menu “Various parameters” is visualized.


should the battery not be replaCed in a short time (2/3 days) this Can Cause the lost oF

the management soFtWare


it is neCessary that only the qualiFied personnel is Charged oF this operation, beCause

non insulated parts under high tension are still aCCessible

In order to replace the battery, proceed as follows:

1. Open the panel indicated in the figure when the PLC is under tension

2. Open the gate of the battery case placed on the PLC

3. Replace the battery

4. Close the case gate

5. Check that led 3 (PLC Scheme) is off (if not so, check the correct introduction

of the battery or replace it again)

6. Close the control panel

7. If enabled, disable the function BATTERY ALARM DISABLING

Manuale d’uso e Manutenzione

Matr. 740 - 10.05

Control panel scheme

32

o


FB tR1860 l1/6

3. maChine starting up and stop

MachIne staRtIng uP and st P

During the use of the machine, different conditions of starting up and stop can take place. By taking into consideration the

articulation of the sequence actions which is necessary to carry out, each of these is developed by means of a flow scheme.

Here follow the main phases.

3.1 machine starting up

It includes the phases of starting up and the activation of the work cycle.

Insert the pipe in the coilingmachine (see par. 2.4.1).

Turn the main power switchto ON (I) and check that the power indicator lights are supplied power

Start the machine by pressing the motor reset button. The button

is enabled approximately 10 sec.after turning on the main switch

Press the aCk button from the operator terminal to reset the alarms

displayed on the screen

Then press run button k9, then k10 to carry out an ejection operation

without strappings on reel 2

Check the emergency devices byresetting the devices on

Start the machine by keeping thebutton air reset

pressed for at least 5 sec. signalledby the acoustic signal

Press the k16button from the operator terminal to

synchronise the axes

z

x y

After the pipe has been ejected, the coiling machine will automatically stop. At this point, insert the pipe

inside the coiling machine(see par. 2.4.1)

Check that the key forthe disabling of the

protection cage is on0 (enabled protections)

After about 5 seconds from resetting air supply, press the

alarm reset button

When k16 indicator light is switched off (after synchronisation has taken place) press k1 Run button, thenpress k2 to carry out an ejection

operation without strappings on reel 1

after

Press k1 and k9 to start the coiling operation. The machine will go into auto mode. The first reel to comple-te the coil ejection cycle will start to wind the pipe. At this point, manual intervention is only required if faults

occurA2

after

use and service

Manual Matr. 740 - 10.05 A2 A2

o


FB tR1860 l1/6MachIne staRtIng uP and st P

3.2 machine stop caused by an emergency device (mushroom shaped emergency button)

Activate an emergency Identify and eliminate the Reset the emergencydevice and leave it causes which have caused device

enabled. Wait until all the the emergency stop. (If it is the case of themoving parts are stopped In particular, check mushroom, turn the red

that nobody is inside button)the machine

Start the machine by pres- Start the machine by kee- After about 5 seconds fromsing the motor reset ping the button air reset resetting air supply, pressbutton. The button is ena- pressed for at least 5 sec. the alarm reset buttonbled approximately 10 sec. signalled by the acousticafter turning on the main signal

switch

Press the aCk button from Press k1 and k9 to restartthe operator terminal to the coiling operation from

reset the alarms displayed the point where it wason the screen stopped

A2


Matr. 740 - 10.05 34

o


FB tR1860 l1/6MachIne staRtIng uP and st P

3.3 machine stop caused by the opening of the safety barriers or by the stop button

Identify and eliminate thecauses which have caused

the stop.

After about 5 seconds fromresetting air supply, pressthe alarm reset button


Matr. 740 - 10.05

Close the doors if theyare open and/or check the

presence of any foreignsubstance in front of the

photocells

Press the aCk button from the operator terminal to

reset the alarms displayedon the screen

Start the machine by kee-ping the button air resetpressed for at least 5 sec.signalled by the acoustic

signal

Press k1 and k9 to restartthe coiling operation from

the point where it wasstopped

A2

35


FB tR1860 l1/6

3.4 switching the machine off

Press k1 and k9 to stopthe winding operation in

progress

A2

+

Remove the pipe from themachine if still present.

Turn the main power switchto oFF (0)


Carry out the coil ejectionstage with or without strap-ping according to the num-

ber of meters wound

or

A2

or

MachIne staRtIng uP and st P

Press the emergencybutton located on the

operator’s control panel

36


FB tR1860 l1/6 seRVI

e

4. serviCe

4.1 ordinary service general indications

The ordinary service interventions can be carried out by the authorized operator. Even if these interventions are not as com-

plicated as those of extraordinary service, it is necessary to prepare suitable safety conditions for people in compliance with

the law in force relating to the safety and health in the working places.


1. before any service operation, check that the power switch is oFF and that the pneumatic supply is disabled.

2. Wait at least one minute before approaching the electronic machines, in order to allow the condensers

discharge the residual energy.

3. during handling the lubricants, do not smoke, eat and drink. Follow the instructions in force relating to the

handling of the mineral oils and greases. in order to prevent from irritations or allergies, always wear glasses

or anti-spray mask, and anti-oil gloves.

4. For those who are particularly sensible to lubricants, it is possible an allergic reaction. it is suggested to

avoid any contact with the skin. the contact with eyes can cause irritations.

Weekly

Clean the head of the strapping system with gas oil and blow with compressed air, by carefully eliminating all the strap

polypropylene residuals.

Clean the mechanical parts with compressed air.

Protect the metal parts exposed to corrosion agents with non-aggressive light lubricants.

Clean the keyboard of the local terminal with suitable non-aggressive products for plastics and synthetic gums.

Check the efficiency of the safety switches mounted on the electrical inter-block circuit of the protection cage.

Check the efficiency and clean the strap cable run guide mounted on the “fixed reel” and “moving reel” groups.

Check that the inductive sensors mounted on the “reed” pneumatic cylinders and the other inductive sensors (analogical

and digital) are well fixed in the correct position.

Check the efficiency of the limit switch hydraulic dampers of the different devices.

Check the general efficiency of the machine:

• Fixing screw tightening

• Machine kinematical stroke free movement

• Machine kinematical movement guide clearances


Matr. 740 - 10.0537


FB tR1860 l1/6a

Periodically

Control and eventual blow water down on the compressed air inlet group

filter (a).

Control and eventual cleaning of the ventilation air filters

placed on the electrical panel:

1. Remove the case (a).

2. Remove the filter (b) and clean it with an air jet. a

Greasing of the moving slides of the group: reel, strapping

machine and pipe guide (approximately every 6 months).

Check the tightening of the air pipe and electro-valve gaskets.


seRVI e

b

a

a

b

a

38



e

4.2 materials supplied

In the following table are reported the articles supplied with the coiler.

Code desCription pieCes

Fb20040008 SENSOR IN.12MM 24VDC SAIEA1PMU/3AP 1

Fb20130020 MASCHIO 4POLES MALE COATING CODE 113734 1

Fb20130022 PLUG CONTACT 1,5MM CODE 116527 4

Fb20130023 YELLOW GASKETS CODE 116531 4

Fb20200026 RESIST.UTC D12.7 L38.1 W120 V12 DRI 1

Fb40070018 LIMIT SWITCH SME 8-S LED 24 1

Fb10300097 CONTAINING SPARE PARTS TR1860 1

4.3 spare parts


in order to keep the machine at its utmost efficiency, respect the service interventions programmed

by the manufacturer.

before carrying out any replacement intervention, check that the machine is stopped and that all the safety

devices are enabled.

if it is necessary to replace used components, only use original spare parts.

to order the spare parts, identify in the list attached to the manual (part v: list of the electrical spare parts and

list of the pneumatic spare parts) the code of the part to replace and then contact the manufacturer F.b. balzanelli

avvolgitori spa.

indicate the code of the article F.b. and the relating description.

F.b. balzanelli avvolgitori spa. declines any responsibility for damages to people or components caused by

repairs carried out without the authorization of the manufacturer or by the use of non original spare parts.


Matr. 740 - 10.0539



e

4.4 Consumption materials

Here follows the list of those materials undergoing the utmost consumption with the relating average life.

These data are approximate because they are very variable.

osCillating arm group Meter-counting wheel “OR” gums (about 1 year)

reel unit Check the wear condition of the tiles

strapping maChine Strap drop motor belt (about 5 years)

Sealing spout resistor (about 1 year)

pipe guide/shear unit Check the wear condition of the pipe cut shear blade

Check the wear condition of the different types of gauge

Check the wear condition of the pipe guide wheels

eleCtriCal Control panel PLC back-up battery (about 1 year)

operator panel OP17 keyboard back-up battery (about 2 years)

maChine board Limit switch hydraulic dampers (about 5 years)

Inductive sensors (about 5 years)

4.5 machine dismantling

This operation must be carried out by the qualified personnel who operates by respecting the laws in force relating to the

environment and safety in the working places.


Matr. 740 - 10.0540

FB TR1860 L1/6 Part IIISoFTwaRe USeR ManUaL

Scope and LimitationS of thiS manuaL ..........................................................................42

cautionS ........................................................................................................................ .42

1. controL paneL .......................................................................................................431.1 Operator terminal . . . 431.2 Password . . . 441.3 Password hierarchy . . . 44

2. operator terminaL generaL uSe .............................................................................452.1 Display . . . 452.2 System keys . . . 462.3 Numeric keyboard 482.4 Function keys keyboard . . . 49

2.4.1 Function keys . . . ...492.4.2 Action keys . . . ..50

3. uSing the SoftWare ................................................................................................553.1 Information pages . . . 553.2 Parameter entering 573.3 Reserved pages . . . 613.4 Recipe management . . . 63

3.4.1 Creating a typical recipe . . . .663.4.2 Changing the title of a typical recipe . . . .67

3.5 OP17 Main Page (Reserved page). . . 68

4. aLarmS ................................................................................................................ .694.1 Overview . . . 694.2 Alarm messages index . . . 69


Matr. 740 - 10.05 41

FB TR1860 L1/6 SoFTwaRe USeR ManUaL

Scope and LimitationS of thiS manuaL

This manual describes the typical operations and procedures required to produce programs that can be executed with the

software. The user is recommended to read the User Manual and enclosures supplied with the machine before reading this

Manual in order to get familiar with the machine and use it safely.

cautionS

Before using the machine, read the safety information contained in the first section of the machine User Manual.


Matr. 740 - 10.05 42

1

Part III Software User Manual

FB TR1860 L1/6 conTRoL PaneL

1. controL paneL

The control panel consists of two main parts:

• The operator terminaL is the true interface between machine and user

• The additionaLS KeYS allow the operator to reset the air/power supply or to carry out a machine emergency stop

operation (See Part II, Chapter 4).

1.1 operator terminal

SIMATIC OP 17

LIQUID CRYSTAL DISPLAY

F1 F2 F3 F7 F8FUNCTIONKEYS

FUNCTIONKEYSKEYBOARD

NUMERICKEYBOARD

ACTIONKEYS

7 8D E

4 5A B

1 2

A1 A1 A1 A2 CF1

A2 A2 A1 A2 CF2

9 0F

6C

3 + / -

L1 L1 L1STOP

L1 z

x y

INSSHIFT HELP

DEL

SYSTEM KEYS

HELP INDICATOR

LEDS

SHIFT

ESC

ACK

ENTER

SiemenS op17 operator terminal consists of:

display

System keys

function keys keyboard

numeric keyboard

Use and Service Manual Matr. 740 - 10.05

LCD display with LED backlighting

6 keys used to recall general standard functions

3 LED indicator lights

4 cursor keys used to navigate inside the program pages

24 keys (from f1 to f8 and from K1 to K16) used to recall the machine functions

Used to enter numeric values

43

1


FB TR1860 L1/6 conTRoL PaneL

1.2 password

To make sure the operator terminal is not misused, different password levels have been set in the various maintenance

pages. These levels are hierarchically set in ascending order from 0 to 9. When assigned a password, the operator has the

right to carry out the functions associated with a specific password level.Entering a higher level password allows the operator to

automatically access the lower level passwords.These passwords, set up during the design stage, cannot be changed by the

final user and are directly notified by the manufacturer. Higher password levels can only be used by F.B. Balzanelli Avvolgitori

Spa technical staff.

1.3 password hierarchy

A general description of the different password levels is provided below

LEVEL 0 This is the lowest hierarchy level, which allows the operator to carry out only very basic functions only marginally affecting the process. Generally speaking, these functions do not allow the operator to enter values (read only function). To recall the functions requiring password 0, no password is required. If a function requiring a level higher than 0 is recalled, the display will prompt the operator to enter the associated password.

LEVEL 1 - 8 As function importance becomes greater, the functions are associated with levels ranging from 1 to 8.

LEVEL 9 Functions requiring password level 9 can only be carried out by a Superuser, who has the right to access all operator terminal functions.

The Superuser only has the duty of managing all passwords. For detailed information, please refer to the Siemens op17

operator terminal manual (enclosure B-1).

The terminal can be set up in such a way as to allow the 2 reels to be managed independently. By doing so, pipes can be

coiled on two different types of production (such as on reel 1, by coiling 25 meters of pipe and on reel 2 by coiling 50 meters). For

obvious technical reasons (such as pipe diameter), some parameters are the same for both reels.


Matr. 740 - 10.05 44


FB TR1860 L1/6

2. operator terminaL generaL uSe

2.1 display

The LCD with LED backlighting can be viewed in 2 resolutions:

4 lines of 20 characters each (character height: 11 mm)

8 lines of 40 characters each (character height: 6 mm)

Use and Service ManualMatr. 740 - 10.05

oPeRaToR TeRMInaL geneRaL U e

4

5


FB TR1860 L1/6

2.2 System keys

c a u t i o n - p r e c a u t i o n

Pressing multiple keys simultaneously can cause errors

KeYto functoion deScriZiond

SWitch

deLete

inSert

+

info



SIMATIC OP 17

HELP INDICATOR

LEDS

SHIFT

ESC

ACK

INSSHIFT DEL HELP ENTER

SYSTEM KEYS

eScription

This key disables the second function of “dual” function keys; for example, it switches keys from 1 to 6 to characters a to f of the numeric keyboard. When the Shift key is pressed, the Shift LED indi-cator light will be illuminated.

When alphanumeric characters are entered, the character pointed by the cursor is deleted.

A space in the current cursor position is inserted.

If the heLp LED is on, a description of the para-meters or a help associated with the item currently displayed can be recalled.

4

6

S


FB TR1860 L1/6

KeYto functoion

enter

aLarm reSet

eScape

moVing the curSor


deScriptoion

Used to confirm entered data or to stop entering

data.

Used to remove an alarm displayed on screen. If an

alarm is displayed, the matching LED will be

illuminated.

The eSc key is used to stop viewing a page, an

indicator or to stop entering field data and to return to

the previous status.

According to the operation being carried out, the

cursor is moved by one character, a field, an entry or

a display to the left, right, up or down.

+ ScroLLing a SYmBoL LiSt and acceSSing the eXtended character Set


Matr. 740 - 10.05 47


FB TR1860 L1/6

2.3 numeric keyboard

7 8 9 0NUMERIC D E F

KEYBOARD 4 5 6A B C

1 2 3 + / -

KeY

a

+

a

+



SIMATIC OP 17

deScription

numeric VaLueSEntering numeric characters from 0 to 9

aLphanumeric characterSAllows to enter alphanumeric charactersfrom a to f

changing SignAllows to change the sign from + to - andvice versa

adJuSting the contraStAllows the display contrast to be adjusted

inSerting a decimaL pointAllows the decimal point or comma to beinserted

4

8

S


FB TR1860 L1/6

2.4 function keys keyboard


The function keys keyboard may be split into two separate areas:

SIMATIC OP 17

F1FUNCTIONKEYS

FUNCTION ACTIONKEYS KEYSKEYBOARD

F2 F3 F7 F8

A1 A1 A1 A2 CF1 L1 L1 L1STOP


x y

the function keys, identified by the letter “f” associated with entering and displaying the parameters, have a light green

background

the direct action keys, identified by the letter “K”, have a blue background.

2.4.1 function keys

f function KeYS

f1 Allows the coiling machine INFO pages to be accessed f2 Allows the parameter entering mode to be accessed f3 Allows the reserved pages parameter entering mode to be accessed f4 No associated function f5 No associated function f6 No associated function f7 Allows the DATA SET parameter entering mode to be accessed f8 Allows the OP17 MAING PAGE parameter entering mode to be accessed


Matr. 740 - 10.05 49

K1 K2 K5 K7 K8

K9 K10 K12 KK14 KK15 KK16

S


FB TR1860 L1/6

2.4.2 action keys


The coiling machine is a fully automatic machine but, if needs be (such as when alarm messages are displayed) the operator can

manually operate the machine through action keys K.

Thanks to the icon system used, these keys are user friendly. A short description of action keys is shown below.

The action keys from K1 to K16 have a RED/GREEN dual colour LED which, according to the function selected, may be

enabled or disabled, and have a specific meaning, described in the following pages

Key ID

Function group code associated

Red/green indicator light LED K1 with the controlA1

Control key symbol

K1 K2 K33 K4 K5 K6 K7 K8

A1 A1 A1 A2 CF1 L1 L1 L1STOP

K9 K10 K11 K12 KK1 3 4 5 6


x y


Matr. 740 - 10.05 50

S


FB TR1860 L1/6

K action KeYS

K1 reel 1 run/stop


This key allows the reel to be started. When the reel is moving, the LED will be green. If the key is pressed

during the coiling stage, the reel will be stopped and the LED will turn red. If the reel is disabled, the LED

will turn red and will be flashing.

GREEN LED: Reel 1 moving RED LED: Reel 1 stopped

FLASHING RED LED: indicates that reel 1 is disabled and that reel 2 can now start winding. This condition

occurs when the run / stop key is pressed for at least 5 seconds. If the key is pressed again, reel 1 will

start running again.

K2 eject without strapping on reel 1

This key allows the coil to be ejected without strappings on reel 1. This control key has no effect if reel 1 is

strapping.

GREEN LED: Booking of ejection without strappings enabled

K3 ejection with strappings on reel 1 and reel 2

This key is used to immediately eject the coil with strappings on both reels. The control key has no effect if

one of the 2 reels is carrying out the strapping operation.

GREEN LED: Booking of ejection with strappings enabled

K4 cf1 format change

CF1 Press this key to carry out the format change operation. At the end of the coil strapping, the reel is closed,

it will search the position set up in the reserved parameters page and will be stopped. Before starting the

format change cycle, the pipe latching monitoring alarm will be displayed. Make sure the latch is loosened

and RESET THE ALARM.

GREEN LED: format change booked.


Matr. 740 - 10.05 51

S


FB TR1860 L1/6

K5 enable / disable strapping device


L1 This key enables or disables the strapping device operation.

K6 Strapping device strap throwing

This key is used to throw the strapping device strap (this operation is required when the “failed throw”

message is displayed on the screen).

FLASHING RED LED: Allows the operator to manually throw the strap. This function is essential when the

machine cannot carry out the strapping operation automatically.

K7 Strapping device strap cutting

This key allows the strapping device strap cutting operation to be carried out (this operation is useful

during a strapping coil change or when the strap is found to be defective).

GREEN LED: Strapping device strap cutting in progress.

K8 pipe braking device

This is required when, if a pipe is inserted when the machine has stopped, the pipe brake must be manually

opened. After inserting a pipe, the key must be pressed again to enable the automatic mode

GREEN LED: Indicates that the braking FLASHING RED LED: Indicates that the

system is enabled and is automatically con- braking system is automatically disabled

trolled by the PLC and the operator can manually insert the

pipe


Matr. 740 - 10.05 52

S


FB TR1860 L1/6

K9 reel 2 run/stop


A2 This key allows the reel to be started. When the reel is moving, the LED will be green. If the key is pres-

sed during the coiling stage, the reel will be stopped and the LED will turn red. If the reel is disabled, the

LED will turn red and will be flashing.

GREEN LED: Reel 2 moving RED LED: Reel 2 stopped

FLASHING RED LED: indicates that reel 2 is disabled and that reel 1 can now start winding. This condition

occurs when the run / stop key is pressed for at least 5 seconds. If the key is pressed again, reel 2 will

start running again.

K10 eject without strapping on reel 2

A2 This key allows the coil to be ejected without strappings on reel 1. This control key has no effect if reel 2is strapping.

GREEN LED: Booking of ejection without strappings enabled

K11 manual take-up speed

A1 A2 When this button is pressed, the coiling machine starts turning at a “manual take-up” speed. This speed,

normally higher than the normal coiling speed, is used to take up any pipe left on the ground during a pro-

duction change. After taking up the pipe and releasing the key, the normal coiling speed is restored.

GREEN LED: Take-up speed enabled (this control key must be held down).

K12 cf2 format change

CF2 Press this key to carry out the format change operation. At the end of the coil strap-

ping, the reel is closed, it will search the position set up in the reserved parameters page and will

be stopped. Before starting the format change cycle, the pipe latching monitoring alarm

will be displayed. Make sure the latch is loosened and RESET THE ALARM.

GREEN LED: format change booked.


Matr. 740 - 10.05 53

S


FB TR1860 L1/6

K13 release strap unwinder


L1 When this button is pressed, the strap unwinder is locked, thus allowing the strap to turn freely.

GREEN LED: Indicates that the strap unwin- FLASHING RED LED: Indicates that theder is locked and automatically controlled by strap unwinder lock has been manuallythe PLC. disabled.

K14 no associated function

K15 no associated function

K16 Synchronise axes

z

x y

Each time the machine is started, axes must be manually reset. When the axes are not reset and therefore

the LED is not flashing; when pressed, this control key allows the operator to position the pipe guide first in

line with reel 1 internal flange; when pressed again, the pipe guide will be moved to reel 2 internal flange.

FLASHING RED LED: Indicates that a coiling machine manual axes reset has been requested.


Matr. 740 - 10.05 54

3


FB TR1860 L1/6 USIng THe SoFTwaRe

3. uSing the SoftWare

3.1 information pages

The parameters entered in this page are read only parameters and therefore do not require any password.

To navigate inside each sub page relating to the function key (f1) press the SeLection arroW keys:

Screen 1/5generaL info

TR1860L1/6 - 740 (1) 12:02:25 (2)

12:09:05 (3)

coils produced (4)

metres of pipe coiled (5)

A1 number of revolutions (6)


generaL info

READING PARAMETERS (1)

number of active recipe (2)

reel 1 flange width (3)

reel 2 flange width (4)

quality control (5)

layer number (6)


1. Coiling machine type and serial number

2. Time: hours, minutes and seconds

3. Date: day, month and year

4. Number of pipes coiled

5. Current measurement of metres of pipe coiled

6. Current measurement of revolutions carried out by reel 1

7. Current measurement of revolutions carried out by reel 2

Screen 2/5

1. Page title

2. Viewing currently active recipe

3. Viewing flange width associated with reel 1

4. Viewing flange width associated with reel 2

5. Coil part counter for quality control operation; indicates the number of coils

produced after the last quality control operation carried out (editable entry)

6. Number of layers coiled

55

3


FB TR1860 L1/6

PROGRAM STEPS (1)

reel 1 steps cycle (2)

reel 2 steps cycle (3)

pipe guide steps cycle (4)

strapping machine steps cycle (5)

aXiS aLarm


reel 1 axis alarm (2)

reel 2 axis alarm (3)

pipe guide axis alarm (4)

pipe guide arm axis alarm (5)

aXiS VaLue


reel 1 axis degrees value (2)

reel 2 axis degrees value (3)

pipe guide axis degrees value (4)

pipe guide arm axis degrees value (5)


USIng THe SoFTwa Re

Screen 3/5

1. Page title

2. Visualization of the step of the program in relative course of execution to reel 1

3. Visualization of the step of the program in relative course of execution to reel 2

4. Visualization of the step of the program in relative course of execution to pipe

guide

5. Visualization of the step of the program in relative course of execution to strap-

ping machine

Screen 4/5

1. Page title

2. Displays the alarm code relating to reel 1 numeric control (*).

3. Displays the alarm code relating to reel 2 numeric control (*).

4. Displays the alarm code relating to pipe guide numeric control (*).

5. Displays the alarm code relating to pipe guide arm numeric control (*).

(*) For more detailed information on the IP 166 alarm messages, see enclosure 2

Screen 5/5

1. Page title

2. Reel 1 position degrees value

3. Reel 2 position degrees value

4. Pipe guide position degrees value

5. Pipe guide arm position degrees value

56

3



3.2 parameter entering

This key allows the operator to display the data entering pages relating to the type of production to be carried out.

Screen 1/10

MAchINE PARAMETERS (1)

pipe diameter (mm) (2)

correction utensil arm (3)

reel 1 turrns for layer (4)



reel 1 drum radius (2)


max take-up speed (4)

max manual take-up speed (5)

Front view

Pipe guide

Arm toolmeasurement = 5mm

Pipe guide arm front view


1. Page title (read only function).

2. Enter the diameter of the pipe to be coiled (in mm)

3. Indicates the tolerance value to avoid the pipe guide arm from touching the flan-

ges during the coiling stage. The value is obtained by calculating the difference

(in mm) between the maximum external pipe guide width and the pipe diameter

(See the picture)

4. Set the number of turns to be produced for each layer of coil on reel 1

5. Set the number of turns to be produced for each layer of coil on reel 2

Screen 2/10

1. Page title (read only function).

2. Set the drum radius (as mm) on reel 1

3. Set the drum radius (as mm) on reel 2

4. Set up the maximum take-up speed during the coiling stage. It is recommended

to match this speed to the extruder production speed

5. Set up the maximum manual take-up speed; the speed is still controlled by the

oscillating arm within the limits set up by the software

57

3


FB TR1860 L1/6


pipe guide start degrees (2)

coiling mode on reel 1 (3)


select counting mode (5)

Moving reel quarters

No. 5 Turns

USIng THe SoFTwa Re

Screen 3/10

1. Page title (read only function)

2. Shows the degrees where the pipe guide will start moving sideways; Set to 0°

(maximum delay) if tight windings are desired, 90° (minimum delay) when high

coiling speeds are achieved or looser windings are desired.

3. Sets up the type of coiling to be carried out on reel 1 (alternated 3-4-3, alter-

nated 4-3-4, offset 4-4-4). To select the type of coiling to be carried out, move

to the field, press the SHIFT key and simultaneously scroll the ARROW keys

to view the available options

4. Sets up the type of coiling to be carried out on reel 2 (alternated 3-4-3, alter-

nated 4-3-4, offset 4-4-4). To select the type of coiling to be carried out, move

to the field, press the SHIFT key and simultaneously scroll the ARROW keys

to view the available options

5. Sets the coiling end mode.

If the option “REVOLUTIONS” has been selected, the reel will stop after

reaching the number of revolutions set; if selected in “METRES”, the reel will

stop after the number of metres set is reached

L = (n O ) L = (n O ) L = (n O + 1/2 Ø )

O O 1/2 O O

Variant 1 Variant 2 Variant 3

L = coil width

P = Pipe guide pitch


VARIANTE 1alternated 3-4-3

Type of coiling

VARIANTE 2alternated 4-3-4

VARIANTE 3offset 4-4-4

58

3


FB TR1860 L1/6


reel 1 coiling metres (2)


reel 1 coiling number of revolutions (4)



final cutting degrees on reel 1 (2)

final cutting degrees on reel 2 (3)

tail degrees (4)

tail positioning speed (5)

latching reel degrees (6)


arm latching value on reel 1 (2)

arm latching value on reel 2 (3)

reel 1 ejectors motion delay (4)

reel 2 ejectors motion delay (5)


slide down delay on reel 1 (2)

slide down delay on reel 2 (3)

number of coils for quality control (4)

dual strappings OK status (5)


USIng THe SoFTwa Re

Screen 4/10


2. Sets the number of metres reel 1 will be coiling before starting to cut the pipe;

this function is enabled only if the type of coiling has been set to “metres”

3. Sets the number of metres reel 1 will be coiling before starting to cut the pipe;

this function is enabled only if the type of coiling has been set to “metres”

4. Sets the number of revolutions to be made by reel 1 before starting the cutting

operation

5. Sets the number of revolutions to be made by reel 2 before starting the cutting

operation

Screen 5/10


2. Allows reel 1 to be stopped on the desired degrees; this function can be ena-

bled only if the type of winding has been set to “revolutions”

3. Allows reel 2 to be stopped on the desired degrees; this function can be ena-

bled only if the type of winding has been set to “revolutions”

4. Enter the value in degrees which establishes the pipe final cut to achieve the

tail during strapping. When “0” is entered, the parameter is disabled

5. Enter the speed reached by the reel to position itself to obtain the tail on the

strap

6. Enter the reel positioning value, in degrees, where the pipe should be

latched

Screen 6/10


2. Sets the value (in mm) at which the pipe guide arm will be positioned to latch

the pipe during the closing operation on reel 1.

The value is referenced from the reel central axis value

3. Sets the value (in mm) at which the pipe guide arm will be positioned to latch

the pipe during the closing operation on reel 2.

The value is referenced from the reel central axis value

4. Sets the time the coil will be held by reel 1 ejectors against the fixed flange

(in sec.)

5. Sets the time the coil will be held by reel 2 ejectors against the fixed flange

(in sec.)

Screen 7/10


2. Sets reel 1 slide descent time to ease coil exiting. Set the value (in sec) accor-

ding to the features of the coil (width, weight etc.)

3. Sets reel 2 slide descent time to ease coil exiting. Set the value (in sec) accor-

ding to the features of the coil (width, weight etc.)

4. Sets how often the coiling machine will automatically eject, without strap-

pings, a section of pipe around 1 metre long, for quality control purposes.

The value entered shows the number of coils to be produced by the machine

before ejecting the pipe for quality control purposes (value 0…999). If set to

0, quality control operation is disabled

5. Enter the quarter where dual strappings must be carried out. Use the SHIFT

key and ARROW key to view the options available (all, none, 1st quarter, 2st

quarter, 3st quarter, 4st quarter, 5st quarter).

59

3


FB TR1860 L1/6


No. of intermediate strappings (2)

Strapping machine forward moving time on reel 1 (3)

Strapping machine forward moving time on reel 2 (4)


number of final strappings on reel 1 (2)

number of final strappings on reel 2 (3)

strapping delay on reel 1 (4)

strapping delay on reel 2 (5)


coiling torque (2)

oscillating arm reading (3)

oscillating arm min value (4)

oscillating arm max value (5)

coiling operation with arm forward (6)


USIng THe SoFTwa Re

Screen 8/10


2. Sets how often the strapping device will carry out intermediate strappings to

achieve a more compact coiled pipe.

If set to 0, the parameter is disabled

3. Sets strapping machine forward moving time on reel 1 (as sec)

4. Sets strapping machine forward moving time on reel 2 (as sec).

Screen 9/10


2. Sets the number of strappings on reel 1 (value 3, 4, 6)

3. Sets the number of strappings on reel 2 (value 3, 4, 6)

4. By selecting “YES” the first strapping operation will be carried out on reel 1

second quarter, thus staggering further strappings. Suitable for short coils

where the pipe section, after the cutting operation, is particularly long. NO =

first quarter (default).

5. By selecting “YES” the first strapping operation will be carried out on reel 2

second quarter, thus staggering further strappings. Suitable for short coils

where the pipe section, after the cutting operation, is particularly long. NO =

first quarter (default).

Screen 10/10


2. Allows the reel coiling torque value (pulling force), shown as %, to be adju-

sted

3. Indicates a value directly proportional to the oscillating arm lifting value

4. Enter the minimum value when the arm sends the reel signal to start accele-

ration to take up the pipe

5. Indicates the maximum value when the oscillating arm will send the signal to

slow down the reel. When his threshold is exceeded, the oscillating arm will

stop at a value which is the automatically calculated average between the

minimum and maximum value

6. By setting the parameter to “YES”, the coiling operation will be carried out with

the pipe guard arm forward (default position). Set this parameter to “NO” when

pipe faults are noticed

60

3



3.3 reserved pages

Use this key to access the set of reserved pages, whose parameters may be changed only after entering password of

level 2 or higher.


AccESS TO ThESE PAGES IS ONLy ALLOwED TO quALIfIED STAff.

INAPPROPRIATE chANGES cAN jEOPARDISE ThE cOILING MAchINE OPERATION.

Screen 1/5

RESERVED PARAMETERS (1)

strapping machine strap throwing length (2)

strapping machine strap take-up length (3)

strapping machine strap take-up time (4)

strapping machine strap sealing time (5)

sensor

pulses

Roller and strap counter sensor


A1 drum format offset (2)

A1 flange format offset (3)

A2 drum format offset (4)

A2 flange format offset (5)


1. Page title

2. Allows to set the length (in cm) of the strap thrown by the strapping machine

3. Allows to set the minimum strap take-up length, before enabling frictioning of

the take-up rollers

4. Allows to set up the strap take-up time before starting the pneumatically ope-

rated pulling stage. When the value is increased, the rollers will be operated

longer during the take-up stage.

5. Allows the pre-heating time during the strapping stage to be set.

(*) This value shows the number of pulses to be counted by the sensor; one

rotation of the roller corresponds to 18 pulses.

Screen 2/5

1. Page title

2. Enter a value (in mm) for the distance between the reel centre and the refe-

rence sensor (i.e. the maximum radius) for reel 1 drum maximum opening

3. Enter the value (in mm) for the distance between the fixed flange and the

reference sensor for reel 1 flange maximum opening

4. Enter a value (in mm) for the distance between the reel centre and the refe-

rence sensor (i.e. the maximum radius) for reel 2 drum maximum opening

5. Enter the value (in mm) for the distance between the fixed flange and the

reference sensor for reel 2 flange maximum opening

61

3


FB TR1860 L1/6


pipe guide value on reel 1 internal area (2)

pipe guide value on reel 2 internal area (3)

pipe guide approaching value (4)

positioning speed (5)


disables strapping calculation (2)

disables pipe alarm (3)

disables battery alarm (4)

retract ejectors time for unloading (5)

oscillating arm alarm value (6)


reel 1 degrees (2)

reel 1 1000/mm degrees (3)

reel 2 degrees (4)

reel 2 1000/mm degrees (5)

arm mm (6)

USIng THe SoFTwa Re

Screen 3/5

1. Page title

2. Enter the value (in mm) for the pipe guide latching in relation to reel 1 fixed

flange

3. Enter the value (in mm) for the pipe guide latching in relation to reel 2 fixed

flange

4. Enter the pipe guide approaching value (in mm) during the latching stage

5. Enter the reel rotation speed during the strapping and opening stages

Screen 4/5

1. Page title

2. If set to YES, the strapping device will continue to repeat the strapping opera-

tion once started. This function is normally used during the testing stage. To

exit this stage, set the value to 0 (range YES, NO)

3. If set to YES, the pipe present monitoring operation carried out by the dedi-

cated sensor is bypassed. This is useful during the coiling machine testing

stage

4. Disables the machine stop function with the “PLC back-up battery memory

dead” alarm (range YES, NO).

By setting the value to YES when the alarm is displayed on screen, the

machine will continue to operate

5. Sets the time taken to fully retract the ejectors. Any delay, in combination with

the slide moving up, allows the coil to be vertically unloaded

6. Sets the threshold value to send an alarm signal (arm up, pipe stretched)

Screen 5/5

1. Page title

2. Allows the operator to carry of a zero reference adjustment for reel 1, in degrees

(useful, for example, if a motor or a reduction unit is replaced)

3. Allows the operator to carry out further adjustments, for reel 1 zero reference

point, in thousands of millimetres, to improve offset accuracy.

4. Allows the operator to carry of a zero reference adjustment for reel 2, in degrees

(useful, for example, if a motor or a reduction unit is replaced)

5. Allows the operator to carry out further adjustments, for reel 2 zero reference

point, in thousands of millimetres, to improve offset accuracy.

6. Allows the operator to carry out a zero reference point adjustment operation

for pipe guide arm, in degrees (useful if, for example, a motor or a reduction

unit is replaced)


If A DEAD bATTERy IS NOT REPLAcED wIThIN 2 TO 3 DAyS, ThE PROGRAM DATA MAy bE LOST; fOR

INSTRucTIONS ON hOw TO REPLAcE A DEAD bATTERy AND/OR RESET ThE PLc PROGRAM, SEE PAR 3.1.2


Matr. 740 - 10.05 62

3



3.4 recipe management

This key allows the operator to access the “data set” page to enter or recall recipeS.

The recipes contain all the machine parameters; they are grouped as files, representing the different production

types. This allows each pipe production to have its coiling speed, number of strappings, stop at quarter etc. The time

initially taken to enter all the data relating to each type of pipe can ensure a huge time saving later on by requiring

the operator to simply press a single key to recall all previously set data.This page is protected by Level 2 password. To

enter data, a level 2 or higher password must therefore be entered. For more information on entering, printing and

transferring recipes, see chapter 8 of enclosure c-1.

(f7) recipeS - data Set

DATA SET (1)

Edit (f2) (2)

Print (f4) (3)

Transfer (f6) (4

01 REcIPES (1)

DATA SET (1)


1. Page title

2. Press this key (F2) to access data entering and editing mode

3. Press this key (F4) to access data printing mode (connect the RS232/TTY IF2

port to a printer)

4. Press this key (F6) to access “data transfer” to PLC mode

(f2) enter/edit data (1/4)

1. Use the “arrow” key to move to this field and confirm it by pressing “enter”

key to access the reserved pages parameters.

enter/edit data (2/4)

1. Default recipe.

Confirm the recipe by pressing the “enter” key. By doing so, the pages

containing the reel parameters or the reserved pages can be accessed. The

parameters are described in the previous pages. By default, these have been

reset. Set the values according to the various type of pipes to be produced.

63

3


FB TR1860 L1/6

01 Diameter = mm XX.X

02 Turns for layer = XX

03 Type of coiling = XXX

………….

………….

………….

Nr. X (1)

Name XXXXXXXXXX (2)

Store XXXXXXX: S (3)

01 REcIPES

01 Pipe 16 (1)

02 Pipe 32 (2)

03 Pipe 40 (3)

………………….

………………….

………………….


USIng THe SoFTwa Re


This page contains all the parameters relating to reel production. Use the

SeLection arroW inside the field ad confirm the data entered with the enter

key. Some values, particularly alphanumeric values, require the Shift key to be

pressed together with the SeLection arroWS. After all values have been

entered, press eSc twice.


1. Increasing number relating to the files (recipes) stored. Confirm the data ente-

red with the enter key. Move to the following item by using the SeLection

arroWS

2. Recipe name. To enter it, press the Shift key and set the name with the

SeLection arroWS (such as pipe 32). Move to the next item with the

SeLection arroWS

3. Storing the entered recipe name. Press enter to confirm the recipe storing

operation. To exit, press the eSc key until the main page is displayed

(f4) print recipeS (1/2)

After selecting the print item with key (F4) from the previous page (recipes),

select reel 1 or 2 recipes by using the SeLection arroWS, then confirm with

the enter key.

print recipeS (2/2)

Recipe list (if stored). Select the recipe to be printed by using the SeLection

arroWS, then confirm your selection with the enter key.

64

3


FB TR1860 L1/6

01 REcIPES

Source: (1) Dest: (2)

XXXXXXXXX (3)

Confirmation (4)

PLC: ##### (5) OP: 1 (6)


USIng THe SoFTwa Re

(f6) tranSferring recipeS (1/2)

After selecting the tranSfer menu item with the key (f6) from the previous

page (recipes), select reel 1 or 2 recipes by using the SeLection KeYS and

confirm the selection with the enter key.

tranSferring recipeS (2/2)

1. Number of the recipe to be transferred

2. Destination of the recipe to be transferred (default)

3. Name of the selected recipe

4. Confirmation field

5. Read only field (default)

6. Read only field (default)

In the Source (1) field, enter the sequenced number of the recipe to be transferred

and confirm the entry by pressing the enter key. Field 3 will display the sequen-

tial number selected. By using the SeLection arroWS, move to the flashing

field confirm (4), then confirm the selection by pressing the enter key. Check

that the selected recipe has effectively been transferred from the main pages.

65

3



3.4.1 creating a typical recipe

The recipeS are files containing all the parameters relating to a specific type of coiling operation.The sections below describe in

details how to manage the different recipes and to manage production easily and effectively.

After entering a Level 2 password, press f2 to access the

“machine parameters” page

Enter the data relating to the production to be carried out (pipe diameter, turns etc) navigating with the cursor keys and

enabling, where required, the alphanumeric keyboard by pressing the SHIFT key (green LED on). Confirm each entry with the

enter key

After entering all the required data, press f7 to access the “data set” page

Select the “transfer” item by pressing f6 DATA SET

Edit (F2)

Print (F4)

Transfer (F6)

When on menu item “01 machine parameters”, confirm the selection with the enter key

When on menu item “Source”, confirm the value “0” *(parameters entered

page) by pressing the enter key

Move with the cursor to the item “deStination”

Enter the recipe sequential number (if stored, for ex. 04) and confirm it with

the enter key. The recipe will be assigned the name “04 data_set”

Move to the “confirmed” item, then confirm the selection by pressing the

enter key


Source: 0 Dest:XXXXXXXXX

Confirm

PLC: ##### OP: 1

Source: 0 Dest:

XXXXXXXXX

Confirm

PLC: ##### OP: 1

Source : 0 Dest: 04

XXXXXXXXX

Confirm

PLC: ##### OP: 1

Source: 0 Dest: 04

XXXXXXXXX

Confirm

PLC: ##### OP: 1

66

3



3.4.2 changing the title of a typical recipe

After entering a Level 2 password, press f2 to access the

“machine parameters” page

Enter the data relating to the production to be carried out (pipe diameter, turns etc) navigating with the cursor keys and

enabling, where required, the alphanumeric keyboard by pressing the SHIFT key (green LED on). Confirm each entry with the

enter key

After entering all the required data, press f7 to access the “data set” page

Select the “transfer” item by pressing f6 DATA SET

Edit (F2)

Print (F4)

Transfer (F6)

When on menu item “01 machine parameters”, confirm the selection with the enter key

If any stored recipes are displayed, move with the cursor to the number of the recipe just created (for ex. 04 data_set) and

confirm it by pressing the enter key. The parameters entered will be displayed

Exit the parameters mode by pressing eSc, move to the menu item “name”

and enter the new name associated with the production to be performed (for ex NO. X

diameter 32 - 50m). Remember to enable the alphanumeric keyboard with the NAME XXXXXXXXX

Shift key (green LED on). Confirm the selection by pressing the enter key STORE XXXXXXX: S

At the “store” menu item, validate your selection by pressing the enter key.

NO. X

NAME XXXXXXXXX

STORE XXXXXXX: S

Confirm the “overwrite” menu item selection by pressing the enter key, then press eSc or f1 to return to the main

page


Matr. 740 - 10.05 67

3



3.5 op17 main page (reserved page)

This key allows the operator to enable the Siemens OP17 operator terminal MAIN PAGE, which allows the operator

to access the keyboard system parameters. To access this page, a level 9 password must be entered. For a more

detailed description of the OP17 main page controls, read enclosure c-1 (op17 operator panel manual).


AccESS TO ThESE PAGES IS ONLy ALLOwED TO quALIfIED STAff.

INAPPROPRIATE chANGES cAN jEOPARDISE ThE cOILING MAchINE OPERATION

(f8) op17 main page

(1) Page title (Read only)OP17 MAIN PAGE (1)

ServAlert (2) AlarmInd (4) Pages (6) DataSet (8)

StatVar (3) ForcVar (5) System (7) Password (9)


(2) Servicing alerts (F1)

(3) Variables status (F2)

(4) Alarm indication (F3)

(5) Forcing variables (F4)

(6) Pages (F5)

(7) System (F6)

(8) Data set (F7)

(9) Password (F8)

68

4


FB TR1860 L1/6 aLaRMS

4. aLarmS

4.1 overview

When the PLC detects an operating fault, the operator terminal will display the alarm messages, contained in the special screen.

By pressing the heLp key, the type of fault can be checked. (The HELP window is enabled if the LED stays on, otherwise HELP

will not be available). To return to the active screen, press eSc. When an alarm occurs, proceed as follows:

1. check the type of alarm

2. verify the causes and try to remove them

3. reset the PLC alarm bit by pressing the reSet button on the control panel

4. press the acK key on the keyboard to remove the alarm from the screen

5. if the cause is due to some operating unit on the machine (such as REEL 1), press the associated memory key

(for ex. the run key K1 on reel 1)

Other alarm messages are displayed on the drive displays sent by the numeric control modules:

IP266 - REEL 1 IP267 - PIPE GUIDE

IP268 - REEL 2 IP269 - PIPE GUIDE ARM

For details on alarm or error messages, read the manual attached

4.2 alarm messages index

The main alarms are listed below.

aL. code (alarm code) identifies the type of fault detected by the PLC. This can be deleted by pressing the ACK key.

For a detailed explanation of the alarm and of the actions to take, see Section IV, chapter 5


Matr. 740 - 10.05 69

4



aL. code mem. code aLarm meSSage reSet

M170.0 0009 Irregular air pressure K1 or K9

M170.1 0010 PLC battery dead K1 or K9

M170.2 0011 Marker not connected K1 or K9

M170.3 0012 Pipe not present K1 o K9

M170.5 0014 Axes not synchronised K16

M170.6 0015 Cabinet fans thermal cut-out K1 or K9

M170.7 0016 Photocell guard K1 or K9

M172.0 0025 Strapping machine out of strap K6, K1 or K9

M172.1 0026 Strapping machine cut-out K6, K1 or K9

M172.2 0027 Strapping machine strap pulling cylinder K1 or K9, K7, K6

M172.3 0028 Strapping machine slotted gripper K1 or K9, K7, K6

M172.4 0029 Strapping machine failed throwing operation K1 or K9, K6

M172.5 0030 Strapping machine central gripper K1 or K9, K6

M172.6 0031 Strapping machine throwing time out K1 or K9, K6

M172.7 0032 Strapping machine third gripper K1 or K9, K7, K6

M173.0 0017 Strapping machine sealing spout down K1 or K9, K7, K6

M173.1 0018 Strapping machine large plate down K1 or K9, K7, K6

M173.2 0019 Strapping machine strap gripper K1 or K9, K7, K6

M173.4 0021 Strapping machine approaching K1 or K9

M173.5 0022 Strapping machine head forward movement K1 or K9

M173.6 0023 Strapping machine sideway movement K1 or K9

M177.0 0049 Reel 1 ejectors not ok K1

M177.1 0050 Coil not ejected on reel 1 K1

M177.2 0051 Reel 1 opening released K1

M177.3 0052 Reel 1 opening incorrect K1

M177.4 0053 Reel 1 incorrectly closed K1

M177.5 0054 Reel 1 motor drive K1

M177.6 0055 Pipe not latched on reel 1 K1

M177.7 0056 No pipe on reel 1 K1


Matr. 740 - 10.05 70

4



aL. code mem. code aLarm meSSage reSet

M178.0 0073 High oscillating arm K1 or K9

M178.1 0074 Ejection carried out with disabled strapping machine K5

M178.2 0075 Wrong coil width on reel 1 K1

M178.3 0076 Reel 1 slide K1

M178.4 0077 Reel 1 coil quality control K1

M178.5 0078 Check reel 1 flanges width K1

M179.0 0065 Reel 2 ejectors not ok K9

M179.1 0066 Coil not ejected on reel 2 K9

M179.2 0067 Reel 2 opening released K9

M179.3 0068 Reel 2 opening incorrect K9

M179.4 0069 Reel 2 incorrectly closed K9

M179.5 0070 Reel 2 motor drive K9

M179.6 0071 Pipe not latched on reel 2 K9

M179.7 0072 No pipe on reel 2 K9

M180.1 0090 Ejection carried out with disabled strapping machine K5

M180.2 0091 Wrong coil width on reel 2 K9

M180.3 0092 Reel 2 slide K9

M180.4 0093 Reel 2 coil quality control K9

M180.5 0094 Check reel 2 flanges width K9

M181.0 0081 Pipe guide cutter cylinder K1 or K9

M181.1 0082 Motor arm pipe guide cut-out K1 or K9

M181.2 0083 Pipe guide motor cut-out K1 or K9

M181.4 0085 Pipe guide arm forward motion cylinder K1 or K9

Note: As for reset buttons K1 or K9, their operation depends on the operation being performed on each reel (reset button

K1 for reel 1, reset button K9 for reel 2)


Matr. 740 - 10.05 71

FB TR1860 L1/6 Part IVPRacTIcaL gUIde To The USe oF The coILeR

1. CALCULATION OF COIL DIMENSIONS .....................................................................73

2. SETTING PRODUCTION vALUES ..............................................................................74

3. MEChANICAL ADjUSTMENTS .................................................................................. .773.1 Install the suitable gauge . . . 783.2 Manual adjustment of the pipe latching . . . 793.3 Manual adjustment Paddles and slides . . . 813.4 Flange width . . . 823.5 Drum diameter 823.6 Inserting the pipe . . . 83

4. STARTING UP PRODUCTION ..................................................................................84

5. ALARMS .................................................................................................................... .855.1 Overview . . . 855.2 Alarm messages index . . . 85


Matr. 740 - 10.05 72

1

1/2 O

W/h

h

Part IV Practical guide to the use of the coiler

FB TR1860 L1/6 coIL dIMeNSIoN1S

1. CALCULATION OF COIL DIMENSIONS

The Excel-based program developed by FB SpA and supplied with the machine can identify all the characteristic

measurements of the finished coil from three basic parameters. Enter the parameters in the yellow panes denominated:

• (A) External Pipe Diameter

• (B) Internal Coil Diameter

• (C) Number of Turns

E. G. BASIC VALUES CALCULATION OF COIL DIMENSIONS

(A)Ø

External PIPE 40Diameter

(B) (C)d

Internal COIL 400 Number ofDiameter TURNS

W

1 2 3 4

7W/h

W L

h h

Nr Total Meterslayers for Turn for Layer for Coil

1 12 2

Coil dimensions (mm)diamete r h/L height (h)

W L W

W

Var 3Offset 4-4-4Coil width

(flange width)L 375 (mm)

O ) L = (n O ) L = (n O + 1/2 Ø )

1/2 O

3 34 4

1 2 3 41 1,351 9,462 1,623 11,363 1,895 13,274 2,167 15,175 2,439 17,076 2,711 18,987 2,983 20,888 3,255 22,79

D

9,46 480W

20,82 56734,08 65349,25 74066,33 82685,30 913

106,19 1000128,98 1086

h

h

h h h

0,1333 50,00000,2488 93,30130,36 43 136,60250,4797 179,90380,5952 223,20510,7107 266,50640,8262 309,80760,9416 353,1089

O

TE 1 VARIANTE 2 Var 2

O

VARIANTE 3

9 3,527 24,6910 3,800 26,6011 4,072 28,5012 4,344 30,41

1 1,351 9,46

153,67 1173 1,0571 396,4102180,26 1259 1,1726 439,7114208,77 1346 1,2880 483,0127239,17 1433 1,4035 526,3140

9,46 480 0,1333 50,0000altenated 4-3-4

Coil width


L = (n O ) L = (n O ) L = (n O

O O 1/2 O

23456

+ 1/2 Ø )

8 O9

101112

1,623 9,741,895 13,272,167 13,002,439 17,072,711 16,27

7 2,983 20,883,255 19,533,527 24,693,800 22,804,072 28,504,344 26,06

19,19 567 0,2488 93,301332,46 653 0,3643 136,602545,46 740 0,4797 179,903862,54 826 0,5952 223,205178,80 913 0,7107 266,506499,69 1000 0,8262 309,8076

119,22 1086 0,9416 353,1089143,91 1173 1,0571 396,4102166,71 1259 1,1726 439,7114195,21 1346 1,2880 483,0127221,27 1433 1,4035 526,3140

VARIANTE 1 VARIANTE 2 VARIANTE 3

Var 1alternated 3-4-3Coil width


L = (n O ) L = (n O )

1 1,351 8,112 1,623 11,363 1,895 11,374 2,167 15,175 2,439 14,636 2,711 18,98

L = (n O + 1/2 Ø )

8,11 480 0,1333 50,000019,47 567 0,2488 93,301330,84 653 0,3643 136,602546,01 740 0,4797 179,903860,64 826 0,5952 223,205179,62 913 0,7107 266,5064

O O

7 2 ,9 838 3,255 O9 3,527

10 3,80011 4,07212 4,344

17,90 97,52 100022,79 120,31 108621,16 141,47 117326,60 168,07 125924,43 192,50 134630,41 222,90 1433

0,8262 309,80760,9416 353,10891,0571 396,41021,1726 439,71141,2880 483,01271,4035 526,3140

VARIANTE 1 VARIANTE 2


VARIANTE 3

73

R


FB TR1860 L1/6

2. SETTING PRODUCTION vALUES

SeTTINg PaRaMeTe S

The steps in the procedure for setting the coiler for a new type of production or for production changeover are

summarized in the pages that follow. For a detailed description of the system software see Part III, chapter 3.

Accessing the parameter entering page F2.


Matr. 740 - 10.05 74

R


FB TR1860 L1/6

diameter of the pipe to CoiL

SCreeN 1/10

eNteriNg SettiNgS

SeTTINg PaRaMeTe S

2 Enter the diameter of the pipe to coil.

maChiNe parameterS (1)

pipe diameter (mm) (2)

correction utensil arm (3)



iNterNaL CoiL diameter

SCreeN 2/10

eNteriNg SettiNgS

2 - 3




max take-up speed (4)

max manual take-up speed (5)


Ø

Enter (as mm) reel 1 drum diameter

(internal diameter of the coil to be coiled).

d

75

2

----N--° 5 SPIRE

------N----° 4 SPIRE

VARIANTE 3


FB TR1860 L1/6

CoiLiNg type

SCreeN 3/10

eNteriNg SettiNgS


pipe guide start degrees (2)



select counting mode (5)

L = (n O )

O

Variant 1alternated 3-4-3

SeTTINg PaRaMeTeR 2S

3 - 4 Sets up the type of coiling to be carried out on reel 1 (alternated 3-4-3,

alternated 4-3-4, offset 4-4-4). To select the type of coiling to be carried

out, move to the field, press the SHIFT key and simultaneously scroll the

ARROW keys to view the available options

L = (n O ) L = (n O + 1/2 Ø )

O 1/2 O O

Variant 2 Variant 3alternated 4-3-4 offset 4-4-4

LeNgth of pipe to be CoiLed aNd Number of turNS

SCreeN 4/10

eNteriNg SettiNgS

2 - 3 Sets the number of metres reel 1 and reel 2 will be coiling before starting







Matr. 740 - 10.05

to cut the pipe; this function is enabled only if the type of coiling has been

set to “metres”

4 - 5 Sets the number of revolutions to be made by reel 1 and reel 2 before

starting the cutting operation

L

4 TURNS

5 TURNS

76

T


FB TR1860 L1/6

3. MEChANICAL ADjUSTMENTS

MechaNIcaL adjUSTMeN S

F1 Before making machanical adjustments, access to information screen and have all information con-cerning the adjustments to do.

iNformatioN SCreeN

SCreeN 1/5

Page 1 containing the reading parameters is only used to summarize GENERAL INFO

the parameters entered in the machine and to allow easy control of data

tr1860L1/6 - 740 (1) 12:02:25 (2) entered in the coiling parameter program.

12:09:05 (3)

coils produced (4)

metres of pipe coiled (5)



D A N g E R - A T T E N T I O N

SWITCH OFF THE COIL TO MAkE MECHANICAL ADjUSTMENT IN A SAFETy WAy


Matr. 740 - 10.05 77


FB TR1860 L1/6

3.1 Install the suitable gauge

Fit a gauge with a suitable size for the pipe to be coiled.



78


FB TR1860 L1/6

3.2 Manual adjustment of the pipe latching

1. To achieve this, pipe latcher (A) plate must be replaced at

every production change according to the diameter of the

pipe to be produced, by removing the screws which fasten it

to moving flap (B).

2. Further changes to the latching position are achieved by

moving the device along axis y (vertically) on one of the

differently spaced out rear holes (C).

3. Adjust the pipe latching position in relation to the lower posi-

tion of the guide it slides along to achieve a distance lower

than 10mm so that when it closes, the reel does not clash

with the latch on the tile.



B

B

A

A

C

C

<10 mm

79

T


FB TR1860 L1/6

4. For regulation of hooking compression, calculate the a

distance x = (Ø) + (CC) - (Compr)

where: Ø is the tube diameter measurement

(CC) is the cylinder stroke measurement

compr is the value of pipe compression

a distance x compression between the position of the

hook and that of the shell. The value will be equal to the

pipe diameter measurement plus the length of the

hooking drive cylinder stroke (50 mm) minus the pipe

compression value.

E. g.

63 + 50 - 7,5 = 105,5The dimension must be measured from the end of the

casing with the reel closed, otherwise a 1 cm deviation

may be observed.

ø


CC

*

compr

C a u t i o n - P r e c a u t i o n

ChooSe, amoNg the SheLLS SuppLied With the maChiNe, thoSe moSt SuitabLe for CoVeriNg aLmoSt

the eNtire CirCumfereNCe of the drum. iNSert, beiNg Sure to LeaVe a SpaCe of about 10 Cm to

permit StrappiNg.


Matr. 740 - 10.05 80


FB TR1860 L1/6

3.3 Manual adjustment Paddles and slides

high paddle positionAdjust the transversal position of the paddle arm by referring to

the position that the coil queue end will take.

Slacken the paddles of both reel.A. Screw for the transversal adjustmentB. Reel 2 high paddleC. Reel 1 high paddle

Low paddle positionAdjust the transversal position of the paddle arm by referring to

the position that the coil queue end will take.

Slacken the paddle with the locking screws and slide it along

the support pin. Slacken the paddles of both reel.A. Screw for the transversal adjustmentB. Reel 2 low paddle

C. Reel 1 low paddle

In coils with even numbers of layers, the end of the pipe will

be aligned with the hooking group, while in coils with odd

numbers of layers the end will be on the opposite side with

respect to the pipe hooking group (see illustration).

Slide positionAdjust the slide crosswise position in relation to the centre of

the coil on both reels.

Slacken the tightening nut and move the slides along the sup-

port rods.



C

C

B

B

A

A

B

C B

CA

A

even n° of layers odd n° of layers

81


FB TR1860 L1/6

3.4 Flange width

The adjustment of the width of flanges (width of the coil) is com-

pletely automatic and it is managed by the PLC.


the flange width is automatically adjusted to set the length of

the coil to be wound.

3.5 Drum diameter

The adjustment of the diameter of the drum (internal diameter

of the coil) is completely automatic and it is managed by the

PLC.


the internal drum diameter is automatically adjusted to set the

internal diameter of the coil to be wound.



+

-

-

+

82


FB TR1860 L1/6

3.6 Inserting the pipe

The oscillating arm (A) is a device for regulating

machine coiling speed according to the approach

angle (B) (which will vary with pipe tension).

The pipe is to be introduced in a suitable ring (C)

placed at the base of the oscillating arm (A) and

must pass under the first sliding roll (D), which

can be adjusted by loosening the suitable screws

indicated in the figure.

Push the pipe until the meter counter wheel is

reached (D) then adjust the exiting roll (E), so as

to avoid up and down movements of the meter

counting wheel during coiling.

When small diameter pipes are being coiled,

the shoulder plate (F) must be adjusted so as to

keep the meter-counter wheel from jumping or

bouncing during coiling.



F

- -

+ +

A

CE

D

B

83

4


FB TR1860 L1/6 STaRTINg UP PRodUcTIoN

4. STARTING UP PRODUCTION

Now it is crucial to:

- Check that the machine reels are closed; if not, close by hand. -

Close the safety barriers all the way.

- Restore normal safety conditions: turn the key-operated selector to lock the bars in place and

return the key to the safety supervisor

- Place the main switch on ON (I) and check that the phase presence signalling lamps are

supplied.

Start the machine by pressing the MOTOR RESET button. The button is enabled approximately 10

sec. after turning on the main switch

Start the machine by keeping the button AIR RESET pressed for at least 5 sec. signalled by the

acoustic signal

After about 5 seconds from resetting air supply, press the ALARM RESET button

Press the ACK button from the operator terminal to reset the alarms displayed on the screen

z Press the K16 button from the operator terminal to synchronise the axes

x y

When K16 indicator light is switched off (after synchronisation has taken place) press K1 Run button,

+ then press K2 to carry out an ejection operation without strappings on reel 1

A2 Then press run button K9, then K10 to carry out an ejection operation without strappings on reel 2

+

A2 After the pipe has been ejected, the coiling machine will automatically stop. Press K1 and K9 to

+ start the coiling operation.

The machine starts working automatically. From now, the manual intervention is required only in case of anomalies.


Matr. 740 - 10.05 84

5



5. ALARMS

5.1 Overview

When the PLC detects an operating fault, the operator terminal will display the alarm messages, contained in the special screen.

By pressing the hELP key, the type of fault can be checked. (The HELP window is enabled if the LED stays on, otherwise HELP

will not be available). To return to the active screen, press ESC. When an alarm occurs, proceed as follows:

1. check the type of alarm

2. verify the causes and try to remove them

3. reset the PLC alarm bit by pressing the RESET button on the control panel

4. press the ACK key on the keyboard to remove the alarm from the screen

5. if the cause is due to some operating unit on the machine (such as REEL 1), press the associated memory key

(for ex. the run key k1 on reel 1)

Other alarm messages are displayed on the drive displays sent by the numeric control modules:

IP266 - REEL 1 IP267 - PIPE GUIDE

IP268 - REEL 2 IP269 - PIPE GUIDE ARM

For details on alarm or error messages, read the manual attached

5.2 Alarm messages index

The main alarms are listed below.

AL. CODE (alarm code) identifies the type of fault detected by the PLC. This can be deleted by pressing the ACk key.


Matr. 740 - 10.05 85

5



AL. CODE MEM. CODE ALARM MESSAGE RESET

M170.0 0009 Irregular air pressure k1 or k9

M170.1 0010 PLC battery dead k1 or k9

M170.2 0011 Marker not connected k1 or k9

M170.3 0012 Pipe not present k1 o k9

M170.5 0014 Axes not synchronised k16

M170.6 0015 Cabinet fans thermal cut-out k1 or k9

M170.7 0016 Photocell guard k1 or k9

M172.0 0025 Strapping machine out of strap k6, k1 or k9

M172.1 0026 Strapping machine cut-out k6, k1 or k9

M172.2 0027 Strapping machine strap pulling cylinder k1 or k9, k7, k6

M172.3 0028 Strapping machine slotted gripper k1 or k9, k7, k6

M172.4 0029 Strapping machine failed throwing operation k1 or k9, k6

M172.5 0030 Strapping machine central gripper k1 or k9, k6

M172.6 0031 Strapping machine throwing time out k1 or k9, k6

M172.7 0032 Strapping machine third gripper k1 or k9, k7, k6

M173.0 0017 Strapping machine sealing spout down k1 or k9, k7, k6

M173.1 0018 Strapping machine large plate down k1 or k9, k7, k6

M173.2 0019 Strapping machine strap gripper k1 or k9, k7, k6

M173.4 0021 Strapping machine approaching k1 or k9

M173.5 0022 Strapping machine head forward movement k1 or k9

M173.6 0023 Strapping machine sideway movement k1 or k9

M177.0 0049 Reel 1 ejectors not ok k1

M177.1 0050 Coil not ejected on reel 1 k1

M177.2 0051 Reel 1 opening released k1

M177.3 0052 Reel 1 opening incorrect k1

M177.4 0053 Reel 1 incorrectly closed k1

M177.5 0054 Reel 1 motor drive k1

M177.6 0055 Pipe not latched on reel 1 k1

M177.7 0056 No pipe on reel 1 k1


Matr. 740 - 10.05 86

5



AL. CODE MEM. CODE ALARM MESSAGE RESET

M178.0 0073 High oscillating arm k1 or k9

M178.1 0074 Ejection carried out with disabled strapping machine k5

M178.2 0075 Wrong coil width on reel 1 k1

M178.3 0076 Reel 1 slide k1

M178.4 0077 Reel 1 coil quality control k1

M178.5 0078 Check reel 1 flanges width k1

M179.0 0065 Reel 2 ejectors not ok k9

M179.1 0066 Coil not ejected on reel 2 k9

M179.2 0067 Reel 2 opening released k9

M179.3 0068 Reel 2 opening incorrect k9

M179.4 0069 Reel 2 incorrectly closed k9

M179.5 0070 Reel 2 motor drive k9

M179.6 0071 Pipe not latched on reel 2 k9

M179.7 0072 No pipe on reel 2 k9

M180.1 0090 Ejection carried out with disabled strapping machine k5

M180.2 0091 Wrong coil width on reel 2 k9

M180.3 0092 Reel 2 slide k9

M180.4 0093 Reel 2 coil quality control k9

M180.5 0094 Check reel 2 flanges width k9

M181.0 0081 Pipe guide cutter cylinder k1 or k9

M181.1 0082 Motor arm pipe guide cut-out k1 or k9

M181.2 0083 Pipe guide motor cut-out k1 or k9

M181.4 0085 Pipe guide arm forward motion cylinder k1 or k9

Note: As for reset buttons K1 or K9, their operation depends on the operation being performed on each reel (reset button

K1 for Reel 1, reset button K9 for Reel 2)


Matr. 740 - 10.05 87

DIssAggIO su DIsPLAy COM.EMEM.

5



ALDCOADE. sPLAy MEssAgE PROBABPLECAusLEs M. CODE

M170.0 Irregular air pressure 1) No compressed air 00092) Pressure switch fault E97.03) EV/G main solenoid valve fault4) No power + 0”

action: 1) Check the compressed air pressure and that the reset voltage command has been executed2) Check that the E97.0 input on the PLC is on; replace the pressure switch if necessary3) Check the operation of the main solenoid valve on the compressed air input unit, operated by the PLC + 0” supply;

if necessary, replace the solenoid valve and test the operation of KM1

reset: K1 or K9

M170.1 PLC battery dead PLC battery dead 0010

action: Replace the PLC battery

reset: K1 or K9

M170.2 Marker not connected 1) Marker cable may be broken 00112) Marker not connected

action: 1) Check continuity on marker cable and replace it if necessary2) Check the marker located on the side panel of the electrical/pneumatic system cabinet

reset: K1 or K9

M170.3 Pipe not present 1) No pipe to be coiled 00122) Faulty metre counter E97.3 sensor which detects if pipe is present

action: 1) Check that the pipe is correctly inserted in the metre counter2) By looking at the associated LED, check that the sensor detecting the metre counter position with the bracket down

does not enable input E97.3 of the PLC when the pipe is inserted; replace it if necessary

reset: K1 or K9

M170.5 Axes not synchronised Axes not synchronised 0014

action Synchronize axes by pressing the key K16

reset: K16

M170.6 Cabinet fans thermal cut-out 1) FR3 cabinet fans cut-out triggered 00152) Faulty fan

action: Reset the FR2 cabinet fans thermal cut-out switch, if the fan cannot be replaced

reset: K1 or K9

M170.7 Photocell guard 1) The photocell detecting coil ejection may be faulty 00162) The photocell may be obstructed3) Coil unloading probably unsuccessful4) Foreign body may be present on photocell

action: 1) Check that the photocell is correctly operating by means of associated inputs E112.5 and113.5 on the PLC2) Check that there are no obstacles. Periodically clean the glass and the associated reflective strip3) Check that the coil is being correctly unloaded and that there is no foreign body going in front of the photocell

reset: K1 or K9

M172.0 Strapping machineout of strap Strap may be faulty 0025

action: Repeat the strap throwing operating by pressing the relevant button on the control panel

reset: K6, K1 or K9


Matr. 740 - 10.05 88


5




M172.1 Strapping machinecut-out 1) Strap throwing motor cut-out switch opened 00262) Faulty thermal resistor

action: Reset the FR5 Strapping machine motor cut-out; if this is not possible, test the electrical circuit and, if necessary,replace the faulty motor

reset: K6, K1 or K9

M172.2 Strapping machine 1) Obstacles may be present on the strap pulling device 0027strap pulling cylinder 2) E104.6 and E104.7 sensors may be faulty

3) Solenoid valve A104.7 may be faulty 4) There may be no air supplied or the dedicated pressure gauge is incorrectly set

action: 1) Remove the obstacle2) Check correct operation of sensors E104.6 and E104.7 by means of associated LEDs on the PLC;

replace them if necessary 3) Check correct operation of solenoid valve A104.7 by means of associated LED on the PLC; replace if necessary 4) Check that there is the minimum operating air pressure in the pneumatic circuit and that there is low voltage power supply 5) Check by means of the pressure gauge on the pneumatic control panel the correct pressure of the cylinder

dedicated to pulling the strap

reset: K1 or K9, K7, K6

M172.3 Strapping machine slotted gripper 1) Possible obstacles on the slotted gripper 00282) Solenoid valve on strapping device A104.1 may be faulty 3) Sensor on pneumatic cylinder E104.1 may be faulty

action: 1) Remove the obstacle2) Check the A104.1 solenoid valve is correctly operating and replace it if necessary 3) Check that sensor E104.1 is correctly operating and replace it if necessary 4) Check that the associated LEDs on the PLC are on, both for the sensor and for the solenoid valve 5) Check that there is air in the pneumatic circuits and that there is low voltage supply


M172.4 Strapping machine, 1) There may be obstacles on the strap guide channels 0029failed throwing operation 2) Strap may be defective

3) Sensor EW 36 may be faulty

action: 1) Remove the obstacle2) Carry out a strap cutting operation or try to carry out a new strap throwing operation3) Check that sensor EW 36 is correctly operating and replace it if necessary

reset: K1 or K9, K6

M172.5 Strapping machine, central gripper 1) Obstacles may be present on the central gripper 00302) Solenoid valve on strapping device A104.2 may be faulty 3) Sensor on pneumatic cylinder E104.2 may be faulty

action: 1) Remove the obstacle2) Check the A104.2 solenoid valve is correctly operating and replace it if necessary 3) Check that sensor E104.2 is correctly operating and replace it if necessary 4) Check that the associated LEDs on the PLC are on, both for the sensor and for the solenoid valve 5) Check that there is air in the pneumatic circuit and that there is low voltage supply

reset: K1 or K9, K6

M172.6 Strapping machine throwing time out Incorrect strap throwing operation 0031

action: Repeat the strap throwing operation by pressing the relevant button on the control panel

reset: K1 or K9, K6


Matr. 740 - 10.05 89


5




M172.7 Strapping machine third gripper 1) Obstacles may be present on the third gripper 00322) Solenoid valve on strapping device A104.3 may be faulty 3) Sensor on pneumatic cylinder E104.3 may be faulty

action: 1) Remove the obstacle2) Check the A104.3 solenoid valve is correctly operating and replace it if necessary 3) Check that sensor E104.3 is correctly operating and replace it if necessary 4) check that the associated LEDs on the PLC are on, both for the sensor and for the solenoid valve 5) Check that there is air in the pneumatic circuit and that there is low voltage supply


M173.0 Strapping machine 1) Obstacles may be present when the sealing spout if moving down 0017sealing spout down 2) Solenoid valve on strapping device A104.4 and A104.5 may be faulty

3) Sensor on pneumatic cylinder E104.4 may be faulty

action: 1) Remove the obstacle2) Check the A104.4 and A104.5 solenoid valve is correctly operating and replace it if necessary 3) Check that sensor E104.4 is correctly operating and replace it if necessary 4) Check that the associated LEDs on the PLC are on, both for the sensor and for the solenoid valve 5) Check that there is air in the pneumatic circuit and that there is low voltage supply


M173.1 Strapping machine 1) Obstacles may be present whilst the large plate is descending 0018large plate down 2) Solenoid valve on strapping device A104.6 may be faulty

3) Sensor on pneumatic cylinder E104.5 may be faulty



M173.2 Strapping machine strap gripper 1) Obstacles may be present on the strap gripper 00192) Solenoid valve on strapping device A33.2 may be faulty 3) Sensor on pneumatic cylinder E32.0 may be faulty



M173.4 Strapping machine approaching 1) An obstacle may be present during the strapping machine approach 00212) Sensors E96.1 and E96.2 may be faulty3) Solenoid valve A96.2 may be faulty4) No air may be present

action: 1) Check that sensors E96.1 and E96.2 are working correctly by means of associated inputs on the PLC;replace them if necessary

2) Check that are no obstructions during the approach stage 3) Check that the solenoid valve controlled by output A96.2 on the PLC is operating correctly;

if necessary, replace the solenoid valve 4) Check that compressed air is being supplied, both to the main circuit and to the approach cylinder circuit

reset: K1 or K9


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5



AL. CODE DIsPLAy MEssAgE PROBABLE CAusEs MEM. CODE

M173.5 Strapping machine 1) Strapping machine head incorrectly positioned 0022head forward movement 2) Sensor E96.0 on the locating cylinder may be faulty

3) Faulty solenoid valve A96.0 and A96.14) No air may be supplied or dedicated air flow regulator may be incorrectly set

action: 1) Check that the strapping device head has retracted enough to activate the sensor located on the locating pneumaticcylinder, check that the sensor on the cylinder is correctly positioned

2) Check through the associated LED that the cylinder position sensor enables input E96.0 on the PLC; if necessary, replace the sensor

3) Check that the LED on the PLC of outputs A96.0 and A96.1 is illuminated 4) Replace solenoid valves A96.0 and A96.1 5) Check through the pressure gauge located on the pneumatic control panel that the strapping machine head is being

supplied with a correct pressure

reset: K1 or K9

M173.6 Strapping machine 1) Strapping machine not correctly positioned 0023sideway movement 2) Strapping machine faulty locating sensors E96.4 and E96.5

3) Faulty solenoid valve A32.2

action: 1) Check that the base of the strapping machine has moved sideways enough to activate the sensor andcheck the correct position of the sensor

2) Check through the associated LED that the cylinder position sensor enables input E96.4 and E96.5on the PLC; if necessary, replace the sensor

3) Check that solenoid valve controlled by output A32.2 of the PLC is working correctly; replace if necessary

reset: K1 or K9

M177.0 Reel 1 ejectors not ok 1) Possible obstruction along the ejectors travel 00492) Sensors E112.0 and E112.1 may be faulty 3) Solenoid valve A112.0 may be faulty 4) no air may be supplied or dedicated air flow regulator may be incorrectly set

action: 1) Check that there are no obstructions along the ejectors travel 2) Check that sensors E112.0 and E112.1 are correctly working on the associated inputs on the PLC;

if necessary, replace the sensors 3) Check that the solenoid valve controlled by output A112.0 on the PLC is operating correctly;

if necessary, replace the solenoid valve 4) Check that compressed air is being supplied, both to the main circuit and to the ejection cylinders circuit

reset: K1

M177.1 Coil not ejected on reel 1 1) An obstacle may be present during coil ejection 00502) Sensors E112.0 and E112.1 may be faulty 3) Solenoid valve A112.0 may be faulty 4) Air may not be supplied 5) The photocell detecting coil ejection may be faulty

action: 1) Check that there are no obstructions along the ejectors travel 2) Check that sensors E112.0 and E112.1 are working correctly by means of the associated inputs on the PLC;

replace them if necessary 3) Check that the solenoid valve controlled by output A112.0 on the PLC is working correctly; replace if necessary 4) Check that compressed air is being supplied, both to the main circuit and to the ejection cylinders circuit 5) Check correct operation of the photocell through the associated input E112.5 on the PLC

reset: K1

M177.2 Reel 1 opening released 1) Pneumatic unlocking cylinder may be faulty 00512) Sensor E32.4 located on reel 1 pneumatic locking cylinder is faulty3) Faulty solenoid valve A32.3

action: 1) Stop the machine by pressing the emergency stop button; manually operate the releasing cylinderby means of the top screw

2) Check by means of the associated LED that the releasing cylinder position sensor enables input E32.4 of the PLC3) Check that solenoid valve controlled by output A32.3 of the PLC is working correctly;

if necessary, replace the solenoid valve

reset: K1


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5


FB TR1860 L1/6

AL. CODE DIsPLAy MEssAgE

M177.3 Reel 1 opening incorrect

aLaR MS

PROBABLE CAusEs MEM. CODE

1) Reel 1 pneumatic opening cylinder is faulty 00522) Sensors E32.2 and E32.3 on the cylinder are faulty3) Faulty solenoid valve A32.0

action: 1) Stop the machine by pressing the emergency stop button and manually operate reel 1to check that is operates freely all along its travel

2) Through the associated LED, check that reel 1 locating cylinder sensors enable inputs E32.2 and E32.3 on the PLC; if necessary, replace the sensor

3) Check for correct operation of the solenoid valves controlled by output A32.0 on the PLC; replace if necessary

reset: K1

M177.4 Reel 1 incorrectly closed 1) Reel 1 pneumatic opening cylinder is faulty 00532) Reel 1 end of travel sensor E32.3 is faulty3) Faulty solenoid valve A32.0

action: See recommended action for error M177.3

reset: K1

M177.5 Reel 1 motor drive 1) Obstruction may be present during reel 1 coiling operation 00542) Reel 1 cut-out FR8 may have been triggered 3) Motor drive A1 protective circuit may have been operated 4) Change format cut-out FR6 may have being triggered

action: 1) Check that there are no obstructions during the coiling operation 2) Check if thermal cut-out FR8 has been triggered 3) Check if reel 1 motor drive protective circuit has been operated;

check the error message code on the display and read the manual supplied to the customer (enclosure 4) 4) Check if format change cut-out FR6 has been triggered

reset: K1

M177.6 Pipe not latched on reel 1 1) Reel 1 pipe latch is faulty 00552) Encoder metre counter detecting the presence of the pipe is faulty

action: 1) Check that the pipe latching bracket located inside the reel drum is correctly adjusted2) Check that the function encoder is operating correctly; replace it if necessary

reset: K1

M177.7 No pipe on reel 1 1) No pipe to be coiled 00562) Pipe detecting sensor E97.3 is faulty

action: 1) Check that the pipe is inserted correctly in the metre counter2) Through the associated LED, check that the sensor detecting the position of metre counter does not enable input E97.3

of the PLC when the pipe is inserted and the bracket is down; if necessary, adjust the sensor position or replace it

reset: K1

M178.0 High oscillating arm 1) Pipe twisted 00732) Oscillating arm sensor EW40 is faulty

action: 1) Free the oscillating arm from the twisted pipe2) Test the sensor which detects the position of the oscillating arm marked EW40;

if necessary, adjust the sensor position or replace it

reset: K1 or K9

M178.1 Ejection carried out with disabled Disabled strapping machine 0074strapping machine

action: Enable the strapping machine by pressing the associated key

reset: K5


Matr. 740 - 10.05 92

5




M178.2 Wrong coil width on reel 1 After setting the parameters relating to the coil dimensions, 0075an unachievable width has been detected

action: Check the parameters set on reel 1

reset: K5, K13

M178.3 Reel 1 slide 1) There may be obstacles along the slide travel 00762) Sensor E32.5 may be faulty3) Solenoid valve A32.1 may be faulty4) No air may be supplied or air flow regulator may be incorrectly set

action: 1) Check that sensor E32.5 is operating correctly by means of associated input on the PLC;if necessary, replace the sensor

2) Check that there are no obstacles along the slide travel 3) Check that solenoid valve controlled by output A32.1 of the PLC is working correctly;

if necessary, replace the solenoid valve 4) Check that compressed air is being supplied both to the main circuit and to the slide cylinder circuit 5) With the pressure gauge located on the pneumatic control panel, check the correct pressure

of the slide operating cylinder

reset: K1

M178.4 Reel 1 coil quality control Pipe section automatically cut for quality control purposes 0077

action: Remove the cut section of pipe from reel 1 and reset the machine by pressing the reel 1 run key

reset: K1

M178.5 Check reel 1 flanges width Reel 1 flanges width no longer matches currently used measurement 0078

action: Perform a format change on reel 1

reset: K1

M179.0 Reel 2 ejectors not ok 1) Possible obstruction along the ejectors travel 00652) Sensors E113.0 and E113.1 may be faulty 3) Solenoid valve A113.0 may be faulty 4) No air may be supplied or air flow regulator may be incorrectly set

action: 1) Check that there are no obstructions along the ejectors travel 2) Check that sensors E113.0 and E113.1 are correctly working on the associated inputs on the PLC;

if necessary, replace the sensors 3) Check that the solenoid valve controlled by output A113.0 on the PLC is operating correctly;

if necessary, replace the solenoid valve 4) Check that compressed air is being supplied, both to the main circuit and to the ejection cylinders circuit 5) Through the pressure gauge located on the pneumatic control panel, check that the ejectors are correctly positioned

reset: K9

M179.1 Coil not ejected on reel 2 1) An obstacle may be present during coil ejection 00662) Sensors E113.0 and E113.1 may be faulty 3) Solenoid valve A113.0 may be faulty 4) Air may not be supplied 5) The photocell detecting coil ejection may be faulty

action: 1) Check that there are no obstructions along the ejectors travel 2) Check that sensors E113.0 and E113.1 are working correctly by means of the associated inputs on the PLC;

replace them if necessary 3) Check that the solenoid valve controlled by output A113.0 on the PLC is working correctly 4) Check that compressed air is being supplied, both to the main circuit and to the ejection cylinders circuit 5) Check correct operation of the photocell through the associated input E113.5 on the PLC

reset: K9


Matr. 740 - 10.05 93

5


FB TR1860 L1/6

AL. CODE DIsPLAy MEssAgE

M179.2 Reel 2 opening released

aLaR MS

PROBABLE CAusEs MEM. CODE

1) Pneumatic unlocking cylinder may be faulty 00672) Sensor E33.4 located on reel 2 pneumatic locking cylinder is faulty 3) Faulty solenoid valve A32.3

action: 1) Stop the machine by pressing the emergency stop button; manually operate the releasing cylinderby means of the top screw

2) Check by means of the associated LED that the releasing cylinder position sensor enables input E33.4 of the PLC; if necessary, replace the sensor

3) Check that solenoid valve controlled by output A33.3 of the PLC is working correctly; if necessary, replace the solenoid valve

reset: K9

M179.3 Reel 2 opening incorrect 1) Reel 1 pneumatic opening cylinder is faulty 00682) Sensors E33.2 and E33.3 on the cylinder are faulty3) Faulty solenoid valve A33.0

action: 1) Stop the machine by pressing the emergency stop button and manually operate reel 2to check that is operates freely all along its travel

2) Through the associated LED, check that reel 1 locating cylinder sensors enable inputs E33.2 and E33.3 on the PLC; if necessary, replace the sensor

3) Check for correct operation of the solenoid valves controlled by output A33.0 on the PLC; if necessary, replace the solenoid valves

reset: K9

M179.4 Reel 2 incorrectly closed 1) Reel 2 pneumatic opening cylinder is faulty 00692) Reel 2 end of travel sensor E33.3 is faulty3) Faulty solenoid valve A33.0

action: See recommended action for error M179.3

reset: K9

M179.5 Reel 1 motor drive 1) Obstruction may be present during reel 2 coiling operation 00702) Reel 2 cut-out FR9 may have been triggered 3) Motor drive A2 protective circuit may have been operated 4) Change format cut-out may have being triggered FR7

action: 1) Check that there are no obstructions during the coiling operation 2) Ceck if thermal cut-out FR9 (Reel 2) has been triggered 3) Check if reel 2 motor drive protective circuit has been operated; check the error message code on the display

and read the manual supplied to the customer (enclosure 4) 4) Check if format change cut-out FR7 has been triggered

reset: K9

M179.6 Pipe not latched on reel 1 1) Reel 1 pipe latch is faulty 00712) Encoder metre counter detecting the presence of the pipe is faulty

action: 1) Check that the pipe latching bracket located inside the reel drum is correctly adjusted2) Check that the function encoder is operating correctly; replace it if necessary

reset: K9

M179.7 No pipe on reel 2 1) No pipe to be coiled 00722) Pipe detecting sensor E97.3 is faulty

action: 1) Check that the pipe is inserted correctly in the metre counter 2) Through the associated LED, check that the sensor detecting the position of metre counter

does not enable input E97.3 of the PLC when the pipe is inserted and the bracket is down; if necessary, adjust the sensor position or replace it

reset: K9


Matr. 740 - 10.05 94

5




M180.1 Ejection carried out with disabled Disabled strapping machine 0090strapping machine

action: Enable the strapping device by pressing the associated key

reset: K5

M180.2 After setting the parameters relating to the coil dimensions, an unachievable width has been detected 0091

action: Check the parameters set on Reel 2

reset: K9

M180.3 Reel 2 slide 1) There may be obstacles along the slide travel 00922) Sensor E33.5 may be faulty3) Solenoid valve A33.1 may be faulty4) No air may be supplied or air flow regulator may be incorrectly set

action: 1) Check that sensor E33.5 is operating correctly by means of associated input on the PLC;if necessary, replace the sensor

2) Check that there are no obstacles along the slide travel 3) Check correct operation of solenoid valve A33.1 by means of associated LED on the PLC; replace if necessary 4) Check that compressed air is being supplied both to the main circuit and to the slide cylinder circuit 5) With the pressure gauge located on the pneumatic control panel, check the correct pressure of the slide

operating cylinder

reset: K9

M180.4 Reel 2 coil quality control Pipe section automatically cut for quality control purposes 0093

action: Remove the cut section of pipe from reel 2 and reset the machine by pressing the “reel 2 run” key

reset: K9

M180.5 Check reel 2 flanges width Reel 2 flanges width no longer matches currently used measurement 0094

action: Perform a format change on reel 2

reset: K9

M181.0 Pipe guide cutter cylinder 1) Cutter stuck 00812) Sensors E112.6 and E112.7 on the cutter pneumatic cylinder are faulty3) Faulty solenoid valve A97.5

action: 1) Repeat the cut by operating the run control; if the cutter is still stuck, stop the machine by pressing the emergencystop button and remove the cause of the blockage

2) Check through the associated LEDs that the cutter pneumatic cylinder position sensors enable inputs E112.6and E112.7 on the PLC

3) Check that the solenoid valve operated by output A97.5 of the PLC is operating correctly; replace if necessary

reset: K1 or K9

M181.1 Motor arm pipe guide cut-out 1) Pipe guide FR11 arm motor cut-out was triggered 00822) Motor drive arm GT protective circuit operated

action: 1) Reset the pipe guide arm motor cut-out switch FR11 on the electrical control panel; if this is not possible, test the electrical circuit and, if necessary, replace the pipe guide motor drive

2) Stop the machine by pressing the emergency stop button and wait for around 60 seconds to reset the drive internal protective circuit; should the problem reoccur, please refer to the instruction manual supplied with the drive

reset: K1 or K9


Matr. 740 - 10.05 95

5




M181.2 Pipe guide motor cut-out 1) Pipe guide FR10 motor cut-out was triggered 00832) Motor drive GT protective circuit operated

action: 1) Reset the pipe guide motor cut-out switch FR10 on the electrical control panel; if this is not possible,test the electrical circuit and, if necessary, replace the pipe guide motor drive

2) Stop the machine by pressing the emergency stop button and wait for around 60 seconds to reset the drive internalprotective circuit; should the problem reoccur, please refer to the instruction manual supplied with the drive

reset: K1 or K9

M181.4 Pipe guide arm forward 1) An obstacle may be present along the pipe guide travel 0085motion cylinder 2) Sensors E97.1 and E97.2 may be faulty

3) An obstacle may be present on solenoid valve A97.2

action: 1) Check that there are no obstacles along the pipe guide arm motion cylinder travel2) Check that sensors E97.1 and E97.2 are working correctly by means of associated inputs on the PLC;

replace them if necessary3) Check that the solenoid valve controlled by output A97.2 on the PLC is operating correctly;

if necessary, replace the solenoid valve

reset: K1 or K9


Matr. 740 - 10.05 96

FB TR1860 L1/6 Part VTecHnicAL ATTAcHMenT

A tecHnicAL AttAcHMent F.B.1 List electrical spare part and Electrical diagram (see the Cd-Rom enclosed)

2 List pneumatic spare part and Pneumatic diagram (see the Cd-Rom enclosed)

3 List mechanical spare parts and Exploded view (see the Cd-Rom enclosed)

4 List parts number componentry

B AttAcHMentPLC Manual (see the Cd-Rom enclosed)

IP266 PLC extract manual (see the Cd-Rom enclosed)

SIEMENS OP17 Manual keyboard (see the Cd-Rom enclosed)

KEB manual “Getting started” (*)

S4 KEB manual driver (*)

Brushless KEB servomotor instruction

KEB interference suppression filter

SIEMENS counter module instruction

SIEMENS 3TK2825 Safety combination instruction

SIEMENS 3RG72 photocell instruction

SIEMENS 3RG78 photocell instruction

SIEMENS 3RG78 modulo di controllo per fotocellula instruction

SITOP Siemens power supply instructions

SHIELD reed proximity sensor instructions

SaIET proximity sensor instructions

SaIET 0-10 V inductive sensor instructions

SMC airchecher (pressure switch) instructions

SIEMENS BUS digital input/output

SHIELD Iso proximity sensor instructions

ROTfIL digital temperature adjuster instructions

TWS modularized siren instructions

SIEMENS switch differential gear instructions

SDRC5-C10 scheda motor (format) SELEMa instructions (*)

Separated manuals


Matr. 740 - 10.05

1Part V

Technical Attachment

FB TR1860 L1/6

List eLectricAL spAre pArt

N° SHEET aBBREVIaTION

1 1 fR0

2 1 fR1

3 1 fR2

4 1 fVM0, fVM1

5 1 GS1

6 1 GS2

7 1 HL0-HL1-HL2

8 1 HL0-HL1-HL2

9 1 HLSB5-HLSB7

10 1 NEON1

11 1 NEON1

12 1 NEON2

13 1 NEON2

14 1 SB0

15 1 SB1-SB2-SB3-SB4

16 1 XS1

17 1-2 fVa0-fVa1-fVa2-fVa3fVa4-fVa5-fVa6-fVa7

18 1-2 Ka0-Ka1-Ka2-Ka3Ka4-Ka5-Ka6-Ka7

19 1-2 KM0-KM1

20 1-2 SB5-SB6-SB7-SB8

21 2 BT1-BT2

22 2 CMT

23 2 CNE

24 2 EV1-EV2

25 2 fR3

26 2 HL02

27 2 HL02

28 2 HLSB8

29 2 SL1

30 2 SL2

31 2 TMP1

32 3 BT3-BT5

33 3 BT4-BT6

34 3 CNf3

35 3 CNf4

36 3 CRT

37 3 fS3

38 3 GS3


eLecTRicAL DiAGR AM

DESCRIPTION CODE fB

SWITCH N 4P 63a IP2X SIE5TE251 fB20120059

SWITCH SIEM. 5SU3747-0KW16 fB20080001

SWITCH 1-1,6 SIEM. 3RV1011/1aa10 fB20070008

DIODE aNTID. 3RT1926-1CB00 SIEM fB20180002

aLIM. SITOP 5a 24VDC 6EP1333-2aa-00 fB20180001

SafETY DEVICE SIEM 3TK28251BB40 fB20100013

LaMP GREEN SIEM 5TG8035 fB20120013

LaMP SEGNaLaTION SIEM. 5TE5700 fB20120014

LaMP GREEN aCE 138G MaTSUSHITa fB20120012

PLafONIERa HYDRO aD-fT fL1X18W fB20120084

LaMP fLUOR. 18W/84 590MM fB20120085

LIGHT HYDRO aD-fT fL1X58W fB20120086

LaMP fLUOR. 58W/84 1500MM fB20120087

MUSHROOM TEL ZB4BS54 fB20120030

EMERGENCY OPERaTOR PaNEL aB800E1PYP5a1 fB20140001

RECEPTaCLE SHUKO 2P 16 a GW20205 fB20130005

MODULE LED + DIODE fIN.9902902499 24DC fB20180004

RELaY fINDER 553490240049 4 CONT SC 24 fB20060008

REMOTE CONTROL SWITCH 11 KW SIEM. 3RT1026-1BB40 fB20060002

PUSH-BUTTON aCE 1222 D.12 MaTSUSHITa fB20120010

fOTOC. TEMPORIZ. SIEM. 3RG7211-6MC00 fB20040003

WHEEL MET. ELTRa RH500C50S24P10X3JR fB20050001

CONNECT. fISSO 4P+T CK031 PLaST ILME fB20130004

COMPLET fUN CEB VH6500 fB20140002

SWITCH 5SY6502-7BB 2P 2a “C” 6Ka fB20070030

LaMP SIREN 27781 24 VDC fB20090005

MODULE INDIC. LIGHT BLUE SIRENE TWSf 6027701 fB20090008

YELLOW LED aCE 138Y MaTSUSHITa fB20120015

SWITCH 2 POLES VIMaR 08381 fB20120001

SELECT. 0-1 STaB. LUM. V. TELZB4BK1233 fB20120051

TEMPORIZZaTORE fINDER 87110240 fB20060001

fOTOC. TRaSMITT. SIEM. 3RG7821-7BG00 fB20040002

fOTOC. RICEVENTE SIEM. 3RG7821-7CD00 fB20040001

CONNETTORE X fOTOC. SIEM. 3RX1578 (3 POLI) fB20040006

CONN. SP M8CV5M 4X025 MM B fB20040029SIEM. 3RX1577 (4POLI)

RECEPTaCLE 1,5 MM COD. 113702 fB20130021

fUSES CH GG 10,3X38 COD.CH10/10GG fB20160058

CENTRaLINa SICUR.SIEM. 3RG7826-1CB1 fB20100014

1

1Part V


FB TR1860 L1/6


39 4 fR4-fR6-fR7

40 4 fR5

41 4 fVM2-fVM3-fVM4fVM5-fVM6-fVM7

42 4 KM2-KM3-KM4KM5-KM6-KM7

43 4 MTL1

44 4 RT1

45 4 SSR

46 4 T1

47 4 TR

48 5 Ef1-Ef2

49 5 MTf1-MTf2

50 6 CaBLE a1-CaBLE a2

51 6 fIL1-fIL2

52 6 fR8-fR9

53 6 MTa1-MTa2

54 6 U1-U2

55 7 fIL3-fIL4

56 7 fR10-fR11

57 7 MTGT-MTBR

58 7 U3-U4

59 8 B1

60 8 B2

61 8 E0

62 8 E1

63 8 fS1-fS2

64 9 E4-E5-E7-E8

65 9-10 E3-E6-E9-E12

66 10 E10-E11-E13

67 10 E14

68 11 IPD

69 11 IPS1-IPS2

70 11 IPW1

71 11-12 IP1-IP17

72 15-19 Ra1-Ra2

73 15-19 RBR

74 15-19 RGT

75 17 aRM

76 17 TaST

77 18 MS2


eLecTRicAL DiAGR AM

DESCRIPTION CODE fB

aUT. SWITCH SIEM.2P 6a 6Ka 5SY6506-7BB fB20070037

SWITCH0,45-0,63 SI.3RV1011-0Ga10 fB20070001

DIODE aNTID. 3RT1916-1CB00 24-48 SIEM. fB20180003

REMOTE CONTROL SWITCH 4KW fB20060003SIEM. 3RT1016-1BB42

MOT. ELET. M. C63 4P KW 0,18 220 / 380 / 50 fB20020001(ELECTRO aDDa)

RESIST. UTC DI 2.7 L 38.1 120WaTT 12V USC. 90° fB20200021

RELaY a STaTO SOLIDO SSR D2425 fB20060041

TERMOREG. RX16M 48X48 MONERX16T4H1VM fB20200018

TRaSfORM. 200Va 230V SEC. 0-13-16-18 VOLTS fB20060055

ENCODER ELTRa EH63f50S8/24P10X3JR fB20050002

MOTOR C.C. SELEMa 2263(RC253 / 2) fB20020003

CaBLE X MOT. KEB CM8P M. 2,5 8MT fB20010047

INTERf. SUPPR. fILTER COD. 14.U4.00E-BM01 fB20030027

INT. MaGNET SIE 3P 25a 5SY6325-7BB fB20070038

SERVOMOTOR 14 N/M 62SM.200.3400 fB20020046

DRIVER 14 N/M COD. 62S4E103470 fB20030044

INTERf. SUPPR. fILTER COD. 10U400DBM01 fB20030003

INT. aUT. SIEMENS 5SY6306-7BB 3P C 6a fB20070031

SERVOMOTOR 1,15 NM COD. 32.SM.200.3400 fB20020004

DRIVER 1,15 N/M COD. 32.S4.D103470 fB20030002

BaTTERY PLC 6ES5980—0Ma11 fB20100004

BaTTERY OP17 6ES7971-1aa00-0aa0 fB20100011

PaNN. OP17 6aV3617-1JC00-0aX0 fB20100010

PLC SIEMENS 6ES5-095-8Ma05 fB20100001

fUSES CH GG 10,3X38 1a WEB 1421 fB20160021

SCHEDa POSIZION. 6ES5266-8Ma11 fB20100008

MOD. BUS VITE SIEMENS 6ES5700-8Ma11 fB20100006

BLOCCO EL. 16IN 16OUT 6ES5482-8Ma13 fB20100007

BLOCCO EL. CONT. VEL 6ES5385-8MB11 fB20100009

SENSOR INDUT. aNaLOG. Ra1PM/XVP fB20040010

SENSOR 08 MM 24VDC PNP Ea0PMU/3aP fB20040007

SENSOR 4 MM 24VDC PNP EB04TM/3aP fB20040009

SENSOR IN. 12 MM 24VDC SaIEa1PNPMU/3aP fB20040008

SIGNaL CaBLE KEB CS8P.M. 8 MT fB20010048

SIGNaL CaBLE KEB 8,5 MT fB20010046

SIGNaL CaBLE KEB CS6P.M. 6 MT fB20010044

ELECTRIC CaBINET TR1200-1200X1500X400 fB20140088

TOOLS BOX OP17 - DX fB20140038

BORNE 2,5 MMq GRaY 280/601 WaGO fB20160001

2

1Part V


FB TR1860 L1/6


78 18 MS3

79 18 MS6

80 18 MS8

81 18 MS9

82 18 MS10

eLecTRicAL DiAGR AM

DESCRIPTION CODE fB

BORNE 2,5 MMq DOP GR 280/519 WaGO fB20160003

BORNE 4 MMq G/V 281/607 WaGO fB20160004

BORNE 6 MMq GRaY 39062 LEGRaND fB20160009

BORNE 6 MMq G/V 39372 LEGRaND fB20160010

BORNE 6 MMq BLU 39302 LEGRaND fB20160024

To order the spare parts, identify the components in the electrical diagram attached to the manual


Matr. 740 - 10.05 3

2Part V


FB TR1860 L1/6

List pneuMAtic spAre pArt


1 1 C0

2 1 EV/G

3 1 fIL1

4 1 fIL2

5 1 M0

6 1 PR

7 1 PT

8 1 RP0

9 1 VLV1-VLV2

10 1-2 B1

11 1-2-3-5-6-7-8-9 M1-M2-M3-M4-M5-M6+RP6M7-M8-M9-M10-M11

12 1-2-3-5-6-7-8-9 RP1-RP2-RP3-RP4RP5-RP6-RP7-RP8RP9-RP10-RP11

13 1-3 B2

14 1-4-5 B3-B4

15 1-6 B5, B6

16 1-7 B7

17 1-8 B8

18 1-9 RfL0-RfL70-RfL71

19 2 C1

20 2 C2

21 2 C3

22 2 C4

23 2 C5

24 2 C6

25 2 C7

26 2 C8

27 2-4-5 RfL1-RfL2-RfL22-RfL32

28 3 C20

29 3 C21

30 3 C22

31 3 C23

32 3 C24

33 3 RfL10

34 3-4-5 Ba1-Ba2-Ba3

35 3-4-5 RfL11-RfL12-RfL23RfL24-RfL25-RfL33RfL34-RfL35


PneUMATic DiAGR AM

DESCRIPTION CODE fB

CYLINDER ISO 6431 D. 63 C. 60 MaGN. fB40010133

aVVIaTORE PROGRESS. EaV4000-f04-5Y0 fB40040048

fILTER MOD. SCaR. aUT. Eaf4000-f04D fB40040054

MICROfILTER DISOLEaT. aUT. EafD4000-f04D fB40040051

GaUGE 195003 0/10 BaR 1/8” D. 40 fB40050001

PRESSURE SENSOR PS1000-R06L fB40070001

COLLETTORE MULTIP. KM11-08-12-10 fB40040003

RIDUTTORE MODULaRE EaR4000-f04 fB40040049

MEC. VaLVE EVM130-f01-00 fB40060015

SOTTOBaSE PLUG-IN SS5Y5-45NfD-11B-C6 fB40060006

GaUGE 195003 0/10 BaR 1/8” D. 40 fB40050001

RIDUTTORE PRESS. EaR2060-f02 fB40040001

MaNIfOLD SS5Y5-20-07-00f 7 POSIZ. fB40060002



MaNIfOLD SS5Y7-20-05-00f 5 POSIZ. 1/4 fB40060026


REG. fL. aS2211f-02-08S 1/4” T. 8 fB40030007

CYLINDER C.B. D. 63 C. 10 MaGN. fB40010009




MICRO CYL. ISO 6432 D. 20 C. 25 MaGN. fB40010015




REG. fL. aS2201f-01-04S 1/8” T. 4 fB40030003



CYLINDER C.B. D.25 C.05 MaGN. fB40010024


MICRO CYL. ISO 6432 D. 20 C. 120 MaGN. fB40010173

REG. fL. aS2211f-01-06S 1/8” T. 6 fB40030006

BLOCCHETTO DI aLIM. SY5000-38-1a fB40060021

REG. fL. aS2201f-01-06S 1/8” T. 6 fB40030002

1

2Part V


FB TR1860 L1/6


36 3-4-5-6-8 E/V20-E/V21-E/V22-E/V23E/V24-E/V25-E/V30-E/V31E/V32-E/V33-E/V34-E/V40E/V41-E/V42-E/V43-E/V44E/V50-E/V51-E/V52-E/V53E/V54-E/V55- E/V56-E/V57E/V70-E/V71

37 3-4-5-6-8 RfL13-RfL14-RfL20-RfL21RfL30-RfL31-RfL40-RfL41RfL60-RfL62

38 3-6 OR1-OR2-OR3

39 4-5 C30-C40

40 4-5 C31-C41

41 4-5 C32-C42

42 4-5 C33-C34-C43-C44

43 4-5 C35-C36-C45-C46

44 4-5 RfL22-RfL32

45 6 C50

46 6 C51

47 6 C52

48 6 C53

49 7 BB1-BB2

50 7 C60-C62

51 7 C61-C63

52 7 C64

53 7 E/V60-E/V61-E/V62E/V63-E/V64

54 7 RfL50-RfL51-RfL52-RfL53RfL54-RfL55-RfL56-RfL57

55 7 SCR

56 7 VLS1

57 8 C70-C71

58 8 VLS2-VLS3

59 9 C80-C81-C82-C83

60 9 E/V80-E/V81

PneUMATic DiAGR AM

DESCRIPTION CODE fB

SOLENOID VaLVE 5/2 MON. 2 SY5120-5Y0-C6f-q fB40060042

REG. fL. aS2201f-02-06S 1/4” T. 6 fB40030004

DISPOSITIVO OR LOG. EVR1210-f01 1/8” fB40070002






REG. fL. aS2201f-01-04S 1/8” T. 4 fB40030003





BLOCCHETTO DI aLIM. SMC SY7000-38 fB40060060




SOLENOID VaLVE 1/4” MON. SY7120-5Y0- fB40060018

REG. fL. aS3201f-03-08S 3/8” T. 8 fB40030001

SCaRICO RaPIDO 1/2” fB40060053

VaLVOLa DI BLOCC SMC aSP530f-03- fB40060004


VaLVOLa DI BLOCCO SMC aSP430f-02- fB40060005


SOLENOID VaLVE 1/8” SY5320-5Y0-C6f-q fB40060046

To order the spare parts, identify the components in the pneumatic diagram attached to the manual


Matr. 740 - 10.05 2

4codici senpLri codici cAn Bus

Part V Technical Attachment

FB TR1860 L1/6 cOMPOnenTRY

List pArts nuMBer coMponentrY

pArt MAccHinA c And operAtor pAneL codici VALVoLe

signAture coMponent pArt nuMBer coMponent code FB

PLC SIEMENS SIE6ES5905-8Ma05 S C-N9E94828 fB20100001

PaNEL OP17 SIE6aV3617-1JC00 S C-S6B28648 fB20100010

Motors


77802 SERVOMOTOR 14.0 NM 62SM20034B0 fB20020074

120533

124890SERVOMOTOR 1.15 NM 32SM20034B0 fB20020065

261044

reduction geAr


RED.MP 130-2-12-15-24-50-180-215 06310 fB30010047

driVers


04020254 DRIVER 1,15N/M CODE 32S4D103470 fB20030002

02141589

01400990DRIVER 14,0N/M CODE 62S4E103470 fB20030044

01400997


Matr. 740 - 10.05 1

Manual12

Business

Transcript of Manual12