Manual Técnico DZ Rio 350 400 500 700 (INGLÊS)

MOTOPPAR INDÚSTRIA E COMÉRCIO DE AUTOMATIZADORES LTDA.Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - CEP 17400-000 - Garça - SP - Brasil

www.ppa.com.br0800 550 250

ATTENTION:Do not operate the equip-ment without fi rst reading the instruction manual.

DZ RIOTechnical manualTechnical manual

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IMPORTANT SAFETY INSTRUCTIONS

Recomendation:For the installation of the equipment, it is important that the specialized PPA installer follow all the instructions quoted in this TECHNICAL MANUAL and in the USER’S MANUAL.

With the USER’S MANUAL, the installer must present all information, uses and safety items of the equipment to the user.

Before using the automation, read and follow all instructions contained in this manual carefully.

-Before installing the automation system, make sure that the local power supply is compatible with that required on the equipment identification labe

- Do not connect the mains until installation / maintenance is complete. Always make electrical connections to the control unit with the mains switched off;

-After installation, make sure that the parts of the gate do not extend through the roads and public walk;

-It is mandatory to use full shutdown devices in the automation system.

INDEX

IMPORTANT SAFETY INSTRUCTIONS ........................................................................................ 3

TECHNICAL CHARACTERISTICS .................................................................................................. 4

REQUIRED TOOLS FOR INSTALLATION ..................................................................................... 7

ELECTRICAL INSTALLATION ......................................................................................................... 7

CAUTIONS WITH THE ELECTRICAL INSTALLATION ............................................................... 8

CAUTIONS WITH THE GATE BEFORE AUTOMATION ............................................................. 9

INSTALLATION AND FASTENING OF THE AUTOMATION ..................................................10

ANALOGUE LIMIT SWITCH INSTALLATION .........................................................................15

MAINTENANCE ...............................................................................................................................18

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TECHNICAL CHARACTERISTICSDZ RIO BRUSHLESS 400 / DZ RIO BRUSHLESS 700

AUTOMATION TYPE Sliding SlidingMODEL BRUSHLESS-400 BRUSHLESS-700NOMINAL VOLTAGE 220 V / 127 V 220 V / 127 VNOMINAL FREQUENCY 60 Hz 60 HzNOMINAL POWER 50 W / 230 W 130 W / 150 WENGINE RPM 4500 RPM 4500 RPMNOMINAL CURRENT 0.7 A/2,8A 0,7 A / 2,0 AREDUCTION 01:23 01:23

LINEAR VELOCITY 25 m/min (Z14)32 m/min (Z18)

25 m/min (Z14)32 m/min (Z18)

MANEUVER 100 cycles/h 100 cycles/h

LEVEL OF PROTECTION IPX4 IPX4TEMPERATURE RANGE -5° C / +50° C -5° C / +50° CTYPE OF INSULATION CLASS B, 130° C CLASS B, 130° CTRAVEL STOP Hybrid HybridMAxIMUM GATE LEAF MASS 400 Kg 700 Kg

MAxIMUN GATE DIMENSION HEIGHT = 2,5 mLENGTH = 3,0 m

HEIGHT = 2,5 mLENGTH = 3,0 m

DZ RIO 400 / DZ RIO 400 JET FLEX

AUTOMATION TYPE Sliding Sliding SlidingMODEL Single-phase Single-phase Jet FlexNOMINAL VOLTAGE 220 V 127 V 220 V / 127 VNOMINAL FREQUENCY 60 Hz 60 Hz 60 HzNOMINAL POWER 515 W 370 W 390 W / 345 WENGINE RPM 1740 RPM 1740 RPM 4365 RPMNOMINAL CURRENT 2,25 A 3,1 A 2,75 A / 3,6 AREDUCTION 1:23 1:23 1:23

LINEAR VELOCITY 17,1 m/min (Z18)13,3 m/min (Z14)

17,1 m/min (Z18)13,3 m/min (Z14)

42,9 m/min (Z18)33,0 m/min (Z14)

MANEUVER 30 cycles/h 30 cycles/h 40 cycles/hLEVEL OF PROTECTION IPX4 IPX4 IPX4TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° CTYPE OF INSULATION Class B, 130° C Class B, 130° C Class B, 130° CTRAVEL STOP Analogic / Digital Analogic / Digital HybridMAxIMUM GATE LEAF MASS 400 Kg 400 Kg 400 Kg

MAxIMUN GATE DIMENSION HEIGHT = 2,5 m LENGTH = 3,0 m

HEIGHT = 2,5 m LENGTH = 3,0 m



AUTOMATION TYPE Sliding Sliding SlidingMODEL Single-phase Single-phase Jet FlexNOMINAL VOLTAGE 220 V 127 V 220 V / 127 VNOMINAL FREQUENCY 60 Hz 60 Hz 60 HzNOMINAL POWER 286 W 300 W 285 W / 415 WENGINE RPM 1740 RPM 1740 RPM 4365 RPMNOMINAL CURRENT 2,35 A 3,05 A 2,35 A / 3,65 AREDUCTION 1:23 1:23 1:23


17,1 m/min (Z18)13,3 m/min (Z14)

42,9 m/min (Z18)33,0 m/min (Z14)

MANEUVER 40 cycles/h 40 cycles/h 50 cycles/hLEVEL OF PROTECTION IPX4 IPX4 IPX4TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° CTYPE OF INSULATION Class B, 130° C Class B, 130° C Class B, 130° CTRAVEL STOP Analogic / Digital Analogic / Digital HybridMAxIMUM GATE LEAF MASS 500 Kg 500 Kg 600 Kg

MAxIMUN GATE DIMENSION




DZ RIO 350 JET FLEX

AUTOMATION TYPE SlidingMODEL Jet FlexNOMINAL VOLTAGE 220 V / 127 VNOMINAL FREQUENCY 60 HzNOMINAL POWER 280 W / 340 WENGINE RPM 5800 RPMNOMINAL CURRENT 2,5 A / 2,4 AREDUCTION 1:23


MANEUVER 30 cycles/hLEVEL OF PROTECTION IPX4TEMPERATURE RANGE -5° C / +50° CTYPE OF INSULATION Class B, 130° CTRAVEL STOP HybridMAxIMUM GATE LEAF MASS 350 Kg

MAxIMUN GATE DIMENSION HEIGHT = 2,5 m LENGTH = 3,0 m

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REQUIRED TOOLS FOR INSTALLATION

Here are some tools required to install the automation:

ELECTRICAL INSTALLATION

For electrical installation, the electrical grid shall contain the following characteristics:

-Electric network 127 V or 220 V;-Have 5 A circuit breakers in the electrical distribution box;- 3/4 “diameter conduit between the electrical distribution box and the total disconnect device;- 3/4 “diameter conduit between the total shut-off device and the automator’s connection point;- 1/2 “diameter conduits for external and optional flaps;-Theres of 1/2 “diameter for safety photocells (optional).

it is recommended that the power conductor of a product for internal use must be a flexible cable 3 x 0.75 mm²; 500 V;

The power conductor of a product for external use must be a 3 x 0.75 mm² flexible cable; 500 V;

PLIERS SAWING BOW SOCKET WHRENCH

SCREWDRIVER SPANNER WRENCH

LADDER

WELDING MACHINE HAMMER LEVEL MEASURING TAPE

SET SQUARE DRILL PENCIL SANDER


AUTOMATION TYPE Sliding Sliding SlidingMODEL Single-phase Single-phase Jet FlexNOMINAL VOLTAGE 220 V 127 V 220 V / 127 VNOMINAL FREQUENCY 60 Hz 60 Hz 60 HzNOMINAL POWER 450 W 395 W 140 W / 170 WENGINE RPM 1740 RPM 1740 RPM 4365 rpmNOMINAL CURRENT 2,1 A 3,1 A 1,1 A / 1,7 AREDUCTION 1:23 1:23 1:23


17,1 m/min (Z18)13,3 m/min (Z14)

42,9 m/min (Z18)33,0 m/min (Z14)

MANEUVER 60 cycles/h 60 cycles/h 60 cycles/hLEVEL OF PROTECTION IPX4 IPX4 IPX4TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° CTYPE OF INSULATION Class B, 130° C Class B, 130° C Class B, 130° CTRAVEL STOP Hybrid Hybrid HybridMAxIMUM GATE LEAF MASS 700 Kg 700 Kg 800 Kg

MAxIMUN GATE DI-MENSION




DZ RIO 500 / DZ RIO 700 (HIGH POWER ENGINE)

AUTOMATION TYPE Sliding SlidingMODEL Single-phase Single-phaseNOMINAL VOLTAGE 220 V/ 127 V 220 V/ 127 VNOMINAL FREQUENCY 50 /60 Hz 50/60 HzNOMINAL POWER 385 W / 290W 300 W /420 WENGINE RPM 3480 RPM 3480 RPMNOMINAL CURRENT 1,8 A /2.4A 2,1 A /2.2AREDUCTION 01:23 01:23


26,6 m/min (Z14)34,2 m/min (Z18)

MANEUVER 40 cycles/h 60 cycles/hLEVEL OF PROTECTION IPX4 IPX4TEMPERATURE RANGE -5° C / +50° C -5° C / +50° CTYPE OF INSULATION Class B, 130° C Class B, 130° CTRAVEL STOP Hybrid HybridMAxIMUM GATE LEAF MASS 500 Kg 700 Kg

MAxIMUN GATE DIMENSION HEIGHT = 2,5 mLENGTH = 3,0 m

HEIGHT = 2,5 mLENGTH = 3,0 m

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CAUTIONS WITH THE ELECTRICAL GRID

To avoid damage to the wiring, it is important that all conductors are properly attached to the automation. Wiring must be done through conduits, passing internally through the base of the fl oor, ensuring that none of the wiring conductors are trapped and damaged.

It is mandatory that the ground terminal is connected to the ground cable.

IMPORTANT

The device must be powered by a residual current (DR) device with a rated residual current exceeding 30 mA.

CARE WITH THE GATE BEFORE AUTOMATION

Before adapting the machine to the gate, check the sliding by following the instructions below:

Step 1: Before Installing the automation, check if the gate is in good mechanical condition, ie opening and closing properly. Open the gate manually and observe the eff ort required. This eff ort should be minimal for the entire length of the course.

Step 2: Close the gate manually and check whether the exertion exerted was the same as the previous operation.The gate shall have a sturdy and, as far as possible, non-deformable structure. The pulleys shall be of diameter conforming to the dimensions of the gate, in perfect running condition and mounted in such a way that the gate leaf has stability throughout its displacement. We recommend sheaves with a diameter of at least 120 mm.The fi gures below represent the two types of rails and pulleys used. The system that uses straight section (Figure A - angle bracket) presents greater friction and consequently greater wear. The circular section (Figure B) allows a better displacement of the gate and less friction for the automation.

mEANS OF ShuTDOWN

CONDuIT

FIGURE A FIGURE B

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Step 3: Make sure that the door leaf does not jam in the opening and closing movement. The sliding gate rail shall be perfectly rectilinear, level, unobstructed periodically from any element or dirt which makes it difficult to slide the pulleys over their entire length, as shown in the figure below.

INSTALATION AND FIXATION OF THE AUTOMATOR

Before installing the automation system, remove any unnecessary cables and disable any equipment or system connected to the mains.

EQUIPMENT DIMENSIONS

The correct operation of this equipment depends on the instructions in this manual. To fix the equipment, proceed as follows:

Step 1: Make sure that the floor is firm enough so that the equipment can be screwed so that it is level. If it does not comply with the requirement, provide a concrete base, following the guidelines below:

Step 2: Base dimensions should be appropriate for the dimensions of the automation. The concrete base should be at a distance of approximately 20 mm from the face of the door leaf.

Step 3: Once the conditions have been met, open entirely the gate and position the automator next to the face of the gate leaf, obeying the 50 mm measurement between the leaf end and the automator.

GATE LEAF

SIDE VIEW

CONCRETE BASE

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Step 4: Pre-align the automation to the gate, positioning the rack over the gear and pushing the assembly against the gate. Then mark the fixing holes in the floor or concrete base.

Step 5: Drill for fastening by positioning the automator aligned to the gate. Before tightening the S ¼ “x 2 ½” bolts, move the gate, making sure that it does not lean against the automator during its course. If this occurs, pull back the automation.

Step 6: With the automator unlocked, position the rack bar on the gear and aligned with the gate.It is necessary to leave approximately a clearance of 2 mm between the top of the gear tooth and the bottom of the cog of the rack.

Step 7: Secure the rack to the entire length of the door leaf with solder or screw every 300 or 400 mm.

MARK THE FIXING HOLES IN THE FLOOR

MARK THE FIXING HOLES IN THE FLOOR

AuTOmATION FIxING hOLES

INSERT 2 SCREWSS 1/4” x 2 1/2” WITh

S10 ADApTER SLEEVE

INSERT 2 SCREWSS 1/4” x 2 1/2” WITh

S10 ADApTER SLEEVE

CLEARANCE OF 2 MM

300 OR400 mm

300 OR400 mm

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Step 8: If the door leaf is warped, provide shims to ensure the alignment of the rack. There are cases where the rack should pass the length of the sheet. In this case, arrange a French hand so that you do not jump its teeth when starting the machine.

Step 9: After attaching the rack, firmly attach the automation to the floor or concrete base, tightening the bolts.

ANALOG END OF COURSE INSTALLATION

Step 1: With the gate closed, place the magnet holder in the rack, positioned in front of the REED of the automation. This magnet will act as a closing course end.

FRENCH HAND

securely tighten the s 1/4 X 2 1/2 screws

for fiXation

securely tighten the s 1/4 X 2 1/2 screws

for fiXation

support ofthe magnet

gate closing procedure

support ofthe magnet support of

the reed

upper View

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Step 2: Open completely the gate and place the other magnet holder on the rack, facing the automated REED. This magnet will act as an end of course of opening.

Step 3: Start the engine and see if the REED’s are shutting off properly.

If necessary, invert the connector on the board.After attaching the magnet holders, make final adjustments by moving them to the right or left, depending on the setting you want.

Step 4: To finalize the installation of the automation, it is mandatory before turning it on, screwing the fairing with 2 x 3.5 x 16 mm screws (available in the kit).

gate opening



support ofthe reed

upper View

brackets adjustments

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COMMAND CENTRAL:Check the label attached to the product (according to the model on the side) which is the central part of the automation. Once this is done, consult the control panel manual that is available for download at www.ppa.com.br and make all connections and configurations.

Lot:

Code:Model:Reduction:Technology:Voltage:Central:Size:Assembly:Fairing:Gear:

MAINTENANCE In the table below, we will mention some PROBLEMS - DEFECTS, PROBABLE CAUSES AND CORRECTIONS - which may occur in your Automator. Before any maintenance, it is necessary to completely disconnect the electrical mains.

DEFECTS PROBABLE CAUSES CORRECTIONS

Engine does not start / does not

move

A) Power offB) Open / burned fuse

C) Locked gateD) Damaged end of course

A) Make sure that the power supply is connected correctly

B) Replace fuse with the same specification

C) Make sure that there is no object blocking the operation of the gate

D) Replace the end of course system (analog and / or digital)

Engine blocked A) Inverted motor connectionB) Locked gate or trigger

A) Check the motor wiresB) Set to manual mode and check

separately

Central does not accept command

A) Fuse blownB) Power line off (power)

C) Defect on remote or discharged batteries

D) Transmitter range (remote control)

A) Replace the fuseB) Connect the power supplyC) Check and replace batteryD) Check the position of the

receiver antenna and, if necessary, reposition it to ensure the range.

Motor only turns to one side

A) Inverted motor wiresB) Inverted end of course systemC) Defect in the command center

A) Check the motor connectionB) Invert the end of course

connector (analog and / or digital)C) Replace the central unit

Illustr

ative

pictu

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Manual Técnico DZ Rio 350 400 500 700 (INGLÊS)

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