Manual Operador JLG860

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Manual Operadoción Plataforma Elevadora JLG 800S - 860SJ.

Transcript of Manual Operador JLG860

  • Operation and Safety Manual

    ANSI

    Keep this manual with the machine at all times.

    Boom Lift Models800S860SJ

    3121138July 7, 2006

  • FOREWORD

    3121138 a

    FOREWORD

    This manual is a very important tool! Keep it with the machine at all times.

    The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions andoperating pro ose.

    Due to contin ecification changeswithout prior JLG Lift

    cedures essential for the safe and proper machine operation for its intended purp

    uous product improvements, JLG Industries, Inc. reserves the right to make spnotification. Contact JLG Industries, Inc. for updated information.

  • FOREWORD

    b 3121138

    SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

    INDICATES AN IMMINENTLY AVOIDED, WILL RESULT IN SERIOWILL HAVE A RED BACKGROUND

    INDICATES A POTENTIALLY AVOIDED, COULD RESULT IN SDECAL WILL HAVE AN ORANGE B

    S SITUATION. IF NOTERATE INJURY. IT MAY THIS DECAL WILL HAVE

    Thisinjuinju JLG Lift

    HAZARDOUS SITUATION. IF NOTUS INJURY OR DEATH. THIS DECAL.

    HAZARDOUS SITUATION. IF NOTERIOUS INJURY OR DEATH. THISACKGROUND.

    INDICATES A POTENTIALLY HAZARDOUAVOIDED, MAY RESULT IN MINOR OR MODALSO ALERT AGAINST UNSAFE PRACTICES.A YELLOW BACKGROUND.

    is the Safety Alert Symbol. It is used to alert you to the potential personalry hazards. Obey all safety messages that follow this symbol to avoid possiblery or death

  • FOREWORD

    3121138 c

    THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THISPRODUCT.

    IMJLG INDUSTRIES, INC. SENDOWNER OF RECORD OF THIINC. TO ENSURE THAT TUPDATED AND ACCURATE.

    IMJLG INDUSTRIES, INC. MUINSTANCES WHERE JLG PACCIDENT INVOLVING BODOR WHEN SUBSTANTIAL DPROPERTY OR THE JLG PRO

    epartment

    anual cover)

    7-554-7233)

    .com

    For: Accident Reporting

    Product Safety Publica-tions

    Current Owner Updates

    Standards and Regulations Compliance Information

    Questions Regarding Spe-cial Product Applications

    estions Regarding Prod-t Modifications JLG Lift

    PORTANTS SAFETY RELATED BULLETINS TO THE

    S MACHINE. CONTACT JLG INDUSTRIES,HE CURRENT OWNER RECORDS ARE

    PORTANTST BE NOTIFIED IMMEDIATELY IN ALLRODUCTS HAVE BEEN INVOLVED IN ANILY INJURY OR DEATH OF PERSONNEL

    AMAGE HAS OCCURRED TO PERSONALDUCT.

    Contact:

    Product Safety and Reliability DJLG Industries, Inc.1 JLG DriveMcConnellsburg, PA 17233

    or Your Local JLG Office(See addresses on inside of m

    In USA:

    Toll Free: 877-JLG-SAFE (87

    Outside USA:

    Phone: 717-485-5161E-mail: ProductSafety@JLG

    Questions Regarding Product Safety

    Quuc

  • FOREWORD

    d 3121138

    REVISION LOG

    Original Issue - October 9, 2001

    Revised

    Revised

    Revised

    Revised

    Revised

    Revised

    Revised

    Revised JLG Lift

    - October 31, 2001

    - December 4, 2001

    - March 1, 2002

    - January 1, 2003

    - April 24, 2003

    - May 4, 2005

    - March 3, 2006

    - July 7, 2006

  • TABLE OF CONTENTS

    3121138 i

    SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

    SECTION - 1 - SAFETY PRECAUTIONS

    1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

    Operator Training and Knowledge. . . . . . . . . . . 1-1Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2Machine Inspectio

    1.3 OPERATION . . . . . . General . . . . . . . . Trip and Fall HazaElectrocution HazaTipping Hazards . Crushing and Coll

    1.4 TOWING, LIFTING, A1.5 ADDITIONAL HAZAR

    SECTION - 2 - USER RESPON PREPARATION, AND INSP

    2.1 PERSONNEL TRAINOperator TrainingTraining SupervisiOperator Respons

    2.2 PREPARATION, INSP MAINTENANCE . .

    Pre-Start InspectioFunction Check. .

    General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92.3 HORIZONTAL AND CAPACITY LIMIT SWITCHES 2-102.4 OSCILLATING AXLE LOCKOUT TEST

    (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

    S AND INDICATORS

    . . . . . . . . . . . . . . . . . . . 3-1ORS . . . . . . . . . . . . . . . 3-1 . . . . . . . . . . . . . . . . . . . 3-1r Panel . . . . . . . . . . . . . 3-6 . . . . . . . . . . . . . . . . . . . 3-7r Panel . . . . . . . . . . . . 3-12

    N

    . . . . . . . . . . . . . . . . . . . 4-1ISTICS AND . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . . . . . . . . . . . . . . 4-2 . . . . . . . . . . . . . . . . . . . 4-2 . . . . . . . . . . . . . . . . . . . 4-3 . . . . . . . . . . . . . . . . . . . 4-5everse . . . . . . . . . . . . . 4-5 . . . . . . . . . . . . . . . . . . . 4-5 JLG Lift

    n . . . . . . . . . . . . . . . . . . . . . . 1-2. . . . . . . . . . . . . . . . . . . . . . . . .1-3. . . . . . . . . . . . . . . . . . . . . . . . 1-3rds . . . . . . . . . . . . . . . . . . . . . 1-3rds . . . . . . . . . . . . . . . . . . . . 1-4

    . . . . . . . . . . . . . . . . . . . . . . . . 1-6ision Hazards. . . . . . . . . . . . . 1-7ND HAULING . . . . . . . . . . . . .1-8DS / SAFETY . . . . . . . . . . . . .1-9

    SIBILITIES, MACHINE ECTION

    ING . . . . . . . . . . . . . . . . . . . . .2-1. . . . . . . . . . . . . . . . . . . . . . . . 2-1on. . . . . . . . . . . . . . . . . . . . . . 2-1ibility . . . . . . . . . . . . . . . . . . . 2-1ECTION, AND

    . . . . . . . . . . . . . . . . . . . . . . . . .2-2n . . . . . . . . . . . . . . . . . . . . . . 2-4. . . . . . . . . . . . . . . . . . . . . . . . 2-5

    SECTION - 3 - MACHINE CONTROL

    3.1 GENERAL . . . . . . . . . . . . .3.2 CONTROLS AND INDICAT

    Ground Control Station .Ground Control IndicatoPlatform Station . . . . . . .Platform Control Indicato

    SECTION - 4 - MACHINE OPERATIO

    4.1 DESCRIPTION. . . . . . . . . .4.2 OPERATING CHARACTER

    LIMITATIONS. . . . . . . . . .Capacities . . . . . . . . . . .Stability . . . . . . . . . . . . .

    4.3 ENGINE OPERATION . . . .Starting Procedure . . . .Shutdown Procedure . .

    4.4 TRAVELING (DRIVING) . . .Traveling Forward and R

    4.5 STEERING. . . . . . . . . . . . .

  • TABLE OF CONTENTS

    ii 3121138

    SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

    4.6 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Platform Level Adjustment . . . . . . . . . . . . . . . . . 4-7Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . . 4-7

    4.7 BOOM . . . . . . . . . . . . . . Swinging the Boom . . Raising and Lowering t

    4.8 FUNCTION SPEED CON4.9 OSCILLATING AXLE LOC

    (IF EQUIPPED). . . . . . . 4.10 EMERGENCY TOWING. 4.11 TOW BAR (IF EQUIPPED4.12 SHUT DOWN AND PARK4.13 LIFTING AND TIE DOWN

    Lifting . . . . . . . . . . . . . Tie Down . . . . . . . . . .

    SECTION - 5 - EMERGENCY PROC

    5.1 GENERAL . . . . . . . . . . . 5.2 INCIDENT NOTIFICATION5.3 EMERGENCY OPERATIO

    Operator Unable to CoPlatform or Boom Caug

    5.4 EMERGENCY TOWING P5.5 MANUAL DESCENT INST

    (IF EQUIPPED). . . . . . .

    To Retract and Lower Boom. . . . . . . . . . . . . . . . 5-3To Lower Boom with Fully Retracted Telescope 5-3

    NS & OPERATOR

    . . . . . . . . . . . . . . . .6-1. . . . . . . . . . . . . . . .6-1ce Data . . . . . . . . 6-2

    . . . . . . . . . . . . . . . 6-3 . . . . . . . . . . . . . . . 6-4 . . . . . . . . . . . . . . . 6-6 . . . . . . . . . . . . . . . 6-6 . . . . . . . . . . . . . . . 6-6 . . . . . . . . . . . . . . . 6-7 . . . . . . . . . . . . . . .6-10 . . . . . . . . . . . . . . .6-20 . . . . . . . . . . . . . . .6-29 . . . . . . . . . . . . . . 6-29 . . . . . . . . . . . . . . 6-29 . . . . . . . . . . . . . . 6-30 . . . . . . . . . . . . . . 6-30 . . . . . . . . . . . . . . 6-31

    THE PROPANE . . . . . . . . . . . . . . .6-32ACEMENT. . . . . . .6-34 JLG Lift

    . . . . . . . . . . . . . . . . . . . . . 4-7

    . . . . . . . . . . . . . . . . . . . . 4-8he Boom . . . . . . . . . . . . 4-8TROL . . . . . . . . . . . . . . . . 4-8KOUT TEST . . . . . . . . . . . . . . . . . . . . . 4-8. . . . . . . . . . . . . . . . . . . . . 4-9) . . . . . . . . . . . . . . . . . . . 4-10 . . . . . . . . . . . . . . . . . . . 4-12

    . . . . . . . . . . . . . . . . . . . . 4-12

    . . . . . . . . . . . . . . . . . . . 4-12

    . . . . . . . . . . . . . . . . . . . 4-13

    EDURES

    . . . . . . . . . . . . . . . . . . . . . 5-1. . . . . . . . . . . . . . . . . . . . 5-1

    N. . . . . . . . . . . . . . . . . . . 5-1ntrol Machine . . . . . . . . 5-1ht Overhead. . . . . . . . . 5-2ROCEDURES . . . . . . . . . 5-2RUCTIONS

    . . . . . . . . . . . . . . . . . . . . . 5-2

    SECTION - 6 - GENERAL SPECIFICATIO MAINTENANCE

    6.1 INTRODUCTION. . . . . . . . . . . .6.2 OPERATING SPECIFICATIONS

    Specifications and PerformanCapacities . . . . . . . . . . . . . . . Engine Data . . . . . . . . . . . . .Battery. . . . . . . . . . . . . . . . . .Tires . . . . . . . . . . . . . . . . . . .Major Component Weights. .Hydraulic Oil . . . . . . . . . . . . .

    6.3 SERIAL NUMBER LOCATION .6.4 OPERATOR MAINTENANCE . .6.5 TIRES & WHEELS . . . . . . . . . .

    Tire Inflation . . . . . . . . . . . . .Tire Damage . . . . . . . . . . . . .Tire Replacement . . . . . . . . .Wheel Replacement . . . . . . .Wheel Installation . . . . . . .