Manual M5000 moffett

84
C-Service 3 TABLE OF CONTENTS SPARE-PARTS BOOK M5000 / M5500 Model: Chapter 1: A: Mainframe & components Mainframeassembly M5000A010 Page 4 Main frame assy engine & radiator mounts M5000A011 Page 5 Wheel assembly M5000A012 Page 6 Pedal enclosure with top panel & seat assembly M5000A020 Page 7 Owerhead guard M5000A021 Page 8 Spring loded owerhead guard door M5000A022 Page 9 F/R Pedal assembly M5000A023 Page 10 Brake valve assembly M5000A024 Page 11 Steering linkage & Rear aram M5000A025 Page 12 Old steering linkage & Rear arm M5000A025OLD Page 13 Bonet & Diesel tank assembly M5000A040 Page 14 Fuel line pipe asembly M5000A041 Page 15 Hydraulic tank M5000A042 Page 16 Inner section - single stage mast M5000A050 Page 17 Outer section - single stage mast M5000A051 Page 18 8ft Duplex mast inner section M5000A052 Page 19 8ft Duplex mast - outer section M5000A053 Page 20 10ft Duplex mast inner section M5000A054 Page 21 10ft Duplex mast outer section M5000A055 Page 22 12ft Duplex mast inner section M5000A056 Page 23 12ft Duplex mast outer section M5000A057 Page 24 Fork carriage assembly (8 ft Duplex mast) M5000A058 Page 25 Fork carriage assembly (10ft duplex mast) M5000A059 Page 26 Fork carriage assembly(12ft Duplex mast) M5000A0510 Page 27 Mast carriage assembly with bolt-in-bearings M5000A0511 Page 28 Forks-USA M5000A0512 Page 29 Transportation equipment M5000A060 Page 30 Chapter 2: B. Hydraulic components & Circuits

Transcript of Manual M5000 moffett

Page 1: Manual M5000 moffett

C-Service 3

TABLE OF CONTENTS

SPARE-PARTS BOOK

M5000 / M5500Model:

Chapter 1: A: Mainframe & components

MainframeassemblyM5000A010 Page 4

Main frame assy engine & radiator mountsM5000A011 Page 5

Wheel assemblyM5000A012 Page 6

Pedal enclosure with top panel & seat assemblyM5000A020 Page 7

Owerhead guardM5000A021 Page 8

Spring loded owerhead guard doorM5000A022 Page 9

F/R Pedal assemblyM5000A023 Page 10

Brake valve assemblyM5000A024 Page 11

Steering linkage & Rear aramM5000A025 Page 12

Old steering linkage & Rear armM5000A025OLD Page 13

Bonet & Diesel tank assemblyM5000A040 Page 14

Fuel line pipe asemblyM5000A041 Page 15

Hydraulic tankM5000A042 Page 16

Inner section - single stage mastM5000A050 Page 17

Outer section - single stage mastM5000A051 Page 18

8ft Duplex mast inner sectionM5000A052 Page 19

8ft Duplex mast - outer sectionM5000A053 Page 20

10ft Duplex mast inner sectionM5000A054 Page 21

10ft Duplex mast outer sectionM5000A055 Page 22

12ft Duplex mast inner sectionM5000A056 Page 23

12ft Duplex mast outer sectionM5000A057 Page 24

Fork carriage assembly (8 ft Duplex mast)M5000A058 Page 25

Fork carriage assembly (10ft duplex mast)M5000A059 Page 26

Fork carriage assembly(12ft Duplex mast)M5000A0510 Page 27

Mast carriage assembly with bolt-in-bearingsM5000A0511 Page 28

Forks-USAM5000A0512 Page 29

Transportation equipmentM5000A060 Page 30

Chapter 2: B. Hydraulic components & Circuits

Page 2: Manual M5000 moffett

Valve bank (6 block)M5000B010 Page 31

Valvebank feed & return linesM5000B011 Page 32

Lift cylinder for single stage mastM5000B020 Page 33

Hydraulic components for lift cylinderM5000B021 Page 34

Lift cylinder for double stage mastM5000B022 Page 35

Hydraulic components for lift cylinderM5000B023 Page 36

Tilt cylinderM5000B030 Page 37

Hydraulic components for tilt cylinderM5000B031 Page 38

Sideshift cylinderM5000B040 Page 39

Old style sideshift cylinderM5000B041 Page 40

Hydraulic coponents for side shift cylinderM5000B042 Page 41

Old style carriage cylinderM5000B050 Page 42

Carriage cylindersM5000B051 Page 43

Hydrauic components for carriage cylinderM5000B052 Page 44

Old style steering cylinderM5000B060 Page 45

Steering cylinderM5000B061 Page 46

Hydraulic components for steering cylinderM5000B062 Page 47

Old stylestabilizer cylinderM5000B070 Page 48

Stabilizer cylinderM5000B071 Page 49

Hydraulic components for stabiliser cylinderM5000B072 Page 50

Hydraulic components for electric seatbelt M5000 family Rexrot pumpM5000B080 Page 51

Hydraulic components for electic seatbelt M5000 family CW Sauer pumpM5000B081 Page 52

Components for hydraulic release kitM5000B090A Page 53

Old hydraulic release kit component assemblyM5000B091A Page 54

Hydraulic reliese kit component assemblyM5000B091B Page 55

Front hubsM5000B100 Page 56

Rear hub unbraked unitM5000B101 Page 57

Old style rear hub unbraled unitM5000B101OLD Page 58

Rear hub and baraked unitM5000B102 Page 59

Old style rear hub and braked unitM5000B102OLD Page 60

Hydraulic components for Rexroth pumpM5000B110 Page 61

Hydraulic components for Sauer pumpM5000B111 Page 62

Diff-lock & bleed block assemblyM5000B120 Page 63

Chapter 3: C. Pumps & Motors

Pumps & Bell housingM5000C010 Page 64

Tandem pump suction linesM5000C011 Page 65

Chapter 3.1.1: Sauer

Sauer hydrostatic pump assemblyM8D063 Page 66

Page 3: Manual M5000 moffett

Sauer hydrostatic componentsM8D064 Page 67

Chapter 3.1.2: Rexroth

Rexroth pumpM8D063A Page 68

Rexroth pump sub componentsM8D063B Page 69

Rexroth sub componentsM8D064A Page 70

Rexroth sub componentsM8D064B Page 71

Rexroth sub componentsM8D064C Page 72

Rexroth sub componentsM8D064D Page 73

Chapter 4: D. Electrical

Dash PanelM5000D020A Page 74

Fusebox Details- All modelsM5000D020B Page 75

Standard componentsM5000D050 Page 76

Battery Ignition and Main SuppliesM5000D040 Page 77

Standard Componens 1M5000D051 Page 78

08/11/2007

Page 4: Manual M5000 moffett

C-Service 3.1

M5000A010

010.055.0138 Main Frame (M5000W)1 1.00

010.061.0005 Main Frame (M5000 4W)1 1.00

010.065.0017 Main Frame (M6000)1 1.00

010.064.0011 Main Frame (M8000W)1 1.00

010.056.0064 Main Frame (M5000)1 1.00

305401 Jack Leg 31" Tyre2 2.00

087.055.0160 Jack Leg Cylinder (RH) (See Section B07.0)3 1.00

018.056.0024 Back Door Large Bulge (Lowes)4 1.00

018.055.0037 Back Door 5 Hole c/w Markers (M5000)4 1.00

201041 Screw5 26.00

302085 Pin6 4.00

252311 Rubber Grommet7 2.00

200190 Hexagonal Set8 12.00

503.999.0017 Spring Washer9 6.00

503.999.0014 Flat Washer10 22.00

010.055.0005 Back Door Stay11 1.00

010.059.0011 Rear Bonnet Stay12 1.00

509.055.0054 Bonnet Catch13 2.00

090.055.0084 Outer Mid-Mounted Ballast Weight14 1.00

301618 Bushing15 4.00

400104 Hinge (Male)16 3.00

400103 Hinge (Female)17 3.00

503.055.0146 Wingnut18 2.00

014.055.0016 Battery Retaining Bar19 1.00

509.055.0009 Door Lock20 2.00

201842 Pipe Clamp21 6.00

011.055.0026 Right Guard22 1.00

011.055.0025 Left Guard (Not shown)22 1.00

011.080.0001 Right Guard (M8000)22 1.00

011.080.0000 Left Guard (M8000)22 1.00

509.055.0010 Back Door Key23 2.00

305404 Jack Leg Foot RHS24 1.00

503.055.0158 Weight Bolt (4W Models)25 2.00

503.055.0157 Weights Bolt (M 5000+M 5000W)25 2.00

090.055.0090 Retaining plate26 2.00

090.055.0083 Ballast Weight (M5000-M5000W)27 7.00

300664/1 Left Hinge (Female)28 1.00

300663 Left Hinge (Male)28 1.00

300663/1 Right Hinge (Male)29 1.00

300664 Right Hinge (Female)29 1.00

014.055.0003 Lid30 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A010 - Mainframeassembly Quantity

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C-Service 3.1

302086 Pin31 2.00

252312 Bonnet Bar Clip32 2.00

2104731 Split Pin33 2.00

210475 Split Pin34 2.00

503.999.0010 Hexagonal Nut35 2.00

503.055.0069 Locknut36 2.00

503.055.0186 Locknut37 16.00

503.999.0118 Flat Washer38 2.00

537.055.0008 Grab Handle39 1.00

016.056.0107 Non-Slip Foot Step Plate40 1.00

501.055.0053 Number Plate Light41 1.00

509.056.0000 Rear Door Bearing42 1.00

503.055.0065 M16 Flat Washer43 2.00

305400 RH Jackleg Pivot Leg Assembly2a 1.00

305403 LH Jackleg Pivot Leg Assembly2b 1.00

087.055.0159 Jack Leg Cylinder (LH) (See Section B07.0)3a 1.00

305402 Jack Lef Foot LHS24a 1.00

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C-Service 3.1

M5000A011

503.055.0126 Hexagonal bolt1 4.00

503.999.0018 Spring Washer2 14.00

503.999.0015 Flat Washer3 14.00

076.053.0011 Front RH Engine Bracket Assembly4 1.00

076.053.0018 Rear RH Engine Bracket Assembly5 1.00

503.055.0051 Hexagonal bolt6 8.00

504.053.0001 Engine Mounting7 2.00

076.053.0008 Front LH Engine Bracket Assembly8 1.00

076.053.0015 Rear LH Engine Bracket Assembly9 1.00

503.055.0350 Flat Washer10 4.00

503.055.0328 Spring Washer11 4.00

503.055.0266 Hexagonal bolt12 4.00

503.055.0195 Hexagonal bolt13 2.00

503.999.0014 Flat Washer14 8.00

504.053.0002 Engine Mounting15 2.00

503.999.0010 Locknut16 2.00

503.055.0114 Hexagonal bolt17 2.00

503.999.0039 Flat Washer18 8.00

503.999.0009 Locknut19 2.00

503.055.0353 Hexagonal bolt20 2.00

075.055.0025 Booster bracket See section D.02.021 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A011 - Main frame assy engine & radiator mounts Quantity

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C-Service 3.1

M5000A012

ML10X15 29" Tire Rim1 3.00

ML15x13 Rim for all 31" Tires1 3.00

M21725 Rim for all 31" Tires (5283 ONWARDS)1 3.00

M22005 31" Lined Tire2 3.00

M21129 29" Lined Tire2 3.00

M21114 31" Lined Tire Assembly3 3.00

M21113 29" Lined Tire Assembly3 3.00

M22019 31" Lined Tire Assembly (5283 ONWARDS)3 3.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A012 - Wheel assembly Quantity

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C-Service 3.1

M5000A020

520.055.0029 Seat Cover1 1.00

520.055.0039 Grammer Seat Cover1 1.00

520.055.0028 Grammer Seat1 1.00

500.055.0040 Standard 6 bank Valve Chest2 1.00

500.055.0039 Standard 5 bank Valve Chest2 1.00

260402 Return Filter Assembly3 1.00

517.055.0014 Decal4 1.00

500.055.1607 Steering Motor C/w priority valve5 1.00

038.056.0002 Seat Base Plate6 1.00

016.056.0006 Foot Plate7 1.00

503.999.0014 Flat Washer8 4.00

500.055.1519 Brake Valve Assembly (see section A.02.4)9 1.00

503.055.0114 Bolt10 10.00

503.999.0039 Flat Washer11 12.00

503.999.0009 Lock Nut12 10.00

003.055.0041 Guard (Grammer Seat)13 1.00

003.055.0000 Guard13 1.00

503.999.0003 Hexagonal Bolt14 8.00

503.999.0008 Bolt15 9.00

503.999.0020 Washer16 23.00

513.055.0013 Rubber Boot17 1.00

503.999.0004 Hexagonal Bolt18 4.00

503.999.0017 Spring Washer19 4.00

260330 Steering Column Bracket20 1.00

536.055.0004 Steering Knob Assembly21 1.00

260292 Steering Cap22 1.00

302211 Accelerator Pedal23 1.00

500.055.1616 Fwd/Rev Pedal (Hydraulic) (For Old Style Pedal See Section A.02.3)24 1.00

503.999.0012 Lock Nut25 1.00

503.055.0160 Rubber Washer26 2.00

260310 Steering Column27 1.00

536.055.0000 Steering Wheel (Includes Item 21/22)28 1.00

260312 Flat Washer29 1.00

260313 Nut30 1.00

503.999.0012 Nut31 9.00

520.055.0016 Operator Hand Book Box32 1.00

503.055.0054 Hexagonal Bolt33 2.00

503.999.0009 Lock Nut34 4.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A020 - Pedal enclosure with top panel & seat assembly Quantity

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C-Service 3.1

M5000A021

038.056.0004 Seatbelt Buckle & Retractor - Electric (C10011)1 1.00

006.056.0000 Overhead Guard1 1.00

503.055.0180 Hexagonal Bolt2 3.00

503.999.0015 Spring Washer3 12.00

503.999.0011 Lock Nut4 6.00

503.055.0079 Hexagonal Bolt5 4.00

046.056.0000 Flat Washer6 3.00

537.055.0020 Retractable Seat Belt7 1.00

503.999.0004 Hexagonal Bolt8 2.00

503.999.0014 Flat Washer9 4.00

200013 Text Screw10 24.00

006.056.0073 Polycarbonate Roof11 1.00

016.055.0050 Pedal Guard12 1.00

200148 Hexagonal Bolt13 2.00

503.999.0039 Flat Washer14 4.00

503.999.0009 Locknut15 2.00

006.055.0031 Front Rain Gutter16 1.00

512.055.0021 Plastic Cap17 7.00

503.999.0011 Lock nut18 2.00

530.053.0004 Clamp Nut19 2.00

503.055.0065 Flat Washer20 2.00

503.999.0013 Flat Washer21 2.00

503.999.0016 Spring Washer22 2.00

503.666.0003 Bolt23 2.00

503.055.0186 Nut24 1.00

503.055.0052 Flat Washer25 1.00

006.099.0001 Beacon Bracket26 1.00

D21520 Beacon Light27 1.00

503.055.0325 Pan Head Screw28 3.00

501.023.0020 Beacon Guard29 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A021 - Owerhead guard Quantity

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C-Service 3.1

M5000A022

006.056.0052 Latch Bar & Rad Connector Assy1 1.00

201232 Socket Head Bolt2 3.00

006.056.0088 Bracket3 1.00

503.999.0011 Lock Nut4 2.00

503.999.0015 Flat Washer5 4.00

006.056.0070 Post Bracket & Catch Plate Assy6 1.00

512.020.0000 Rubber Stop7 1.00

503.055.0180 Bolt8 2.00

537.055.0039 Roll Cage Door Hinge Assy9 2.00

503.999.0012 Locknut10 1.00

503.999.0009 Locknut11 2.00

520.056.0019 Buffer12 1.00

503.055.0334 Nut13 1.00

503.999.0015 Flat Washer14 2.00

528.055.0010 Spring15 1.00

503.999.0011 Locknut16 1.00

006.056.0071 Door Assembly (9003)17 1.00

503.055.0346 Button Head Bolt18 8.00

503.999.0013 Flat Washer19 8.00

200135 Button Head Bolt20 2.00

503.999.0020 Flat Washer21 3.00

503.999.0019 Spring Washer22 3.00

006.056.0060 Arm Rest23 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A022 - Spring loded owerhead guard door Quantity

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C-Service 3.1

M5000A023

016.055.0066 Pedal Adapter Plate1 1.00

302268 F/R Pedal1 1.00

016.055.0046 Pedal Adapter Plate (A32231) (After)2 1.00

302251 Pedal Shaft ( A32231) (After)3 1.00

201015 Flat Washer4 1.00

200890 Locknut5 1.00

251391 Grease Nipple6 1.00

302259 Nylon Bushing7 1.00

200010 Bolt8 4.00

503.999.0020 Flat Washer9 4.00

503.999.0019 Spring Washer10 4.00

503.999.0012 Locknut11 4.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A023 - F/R Pedal assembly Quantity

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Page 12: Manual M5000 moffett

C-Service 3.1

M5000A024

259227 Brake Lever1 1.00

259999 Spring (Old Style)2 1.00

259228 Brake Locator (Old Style)3 1.00

259229 Brake Locator Bracket (Old Style)4 1.00

503.999.0003 Bolt5 2.00

503.999.0013 Flat Washer6 4.00

259226 Brake Valve Bracket7 1.00

259165 Brake Valve8 1.00

201248 Socket Cap Bolt9 2.00

503.999.0009 Lock Nut10 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A024 - Brake valve assembly Quantity

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Page 13: Manual M5000 moffett

C-Service 3.1

M5000A025

061.055.0016 Rear Steering Arm (3 Port Hubs Tele-jacklegs)1 1.00

061.055.0009 Rear Steering Arm (Replaced by 061.059.0019)1 1.00

061.055.0019 Rear Steering Arm (D170097)1 1.00

260214 560cc Rear Wheel Motor (unbraked)2 1.00

260210 468cc Rear Wheel Motor (unbraked)2 1.00

260223 560cc Rear Wheel Motor (braked)2 1.00

260216 376cc Rear Wheel Motor(unbraked)2 1.00

260220 468cc Rear Wheel Motor (braked)2 1.00

260215 376cc Rear Wheel Motor (braked)2 1.00

201855 Seal3 2.00

301622 Bearing With Race4 2.00

061.059.0033 Spacer (Threaded)5 1.00

301623 Lock Washer6 1.00

301624 Ring Nut7 1.00

301655 Steering Colar (D )8 1.00

001.055.0013 Steering Colar ( A)8 1.00

001.061.0001 Steering Colar ( H)8 1.00

301571 Dog Bone Assembly9 1.00

301636 Steering Linkage Arm Assembly10 1.00

087.056.0015 Rear Steering Cylinder11 1.00

2104101 Bearing12 2.00

554790 Key13 1.00

503.999.0023 Bolt14 2.00

503.999.0039 Washer15 2.00

503.999.0009 Lock Nut16 2.00

302085 Pin17 3.00

503.999.0032 Bolt18 3.00

503.999.0039 Flat Washer19 5.00

503.999.0017 Spring Washer20 5.00

3021363 End Washer21 2.00

046.056.0000 End Washer22 1.00

260170 Grease Nipple23 4.00

503.055.0344 Wheel Stud24 10.00

503.055.0345 Wheel Nut25 10.00

503.999.0097 Bolt26 10.00

503.055.0050 Spring Washer (On threaded rear arm only)27 10.00

503.055.0065 Flat Washer28 10.00

503.055.0069 Locknut (On threaded rear arm only)29 10.00

251350 Grease Nipple30 1.00

301642 Steering Linkage Bushing31 1.00

301643 Steering Linkage Bushing32 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A025 - Steering linkage & Rear aram Quantity

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Page 14: Manual M5000 moffett

C-Service 3.1

001.061.0002 Linkage Trunion33 1.00

010.056.0013 Steering Cylinder Trunion34 1.00

061.055.0003 Rear Arm Spindle35 1.00

013.055.0011 Spindle Housing36 1.00

529.055.0008 Yellow Bushing37 1.00

001.061.0003 Spacer38 1.00

503.999.0055 Bolt39 2.00

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C-Service 3.1

M5000A025OLD

061.059.0019 Rear Steering Arm (D170097)1 1.00

061.055.0009 Rear Steering (Arm Replaced by 061.059.0019)1 1.00

061.055.0016 Rear Steering Arm (3 Port Hubs Tele-jacklegs)1 1.00

260216 376cc Rear Wheel Motor (unbraked)2 1.00

260210 468cc Rear Wheel Motor (unbraked)2 1.00

260215 376cc Rear Wheel Motor (braked)2 1.00

260214 560cc Rear Wheel Motor (unbraked)2 1.00

201855 Seal2 2.00

260220 468cc Rear Wheel Motor (braked)2 1.00

260223 560cc Rear Wheel Motor (braked)2 1.00

301622 Bearing with Race3 2.00

061.059.0033 Spacer (Threaded)4 1.00

301623 Lock Washer5 1.00

301624 Ring Nut6 1.00

301655 Steering Collar (D)7 1.00

001.055.0013 Steering Collar (A)8 1.00

001.061.0001 Steering Collar (H)8 1.00

301571 Dog Bone Assembly9 1.00

301636 Steering Linkage Arm Assembly10 1.00

087.056.0015 Rear Steering Cylinder11 1.00

2104101 Bearing12 2.00

554790 Key13 1.00

503.999.0023 Bolt14 2.00

503.999.0039 Washer15 2.00

503.999.0009 Lock Nut16 2.00

302085 Pin17 3.00

503.999.0032 Bolt18 3.00

503.999.0039 Flat Washer19 5.00

503.999.0017 Spring Washer20 5.00

3021363 End Washer21 2.00

046.056.0000 End Washer22 1.00

260170 Grease Nipple23 4.00

503.055.0344 Wheel Stud24 10.00

503.055.0345 Wheel Nut25 10.00

503.999.0097 Bolt26 10.00

503.055.0050 Spring Washer (On threaded rear arm only)27 10.00

503.055.0065 Flat Washer (On threaded rear arm only)28 10.00

503.055.0069 Locknut29 10.00

251350 Grease Nipple30 1.00

301642 Steering Linkage Bushing31 1.00

301643 Steering Linkage Bushing32 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A025OLD - Old steering linkage & Rear arm Quantity

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Page 16: Manual M5000 moffett

C-Service 3.1

001.061.0002 Linkage Trunion33 1.00

010.056.0013 Steering Cylinder Trunion34 1.00

061.055.0003 Rear Arm Spindle35 1.00

013.055.0011 Spindle Housing36 1.00

529.055.0008 Yellow Bushing37 1.00

001.061.0003 Spacer38 1.00

503.999.0055 Bolt39 2.00

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C-Service 3.1

M5000A040

509.055.0065 Jubilee Clip1 3.00

251067 Block Bend1 2.00

002.056.0033 Clear Hose1 1.00

002.056.0030 Diesel Tank2 1.00

002.100.0003 Fuel Tank Cap Unlocable3 1.00

002.100.0012 Diesel Filler Metal Neck3 1.00

002.100.0016 Diesel Tank Filler Neck Strainer3 1.00

503.999.0002 Bolt4 4.00

503.055.0098 M8 x 55 Bolt5 6.00

503.999.0039 Flat Washer6 4.00

018.055.0073 Bonnet7 1.00

509.055.0053 Bonnet Clip8 2.00

201041 Pan head Screw9 10.00

508.056.0001 Fuel Return Hose10 1.00

527.055.0001 Fuel Line11 1.00

251060 Bung12 1.00

300663 Hinge LH Front13 1.00

300663/1 Hinge RH Front14 1.00

300664 Hinge LH Back15 1.00

300664/1 Hinge RH Back16 1.00

503.999.0067 Nut17 12.00

503.055.0247 Allen Head Bolt18 2.00

259240 Shut - off Valve19 1.00

018.056.0094 Bonnet Lid20 1.00

018.055.0069 Bonnet Lid20 1.00

530.056.0012 Stem21 1.00

570447 Rubber Grommet22 2.00

519.055.0066 Bond Seal (Viton Seal)23 2.00

503.055.0052 Flat Washer24 4.00

503.055.0170 Spring Washer25 2.00

076.999.0000 Blue Adapter26 1.00

512.999.0025 Bonnet Beading28 1.00

503.055.0168 M8 x 30 Washers29 6.00

260143 Spacer30 6.00

002.056.0037 Diesel Tank Clamp Bracket31 6.00

260500 ½" Bung32 1.00

519.055.0067 ½" Bond Seal33 1.00

0020560040 Tank clamp assy concession34 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A040 - Bonet & Diesel tank assembly Quantity

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Page 18: Manual M5000 moffett

C-Service 3.1

M5000A041

525.053.0000 Pipe1 1.00

504.059.0013 In Line Fuel Filter2 1.00

525.053.0001 Pipe3 1.00

1747652032 Electric Fuel Pump4 1.00

525.053.0001 Pipe5 1.00

1552143160 Filter Element6 1.00

525.053.0002 Pipe7 1.00

075.055.0021 Pre-Filter And Pump Mtg Bracket8 1.00

503.999.0039 Flat Washer9 8.00

503.999.0009 Locknut10 4.00

503.999.0023 Bolt11 2.00

503.999.0003 Bolt12 2.00

201710 Jubilee Clip13 8.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A041 - Fuel line pipe asembly Quantity

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Page 19: Manual M5000 moffett

C-Service 3.1

M5000A042

003.055.0053 Hydraulic Tank1 1.00

260390 Suction Filter Assembly2 1.00

252125 O-Ring3 1.00

260402 Return Filter Assembly4 1.00

260414 O-Ring4 1.00

260416 Bolt4 4.00

260404 Housing4 1.00

2604121 Element Cup4 1.00

260403 Top Plate4 1.00

260409 O-Ring4 1.00

260418 Spring Washer4 4.00

260407 Cap4 1.00

260411 Spring4 1.00

260406 Return Element4 1.00

260361 Filler Cap Breather Assembly5 1.00

250535 Male/Male Adaptor (Vickers)6 1.00

250546 Male/Male Adaptor (Sauer)6 1.00

260100 Oil Level Gauge Assembly7 1.00

503.999.0003 Bolt8 2.00

503.999.0016 Spring Washer9 4.00

503.999.0039 Flat Washer10 5.00

503.999.0009 Lock Nut11 1.00

300520 Suction Filter Bracket12 1.00

250530 Male/Male Adaptor13 1.00

250400 Male/Male Adaptor14 1.00

519.055.0069 Bond Seal15 2.00

260540 Lever Valve16 1.00

250390 Male/Male Adaptor17 1.00

250840 Swept Bend cw O-Rings (C23091)18 1.00

260530 Lever Valve19 1.00

260380 Filter20 1.00

519.055.0064 Bond Seal21 1.00

260500 Plug22 1.00

503.999.0019 Spring Washer23 6.00

503.055.0336 Bolt24 6.00

503.999.0020 Flat Washer25 6.00

300439 Inspection Cover26 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A042 - Hydraulic tank Quantity

Página 19 de 8408/11/2007

Page 20: Manual M5000 moffett

C-Service 3.1

M5000A050

032.055.0000 Inner Section (6ft6")1 1.00

087.055.0060 Lift Cylinder (6ft6")2 1.00

041.055.0044 Rubber Seating3 1.00

041.055.0043 Cylinder Brace Bracket4 1.00

302121 Pin5 1.00

503.999.0014 Flat Washer6 1.00

503.999.0017 Spring Washer7 1.00

503.999.0032 Hexagonal Bolt8 1.00

529.999.0006 Bearing c/w Bolt & Nuts9 4.00

200817 Hexagonal Nut ( Supplied with #529.999.0006)10 8.00

260170 Grease Nipple11 4.00

201380 Circlip12 2.00

503.999.0011 Lock Nut13 2.00

200785 Nut14 4.00

503.055.0103 Bolt15 4.00

058.059.0003 Wear Pad (Black Nylon)16 4.00

550469 Wear Pad Seat17 4.00

200311 Socket Cap Bolt18 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A050 - Inner section - single stage mast Quantity

Página 20 de 8408/11/2007

Page 21: Manual M5000 moffett

C-Service 3.1

M5000A051

031.055.0000 Outer Section Assembly (6ft6'')1 1.00

087.055.0060 Lift Cylinder (6ft6")2 1.00

517.055.0017 Moffett Plate3 1.00

503.999.0054 Pan head Stainless Bolt4 3.00

503.999.0014 Flat Washer5 4.00

503.999.0017 Spring Washer6 4.00

503.999.0032 Hexagonal Bolt7 4.00

302121 Pin8 1.00

302125 Pin9 1.00

302085 Pin10 2.00

058.055.0001 Bushing11 2.00

519.055.0023 Wiper Seal12 4.00

509.055.0025 Circlip13 2.00

251340 Grease Nipple14 2.00

201380 Circlip15 1.00

503.055.0382 Hexagonal Bolt16 2.00

040.055.0004 Brace Bracket Washer17 4.00

200873 Lock Nut18 2.00

503.055.0071 Hardener Washer19 4.00

503.055.0076 Lock Nut20 8.00

503.055.0068 Load Indicator Washer21 4.00

503.055.0070 Hexagonal Bolt22 4.00

031.056.0008 Cylinder Bracket23 1.00

041.055.0044 Rubber Seating24 1.00

041.055.0043 Cylinder Brace Bracket25 1.00

041.055.0069 Moffett Plate mounting bracket26 1.00

031.055.0004 Wear Pad Buttons27 4.00

503.055.0186 Lock nut28 3.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A051 - Outer section - single stage mast Quantity

Página 21 de 8408/11/2007

Page 22: Manual M5000 moffett

C-Service 3.1

M5000A052

042.058.0003 Inner Section Sub Assembly1 1.00

087.056.0002 Lift Cylinder2 1.00

201380 Circlip3 1.00

503.999.0032 Bolt4 5.00

503.999.0017 Spring Washer5 5.00

503.999.0014 Flat Washer6 5.00

302135 Pin7 2.00

* 2104332 Bearing Stub8 2.00

* 2104331 Bearing9 2.00

* 201380 Circlip10 2.00

550469 Wear Pad Seat11 2.00

022.055.0003 Wear Pad (Red Nylon)12 2.00

058.059.0004 Wear Pad (Black Nylon)12 2.00

200197 Grub Screw13 2.00

200780 Hexagonal Nut14 2.00

077.058.0000 Chain (Front)15 1.00

077.058.0001 Chain (Back)15 2.00

210480 Chain Roller16 1.00

302121 Cylinder Pin17 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A052 - 8ft Duplex mast inner section Quantity

Página 22 de 8408/11/2007

Page 23: Manual M5000 moffett

C-Service 3.1

M5000A053

041.058.0003 Outer Section Assembly1 1.00

301230 Chain Tensioning Plate2 2.00

087.058.0002 Lift Cylinder3 1.00

077.055.0087 Chain Adjuster4 4.00

2104861 Chain Pin5 4.00

2104731 Split Pin6 8.00

200758 Hexagonal Nut7 8.00

503.055.0065 Flat Washer8 4.00

503.055.0076 Lock Nut9 8.00

503.055.0382 Hexagonal Bolt10 4.00

550469 Wear Pad Seat11 4.00

022.055.0004 Wear Pad (Red Nylon)12 2.00

058.059.0003 Wear Pad (Black Nylon)12 2.00

041.055.0038 Cylinder Mounting13 1.00

201380 Circlip14 3.00

2104331 Bearing15 2.00

2104332 Bearing Stub16 2.00

260170 Grease Nipple17 2.00

503.999.0032 Hexagonal Bolt18 4.00

503.999.0017 Spring Washer19 4.00

503.999.0014 Flat Washer20 4.00

302085 Pin21 1.00

302125 Pin22 2.00

302121 Pin23 2.00

519.055.0023 Wiper Seal24 4.00

058.055.0001 Bushing25 2.00

251340 Grease Nipple26 2.00

503.055.0070 Hexagonal Bolt27 4.00

503.055.0078 Bolt28 2.00

200785 Nut29 2.00

041.055.0043 Cylinder Brace Bracket30 1.00

041.055.0044 Rubber Seating31 1.00

041.055.0046 Rubber Seating32 1.00

503.055.0068 Load Indicator Washer33 4.00

503.055.0071 Hardened Washer34 4.00

509.055.0025 Circlip35 2.00

503.055.0186 Lock nut36 3.00

503.999.0054 Pan head stainless bolt37 3.00

517.055.0017 Moffett plate38 1.00

041.055.0069 Moffett plate mounting bracket39 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A053 - 8ft Duplex mast - outer section Quantity

Página 23 de 8408/11/2007

Page 24: Manual M5000 moffett

C-Service 3.1

M5000A054

042.055.0032 Inner Section Sub Assembly1 1.00

087.056.0016 Lift Cylinder2 1.00

201380 Circlip3 1.00

503.999.0032 Bolt4 5.00

503.999.0017 Spring Washer5 5.00

503.999.0014 Flat Washer6 5.00

302135 Pin7 2.00

2104332 Bearing Stub8 2.00

2104331 Bearing9 2.00

201380 Circlip10 2.00

550469 Wear Pad Seat11 2.00

058.059.0004 Wear Pad (Black Nylon)12 2.00

022.055.0003 Wear Pad (Red Nylon)12 2.00

200197 Grub Screw13 2.00

200780 Hexagonal Nut14 2.00

2104671 Chain15 2.00

210480 Chain Roller16 1.00

302121 Cylinder Pin17 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A054 - 10ft Duplex mast inner section Quantity

Página 24 de 8408/11/2007

Page 25: Manual M5000 moffett

C-Service 3.1

M5000A055

041.055.0060 Outer Section Assembly (10ft)1 1.00

058.059.0003 Wear Pad (Black Nylon)1 2.00

301230 Chain Tensioning Plate2 2.00

087.056.0016 Lift Cylinder (10ft)3 1.00

077.055.0087 Chain Adjuster4 4.00

2104721 Chain Pin5 4.00

2104731 Split Pin6 8.00

200758 Hexagonal Nut7 8.00

503.055.0065 Flat Washer8 4.00

503.055.0076 Lock Nut9 4.00

503.055.0382 Hexagonal Bolt10 4.00

550469 Wear Pad Seat11 4.00

022.055.0004 Wear Pad (Red Nylon)12 2.00

041.055.0038 Cylinder Mounting13 1.00

201380 Circlip14 3.00

2104331 Bearing15 2.00

2104332 Bearing Stub16 2.00

260170 Grease Nipple17 2.00

503.999.0032 Hexagonal Bolt18 4.00

503.999.0017 Spring Washer19 4.00

503.999.0014 Flat Washer20 4.00

302085 Pin21 1.00

302125 Pin22 2.00

302121 Pin23 2.00

519.055.0023 Wiper Seal24 4.00

058.055.0001 Bushing25 2.00

251340 Grease Nipple26 2.00

503.055.0070 Hexagonal Bolt27 4.00

503.055.0078 Bolt28 2.00

200785 Nut29 2.00

041.055.0043 Cylinder Brace Bracket30 1.00

041.055.0044 Rubber Seating31 1.00

041.055.0046 Rubber Seating32 1.00

503.055.0068 Load Indicator Washer33 4.00

503.055.0071 Hardened Washer34 4.00

509.055.0025 Circlip35 2.00

503.055.0379 Locknut36 4.00

503.999.0054 Pan head stainless bolt37 3.00

517.055.0017 Moffett plate38 1.00

041.055.0069 Moffett plate mounting bracket39 1.00

503.055.0186 Lock nut40 3.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A055 - 10ft Duplex mast outer section Quantity

Página 25 de 8408/11/2007

Page 26: Manual M5000 moffett

C-Service 3.1

M5000A056

058.059.0004 Wear Pad (Black Nylon)1 2.00

307551 Inner Section Sub Assembly1 1.00

087.055.0012 Lift Cylinder2 1.00

201380 Circlip3 1.00

503.999.0032 Bolt4 5.00

503.999.0017 Spring Washer5 5.00

503.999.0014 Flat Washer6 5.00

007.053.0003 Pin7 2.00

* 2104332 Bearing Stub8 2.00

* 2104331 Bearing9 2.00

* 201380 Circlip10 2.00

550469 Wear Pad Seat11 2.00

022.055.0003 Wear Pad (Red Nylon)12 2.00

200197 Grub Screw13 2.00

200780 Hexagonal Nut14 2.00

077.055.0001 Chain15 2.00

210451 Chain Roller16 1.00

302121 Cylinder Pin17 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A056 - 12ft Duplex mast inner section Quantity

Página 26 de 8408/11/2007

Page 27: Manual M5000 moffett

C-Service 3.1

M5000A057

058.059.0003 Wear Pad (Black Nylon)1 2.00

307501 Outer Section Assembly1 1.00

301230 Chain Tensioning Plate2 2.00

087.055.0012 Lift Cylinder3 1.00

077.059.0174 Chain Adjuster4 4.00

2104861 Chain Pin5 4.00

2104731 Split Pin6 8.00

200800 Nut7 4.00

201015 Flat Washer8 4.00

503.055.0076 Lock Nut9 8.00

503.055.0382 Hexagonal Bolt10 4.00

550469 Wear Pad Seat11 4.00

022.055.0004 Wear Pad (Red Nylon)12 2.00

041.055.0002 Cylinder Mounting13 1.00

201380 Circlip14 3.00

2104331 Bearing15 2.00

2104332 Bearing Stub16 2.00

260170 Grease Nipple17 2.00

503.999.0032 Hexagonal Bolt18 4.00

503.999.0017 Spring Washer19 4.00

503.999.0014 Flat Washer20 4.00

302085 Pin21 1.00

302125 Pin22 2.00

302121 Pin23 2.00

519.055.0023 Wiper Seal24 4.00

058.055.0001 Bushing25 2.00

251340 Grease Nipple26 2.00

503.055.0070 Hexagonal Bolt27 4.00

503.055.0078 Bolt28 2.00

200785 Nut29 2.00

041.055.0043 Cylinder Brace Bracket30 1.00

041.055.0044 Rubber Seating31 1.00

041.055.0046 Rubber Seating32 1.00

503.055.0068 Load Indicator Washer33 4.00

503.055.0071 Hardened Washer34 4.00

509.055.0025 Circlip35 2.00

503.055.0253 Half Nut36 4.00

503.999.0054 Pan head stainless bolt37 3.00

517.055.0017 Moffett plate38 1.00

041.055.0069 Moffett plate mounting bracket39 1.00

503.055.0186 Lock nut40 3.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A057 - 12ft Duplex mast outer section Quantity

Página 27 de 8408/11/2007

Page 28: Manual M5000 moffett

C-Service 3.1

503.055.0379 Lock nut41 4.00

Página 28 de 8408/11/2007

Page 29: Manual M5000 moffett

C-Service 3.1

M5000A058

043.055.0019 Fork Carriage Sub Assembly1 1.00

529.999.0006 Bearing c/w Nut2 4.00

058.059.0003 Wear Pad (Black Nylon)3 4.00

550469 Wear Pad Seat4 4.00

503.055.0103 Bolt5 4.00

200785 Hexagonal Nut6 4.00

260170 Grease Nipple7 4.00

200817 Hexagonal Nut8 8.00

503.999.0011 Lock Nut9 2.00

503.055.0183 Bolt10 2.00

210473/1 Split Pin11 8.00

210472/1 Chain Pin12 4.00

077.058.0000 Chain13 2.00

043.055.0000 Chain Block14 4.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A058 - Fork carriage assembly (8 ft Duplex mast) Quantity

Página 29 de 8408/11/2007

Page 30: Manual M5000 moffett

C-Service 3.1

M5000A059

307601 Fork Carriage Sub Assembly1 1.00

529.999.0006 Bearing c/w Nut2 4.00

058.059.0003 Wear Pad (Black Nylon)3 4.00

550469 Wear Pad Seat4 4.00

503.055.0103 Bolt5 4.00

200785 Hexagonal Nut6 4.00

260170 Grease Nipple7 4.00

200817 Hexagonal Nut8 8.00

503.999.0011 Lock Nut9 2.00

503.055.0183 Bolt10 2.00

210473/1 Split Pin11 8.00

210472/1 Chain Pin12 4.00

210470/1 Chain13 2.00

043.055.0000 Chain Block14 4.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A059 - Fork carriage assembly (10ft duplex mast) Quantity

Página 30 de 8408/11/2007

Page 31: Manual M5000 moffett

C-Service 3.1

M5000A0510

307601 Fork Carriage Sub Assembly1 1.00

529.999.0006 Bearing c/w Nut2 4.00

058.059.0003 Wear Pad (Black Nylon)3 4.00

550469 Wear Pad Seat4 4.00

503.055.0103 Bolt5 4.00

200785 Hexagonal Nut6 4.00

260170 Grease Nipple7 4.00

200817 Hexagonal Nut8 8.00

503.999.0011 Lock Nut9 2.00

503.055.0183 Bolt10 2.00

2104731 Split Pin11 8.00

2104861 Chain Pin12 4.00

077.055.0000 Chain13 2.00

043.055.0002 LH Chain Blocks14 2.00

043.055.0001 RH Chain Blocks14 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A0510 - Fork carriage assembly(12ft Duplex mast) Quantity

Página 31 de 8408/11/2007

Page 32: Manual M5000 moffett

C-Service 3.1

M5000A0511

307651 Mast Carriage Sub Assembly (Narrow Frame)1 1.00

020.065.0002 Mast Carriage (M6000)1 1.00

529.999.0006 Bearing c/w Nut2 4.00

087.055.0163 R.H Carriage Cylinder (For Further Options See Section B05)3 1.00

503.999.0032 Bolt4 11.00

503.999.0017 Spring Washer5 11.00

503.999.0014 Flat Washer6 11.00

087.055.0156 Wide Side Shift Cylinder7 1.00

087.055.0155 Narrow Side Shift Cylinder (For Further Options See Section B04)7 1.00

302125 Tilt Cylinder Pin8 2.00

301422 Chrome Shaft9 2.00

200817 Hexagonal Nut10 8.00

260170 Grease Nipple11 4.00

550469 Wear Pad Seat12 4.00

058.059.0003 Wear Pad (Black Nylon)13 4.00

200240 Bolt14 4.00

302136/3 End Cap15 4.00

302105 Carriage Cylinder Pin16 4.00

046.056.0000 End Cap17 1.00

200785 Hexagonal Nut18 4.00

252351 Plastic Cap19 4.00

020.100.0016 Mast Bulkhead Pivot Bkt LH (D220157)20 1.00

020.100.0016 Mast Bulkhead Plate Assembly(D220157)21 1.00

020.100.0015 Mast Bulkhead Pivot Bkt RH (D220157)22 1.00

503.999.0023 Bolt (D220157)23 4.00

503.055.0246 Spring Washer (D220157)24 4.00

503.999.0013 Flat Washer (D220157)25 4.00

087.055.0162 L.H Carriage Cylinder (For Further Options See Section B05)3a 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A0511 - Mast carriage assembly with bolt-in-bearings Quantity

Página 32 de 8408/11/2007

Page 33: Manual M5000 moffett

C-Service 3.1

M5000A0512

M21492 Pallet Tine 1.75"1 2.00

M62201364A Block Tine1 1.00

M260345S Lumber Tine1 2.00

M21519K Lever2 1.00

M21519K Roll Pin3 1.00

M21519K Spring4 1.00

M23181 Spring Latch Kit (includes items 2-5 ) cw Round Turn Knob5 1.00

M21519K Lock Pin5 1.00

M21519 Spring Latch Kit (includes items 2-5 ) cw Chrome Flip Up Lever5 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A0512 - Forks-USA Quantity

Página 33 de 8408/11/2007

Page 34: Manual M5000 moffett

C-Service 3.1

M5000A060

260372/1 18 Link Chain cw Plate1 2.00

007.055.0079 Stabilizing Pin2 2.00

537.055.0035 Lynch Pin3 4.00

260420 Suzie Socket4 2.00

503.055.0388 Bolt5 2.00

200790 Nut6 4.00

503.999.0011 Lock Nut7 2.00

260368 Adjuster Plate8 2.00

260366 Connecting Link ('d' type)9 2.00

260369 Connecting Link (double 'd')10 2.00

260441 Suzie Cable11 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000A060 - Transportation equipment Quantity

Página 34 de 8408/11/2007

Page 35: Manual M5000 moffett

C-Service 3.1

M5000B010

700370 Front Port Inlet Section (Includes 2)1 1.00

700379 Relief Valve Assembly2 1.00

519.055.0000K Valve Section Seal Kit3 1.00

519.055.0000K O - Ring (See Item 3)4 1.00

519.055.0000K O - Ring (See Item 3)5 1.00

500.055.0000 Check Valve Assembly6 1.00

500.055.0001 Flanged Washer7 1.00

700381 Spool8 1.00

700382 Neutralising Spring9 1.00

700384 Cap10 1.00

201242 Socket Cap Screw11 1.00

500.055.0053 Service Port Relief12 2.00

700388 Plug13 1.00

500.055.0087 Anti-Cavitation Valve (7280)14 1.00

700372 Valve Section Assembly Standard16 1.00

700373 Outlet Cover17 1.00

700392 Tie Rod (5 Bank)18 3.00

700391 Tie Rod (6 Bank)18 3.00

700395 Bracket19 2.00

700397 Lock Washer20 3.00

700396 Hex Nut21 3.00

500.055.1666 Lever Support (7280)22 5.00

500.055.1667 Link c/w Clip (7280)23 5.00

500.055.1668 Lever Clevis End (7280)24 5.00

500.055.1669 Dowel Bush (7280)25 5.00

500.055.1670 Flanged Washer (7280)26 5.00

500.055.1671 Clevis Pin (7280)27 5.00

500.055.1672 Split Pin (7280)28 5.00

500.055.1673 Gasket (7280)29 5.00

500.055.1674 Socket Screw (7280)30 5.00

500.055.1675 Lever Handle (Long) (7280)31 3.00

500.055.1676 Lever Handle (Short) (7280)31 2.00

700378 Full 6 Bank Valve Seal Kit32 1.00

500.055.1660 Bracket Kit (items 22-30)32 5.00

700377 Full 5 Bank Valve Seal Kit32 1.00

500.055.0055 4 Hole Restrictor13a 1.00

500.055.0054 2 Hole Restrictor13b 2.00

700371 Valve Section Assembly15a 1.00

500.055.0042 Valve Section Assembly15b 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B010 - Valve bank (6 block) Quantity

Página 35 de 8408/11/2007

Page 36: Manual M5000 moffett

C-Service 3.1

M5000B011

252210 Banjo c/w Bolt1 1.00

519.055.0065 Bond Seal (Viton Seal)2 2.00

250540 Male/Male Adaptor3 1.00

250071 Female/Male Adaptor4 1.00

250100 Female/Female Adaptor5 1.00

250800 T-piece6 1.00

518.056.0066 Hose (Use item 7 & 11) (B35011) (Old Set-Up use 7&11 when replacing)7 1.00

518.055.0042 Hose (C25231)7 1.00

518.056.0061 Hose8 1.00

519.055.0067 Bond Seal (Viton Seal)9 4.00

250350 Male/Male Adaptor10 1.00

530.056.0004 Block Bend & Banjo Bolt (C25231)11 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B011 - Valvebank feed & return lines Quantity

Página 36 de 8408/11/2007

Page 37: Manual M5000 moffett

C-Service 3.1

M5000B020

519.055.0015K Seal Kit1 1.00

270054 Threaded Gland2 1.00

270067 Rod c/w End Bearing3 1.00

270056 Piston4 1.00

251350 Grease Nipple5 2.00

087.999.0001 Swivel Ball6 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B020 - Lift cylinder for single stage mast Quantity

Página 37 de 8408/11/2007

Page 38: Manual M5000 moffett

C-Service 3.1

M5000B021

087.055.0060 Lift cylinder 6'6''1 1.00

250341 Male/Male Adaptor2 2.00

250887 Male/Female Adaptor3 1.00

253253 Hydraulic Hose4 1.00

253251 Hydraulic Hose5 1.00

250899 Bulkhead6 2.00

518.066.0020 Hydraulic Hose7 1.00

253428 Hydraulic Hose8 1.00

070.999.0001 Velocity Fuse9 2.00

519.055.0067 Bond Seal (Viton Seal)10 4.00

530.055.0035 Female/Male Adaptor11 1.00

530.055.0074 Male/Male Adaptor12 1.00

530.055.0017 Male/Male Adaptor13 1.00

500.055.0055 Restrictor14 2.00

530.055.0117 Tee Piece15 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B021 - Hydraulic components for lift cylinder Quantity

Página 38 de 8408/11/2007

Page 39: Manual M5000 moffett

C-Service 3.1

M5000B022

519.999.0019 Seal Kit (B20)1 1.00

270078 Seal Kit (8713)1 1.00

087.999.0010 Threaded Gland2 1.00

087.056.0018 Rod c/w End Bearing (10ft Mast)3 1.00

087.999.0069 Rod c/w End Bearing (12ft Mast)3 1.00

087.999.0009 Piston4 1.00

251350 Grease Nipple5 2.00

087.999.0001 Swivel Ball6 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B022 - Lift cylinder for double stage mast Quantity

Página 39 de 8408/11/2007

Page 40: Manual M5000 moffett

C-Service 3.1

M5000B023

087.066.0033 Lift Cylinder (13ft)1 1.00

087.056.0012 Lift Cylinder (12ft)1 1.00

087.056.0009 Lift Cylinder (8ft)1 1.00

087.056.0016 Lift Cylinder (10ft)1 1.00

519.055.0067 Bond Seal (Viton Seal)2 4.00

070.999.0001 Velocity Fuse3 2.00

250341 Male/Male Adaptor4 2.00

250887 Male/Female Adaptor5 1.00

253253 Hydraulic Hose6 1.00

518.065.0002 Hydraulic Hose (M6000/8000)7 1.00

253251 Hydraulic Hose7 1.00

250899 Bulkhead8 2.00

253424 Hydraulic Hose (M6000/8000)9 1.00

253417 Hydraulic Hose9 1.00

253428 Hydraulic Hose10 1.00

530.055.0017 Male/Male Adaptor11 1.00

500.055.0055 Restrictor (C03111)12 2.00

530.055.0035 Female/Male Adaptor13 1.00

530.055.0074 Male/Male Adaptor14 1.00

530.055.0117 Tee Piece15 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B023 - Hydraulic components for lift cylinder Quantity

Página 40 de 8408/11/2007

Page 41: Manual M5000 moffett

C-Service 3.1

M5000B030

270021 Seal Kit1 1.00

251350 Grease Nipple2 3.00

270027 Cylinder Cap3 1.00

270024 Gland4 1.00

270026 Rod c/w Bearing5 1.00

270022 Piston6 1.00

260173 Grub Screw7 2.00

087.999.0001 Swivel Ball8 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B030 - Tilt cylinder Quantity

Página 41 de 8408/11/2007

Page 42: Manual M5000 moffett

C-Service 3.1

M5000B031

519.055.0067 Bond Seal1 6.00

250341 Male/Male Adaptor2 5.00

530.055.0074 Male/Male Adaptor3 1.00

250899 Bulkhead4 3.00

530.055.0117 T-piece5 3.00

253253 Hydraulic Hose6 1.00

253251 Hydraulic Hose7 1.00

253241 Hydraulic Hose8 2.00

253231 Hydraulic Hose9 2.00

253286 Hydraulic Hose10 2.00

500.055.0054 Restrictor11 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B031 - Hydraulic components for tilt cylinder Quantity

Página 42 de 8408/11/2007

Page 43: Manual M5000 moffett

C-Service 3.1

M5000B040

519.023.0000 Seal Kit1 1.00

087.055.0015 Rod c/w Bushing2 1.00

087.024.0008 Piston3 1.00

260170 Grease Nipple4 2.00

087.074.0053 Threaded Gland5 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B040 - Sideshift cylinder Quantity

Página 43 de 8408/11/2007

Page 44: Manual M5000 moffett

C-Service 3.1

M5000B041

519.055.0003 Anti extrusion ring1 1.00

519.055.0003 Wear ring1 1.00

519.055.0003 Seal kit1 1.00

519.055.0003 Back up ring1 1.00

519.055.0003 O-ring1 1.00

519.055.0003 Piston seal1 1.00

519.055.0003 Gland seal1 1.00

519.055.0003 Wiper seal1 1.00

519.055.0003 Bearing strip1 2.00

519.055.0003 Retaining ring1 1.00

087.053.0006 Rod c/w bushing2 1.00

087.024.0008 Piston3 1.00

087.059.0021 Body c/w bushing4 1.00

087.074.0053 Threaded gland5 1.00

087.053.0005 Spacer6 1.00

260173 Grub screw7 2.00

503.055.0145 Grease nipple8 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B041 - Old style sideshift cylinder Quantity

Página 44 de 8408/11/2007

Page 45: Manual M5000 moffett

C-Service 3.1

M5000B042

519.055.0064 Bond Seal (Viton Seal)1 2.00

250331/1 Male/Male Adaptor c/w Restrictor2 1.00

253321 Hose3 2.00

250899 Bulkhead4 2.00

253253 Hose5 1.00

253251 Hose (M6000/M8000)5 1.00

253251 Hose6 1.00

253260 Hose (M6000/M8000)6 1.00

250887 Male/Female Adaptor7 1.00

519.055.0067 Bond Seal (Viton Seal)8 2.00

250341 Male/Male Adaptor9 1.00

250340 Male/Male Adaptor10 1.00

250331 Male/Male Adaptor11 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B042 - Hydraulic coponents for side shift cylinder Quantity

Página 45 de 8408/11/2007

Page 46: Manual M5000 moffett

C-Service 3.1

M5000B050

519.055.0016 Seal Kit1 1.00

260173 Grub Screw2 1.00

270015 Rod c/w Clevis3 1.00

270017 Cylinder Cap4 1.00

087.055.0074 Gland C/w seals5 1.00

270019 Piston6 1.00

087.055.0053 LH Carriage Cylinder P/N (Verify part number, when ordering)7 1.00

087.055.0154 RH Carriage Cylinder P/N (Veryfy part number, when ordering)8 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B050 - Old style carriage cylinder Quantity

Página 46 de 8408/11/2007

Page 47: Manual M5000 moffett

C-Service 3.1

M5000B051

519.056.0002 Seal Kit1 1.00

087.999.0065 Rod c/w Clevis2 1.00

087.056.0030 Threaded Gland3 1.00

087.055.0038 Piston4 1.00

087.055.0162 LH Cylinder (Verify part number, when ordering)5 1.00

087.055.0163 RH Cylinder (Verify part number, when ordering)6 1.00

087.056.0013 LH Cylinder (Verify part number, when ordering)7 1.00

087.056.0014 RH Cylinder (Verify part number, when ordering)8 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B051 - Carriage cylinders Quantity

Página 47 de 8408/11/2007

Page 48: Manual M5000 moffett

C-Service 3.1

M5000B052

253164 Hydraulic Hose (M6000/M8000)1 2.00

518.055.0096 Hydraulic Hose1 2.00

253132 Hydraulic Hose2 1.00

253137 Hydraulic Hose3 1.00

253159 Hydraulic Hose4 1.00

518.055.0078 Hydraulic Hose5 1.00

250899 Bulkhead6 2.00

530.055.0117 T-Piece7 2.00

519.055.0067 Bond Seal (Viton Seal)8 6.00

250341 Male/Male Adaptor9 6.00

201822 Hose Clamp10 3.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B052 - Hydrauic components for carriage cylinder Quantity

Página 48 de 8408/11/2007

Page 49: Manual M5000 moffett

C-Service 3.1

M5000B060

270711K Seal Kit1 1.00

260170 Grease Nipple2 2.00

270712 Cylinder Cap3 1.00

270713 Gland4 1.00

270714 Piston5 1.00

270642 Rod c/w Bearing6 1.00

210410/1 Bearing7 2.00

260173 Grub Screw8 1.00

210410/1 Bearing9 1.00

270640 Steering Cylinder Assembly (Verify part number, when ordering)10 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B060 - Old style steering cylinder Quantity

Página 49 de 8408/11/2007

Page 50: Manual M5000 moffett

C-Service 3.1

M5000B061

519.023.0000 Seal Kit1 1.00

260170 Grease Nipple2 2.00

087.023.0009 Threaded Gland3 1.00

087.055.0038 Piston4 1.00

087.999.0063 Rod c/w Bearing5 1.00

210410/1 Bearing6 1.00

087.056.0015 Steering Cylinder P/N (Verify part number, when ordering)7 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B061 - Steering cylinder Quantity

Página 50 de 8408/11/2007

Page 51: Manual M5000 moffett

C-Service 3.1

M5000B062

519.055.0064 Bond Seal (Viton Seal)1 7.00

519.055.0067 Bond Seal (Viton Seal)2 1.00

250331 Male/Male Adaptor3 3.00

250540 Male/Male Adaptor4 1.00

519.055.0072 O - Ring (Viton Ring)5 1.00

530.055.0139 Male/Male Adaptor (B35011)6 1.00

252210 Banjo c/w Bolt7 1.00

519.055.0065 Bond Seal (Viton Seal)8 2.00

250100 Female/Female Adaptor9 1.00

250800 T- Piece10 1.00

250076 Male/Female Adaptor11 1.00

530.055.0086 Banjo c/w Bolt12 2.00

500.055.1607 Steering Motor13 1.00

518.071.0046 Hose (C25231)14 1.00

518.065.0026 Hose (C25231)15 1.00

518.056.0062 Hose16 1.00

518.056.0075 Hose17 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B062 - Hydraulic components for steering cylinder Quantity

Página 51 de 8408/11/2007

Page 52: Manual M5000 moffett

C-Service 3.1

M5000B070

519.055.0016 Seal Kit1 1.00

270634 Rod c/w Clevis2 1.00

270019 Piston3 1.00

260173 Grub Screw4 1.00

270018 Gland5 1.00

270017 Cylinder Cap6 1.00

087.055.0093 LH Cylinder P/N (Verify part number,when ordering)7 1.00

087.055.0094 RH Cylinder P/N (Verify part number, when ordering)8 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B070 - Old stylestabilizer cylinder Quantity

Página 52 de 8408/11/2007

Page 53: Manual M5000 moffett

C-Service 3.1

M5000B071

519.056.0002 Seal Kit1 1.00

087.999.0067 Rod c/w Clevis (LH)2 1.00

087.999.0068 Rod c/w Clevis (RH)2 1.00

087.055.0038 Piston3 1.00

087.056.0030 Threaded Gland4 1.00

087.055.0159 Stabilizer Cylinder (M5000/M2403) (Verify part number, when ordering)5 1.00

087.055.0160 Stabilizer Cylinder (M5000/M2403) (Verify part number, when ordering)6 1.00

087.023.0019 Stabilizer Cylinder (M8000W) (Verify part number, when ordering)7 1.00

087.023.0019 Stabilizer Cylinder (M8000W) (Verify part number, when ordering)8 1.00

087.061.0003 Stabilizer Cylinder (M6500) (Verify part number, when ordering)9 1.00

087.061.0004 Stabilizer Cylinder (M6500) (Verify part number, when ordering)10 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B071 - Stabilizer cylinder Quantity

Página 53 de 8408/11/2007

Page 54: Manual M5000 moffett

C-Service 3.1

M5000B072

519.055.0064 Bond Seal (Viton Seal)1 4.00

250331 Male/Male Adaptor2 4.00

250899 Bulkhead3 2.00

530.055.0117 F/M/M T-Piece4 2.00

519.055.0067 Bond Seal (Viton Seal)5 2.00

530.055.0074 Male/Male Adaptor6 1.00

250341 Male/Male Adaptor7 1.00

518.056.0012 Hose8 2.00

518.055.0101 Hose (Wide) (Lowes Spec)9 4.00

253181 Hose9 4.00

500.055.0054 Flow Restrictor10 1.00

070.999.0000 Velocity Fuse11 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B072 - Hydraulic components for stabiliser cylinder Quantity

Página 54 de 8408/11/2007

Page 55: Manual M5000 moffett

C-Service 3.1

M5000B080

500.055.0113 Coil1 1.00

500.055.0114 Solenoid Valve1 1.00

500.999.0093 Dump Valve (Does Not Include Item 6)1 1.00

518.019.0113 Hose2 1.00

518.023.0202 Hose3 1.00

530.055.0117 Tee-Piece4 1.00

003.055.0053 Tank5 1.00

018.055.0102 Bracket6 1.00

038.056.0004 Electric Seatbelt Assembly7 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B080 - Hydraulic components for electric seatbelt M5000 family Rexrot pump Quantity

Página 55 de 8408/11/2007

Page 56: Manual M5000 moffett

C-Service 3.1

M5000B081

253413 Hose1 1.00

255517 Hose2 1.00

500.055.0113 Coil3 1.00

500.999.0093 Dump Valve Assy (C10121)3 1.00

500.055.0114 Solenoid Valve3 1.00

253351 Hose4 1.00

530.055.0078 Adapter5 1.00

018.055.0102 Bracket6 1.00

003.055.0053 Tank7 1.00

038.056.0004 Electric Seatbelt Assembly8 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B081 - Hydraulic components for electic seatbelt M5000 family CW Sauer pump Quantity

Página 56 de 8408/11/2007

Page 57: Manual M5000 moffett

C-Service 3.1

M5000B090A

260561 Check Valve1 2.00

530.055.0075 Adapter1 1.00

530.055.0212 Valve1 1.00

500.999.0094 Solenoid1 2.00

530.055.0211 Coil1 1.00

500.999.0092 Adapter1 2.00

530.056.0005 Dump Valve (C10011)1 1.00

519.055.0066 Bond Seal1 3.00

518.020.0016 Hose2 1.00

518.056.0016 Hose (C25231)3 1.00

518.999.0152 Hose4 1.00

253253 Hose5 1.00

253251 Hose6 1.00

530.055.0117 Tee Piece7 2.00

503.999.0020 Washer8 2.00

200010 Hex Set9 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B090A - Components for hydraulic release kit Quantity

Página 57 de 8408/11/2007

Page 58: Manual M5000 moffett

C-Service 3.1

M5000B091A

500.999.0092 Adapter1 2.00

530.055.0075 Adapter1 1.00

530.056.0005 Dump Valve (C10011)1 1.00

530.055.0211 Coil1 1.00

260561 Check Valve1 2.00

500.999.0094 Solenoid1 2.00

519.055.0066 Bond Seal1 3.00

530.055.0212 Valve1 1.00

518.020.0016 Hose2 1.00

518.999.0152 Hose3 1.00

253253 Hose4 1.00

253251 Hose5 1.00

530.055.0117 Tee Piece6 2.00

503.999.0020 Washer7 2.00

200010 Hex Set8 2.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B091A - Old hydraulic release kit component assembly Quantity

Página 58 de 8408/11/2007

Page 59: Manual M5000 moffett

C-Service 3.1

M5000B091B

518.064.0008 9/16 Straight-9/16 90 (450mm) Hose1 1.00

518.020.0016 9/16 90 (350mm) Hose2 1.00

518.055.0102 9/16 Straight-9/16 90 Swept (200mm) Hose3 1.00

500.055.1593 Dump Valve4 2.00

260555 Solenoid Rod (NC)5 2.00

260551 Solenoid Coil6 2.00

250341 ½" B.S.P.(M)-9/16 JIC(M)7 2.00

250887 3/8"B.S.P.(F)-9/16 JIC(M)8 2.00

530.055.0096 ½"-3/8"M/M (Restricted)9 2.00

530.055.0117 9/16 JIC Tee F/M/M10 1.00

519.055.0067 ½" Bond Seal11 4.00

530.055.0037 9/16 JIC 90 F/M12 1.00

530.055.0035 9/16 JIC F/M13 1.00

250021 9/16 JIC Straight F/F14 1.00

070.023.0005 Dump Valve Brackets15 2.00

503.999.0134 M6 x100 Bolts16 2.00

503.999.0012 M6 Nyloc Nuts17 8.00

503.999.0008 M6 x 20 Bolts18 6.00

503.999.0020 M6 Flat Washer19 14.00

081.055.0000 Button Mounting Plate (Not Shown)20 1.00

501.055.0208 Wiring Loom (Not Shown)21 1.00

501.055.0209 Push Button (Not Shown)22 1.00

500.055.1875 Complete Release Kit (Includes items 1-22)23 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B091B - Hydraulic reliese kit component assembly Quantity

Página 59 de 8408/11/2007

Page 60: Manual M5000 moffett

C-Service 3.1

M5000B100

250371 Male/Male Adaptor1 4.00

519.055.0065 Bond Seal (Viton Seal)2 4.00

252198 Banjo c/w Bolt3 2.00

519.055.0064 Bond Seal (Viton Seal)4 12.00

250720 Male/Female 90 Block Bend5 1.00

250331 Male/male Adaptor6 2.00

519.055.0067 Bond Seal (Viton Seal)7 4.00

250540 Male/Male Adaptor8 4.00

250860 Swept Bend9 1.00

253021 Hose10 2.00

518.024.0003 Hose11 2.00

518.056.0081 Hose12 1.00

518.056.0080 Hose13 1.00

250887 Male/Female Adaptor14 1.00

252205 Banjo c/w Bolt15 2.00

250350 Male/Male Adaptor16 1.00

250590 Female/Male Adaptor17 2.00

530.055.0043 Male/Male Adaptor18 1.00

500.055.1555 Rexroth Hydrostatic Pump (Automotive Ref. Section C.01.2 Rexroth)19 1.00

500.055.1608 Rexroth Hydrostatic Pump (Fwd/Rev)19 1.00

500.055.1596 Sauer Hydrostatic Pump19 1.00

518.056.0010 Hose20 1.00

250894 Bung21 1.00

250311 Male/Male Adaptor22 5.00

253425 Hose23 1.00

253413 Hose24 1.00

519.055.0066 Bond Seal (Viton Seal)25 4.00

518.056.0007 Hose26 1.00

518.056.0008 Hose27 1.00

527.026.0011 T-Piece28 1.00

260215 376cc Optional hubs (braked)29 1.00

260210 468cc Optional hubs (unbaked)29 1.00

260220 468cc Optional hubs (braked)29 1.00

260216 376cc Optional hubs (unbaked)29 1.00

260223 560cc Standard hubs (braked)29 1.00

260214 560cc Standard hubs (unbaked)29 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B100 - Front hubs Quantity

Página 60 de 8408/11/2007

Page 61: Manual M5000 moffett

C-Service 3.1

M5000B101

519.055.0067 Bond Seal (Viton Seal)1 2.00

250540 Male/Male Adaptor2 2.00

519.055.0064 Bond Seal (Viton Seal)3 2.00

250331 Male/Male Adaptor4 2.00

518.055.0131 Hose Pipe (D170097)5 1.00

518.055.0132 Hose Pipe (D170097)6 1.00

518.055.0134 Hose Pipe (D170097)7 1.00

250371 Male/Male Adaptor8 2.00

519.055.0065 Bond Seal (Viton Seal)9 2.00

500.055.1567 Bleed block10 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B101 - Rear hub unbraked unit Quantity

Página 61 de 8408/11/2007

Page 62: Manual M5000 moffett

C-Service 3.1

M5000B101OLD

519.055.0067 Bond Seal (Viton Seal)1 2.00

250540 Male/Male Adaptor2 2.00

519.055.0064 Bond Seal (Viton Seal)3 2.00

250331 Male/Male Adaptor4 2.00

253041 Hose Pipe5 2.00

250899 Bulkhead6 2.00

250889 Bulkhead7 1.00

518.056.0098 Hose Pipe8 1.00

518.055.0003 Hose Pipe9 1.00

253061 Hose Pipe10 1.00

253051 Hose Pipe11 1.00

250371 Male/Male Adaptor12 2.00

519.055.0065 Bond Seal (Viton Seal)13 2.00

500.055.1567 Bleed block14 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B101OLD - Old style rear hub unbraled unit Quantity

Página 62 de 8408/11/2007

Page 63: Manual M5000 moffett

C-Service 3.1

M5000B102

519.055.0067 Bond Seal1 2.00

250540 Male/male adapter2 2.00

519.055.0064 Bond Seal3 3.00

250331 Male/male adapter4 3.00

518.055.0131 Hose (D170097)5 1.00

518.055.0134 Hose (D170097)6 1.00

518.055.0133 Hose (D170097)7 1.00

518.055.0132 Hose (D17009708 1.00

519.055.0065 Bond Seal9 2.00

250371 Male/male adapter10 2.00

519.055.0066 Bond Seal11 1.00

250301 Male/male adapter12 1.00

527.026.0011 Tee-piece13 1.00

302148 Bleed block14 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B102 - Rear hub and baraked unit Quantity

Página 63 de 8408/11/2007

Page 64: Manual M5000 moffett

C-Service 3.1

M5000B102OLD

252020 Bond Seal1 2.00

519.055.0067 Bond Seal (Viton Seal)1 2.00

250540 Male/male adaptor2 2.00

519.055.0064 Bond Seal (Viton Seal)3 3.00

252010 Bond Seal3 3.00

250331 Male/male adaptor4 3.00

253041 Hose5 2.00

250899 Bulkhead6 2.00

253403 Hose7 1.00

518.056.0098 Hose8 1.00

250888 Bulkhead9 1.00

250889 Bulkhead10 1.00

519.055.0065 Bond Seal (Viton Seal)11 2.00

252040 Bond Seal11 2.00

250371 Male/male adaptor12 2.00

519.055.0066 Bond Seal (Viton Seal)13 1.00

252000 Bond Seal13 1.00

250301 Male/male adaptor14 1.00

253351 Hose15 1.00

253061 Hose16 1.00

253051 Hose17 1.00

518.055.0003 Hose18 1.00

527.026.0011 Tee-piece19 1.00

302148 Bleed block20 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B102OLD - Old style rear hub and braked unit Quantity

Página 64 de 8408/11/2007

Page 65: Manual M5000 moffett

C-Service 3.1

M5000B110

519.055.0065 Bond Seal (Viton Seal)1 2.00

250530 Male/male adaptor2 1.00

250420 Male/male adaptor3 1.00

250121 Male/female adaptor4 1.00

518.061.0024 Hose5 1.00

518.061.0025 Hose6 1.00

503.999.0017 Spring washer7 8.00

503.055.0102 Hexagonal bolt8 8.00

518.056.0011 Hose9 1.00

530.055.0070 Male/male adaptor10 1.00

519.055.0068 Bond Seal (Viton Seal)11 1.00

530.055.0132 Clamp12 4.00

519.055.0064 Bond Seal (Viton Seal)13 1.00

250332 Male/male adaptor14 1.00

527.026.0011 Tee-piece15 1.00

518.055.0133 Hose16 1.00

253413 Hose17 1.00

530.055.0100 Male/male adaptor18 1.00

519.055.0066 Bond Seal (Viton Seal)19 7.00

530.050.0007 Male/male adaptor20 3.00

519.055.0013 Bond seal21 1.00

518.056.0059 Hose22 1.00

518.055.0111 Hose23 1.00

518.056.0070 Hose24 1.00

518.056.0078 Hose25 1.00

250301 Male/male adaptor26 3.00

250570 Male/male adaptor27 1.00

500.055.1616 Hydraulic pedal28 1.00

500.999.0015 Pressure switch29 1.00

530.055.0073 Block bend30 1.00

500.999.0142 Check valve31 1.00

530.055.0075 Male/male adaptor32 1.00

530.055.0117 Tee-piece33 1.00

518.023.0202 Hose34 1.00

500.055.1608 Rexroth pump35 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B110 - Hydraulic components for Rexroth pump Quantity

Página 65 de 8408/11/2007

Page 66: Manual M5000 moffett

C-Service 3.1

M5000B111

519.055.0073 O-Ring (Viton Ring)1 3.00

250538 Male/Male Adaptor2 3.00

519.055.0067 Bond Seal (Viton Ring)3 2.00

250420 Male/Male Adaptor4 2.00

250121 Male/Female Adaptor5 1.00

253027 Hose6 1.00

518.056.0000 Hose7 1.00

518.055.0059 Hose8 1.00

250390 Male/Male Adaptor9 1.00

519.055.0069 Bond Seal (Viton Seal)10 2.00

260395 Filter Element11 1.00

250400 Male/Male Adaptor12 1.00

260540 Lever Ball Valve13 1.00

250840 90 Degree Bend14 1.00

250546 Male/Male Adaptor (Sauer)15 1.00

250546 Male/Male Adaptor (Rexroth)15 1.00

253403 Hose16 1.00

530.055.0037 Block bend Adaptor (Rexroth)17 1.00

518.059.0100 Hose (Sauer)17 1.00

518.059.0100 Hose (Rexroth)17 1.00

518.066.0053 Hose (Rexroth)18 1.00

253413 Hose (Sauer)18 1.00

250311 Male/Male Adaptor19 3.00

519.055.0064 Bond Seal (Viton Seal)20 4.00

253317 Hose21 1.00

250540 Male/Male Adaptor22 1.00

519.055.0067 Bond Seal (Viton Seal)23 1.00

518.056.0029 Hose24 1.00

250542 Male/Male Adaptor25 1.00

519.055.0072 O-Ring (Viton Ring)26 1.00

527.026.0011 T-piece27 1.00

250331 Male/Male Adaptor28 1.00

250894 Bung28 1.00

530.055.0043 Male/male Adaptor29 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B111 - Hydraulic components for Sauer pump Quantity

Página 66 de 8408/11/2007

Page 67: Manual M5000 moffett

C-Service 3.1

M5000B120

302147 Diff-Lock Block1 1.00

500.055.1567 Bleed Block2 1.00

302152 Bleed Block2 1.00

519.055.0064 Bond Seal (Viton Seal)3 4.00

250331 Male/Male Adaptor4 3.00

519.055.0067 Bond Seal (Viton Seal)5 7.00

250540 Male/Male Adaptor6 7.00

250894 Bung7 5.00

503.999.0013 Flat Washer8 2.00

503.999.0016 Spring Washer9 2.00

503.055.0114 Bolt10 2.00

503.055.0126 Bolt11 2.00

503.999.0018 Spring Washer12 2.00

503.999.0015 Flat Washer13 2.00

250121 Male/Female Adaptor14 1.00

250530 Male/Male Adaptor15 1.00

250420 Male/Male Adaptor15 1.00

519.055.0065 Bond Seal (Viton Seal)16 1.00

302134 Spacer17 2.00

250860 Swept Bend Female/Female18 1.00

250720 Male/Female 90 Block Bend19 1.00

530.055.0210 Valve Cartridge Assembly (Square Coil)20 3.00

201041 Panhead screw21 1.00

260500 Plug22 1.00

500.055.0061 Flow Divider23 1.00

500.055.0060 Flow Divider24 1.00

519.055.0062 Flow Divider Seal Kit24 1.00

251060 Plug25 1.00

200750 Nut26 1.00

260094 Diff-Lock Loom27 1.00

260551 Solenoid-Coil (Round Coil)28 3.00

530.055.0211 Solenoid-Coil (Square Coil)28 3.00

250350 Male/Male Adaptor29 1.00

250311 Male/Male Adaptor30 3.00

519.055.0066 Bond Seal (Viton Seal)31 1.00

519.055.0058 Oring Flow Divider Head32 4.00

Model:M5000 / M5500

Pos Part No DescriptionM5000B120 - Diff-lock & bleed block assembly Quantity

Página 67 de 8408/11/2007

Page 68: Manual M5000 moffett

C-Service 3.1

M5000C010

519.055.0079 Gear Pump Seal Kit1 1.00

500.055.1843 16cc Gear Pump1 1.00

500.055.1555 Automotive Pump2 1.00

500.055.1596 Transmission Pump (17398) (See Sect. 32)2 1.00

500.055.1608 Lowe's Pump2 1.00

KUB3SAEB2 Bell Housing3 1.00

BX48TPBB Inner Drive Coupling4 1.00

BX48FLE188 Outer Drive Coupling4 1.00

1665125010 Flywheel5 1.00

027.055.0015 Accelerator Cable Bracket6 1.00

260588 Fwd./Rev. Cable Assembly7 1.00

536.056.0000 Accelerator Cable Assembly8 1.00

027.059.0014 Fwd/Rev Cable Bracket9 1.00

027.055.0007 Bracket10 1.00

260594 Accelerator Ball Joint Assembly (1 at pedal)11 2.00

260535 Fwd./Rev. Ball Joint Assembly (1 at pedal)12 2.00

075.055.0021 Pre-Filter & Pump Mounting Bracket13 1.00

503.999.0014 Washer14 6.00

503.999.0032 Bolt15 2.00

503.999.0010 Locknut16 2.00

03001 Bolt Kit17 1.00

03001 Washer17 8.00

03001 Spring Washer19 10.00

03001 Bolt20 3.00

252134 O-Ring (Sauer)21 1.00

252122 O-Ring (Rexroth)21 1.00

503.055.0140 Allen Head Bolt22 2.00

200305 Hexagonal Head Bolt23 2.00

503.999.0015 Washer24 2.00

310715 Bracket25 1.00

500.999.0015 Pressure Switch (For 500.055.1608, 500.055.1555)26 1.00

500.999.0103 Pressure Switch (9428 onwards) (For 500.055.1596)26 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000C010 - Pumps & Bell housing Quantity

Página 68 de 8408/11/2007

Page 69: Manual M5000 moffett

C-Service 3.1

M5000C011

519.055.0073 O-Ring (Viton Ring)1 2.00

250528 Male/Male Adaptor2 1.00

260530 Valve3 1.00

250530 Male/Male Adaptor4 1.00

518.056.0077 Hose5 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000C011 - Tandem pump suction lines Quantity

Página 69 de 8408/11/2007

Page 70: Manual M5000 moffett

C-Service 3.1

M8D063

1 0.00

Model:M5000 / M5500

Pos Part No DescriptionM8D063 - Sauer hydrostatic pump assembly Quantity

Página 70 de 8408/11/2007

Page 71: Manual M5000 moffett

C-Service 3.1

M8D064

n/a Cylinder Block KitA 1.00

n/a Piston Ring KitB 1.00

n/a Piston Ring KitB 1.00

n/a Overhaul Gasket/Seal KitKit 1.00

M21524 Complete seal kitN/a 1.00

n/a O-Ring107a 2.00

n/a O-Ring110a 2.00

n/a O-Ring158a 1.00

500.055.0 O-Ring166a 2.00

n/a O-Ring810a 1.00

n/a O-Ring937a 1.00

n/a O-Ring938a 1.00

500.055.1507 Shim Kit101 1.00

500.055.0103 O-Ring103 1.00

500.055.0104 Charge Relief Valve Spring104 1.00

500.055.0105 Charge Relief Valve105 1.00

500.055.0106 CPRV Plug Assembly106 1.00

500.055.0107 Plug107 2.00

500.055.0110 Plug110 2.00

500.055.0115 Seal Nut115 1.00

500.055.0118 Needle Bearing118 1.00

500.055.0119 Retaining Ring119 1.00

500.055.0120 Washer120 1.00

500.055.0121 Cylinder Block Spring121 1.00

500.055.0123 Washer123 1.00

500.055.0124 Retainer124 1.00

500.055.0125 Slipper Hold Down Pin125 3.00

500.055.0126 Piston Assembly126 7.00

500.055.0127 Slipper Retainer127 1.00

500.055.0128 Retainer Guide128 1.00

500.055.0129 Spring Pin129 1.00

500.055.0130 Screw130 1.00

500.055.0131 Roller Bearing131 1.00

500.055.0132 Retaining Ring132 2.00

500.055.0133 Ring133 2.00

500.055.0134 Spring Pin134 2.00

500.055.0135 Pin135 1.00

500.055.0136 Bearing Sleeve136 1.00

500.055.0137 Front Cover Gasket137 1.00

500.055.0140 Pin140 1.00

500.055.0141 O-Ring141 1.00

Model:M5000 / M5500

Pos Part No DescriptionM8D064 - Sauer hydrostatic components Quantity

Página 71 de 8408/11/2007

Page 72: Manual M5000 moffett

C-Service 3.1

2606823 O-Ring141 1.00

500.055.0142 Temper Load Ring142 1.00

500.055.0142 Temper Load Ring142 1.00

500.055.0150 Housing Assembly150 1.00

500.055.0155 Gerotor Cover155 1.00

500.055.0158 Plug158 1.00

500.055.0159 Front Cover159 1.00

500.055.0160 Cylinder Block160 1.00

500.055.0163 Screw163 6.00

500.055.0165 Spring165 2.00

500.055.0167 Servo Piston167 1.00

500.055.0168 Bearing168 2.00

500.055.0168 Bearing168 2.00

500.055.0201 Variable Swashplate Assy201 1.00

500.055.0202 Journal Bearing202 2.00

500.055.0301 Lip Seal301 1.00

500.055.0301 Filter Adp Seal,Suction301 1.00

500.055.0304 O-Ring304 1.00

500.055.0401 Pump Shaft401 1.00

500.055.0603 Gerotor Assembly603 1.00

500.055.0604 Pin604 1.00

500.055.0605 Woodruff Key605 1.00

500.055.0801 Suction Filter Adapter801 1.00

500.055.0805 Filter Adp. Seal,Suction805 1.00

500.055.0806 Screw806 3.00

500.055.0810 Plug810 1.00

500.055.0901 Servo Cover901 1.00

500.055.0902 Servo Cover902 1.00

500.055.0905 Spring Guide905 1.00

500.055.0906 Servo Stop906 1.00

500.055.0907 Servo Spring907 1.00

500.055.0908 Screw908 1.00

500.055.0909 Spring Guide909 1.00

500.055.0910 Retaining Ring910 1.00

500.055.0911 Nut911 1.00

500.055.0919 Nut919 1.00

500.055.0920 Screw920 5.00

500.055.0921 Screw921 5.00

500.055.0934 Lifting Bracket934 1.00

500.055.0935 Servo Cover Gasket935 1.00

500.055.0936 Servo Gasket Cover936 1.00

500.055.0937 Plug937 1.00

500.055.0938 Plug938 1.00

500.055.1002 Backup Ring1002 1.00

500.055.1003 O-Ring1003 1.00

Página 72 de 8408/11/2007

Page 73: Manual M5000 moffett

C-Service 3.1

500.055.1004 Bypass Valve Assembly1004 1.00

500.055.1103 SCR Kit 345bar/5000psi1103 1.00

500.055.1104 SCR Kit 345bar/5000psi1104 1.00

500.055.1201 HDC1201 1.00

500.055.1203 Screw1203 2.00

500.055.1204 Screw1204 2.00

500.055.1220 O-Ring1220 2.00

500.055.1220 O-Ring1220 2.00

500.055.1401 Orifice Plug Assembly1401 1.00

500.055.1403 Orifice1403 1.00

500.055.1404 Orifice1404 1.00

500.055.1502 Screw1502 3.00

500.055.1503 Flange Adapter1503 1.00

500.055.1504 'A' Pad Seal1504 1.00

n/a Screw1505 2.00

500.055.1505 Cover1505 1.00

Página 73 de 8408/11/2007

Page 74: Manual M5000 moffett

C-Service 3.1

M8D063A

R902009302 Rotary Group1 1.00

R902009490 Hydraulic Control2 1.00

R902010006 Port Plate With Valves3 1.00

R909602831 Internal Gear Pump Assy4 1.00

R909416388 Control Cartridge5 1.00

R902013006 Housing6 1.00

R909445118 Joint Pin7 1.00

R909151694 Locking Screw8 1.00

R909151692 Locking Screw9 1.00

R909153815 Locking Screw10 1.00

R909153364 Locking Screw11 1.00

R909156493 Orifice12 2.00

R909156479 Clamping Pin13 2.00

R909085364 O-Ring14 1.00

R902039582 Eccentric Screw15 1.00

R909153271 Seal Lock Nut16 1.00

R909156497 Orifice17 1.00

R902061923 Drive Shaft18 1.00

Model:M5000 / M5500

Pos Part No DescriptionM8D063A - Rexroth pump Quantity

Página 74 de 8408/11/2007

Page 75: Manual M5000 moffett

C-Service 3.1

M8D063B

R902400532 Rotary Group, Hyd Section1 1.00

R909921133 Cradle2 1.00

R909444490 Slide Ring3 1.00

R902061923 Drive Shaft4 1.00

R909408786 Wire5 1.00

R909443447 Joint Pin6 1.00

R909444491 Wire7 1.00

R909401842 Roller8 2.00

R902066234 Bearing Liner (Pair)9 1.00

R909153685 Plain Roller Bearing10 1.00

R909830517 Cradle Bearing Assy � Set11 1.00

R909083360 Retaining Ring12 1.00

R909832149 Seeger-V-Ring13 2.00

R909831284 Shaft Seal Ring14 1.00

Model:M5000 / M5500

Pos Part No DescriptionM8D063B - Rexroth pump sub components Quantity

Página 75 de 8408/11/2007

Page 76: Manual M5000 moffett

C-Service 3.1

M8D064A

R902039797 Positioning Piston Complete1 1.00

R909083018 Socket Head Screw2 4.00

R902017521 Hexagonal Nut3 1.00

R902600558 Guide Ring4 2.00

R902600225 Turcon Glyd Ring5 2.00

Model:M5000 / M5500

Pos Part No DescriptionM8D064A - Rexroth sub components Quantity

Página 76 de 8408/11/2007

Page 77: Manual M5000 moffett

C-Service 3.1

M8D064B

R902016400 Pressure Relief Valve1 2.00

R902037600 Pressure Relief Valve2 1.00

R909433093 Pressure Override Valve3 1.00

R902071308 Port Plate4 1.00

R909449134 Bearing Bushing5 1.00

R909083099 Socket Head Screw6 4.00

R909084164 Cylinder Pin7 2.00

R909831318 Double Break Off Pin8 2.00

R909151979 Locking Screw9 1.00

R902010854 Locking Screw10 2.00

R909831319 Double Break Off Pin11 2.00

R909085709 O Ring12 2.00

R909151692 Locking Screw13 2.00

R909831337 Plain Roller Bearing14 1.00

Model:M5000 / M5500

Pos Part No DescriptionM8D064B - Rexroth sub components Quantity

Página 77 de 8408/11/2007

Page 78: Manual M5000 moffett

C-Service 3.1

M8D064C

R902078486 Intermediate Flange1 1.00

R902043404 Housing2 1.00

R909449134 Bearing Bushing3 1.00

R909650395 Through Drive Shaft4 1.00

R902006254 Wheel Set5 1.00

R902025645 Shaft Key6 1.00

R909156741 Snap Ring7 1.00

R909083058 Socket Head Screw8 4.00

R909830379 Kantseal RG9 2.00

R909084504 O Ring10 1.00

R909086720 O Ring11 1.00

R909650740 Wear Plate12 1.00

R909087695 Cylinder Pin13 1.00

R909921922 Sandwich Plate1A 1.00

Model:M5000 / M5500

Pos Part No DescriptionM8D064C - Rexroth sub components Quantity

Página 78 de 8408/11/2007

Page 79: Manual M5000 moffett

C-Service 3.1

M8D064D

R909414726 Control Screw1 1.00

R902037909 Differential Piston2 1.00

R909921883 Controller Pipe3 1.00

R909421327 Washer4 1.00

R909414047 Spring Washer5 2.00

R909408682 Pressure Spring6 1.00

R902037910 Threaded Pin7 1.00

R909921887 Ring8 1.00

R909156476 Circlip9 1.00

R909083761 O Ring10 1.00

R909152707 Seal Lock Nut11 1.00

R909083380 Retaining Ring12 1.00

R909153848 Seeger V Ring13 1.00

R909157287 Hexagonal Nut13 1.00

Model:M5000 / M5500

Pos Part No DescriptionM8D064D - Rexroth sub components Quantity

Página 79 de 8408/11/2007

Page 80: Manual M5000 moffett

C-Service 3.1

M5000D020A

19848883030 Water Temp Gauge1 1.00

259010 Diff-lock Push button2 1.00

501.999.0184 Diff-lock On/Off switch2 1.00

259018 Charge Indicator3 1.00

259017 Bulb3 1.00

259017 Bulb4 1.00

501.055.0126 Glow Indicator4 1.00

259016 Oil Light5 1.00

259017 Bulb5 1.00

75714501 Hour Meter6 1.00

259010 Horn Button7 1.00

259012 Light Switch8 2.00

75013840 Ignition Switch9 1.00

501.055.0205 Splash Proof Cover10 1.00

501.055.0204 Starter Reset10 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000D020A - Dash Panel Quantity

Página 80 de 8408/11/2007

Page 81: Manual M5000 moffett

C-Service 3.1

M5000D020B

712.028 Horn, Difflock (Blue) (15 Amps)1 1.00

712.026 Stop Solenoid, Coil(Brown) (7.5 Amps)2 1.00

712.028 Lights (Blue) (15 Amps)3 1.00

712.026 Fuel pump (Brown)(7.5Amps)4 1.00

712.028 Stop solenoid, Relay (Blue) (15 Amps)5 1.00

712.026 Wipers (Brown) (7.5Amps)6 1.00

712.026 Dash, Alternator (Brown) (7.5 Amps)7 1.00

712.026 Rev. Bleeper, (standard) (Brown) (7.5 Amps)8 1.00

712.026 Drive, Rev. Bleeper (Automotive) (Brown) (7.5Amps)9 1.00

712.028 4 W, Safety Device (Blue) (15 Amps)10 1.00

712.026 Flashing Beacon (Brown) (7.5 Amps)11 1.00

501.055.0120 Fuse Box12 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000D020B - Fusebox Details- All models Quantity

Página 81 de 8408/11/2007

Page 82: Manual M5000 moffett

C-Service 3.1

M5000D050

259018 Alternator charge pilot1 1.00

1948883030 Water Temp Gauge2 1.00

259017 Engine oil pressure pilot3 1.00

75714501 Engine hour meter4 1.00

501.055.0126 Preheat pilot5 1.00

501.074.0005 Preheat relay6 1.00

501.055.0207 Preheat timer7 1.00

75013840 Ignition Switch8 1.00

20062380 Water temperature sender9 1.00

501.061.0003 Engine oil pressure switch10 1.00

1907765510 Glow plugs11 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000D050 - Standard components Quantity

Página 82 de 8408/11/2007

Page 83: Manual M5000 moffett

C-Service 3.1

M5000D040

75013840 Ignition Switch1 1.00

501.055.0120 Fuse Box2 1.00

501.055.0199 Main Fuse Holder3 1.00

501.055.0198 40A Main Fuse3 1.00

501.055.0204 Circuit Breaker / starter Reset4 1.00

501.074.0005 Pre Heat Relay5 1.00

1569465992 Pre Heat Timer6 1.00

501.055.0211 Jump Start Positive Stud7 1.00

1542563010 Starter8 1.00

1735664010 Alternator9 1.00

501.055.0212 Jump Start Lead10 1.00

501.055.0254 Ground Start Positive Lead11 1.00

501.055.0257 Ground Start Sub Harness12 1.00

501.056.0054 Ground Start Hydraulic Release Switch13 1.00

501.056.0063 Machine Ground Lead14 1.00

501.055.0255 Ground Start Negative Battery Lead15 1.00

500.056.0054 Ground Start Motor16 1.00

259150 Battery17 1.00

501.055.0213 Positive Battery Lead18 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000D040 - Battery Ignition and Main Supplies Quantity

Página 83 de 8408/11/2007

Page 84: Manual M5000 moffett

C-Service 3.1

M5000D051

TT007031410 Stop Solenoid Timer Relay1 1.00

1547160010 Stop Solenoid2 1.00

1747652032 Fuel Pump3 1.00

501.999.0184 Latching4 1.00

302147 Diff Block5 1.00

Model:M5000 / M5500

Pos Part No DescriptionM5000D051 - Standard Componens 1 Quantity

Página 84 de 8408/11/2007