Manual Encartonadora

XWZ-120A Full Automatic Cartoning Machine Operation Manual

- 1 -

XWZ-120A full Automatic Cartoning Machine(Drug Board)Installing Sketch


- 2 -

930

1500

1350

>500

>100

0

>700 >700

>700>700 1350

1

2

3 4 5 6 7

91011 8

1 ORGANIC GLASS SHIELD 2 BLOCK3 POWER INTERFACE 4 ENTER AIR 5 MANUAL TRANSMISSION DEPARTMENT 6 MANUAL FOLING DEPARTMENT 7 ELECTRIC BOX 8 TOUCH SCREAM 9 CARTON SEALING DEPARTMENT 10 CARTON FORMING DEPARTMENT


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XWZ-120A Full Automatic Cartoning Machine(Bottle)Installing Sketch


- 4 -

>700

1150

>500

>700

>700 >700

98765

2300

1500

2300

>100

0

1

2

43

13 12 11 10

1 ORGANIC GLASS SHIELD 2 BLOCK 3 METERIAL TRANSMISSION RACK 4 FEEDING WHEEL 5 POWER INTERFACE 6 ENTER AIR 7 MANUAL TRANSMISSION DEPARTMENT 8 FOLDING DEPARTMENT 9 ELECTRICAL BOX 10 TICK WASTE DEPARTMENT 11 TOUCH SCREAM 12 SEALING DEPARTMENT 13 FORMING DEPARTMENT


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Summary

Xwz-120A full Automatic Cartoning Machine Is New Product That Our

Company DeverlopIs High Technology Product. This Machine Is Suit For

Drug Al/Pi Blister Machine Plate Or MedicineproductsSmall Cuoid Etc. Rule

Meterials TransmissionDrug Manual TransmissionCarton Open And

Transmission Automaticly.Put Drug Plate And Folded Manual Into Carton

Finish Betch Automaticly As WellTwo Sides Paper Tongue Sealing Process.

This Manual Detailed Biefing Xwz-120A Machine Using Performance

CharacteristicsOperatation ExplainationInstalling MethodWorkshop Adjust

Fault Exclusion Method And Some Adjusting Methods Etc.,Reference To

Provide Users. Before OperateRead This Manual Carefully Please,Know

Operate MethodAfter Be Sure Know Then Operate.


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Main Technology Parameters Terms Parameters

Max. Speed 60-120carton/Min

Min. Size 40353.5mm

Bottle Min.Size 2560

Carton Size Scope Min 653512mm

Max 1559055mm

Un-Fold Manual Size (80-300) Mm(70-210)Mm

Folded Manual Size (70-210) Mm(20-40)Mm

Motor Power 0.75Kw

Main Power 0.95Kw

Power Interface Line 220v 60Hz

Compression Air Pressure 0.5-0.7Mpa

Consumption 0.9m/h

Overall Size 1265mm1135mm1640mm

Weight 1200kg

Working Noise


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Performance And Characteristics

1.Small VolumeWeight LightOperate EasilyMaintenance Very Convenient.

All Overall Meterials Adpot Stainless Steel Shell And High Transparency

Organic Glass.

2.Moudle And Orient Setup Adpot Independent DesignChange Carton Only

Need Adjust Guide.

3.Procedures Adpot Plc Automatically Monitor Photo Electric Check

DepartmentAutomatic Show Ring And TickMake Finish 100%

Output.Also Automatic Count Show On Scream.

4.Main Motor Adpot Frequncy SpeedAccording To Cartoning Manual Hard Or

Easy Etc.Factors To Set Accordingly Times.

5.Adpot Cam Gripper Feed DepartmentRunning SteadlySynchronous

AccurateWidth From 35 To 90 Adjust ArbitratyAt This Scope Can Design

Carton Size Freely.

6.Finish Product Print Batch Nomber In The Cartoning Process.

7.Adpot Credibility Most Reliable Mechanical Overloadautomatic Protect

SetupMake It Can Protect It Self Between Running If Happen Status

Suddenly,Avoid To Attaint.

8.Folding Paper Department Performance SteadilyWide Adjustable Scope

Low Required For PaperCan According To User Arbitraty Adjust.

9.To Improve UserS Product CapacityAdvance EfficiencyIt Only Need


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Increase A Set Automatic Transmission Feeding Department, Can Makeup A

High Efficiency Packing Product Link With Al/Pl Blister MachineSave

More Product Cost.

10.The Whole Accessories Touch With Drug Including FeederAll Adpot

Stainless Steel And Innocuity MeterialsAccord WithGmpStandard.


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Safety Criterion

Before Start PowerPlease Read This Manual Carefully Relate Safety

Items And Using MethodTo Insure People Safe And Reduce Attaint

Between Product.

1.Read Operation And Warning Signs On Machine Carefully Before Use.

2.DonT Close Up High HeatWetShake FruyEasy To Be Hitted Or Tinderbox

Place.

3.Putin Power Accord As Grounding Scutcheon Appoint Position Cut-Over Line

For Fear People Get Electric Shock.

4.Insure Tention Must Accord With Machine Power Specification And Keep In

Scope Of Safety Limit.

5.The Whole Equipments Install Or Unusual Status TransactNeed Electric Staff

Or Qualified Electric Engineer. Without SpecificationAnyone DonT Open

Electrial Box Or Do Link Line Work.

6.Operators Should In Proper ClothesLest Enqulf Running Compones Then Get

Hurt For Clothes.DonT Put Any No-Relation Thing On Machine.

7.Please Know Sudden Stop Position ClearlySo That You Can Press Sudden Stop

Button When Happen Danger.

8.DonT Let Body Any Part Touch Moving Or Scrolling Compones When

Running.

9.Insure Power Has Been Opened Before CleanMaintainChange Mudles Or


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Parts For Machine.

10.Please Accord As Usual Process OperateAnd Kepp Surface Tidy.

11.DonT Get Electrial Control Box Or Other Parts When Clean Machine.

12.If Happen Any Unusual Status When RunningNot Usual NoisePlease Stop

Working At Once And Check. Please Keep Calmness Then Press Red Sudden

Stop Button When Fall Across Instancy Accident.

13.Door Of Electrial Box Must Closed Any TimeUnless Maintain Need To

Open.


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Installation And Maintain

Installation

1. Make Sure The Whole Machine Is Complete And No Damage During The

Transposition When Open The Packing (According To The Packing List).

2.The Machine Should Be Placed Level In The Room, No Need To Fix Screws

On The Bottom, But Put Sheet Rubber In 12mm In Case That There Will Be

Any Damage To The Ground And Remove With The Time Passing .

3.Clean The Whole Machine. Remove The Oily Soil, Grime With Cleanser

Essence, And Rub It With Soft Cloth.

4.In Order To Produce Safely, You Should Connect The Line To The Ground In

The Signed Place According To Nomenclature Plate.

Maintain

1.Add Oil To Lubricate Part Terminal. Every To-And-Fro Moving PlaceFor

Example To-And-Fro AxisUp-And-Down Axis Should Add Guide Oil

Every Rounding PartSwing Part Add Machinery OilCam Groove Add

Lipin Once Every MonthHave Oil Mouth Add Once Every Month.

2.Before Start Main MotorShould Start Clutch FirstToreduce Machine Strike

QuiverReduce Lutch Friction Disk DamageProlong Machine Life.

3.When ShowAutomatic Running Will StayMusthands Shake Or

Spot MachineStart Automatic Only AfterHas Gone


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Operatation Explain

Pic.1

1Contect PowerDexerorotation Sudden Stop Button Which On Scream Left

Side To Jumping Position As ArrowheadNow Scream ShowPic.1Touch

Scream Anywhere Lightly ShowPic.2

Pic.2

XWZ-120A


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2Please Change Chinese Interface Or English ManuIf Change Chinese Manu

PressChinesePic.2Enter Change ManuPic.3

Pic.3

3After Enter Change ManuPic.3Can Change Into

Pic.4),ChangeIntoPic.5

Pic.4


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4Press Button Function Explain

OnlinePress This Button Means Cartoning Machine Link With OthersFor

Example, Al/Pl Packing MachineTabeling Machine Etc..

Trouble RepositionPress This Button Will Renew To Initial Position When

Happen Accident.

ResetPress Its Reset Numbers In CounterBegain Tocount Again.

SpotPress Its Motor Will SpotIt Use For Adjust Machine.

RunEquipment Start To Work Usually.

StopStop Working.

ReturnPress Its Will Return The Last Manu.

Pic.5 Pic.6

5 Press Pic.3 Cam-Setup Button Into Oic.5 That Show Input

Passwordmanu.Will Into Pic.6 Show Cam-Setup Manu After Input

PasswordCould Set Working Time That Manu Show Items.

Coder Control Air-Actuated Valve Current Positionmeans Current Rounding

Position In Cam-Setup Manu.


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Attract PaperFolding Machine Attract Paper Attract Iar Mouth Attraction Time

Zone.

Attract BoxAttract Box Form Attract Air Mouth Attraction Timezone.

StopEach Station Stopping Position When Stop.

FeedPut In Box Time Zone

Tick WasteTick Cylinder Huff Time Zone.


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Structure And Every Compones Name

1Process And Name 1234567891011

13 14 15 16 17

12

1 SHEET STACKING BENCH OF INSTRUCTIONS 2 UNFOLD INSTRUCTION PAPER-PILE 3 POLDING ROLLER 4 FOLDING REGULATOR 5 CONVEYER BELT 6 FOLDED INSTRUCTIONS 7 INSTRUCTIONS 8 DRUG-PLATE PORTRAIT THRUSTER 9 BOTTLES 10 DRUG-PLATE 11 STACK FRAME FOR DRUG 12 LANDSCAPE THRUSTER 13 BOX 14 STACKING SHELF OF BOXES15 PACKAGE SEALER 16 CONVEYER SHELF OF BOXES 17 OUTPUT OF FINISHED PRODUCTS


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2Cartoning Process Detail Instruction

Attracting Mouth Attract Instruction From StackInto Folding RollerNip

Paper To Adjustable Folding Plate To Fold Through Nips Between Two Folds

Paper RollersTransport Folded Instruction To Feeder By Conveyer Belt Then

Wait To Be Cartoned.

Landscape Thruster Propell Drug-Plate To Waiting To Cartoning Position

Then Propell Drug-Plate And Instruction Into Has Opened Box By Portrait

Thruster.

Carton Attract Mouth Attract Carton From Pile Nip Pull DownwardOpen

Carton In The Pulling ProcessThen Transport Carton To Sealing Station For

Sealing Box By Transmission Plate.Output Finished Product At Last.


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3Formin And Adjustment

8

9

1

234

5

67

Forming Process

Carton Attract Plate Take Out Un-Form Carton From PileWhen Pull

DownCartons Along The Carton Distraction Skateboards Will Slowly Open

The Carton To Carton Carrier Pulled Down To Fully Open The Carton Board,

And Control The Very Top Of The Cylinder Pressure Rapidly Downward

Pressure Steel Box Will Have Forming Compaction Of The Carton. At The

Same Time Sucker Carton Board Will Send Forward Swing, Forming The

Carton Sent To The Next Station, The End Of The Carton Forming Process.

Sliding Block 2 47.60 Loosened Bolts Can Be Adjusted Level Of Carton

Sucker, Sucker Requirements On The Plane Than Stacking Shelves Under An

Unformed Plane At The End Of A Carton 2-3 Mm. Conducive To The

Enhancement Of The Rate Under The Box.

1 UNFORMED BOX 2 ATTRACT PLATE 3 CARTON OPEN PLATE 4 OPENED CARTON 5 TRANSPORTING PLATE 6 ATTRACTING BOX PULLER 7 BLOCK 8 SCREAN


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4Folding Workframe

67

8

5

4

3

1

2

The first folding

9Folding Roller D

Folding Roller BFolding Roller C

Folding Roller A

Folding Roller E

Folding Roller F

The second foldingThe third folding

The forth folding

Folding Paper Process

Suction Mouth Of The Paper Stack The Last Piece Of Paper Under

Suction. Regulation Middle Of Paper Inserted Forward Quickly Stack Space In

1 REGULATION OF PAPER IN MIDDLE 2 VACUUM NOZ 3 PAPER ROLLER 4 FOLDING BAFFLE 5 BRASSES 6 BLOCK 7 FRONT FOLDING PLATE 8 BEHIND FOLDING PLATE 9 BAFFLE


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The Paper, Paper And Paper Stack Separation. Ensure That Each Leaflet Being

Sucked Under. Suction Mouth To Inflatable Swing Forward, The Paper Stacked

Up Wake Xizhu To Smooth Out The Paper. Rapidly Rolls Round Will Be

Paper Anzhu, And Into Copper Tiles And Block Tablets Will Be Transported

To Origami Paper Roll A And B Roll Of Origami Folder Which I First Entered

The Brochure.

When Delivered To Origami Paper Rolls A, B Folder His Mouth, Was Sent

To The Former Anzhu Of Origami Paper Plates, Paper Into 1 / 2, Before Edge

Brochure Block Access To The Centerline Of The Paper When I Stay Folder

Clamp Thrust Into A Bending Overlap, The Overlap Was Marginal Origami

Roll B, C Folder I Rushed To The Second Clamp To The Brochure.

When Delivered To Origami Paper Roll B, C Folder Mouths, The Paper

Was Sent To The Clamp After Origami Plate, A Second Fold, After The

Completion Of The Brochure. Origami Roller C, D Folder I Put The Disk

Clamp To The Brochure Sent To The Third. Placement Of The Block Because

It Put The Folded Cardboard Good Symmetry Of Origami Paper Roll Directly

Block D, E Folder Mouths, The Paper Will Be Good Discount Brochure Sent

To The Fourth Department, The Department Of The Same Block Of Cardboard

To Pack Good Two Symmetrical Paper Folded Into Origami Roll Directly

Block E, F Conveyor Belt Clip I Sent Them Brochures. Pack Two Pairs

Completed The Entire Process.


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5Pile Shelf Adjustment

3

55-60

2

PAPER

4

2

1

Adjust The Location Of Pile Of Paper, The First Round Of Rotating

Machinery Hand, The Vacuum Suction Lips Rose Highest Position In The

Stacking Shelves Put A Piece Of Paper, Paper-Block Vertical Adjustment,

Adjusting To The Edge Of The Paper Before The Suction Mouth Covered

Inspiratory Stomatal More Than 2 Mm. Then Adjust The Horizontal Block

Paper-Paper Line From The Left Edge Of 55-60 Mm Suction Hole Center

Position.

At This Time Can Be A Loose Accumulation Of Paper-Into The

Specification, A High Degree Of Accumulation Of Paper In Accordance With

The Size Of The Paper, Generally 80-90 Mm Suitable.

1 VACUUM NOZ 2 LANDSCAPE POLE 3 PILE SHELF 4 PORTRAIT POLE


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6Vacuum Noz Adjustment

The Plane of Stacking Shelves

The Suction Mouth

2-3mm

Hand Wheel Machines Along The Direction Of The Campaign, Smoking

And The Highest Position Paper, You Rise, It Will Be Tight-Suction Nozzle

Block Bolts Loosened, In The Original Position To Adjust The Angle Of

Rotation Of Suction Nozzle High. Adjusted Inspiratory Lips Plane Stacking

Shelves Than Brochures 2-3 Mm Above The Plane.


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7Vacuum Noz And Middle Regulation Paper Position Adjustment

0.51

30

1

2

3

4

5

When The Suction Lips Rose At The Highest Levels In The Middle Of

Paper Regulation To A Head On The Plane Slightly Higher Than The Suction

Hole About 0.5 Mm.

When The Suction Mouth Xizhu Paper Downward Swing, The Middle Of

Paper Regulations Also Started Swinging Forward, Insert Paper Stacked Below.

1 MIDDLE REGULATION OF PAPER

2 TRACTION ROLLER 3 PAPER ROLLER 4 VACUUM NOZ 5 PILE SHELF


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8Folding Way Table

According To The Paper Size Users The Option Of Following Different

Folding Way To Meet Product Requirements.

1 Mono-Fold2tiers 2 A Mono-Fold 2tiers Dissymme

3 Double Fold 4tiers

4 A Double Fold 4tears Dissymmetry

5 Letter Fold (3tears)

6 A Letter Fold 3tiears Dissymmetry

7 Z Typedouble Fold3tiears

8 Z Typedouble Fold 3tiears Dissymmetry

9 Tri-Fold 4tiears

10 Tri-Fold 6tiears

11 Amixed Fold 6tiears

12 Tri-Fold 8tiears

13 Tetra-Fold5tiears


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Different Folding Method Because Different Placement Agencies Origami

Paper Folding To A Disk.

Origami Can Be Passed In The Slot In The Placement Agencies Origami

Different Forms Of Paper Tray, And Regulate Origami Block Size To Achieve

A Variety Of Folding Brochures Way.

1 Mono-Fold2 tiers Manual1/2

Folding Roller E

Folding Roller F

Folding-stop off

Folding-stop off

Foldde-manual exit

Front-folding board

Folding-stop off

Adjustable handle

Folding Roller D


Folding Roller A

Unfold Manual enter


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2 Double Fold4 tiers manual1/4

Folding Roller A

Folding Roller C Folding Roller B

Folding Roller D

Folding Roller F

Folding Roller E

manual1/4

Unfold Manual enter

Folding-stop off

Folding-stop offFront-folding board

behind-folding board

Adjustable handle

Foldde-manual exit

behind-pressing board


3 Letter Fold(3 tiers) Unfold Manual entermanual2/3

manual1/3Folding-stop off

Folding Roller E

Folding Roller F

Folding Roller D


Folding Roller A

folding board

Behind-folding board


Foldde-manual exit

Adjustable handlepressing board


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4 Z Typedouble Fold3 tiears Manual1/3

Manual1/3

Unfold Manual enter

Folding Roller C

Folding Roller A

Folding Roller B

Folding Roller D

Folding Roller E

Folding Roller F

Folding-stop off


pressing board

Adjustable handle

Folding-stop off

Foldde-manual exit

Folding-stop off

Front-folding board

5 Tri-Fold4 tiears

manual1/4

Unfold Manual enter

Folding Roller A


Folding Roller D

Folding Roller E

Folding Roller F

Foldde-manual exit

Folding-stop off

Adjustable handle

Folding-stop off

Front-folding board


Folding-stop off

Folding-stop off Front-folding board

manual1/4


- 28 -

6 Tri-Fold6 tiears Manual2/6 Manual2/6

Manual1/6

Folding Roller A


Folding Roller D

Folding Roller F

Folding Roller E

Unfold Manual enter

Folding-stop off

Adjustable handleFront-folding board



Foldde-manual exit

pressing board

Folding-stop off

7 Tri-Fold8 tiears

manual1/8

Manual2/8Manual4/8

Folding Roller A


Folding Roller D

Folding Roller F

Folding Roller E

Unfold Manual enter

Adjustable handleFront-folding board

Front-folding board


Folding-stop off

pressing board

Foldde-manual exit

Folding-stop off

Folding-stop off


- 29 -

8 Tetra-Fold5 tiears Manual1/5Manual1/5

Folding Roller C

Folding Roller A

Folding Roller B

Folding Roller D

Folding Roller F

Folding Roller E

Adjustable handle

Unfold Manual enter


Front-folding board

Folding-stop off

Foldde-manual exit

Folding-stop off




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Appendix 1Usual Accident And Exlude Method

Fault Phenomenon

Fault Reasons Exclusion Method

Inspiratory Mouth CanT Gully Brochures

No Contact Suction Mouth Brochures Inspiratory Mouth Position Or The Angle Wrong Tray

According To The Adjusted Method Of The Note Tray Suction Mouth And The Location, Angle Adjustment

Inspiratory Mouth Contact Brochures Did Not Have A Vacuum

Combined With The Adjustment Methods Have Time To Vacuum The Note, According To The Electrical Segment Of The Mainframe Signal Cam Adjustment, Change The Vacuum Generator Action Time

Inspiratory Not Enough Suction Mouth

Adjusted Mainframe Pneumatic System Generator Pathway Vacuum Relief Valve And Increase Compressed Gas Flow

Inspiratory-Mouth With The Fork Failed To Convert Paper Suction Mouth Attracts The Most Under A Separate Statement Out

According To The Adjusted Method Of The Note Inflatable Mouth And Paper-Fork Movement And The Suction Mouth Movements Matched Adjustment

Inspiratory Mouth Gully More Pieces Of Brochures

Tray Perspective Inappropriate

According To The Adjusted Method According To The Note On The Quality Of Paper Placemat Perspective Suction Mouth And The Location Adjustment

Inflatable's Mouth With The Fork-Not Able To Suction Mouth Attracts The Most Under A Separate Statement Out

According To The Adjusted Method Of The Note Inflatable Mouth And Paper-Fork Movement And The Suction Mouth Movements Matched Adjustment

Brochures In Origami Machines

Rolls Round Of The Brochure Bad Volume Then Clutch Action Will Have To Stop For Origami

According To The Adjusted Method To The Note Of The Opening Round Rolls Position Adjustments, With The Suction Mouth, Inflatable Mouth And Paper-Matching Fork Moves

Institutions Origami Folding Roller Gap Inappropriate

According To The Adjusted Method Note Origami Roll Gap Between The Adjustment


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Brochures From The Plane And Ran

Not Inset Block Tray Inset Block Tray According Requirement Block Tray Indent Wrong Position

Inset Block Tray Right Position

End Of The Pack Brochures Do Not Meet The Requirements

Block TrayS Wrong Form Inset Meet Requirement Block Tray

Block TrayS Wrong PositionInset Block According To Fold Way Requirement

Block TrayS Wrong Size According To The Adjusted Method To Block The Note Tray Adjustment Of The Position

Pack A Wrong Position Unjust Brochures

Tray Within Brochures Placed Unjust

Adjusted Tray Pole Position, Set Aright Brochures

Transport System Runaway

Adjustments On Both Sides Of The Conveyor Belt, So That They Apply The Same Extent, Running Without Deviation, The Phenomenon Of Displacement


- 32 -

Appendix 2Air Spotprincple

VS520-02S/24V

BFR-4000

VQZ1A1-5G-C8

2H-20D

TICK

WA

STE CY

LIND

ER

B

HU

FF D

RU

G PLATE

AIR-PRESSURE

TABLE

MANUAL VACUUM

NOZ

BOX ATTRACT PLATE


- 33 -

Appendix3Electrical Schematic Diagram

XW

Z-12

0A


- 34 -

Appendix4Packing List

NO. NAME & SPEC QTY. REMARK

1 XWZ-120A AUTOMATIC CARTONING MACHINE 1

2 STEEL CHARACTER 100

3 STEEL CHARACTER 55

4 SHARP NOSE PLIER 1

5 SCREWDRIVERCHISELDOUBLE OFFSET TYPE 2

6 INNER HEXAGON SPANNER5681012mm 5

7 MONKEY WRENCH8INCH12INCH 2

8 PRESSURE OIL POT 1

9 INSTRUCTIONS CONVERYING BELT 2

10 SPRING PIECE 4

11 BEARING 2

12 ATTRACTING PLATE 2


- 35 -

Appedix5Technology Documents

Documents Qty. Remark

1 Manual Of XWZ-120A Automatic Cartoning Machie 1

2 Products Ex-Works Certification 1

3 Manual Of Frequncy Conversion Governor 1

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