MANJUSHREE TECHNOPACK LIMITED-BOMMASANDRA

To Analyze the Non conformance of finished goods in 60 F and ways to reduce them.

By,

Jeby c Benzy

MBA LOS

Christ University

The Vision

To provide solutions with passion and excellence

The Mission

Benefit the society and our shareholders by providing growth and

support. Bring joy, satisfaction and profit to our customers by

delivering value-added, high-quality innovative packaging.

INTRODUCTION Firstly established in the year 1976 at Guwahati as and manufactures

Later in Bangalore in the year 1996 as Manjushree Technopack Limited.

Now they manufactures PET bottles, Jawson bottles, Preforms, Closures, Caps, Engineering items.

They started with 4 Machines and now the count has been raised to 55 Machines

Totally they have 5 units , Where 3 are manufacturing plants and 2 are warehouses.

The locations are:

Bommasandra

Bidadi

MANAGEMENT

The Top management of Manjushree Technopack limited are

Managing Director - Viman Kedia

Executive Director - Surendar Kedia

Operations Director - V.K.Beheti

Associate Directors - Rajith Kedia

Abkit Kedia

The turnover of the company for the year 2015-2016 is 522 Crores.

RAW MATERIALS

They manufacture their products from the following list of raw

materials:

PET

Poly Propelyne – PP

High Density Polythene – HDP

Low Density Polythene – LDP

Poly Carmite – PC

Adhesives

Ethyl Venyl Alcohol - EOH

RECYCLING

PET is the most extensively recycled plastic.

With the rapid acceptance of PET bottles in the marketplace, PET

began to fill uplandfills, which creates environmental problems.

PET can be and is recycable.

The plastic can be remelted and mixed with unused PET to create

new bottles.

PROCESS

And they manufacture products by 5 types of machines &

process

ASBM – Automatically Stress Blow Molding

IMM – Injection Mold Molding

IBM – Injection Blow Molding

EBM – Extrusion Blow Molding

TWO STAGE

MARKET SEGMENTATION

Strong demand for plastic bottles is working in the industry's favor. Major

users of plastic packaging, apparently responding to consumer desires,

have begun incorporating at least some recycled plastic content in their

products as part of the growing interest in recycling. Resin demand is on

the rise as prices for the two major recycled resins, PET and HDPE,

continue to hold value or appreciate against their virgin counterparts.

The Company has chosen its target markets because PET is in high

demand as flake resin by converters, as roll stock sheet used to produce

high visibility packaging and as high strength strapping for the lumber

industry. Sales are price-sensitive, so that proximity to markets and feed

stock source provide a competitive edge.

Bottle Processing: Overview

• Simply known as:

Injection Stretch Blow Molding

• Injection (Preform):

Inject hot PET into cavity

• Stretch (Bottle):

Blow preform to get bottle

QUALITY CONTROL TESTING

Samples are regularly tested in quality control testing

They measure thickness & performs compression testing to

measure it’s strength

They verify it’s dimensions & capacity

The resistance to the vaccum pressure are also evaluated

NC FOR 4 MONTHS WAS

ANALYSED

ANALYSED

MACHINES AND DEFECTS

PRODUCT WISE & DIA

CHECK SHEET

• After analysing I found that

the machine ASB 8 had the

highest frequency of defects

whch manufactured the

GRB Jar.

• Then followed by ASB 25

,14,16. They manufacture

the Agri gold and GW bottle.

PRODUCT WISE

TOTAL DEFECTS

The above pie chart shows the Count of defects which helps to further analyse the

study. I made the pie chart using the data I had after consolidating.

PARETO CHART

I made the Pareto chart with which I could analyse in detail with the ratio 80%

and 20%.

WHY WHY ANALYSIS

CUSTOMER COMPLAINTS

CONCLUSION

The ways to reduce the defects have been found and from the

pareto chart when more focus is given to the 80% defects we can

be sure that the defect rate would reduce.

Details are given in the word file attached.