CATALOG 648000R05--00

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE

Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to changewithout prior notice. If your Forklift Model or parts are not found in this manual,please contact your dealer or the Manitou North America Parts Department

for the latest information and parts availability.

MVT 1230 LCOMFORT LINE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:

Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232

Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

ALPHABETICAL CONTENTSMVT1230LC PTS 648000R05-00

NUMERICAL PART NUMBERS INDEX (SEE APPENDIX)

ACCELERATOR PEDAL - 18AIR INTAKE SYSTEM � 2ALTERNATOR ASSEMBLY � 77BOOM ASSEMBLY - 4BRAKE PEDAL AND CIRCUIT � 18CAB, DOOR ASSEMBLY � 6-1CAB, EXTERIOR ASSEMBLY � 6-2CAB, INTERIOR COMPONENTS � 6-4CAB, OVERHEAD � 6-3CAB, PRIMARY ASSEMBLY � 6COUNTERWEIGHT INSTALLATION � 34CYLINDER ASSEMBLY, CARRIAGETILTING � 23CYLINDER ASSEMBLY, COMPENSATION �22CYLINDER ASSEMBLY, LEVELING - 24CYLINDER ASSEMBLY, LIFTING � 19CYLINDER ASSEMBLY, TELESCOPICPRIMARY � 20CYLINDER ASSEMBLY, TELESCOPICSECONDARY � 21DECALS I � 38DECALS II � 39DRIVE SHAFT � 58ELECTRICAL, BATTERY AND LIGHTS � 37ELECTRICAL, INSTRUMENTS ANDSWITCHES � 36ENGINE BLOCK PLUGS �89ENGINE COLD START � 84ENGINE LIFTING BRACKETS � 84ENGINE OIL PRESSURE SWITCH � 88ENGINE, AUXILIARY DRIVE � 78ENGINE, CRANKSHAFT ANDCONNECTING RODS � 61ENGINE, CRANKSHAFT PULLEY � 74ENGINE, CYLINDER BLOCK � 60ENGINE, CYLINDER HEAD � 62ENGINE, FAN PULLEY � 70ENGINE, FLYWHEEL � 67ENGINE, FLYWHEEL HOUSING � 68ENGINE, FUEL INJECTION PUMP � 66ENGINE, GASKET SET I � 92

ENGINE, GASKET SET II � 93ENGINE, INSTALLATION � 8ENGINE, MOUNTING (FRONT AND REAR)� 86ENGINE, OIL FILTER AND MISC. � 73ENGINE, OIL PAN AND PICK UPASSEMBLY � 71ENGINE, OIL PUMP � 65ENGINE, ROCKER SHAFT ASSEMBLY � 63ENGINE, THROTTLE CONTROL MISC. � 85ENGINE, TIMING GEAR AND CAMSHAFT �64ENGINE, VALVE COVER AND MISC. � 72ENGINE, WATER OUTLET � 76ENGINE, WATER PUMP � 75EXHAUST MANIFOLD � 80EXHAUST OUTLET � 81EXHAUST SYSTEM �2FRAME ASSEMBLY � 5FRONT AXLE BRAKE DISCS � 48FRONT AXLE CASING � 41FRONT AXLE DIFFERENTIAL � 45FRONT AXLE PIVOT BUSHING ASSEMBLY� 50FRONT AXLE REDUCTION GEAR � 43FRONT AXLE STEERING SYSTEM � 47FUEL FILTER ASSEMBLY � 83FUEL SYSTEM MISC. I � 87FUEL SYSTEM MISC. II � 90FUEL SYSTEM MISC. III � 91FUEL SYSTEM, LOW PRESSURE � 82FUEL TANK AND LINES � 35FUSEBOX � 6-5GEAR BOX, REDUCTION � 49HYDRAULIC CONTROL ASSEMBLY � 15HYDRAULIC, SELECTOR � 15-2HYDRAULICS, CONTROL VALVE � 30HYDRAULICS, COOLING � 17HYDRAULICS, LEVELING � 27HYDRAULICS, PRIMARY BOOM CIRCUIT �11HYDRAULICS, PRINCIPAL CIRCUIT � 10

ALPHABETICAL CONTENTSMVT1230LC PTS 648000R05-00

NUMERICAL PART NUMBERS INDEX (SEE APPENDIX)

HYDRAULICS, SECONDARY BOOMCIRCUIT � 12HYDRAULICS, STEERING � 16HYDRAULICS, VALVE BANK � 29HYDROSTATIC MOTOR � 57HYDROSTATIC PUMP ASSEMBLY � 51HYDROSTATIC PUMP CONTROL � 53HYDROSTATIC PUMP GEAR � 54HYDROSTATIC PUMP RELIEF VALVES �55HYDROSTATIC PUMP ROTOR � 52HYDROSTATIC PUMP SOLENOID � 56HYDROSTATIC TRANSMISSION CIRCUIT �9INTAKE MANIFOLD � 79JOYSTICK CONTROL � 15-1PARK BRAKE LEVER INSTALLATION ANDASSEMBLY � 7REAR AXLE CASING � 42REAR AXLE DIFFERENTIAL � 46REAR AXLE PIVOT BUSHING ASSEMBLY �32REAR AXLE REDUCTION GEAR � 44REAR AXLE STEERING SYSTEM � 47-1STARTER MOTOR � 69TIRES AND WHEELS � 1