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    Management of ageingLondon Underground tunnels:

    -Applying new technologies to old problems

    Peter Wright

    Tube Lines

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    Who are Tube Lines?

    Infrastructure consortium responsible for the

    Jubilee, Northern and Piccadilly Lines.

    PPP Contract over 30 years to improve

    London's Underground system.

    Required to improve knowledge and

    understanding of deep tube tunnels, which

    were in an uncertain condition (grey).

    In practice over 200km of tunnels and shafts

    have to be structurally assessed.

    Also required to make grey assets safe

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    Typical conditions

    in deep tubes

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    City and South LondonRailway

    First cast iron tube railway completed in 1889 From King William Street to Stockwell

    Completed in 4 miles in 4 years

    Compressed air working, Greathead shield, JH Greathead was the

    engineer

    Original concept cable-hauled but changed toelectric power

    Not a single life lost

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    The Greathead Shield

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    Compressed Air Working

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    The Padded Cells

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    Northern Line

    Tunnel expansionin

    1920s

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    11ft 8.25 CI Lining

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    A closer look ata tunnel length..

    Stn Stn

    Distorted rings

    Cross passage opening,

    cross passage

    Cracked segments

    Ventilation opening

    Pump sump

    Disused station Shield chamber Cross tunnelVarying separation,

    but normally less

    than 1 diameter

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    Generic studies

    Investigate on a global basis, rather thanasset specific, wherever possible

    Apply results of these studies

    Examples:- Lining circularity

    - Cast iron lining thickness & strength

    - Geotechnical parameters

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    20. Databases

    and other

    software

    21. Exemplar

    Assessments

    22. Guidance

    on Overall

    AssessmentProcedure

    Future

    Amendments

    to LULStandards

    3. M/N

    interaction

    diagramsfor CI and

    calculation

    of safety

    factors

    4.Investigation

    of Failure

    Mechanisms

    5. Soil

    Parameters

    and their

    variation

    16. CI

    deterioration

    mechanisms

    and

    degradation

    model

    10. Concrete

    Tunnel Lining

    durability and

    residual life

    assessments

    15. Defects

    model for CI

    rings14. Defects

    model for

    Concrete rings

    2. In situ stress

    measurement

    in CI and

    Concrete

    11. FE model

    of CI joints

    17. Study of

    Historical

    Construction

    methods

    18. Study of

    Bomb

    locations

    19. Adoption

    of suitable FE

    and other

    software

    13. Grey CI

    transverse

    stress

    research

    1.Development

    of In situ stress

    measurement

    techniques in CIand Concrete

    12. Investigation

    of non-

    destructive

    testing methods

    6. Study of

    Radar and

    other

    geophysical

    methods

    K & P Projects Concept

    JNP tunnel assessment manual & toolkit

    8. Supplementary

    investigations

    7. Critical

    Situations

    and

    Parameter

    Sensitivity

    9. Adatptation of

    Totaline or expert

    system for

    assessment

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    Inspection/Assessment

    Options

    Factors Affecting

    Failure Behaviour

    Failure

    Behaviour

    So What?

    How will

    the FailureHappen?

    What are the

    Engineering Factors

    that Influence Failure?

    What Tools are

    (or could be)

    Available?

    How Good?Mature?

    Linkage?

    Significance?Confidence?

    Development

    Consequence

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    Expanded

    Bolted

    Existing Damage

    Manufacturing Quality

    Visual Immediate

    Complete

    CollapseMaterial Quality

    Significance?

    Build Quality

    Water

    Acid ity

    Voids Outside Tunnel

    External Contamination

    Outside Party Works

    Internal Environment

    Component Degradation

    Other Structure Proximity

    EMC/Electrical Discharge

    Openings

    Partial

    Collapse

    Distortion

    Safety

    Related

    Impact

    Survey (Depth/Circularity)

    Radar

    Ultrasonics

    Core Sampling

    Electro-Magnetic

    In Situ Stress Analysis

    Desk Top Study

    Confidence?

    Inspection/Assessment

    Options

    Factors Affecting

    Failure Behaviour

    Failure

    Behaviour

    Consequence

    100030050620

    100030050

    620

    1000

    30050620

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    Tunnel Analysis & Design

    1. Elastic ContinuumMethod

    Morgan, Muir Wood,Curtis, Peck, Arends etc

    We use TOTALINE

    program (Curtis full

    bond).

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    Geotechnical FE

    Long term

    deformed mesh

    LH tunnel

    constructed

    first

    Initial, long term

    squat = -1mm, 6mmGround loss at

    excavation = 1.93%first tunnel, 1.69%

    second tunnel

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    Stresses along

    tunnel axis range

    from

    54MPa in tension

    to41 MPa in compression

    3Dstructural

    FE

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    Looking at invert,with LH segment

    removed

    3D structural FE

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    Coring and ultrasonics ingrey cast iron

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    Position of Coring & Ultasonic Inspection Results

    NORTHBOUND RUNNING TUNNEL: Position of cores relative to each other (in all cases):

    R1930 R1940 R3260

    23.12 23.33 21.91 22.94 24.30 23.00

    27.45 27.60 22.57 24.05 26.00 24.77

    27.05 27.45 23.80 23.58 27.70 27.80

    R3241 NORTHBOUND SOUTHBOUND

    Average measured thickness of core:

    R1930 22.88 mm

    19.10 20.20 R1940 20.10 mm

    20.20 20.75 R3260 25.08 mm

    21.77 24.60 R3241 20.38 mm

    DIRECTION

    OF RUNNING

    DIRECTION

    OF RUNNING

    Typical coring andultrasonic readings

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    Grey cast iron strengthtesting

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    Grey cast iron strength

    testing

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    Grey cast iron strength testing

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    CPT and soil testing

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    CPT and soil testing

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    CPT and soil testing

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    Circularity measurement

    Best-fit Perfect Circle

    Circularity Survey Data

    Deformation exaggerated x 10

    Estimated Centre

    Typical circularity

    measurement,showing approx

    1% squat

    Circularity carried

    out using Leica

    3000 track trolley

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    -2.0

    -1.0

    0.0

    1.0

    2.0

    860

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    1980

    2020

    2060

    2100

    2140

    Northbound Ring Number

    %ooc(squat+ve

    -2.0

    -1.0

    0.0

    1.0

    2.0

    1280

    1320

    1360

    1400

    1440

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    2560

    Southbound Ring Number

    Circularity measurement

    Typical longitudinal plot showing tunnel

    deformations between Golders Green and

    Hampstead

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    Direct Stress Measurement

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    ACSM - StressProbe

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    Basics of Stressprobe

    Stress in a material causes changes in magnetic

    domain behaviour The altered domain distribution causes changes

    in the permeability of the material

    Stressprobe measures the changes inpermeability using an induced magnetic field andpickup coils

    Often a demag cycle is needed to removemagnetic hysteresis

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    ACSM - StressProbe

    Stress

    across CIpan

    (N/mm2)

    Hoop Load

    adjacent toOpening

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    Summary of AssessmentWork Tunnel assessment work now nearly complete

    Tube Lines Tunnels team have used a combinationof in house and external expertise to carry out

    Analysis

    Investigation

    Inspection Assessment

    Reporting

    Classification

    Risk Assessment and Remediation Inspection

    Further Analysis

    Monitoring and Survey

    Strengthening

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    Openings in Tunnels

    Support by lintel and bolts

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    Covent Garden

    BOLTS SHEARED

    SEGMENT PUSHING FORWARD BY 30mm

    FRACTURE NOTE TO LINTEL

    LINTEL COMPRESSING & DISTORTING

    GENERAL VIEW

    LINTEL ENDS

    COMPRESSED &

    DISTORTED

    30mm PUSH INWARD TO

    SEGMENT & BOLTS ARE

    SHEARED.

    SEGMENTS FRACTURED

    FRACTURE TO EDGE OF

    SEGMENT

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    EustonPhotographs

    GENERAL VIEW

    MANY BOLTS MISSINGAROUND THE OPENING

    LINTEL COMPRESSEDAND DISTORTED

    BRAKE DUST BUILD UP

    HAS FALLEN OF APOTENTIAL REASON MAY

    BE LINTEL MOVEMENT

    APPARENT SHEAR

    MISS-ALIGNEDSEGMENTS

    LINTEL BUCKLING

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    Acid attack

    at

    Old Street

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    Acid attack at Old Street

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    Cracked Lining

    atOld Street

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    Acid attack

    at

    Bond St?

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    Outside Party Developments

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    Expanded ConcreteLiningsSignificant face spalling of segments

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    BOTDR Monitoring

    Photo No. 4-

    5

    Protection of

    the Cable

    Fibre Optics Strain Measurement

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    Fibre Optics Strain Measurement

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    Average strain over 1m every 5cmRange ~5-10km

    Resolution 30 (0.003%)Low cost sensors - optical fibre

    5 - 25 minutes per measurement

    Can link or switch between fibres

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    Monitoring of existing ThamesLink tunnel

    Tunnelling obliquely under Victorian masonry tunnel

    Existing tunnel loaded by canal basin retaining wall

    Directly below Midlands Main Line (MML)

    MML

    above

    Existing

    ThamesLin

    k tunnel

    Canal basin

    New tunnelReproduced from Ordnance Survey of Northern Ireland mapping with the

    permission of the Director and Chief Executive, Crown Copyright.

    3.6m

    6.5m

    8.5m

    Thameslink Tunnel at KingThameslink Tunnel at Kings Crosss Cross

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    Underground M3Aims of the project

    Develop

    Micro-detection - computer vision Micro-monitoring - MEMS sensors (Micro-electro-

    mechanical systems)

    Micro-communication Wireless communication

    and power harvesting Data analysis and expert systems

    Industry Application System Safety, adaptation and field application

    Business Plan and Integration

    http://www-civ.eng.cam.ac.uk/underground/index.html

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    Tube Lines Role AssociatePartner

    Attend quarterly meetings

    Advice and guidance from an industry point of

    view

    Facilitate visits and pilot studies in our tunnels

    Benefit from developments made by the

    project

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    Concluding Remarks

    Increasing demand (Why?) for sensor

    systems to monitor civil infrastructure? For

    what purpose? To monitor structures with reduced/indeterminate assessed safety

    factors, and, in connection with an Emergency PreparednessSystem, to prevent vehicles entering the danger area in the event

    of failure.

    To monitor structures where new construction works affect existing

    infrastructure, and in connection... Ditto

    As part of a temporary works system to control and reduce theeffects of construction movements

    To better understand the behaviour of structures to improve

    assessment accuracy.

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