MAKING A “MODEL” BOB PEDDENPOHL MODELING MANAGER CYPRESS MODELING CENTER LEXINGTON, KY.

39
MAKING A “MODEL” BOB PEDDENPOHL MODELING MANAGER CYPRESS MODELING CENTER LEXINGTON, KY

Transcript of MAKING A “MODEL” BOB PEDDENPOHL MODELING MANAGER CYPRESS MODELING CENTER LEXINGTON, KY.

Page 1: MAKING A “MODEL” BOB PEDDENPOHL MODELING MANAGER CYPRESS MODELING CENTER LEXINGTON, KY.

MAKING A “MODEL”

BOB PEDDENPOHL MODELING MANAGERCYPRESS MODELING CENTERLEXINGTON, KY

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OUTLINE

WHAT DOES CY KENTUCKY DO?WHAT IS A BSIM SPICE MODEL?HOW TO MAKE A MOS SPICE MODEL?

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DESIGN KIT MAKES MONEY

DESIGN KIT (CAD, R&D) PRODUCT ($)

PRE-SILICON WORK SILICON QUAL

MODELS CIRCUIT DESIGN

SCHEMATICSLAYOUTS

DRCLVS

E-TEST MODULESTEST CHIP TAPEOUT

PRODUCT PLANS

MEAS.VTHIDS

METAL THICKILD THICK

SPICERCX

MARKET NEEDS

PRODUCT SPECS

CIRCUIT SCHEMATIC

LAYOUT

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DESIGN KIT MAKES MONEY

DESIGN KIT (CAD, R&D) PRODUCT ($)

PRE-SILICON WORK SILICON QUAL

MODELS CIRCUIT DESIGN

SCHEMATICSLAYOUTS

DRCLVS

E-TEST MODULESTEST CHIP TAPEOUT

PRODUCT PLANS

MEAS.VTHIDS

METAL THICKILD THICK

SPICERCX

MARKET NEEDS

PRODUCT SPECS

CIRCUIT SCHEMATIC

LAYOUT

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OUTLINE

WHAT DOES CY KENTUCKY DO?WHAT IS A BSIM SPICE MODEL?HOW TO MAKE A MOS SPICE MODEL?

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INTRODUCTION: MODELS

GENERIC DEFINITIONMAN MADE EXPRESSIONS TO REPRESENT MOTHER NATURE

VLSI DESIGN DEFINITIONMODELS = DESIGNERS PERCEPTION OF TECHNOLOGY

ENGINEERING DEFINITIONMODELS = PHYSICAL EQUATIONS + PARAMETERS Ids = BETA (Vgs-VT)^2

where VT = 0.6 BETA = w/l*COX*MOBILITY = 1E-6

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INTRODUCTION:TYPES OF MODELS

SIMULATION MODELS

TABLE LOOKUP

SIMULATORS ACCESS MEASURED DC/AC DATA IN A TABULAR FORM

ANALYTICAL (OR COMPACT)

ANALYTICAL OR COMPACT DEVICE MODELS BASED PRIMARILY ON DEVICE PHYSICS. FITTING PARAMETERS INTRODUCED TO IMPROVE ACCURACY

NUMERICAL

NUMERICAL SOLUTION OF DEVICE CHARACTERISTIC

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SCHEMATICS USE BSIM COMPACT MODELS

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INTRODUCTION: MODELS LIMITATIONS

IDEAL VS REALITYIDEAL DESIGN SIMULATIONS EXACTLY EQUAL SILICON MEASUREMENTS

REALITYMODEL NOT PERFECTMODEL HAS ACCURACY LIMITATIONSGOOD DESIGNER UNDERSTANDS MODEL LIMITATIONSNEED TO MODEL PROCESS VARIATIONSNEED MODELS QUICKLY TO ENABLE DESIGNERS

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OUTLINE

WHAT DOES CY KENTUCKY DO?WHAT IS A BSIM SPICE MODEL?HOW TO MAKE A MOS SPICE MODEL?

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WHAT MODELS USED AT UK?

WHAT CY TECHNOLOGY DID YOU USE?RAM7: Wmin/Lmin = 0.42/0.20um, Vcc=1.8V, Idrive = 9.99 mA

WHEN WAS TECHNOLOGY QUALIFIED?MODEL FROZEN Q302

WHAT TYPE OF MOSFETS?LV MOS (NSHORT/PSHORT), LVT PMOS (PLOWVT)CELL FETS (NPASS, NPD, PPU)

WHAT’S NSHORT ELECTRICAL TOX? JUNCTION DEPTH?TOX= 41 A, XJ = 0.1um

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MODEL DEVELOPMENT PROCESS

MEASUREMENT (DC, AC, TRAN)

EXTRACT WAFER CASE MODEL

RO MEAS = RO SIMS

CENTER TO EDR NOMINAL (TT)

SELECT “GOLDEN” WAFER

SKEW MODELS (FF, SS, FS, SF)

QA & RELEASE TO DESIGN

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SELECT “GOLDEN” WAFER

IDEAL: MODELING SILICON CLOSE TO NOMINALREALITY: ~400+ PARAMETERS, ONLY MOST IMPORTANT ON TARGET

NOMINALMIN MAX

WAFER

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MODEL DEVELOPMENT PROCESS

MEASUREMENT (DC, AC, TRAN)

EXTRACT WAFER CASE MODEL

RO MEAS = RO SIMS

CENTER TO EDR NOMINAL (TT)

SELECT “GOLDEN” WAFER

SKEW MODELS (FF, SS, FS, SF)

QA & RELEASE TO DESIGN

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MEASUREMENTS: HARDWARE & SOFTWARE

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MEASUREMENTS: COMPLETE MOS

FET DC (VTH0, RDSW)FET AC (CGDO,DLC)DIODE DC (JS,JSW)DIODE AC (CJ, CJSW)

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MEASUREMENTS: FET DC

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MEASUREMENTS: FET DC

MODEL NEEDS SCALE WITHIN ALL GEOMETRY, TEMP

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Threshold Voltage vs Length

0.3

0.4

0.5

0.6

0.1 1 10 100

Length (L) in microns

VT

H

Vth

MEASUREMENTS: DC FET QA, VTH VS. L

MODEL ACCURACY <=> MEASUREMENT ACCURACYCONDENSED DATA TRENDS

Strong Halo , L dependenceStrong Halo , L dependence

Halo with SCEHalo with SCE

Normal SCENormal SCE

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MEASUREMENTS: DC FET QA, VTH VS. W

MODEL ACCURACY <=> MEASUREMENT ACCURACYCONDENSED DATA TRENDS

Threshold Voltage vs Width

0.3

0.4

0.5

0.6

0.1 1 10 100

Width (W) in microns

VT

H

Vth

LOCOS (+k3)

STI (-k3)

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MEASUREMENTS: FET AC

-2.0 -1.2 -0.4 0.4 1.2 2.0Vgate (V)

11.0

14.14

17.28

20.42

23.56

26.7

Cg

g (

pF

)

NCGG_GC.CV W/L=16800.00/0.15 T=25CBSIMPro

OXTC

)(vXTC

DEPOX

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0.0 0.4 0.8 1.2 1.6 2.0Vbias (V)

4.0

5.02

6.04

7.06

8.08

9.1

Cjc

(p

F)

N09A_R.CV P/A=2.99E-04/5.58E-09 T=25.0CBSIMPro

Max.Err%= Rms Err%=0.22 0.15

MEASUREMENTS: DIODE DC/AC

-5.0 -3.8 -2.6 -1.4 -0.2 1.0V (V)

1.0e-11

1.0e-10

1.0e-9

1.0e-8

1.0e-7

1.0e-6

1.0e-5

1.0e-4

1.0e-3

1.0e-2

I (A

)

N09A_H.IV A/P=5.58E+03/299.0 T=155CBSIMPro

Max.Err%= Rms Err%=25.4 4.58

REVERSE BIAS DC CHARACTERISTIC

I_FORWARD ~mA

I_Reverse ~ pA

REVERSE BIAS AC CHAR.= f(CJA, CJP, EX,)

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MEASUREMENTS: TRANSIENT

RING OSCILLATOR VALIDATION OF MODEL

ININO/PO/P

CTINTERCONNEFETCTINTERCONNE

d

CCR

WHERE

NDELAYRO

2_

C9R10

TECH DESCRIPTION DELAY (PS/STAGE) SPEC

C9 143 stages WP/WN=4/2 FanOut=1 55.7 55.0

R10 143 stages WP/WN=4/2 FanOut=1 31.0 31.0

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MODEL DEVELOPMENT PROCESS

MEASUREMENT (DC, AC, TRAN)

EXTRACT WAFER CASE MODEL

RO MEAS = RO SIMS

CENTER TO EDR NOMINAL (TT)

SELECT “GOLDEN” WAFER

SKEW MODELS (FF, SS, FS, SF)

QA & RELEASE TO DESIGN

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WAFER CASE: DC MOS EXTRACTION

MODEL = EQUATIONS + PARAMETERS

EQUATIONS (BSIM3V3) + MODEL PARAMETERS = WAFER CASE MODEL

Threshold Model

Mobility ModelDrive Current

Channel Length

Modulation

Short Channel Effects

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WAFER CASE: MOS MODEL BINNING

Long/Wide Long/Wide Constant VtConstant Vt

Narrow Width Effects Narrow Width Effects (STI/LOCOS)(STI/LOCOS)

Sh

ort C

han

ne

l Effe

cts

(HA

LO

/DIB

L)

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WAFER CASE: AC FET + DIODE

MODEL EXTRACTION

MODEL = EQUATIONS + PARAMETERS

EQUATIONS (BSIM3V3) + PARAMETERS (EXTRACTED FROM MEASUREMENTS) = MODEL (WAFER CASE)

Accumulation

Inversion

Intrinsic Cap for Analog Design

BSIM3 Limitation

0.0 0.4 0.8 1.2 1.6 2.0Vbias (V)

4.0

5.02

6.04

7.06

8.08

9.1

Cjc

(p

F)

N09A_R.CV P/A=2.99E-04/5.58E-09 T=25.0CBSIMPro

Max.Err%= Rms Err%=0.22 0.15

-5.0 -3.8 -2.6 -1.4 -0.2 1.0V (V)

1.0e-11

1.0e-10

1.0e-9

1.0e-8

1.0e-7

1.0e-6

1.0e-5

1.0e-4

1.0e-3

1.0e-2

I (A

)

N09A_H.IV A/P=5.58E+03/299.0 T=155CBSIMPro

Max.Err%= Rms Err%=25.4 4.58

MOS DIODE IV MODEL

MOS DIODE CV MODEL

MOSFET CV MODEL

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MODEL DEVELOPMENT PROCESS

MEASUREMENT (DC, AC, TRAN)

EXTRACT WAFER CASE MODEL

RO MEAS = RO SIMS

CENTER TO EDR NOMINAL (TT)

SELECT “GOLDEN” WAFER

SKEW MODELS (FF, SS, FS, SF)

QA & RELEASE TO DESIGN

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RO CAL: LAYOUT EXTRACTED SIMULATION

VALIDATE CAD EXTRACTION RULES + MOS BSIM MODELS

ININO/PO/P

CTINTERCONNEFETCTINTERCONNE

d

CCR

WHERE

NDELAYRO

2_

R10

LAYOUT (DESIGN DEP.) LAYOUT MODEL: (ILD, METAL THICK)

C9

CALIBRE RCX

CIRCUIT: FET DELAY + Rinterconnect + Cinterconnect

SPICE MODELS

RO SIMS = RO MEAS

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MODEL DEVELOPMENT PROCESS

MEASUREMENT (DC, AC, TRAN)

EXTRACT WAFER CASE MODEL

RO MEAS = RO SIMS

CENTER TO EDR NOMINAL (TT)

SELECT “GOLDEN” WAFER

SKEW MODELS (FF, SS, FS, SF)

QA & RELEASE TO DESIGN

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CORNER MODELS

WAFER CASE SIMULATIONS = WAFER MEASUREMENTSWHAT ABOUT PROCESS VARIATIONS?WILL MY DESIGN YIELD?

NOMINALMIN MAX

WAFER

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CORNER MODELS

REALITYEVERY SITE/WAFER/LOT/SPLIT IS DIFFERENT ( PROCESS VARIATIONS)

WORKING WITH REALITYCORNERS: MODELING SPACE TO COVER ALL

POSSIBILITIES (STATISTICALLY) IN PROCESS

TEAM EFFORT TO GET GOOD YIELDFAB: +/-4 SIGMA E-TEST 99.99% WAFERS INSIDE MIN/MAX

MODELING: MIN/MAX MODELS MATCH FAB LIMITS

DESIGN: SIMULATE DESIGN WORKING AT MIN/MAX LIMITS

ALL 3 GROUPS WORKING = GOOD PRODUCT YIELD

NOMINALMIN MAX

tt.cor

ss.cor

wafer.cor

ff.cor

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WHY 5 MOS CORNERS?

VTs AT SS & FF = 70% SPEC RANGEVTs AT FS/SF = 100% SPEC RANGE

0.660.670.68

0.690.7

0.710.72

0.730.740.750.76

0.770.780.790.8

0.81

0.820.830.840.85

0.860.870.88

vtx

ns1

5

-1.05 -1.03 -1.01 -0.99 -0.97 -0.95 -0.93 -0.91 -0.89 -0.87 -0.85 -0.83

vtxps15

fs

sf

7

8

9

10

11

12

idsn

s15

2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7

idsps15

ff

ss

VTXNS15 vs. VTXPS15 (V) (Vth @ W/L=25/0.15um)

IDSNS15 vs. IDSPS15 (mA)Idrive (Vgs=Vds=Vcc)W/L=25/0.15um

ss

ff

fs

sf

tt

tt

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WHY CORNER METHODOLOGY IMPORTANT

MODEL MUST MATCH DESIGN/FAB AGREED LIMITS

FAB WANTS WIDE MIN/MAX LIMITS STATISTICAL PROCESS CONTROL (SPC) HOW GOOD DOES A PROCESS RUN WITHIN IT’S NOM/MIN/MAX DESIGN WANTS NARROW MIN/MAX LIMITS EASIER TO DESIGN SMALL PROCESS VARIATION SMALLER SI AREA

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MODEL DEVELOPMENT PROCESS

MEASUREMENT (DC, AC, TRAN)

EXTRACT WAFER CASE MODEL

RO MEAS = RO SIMS

CENTER TO EDR NOMINAL (TT)

SELECT “GOLDEN” WAFER

SKEW MODELS (FF, SS, FS, SF)

QA & RELEASE TO DESIGN

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QA: MODEL DOCUMENTATION

MODEL SUMMARY TABLE

MODEL ACCURACY IN SUB-THRESHOLD, GM ACCURACY

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APPENDIX

BOB PEDDENPOHL (PED)CYPRESS MODELING CENTER

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Applying the Corner Models

Design

Interconnect R

tres, fres, sres

Interconnect C

tpar, fpar, spar

r+c.mod

Interconnects/Passives

trtc, hrlc, lrhc

FET Corners

tt, ff, ss, sf, fs

CellFET Corners

ttcell, ffcell, sscell

Temp coef of R

C for various line/space

Npass

Nlatch

Platch

Nmos/Pmos

Nthick/Pthick (HV)

Diode

PNP

metal/contact/poly/diff

Sheet resistances