MAKE OF AUTOMOBILE: Seat BOOT SET NUMBER …Altea Freetrack / Altea XL 53 liter Preparation 3 /...

NUMBER: 076/2100653 Copyright © Prins Autogassystemen B.V. 2010 DATE: 2010-08-26

MAKE OF AUTOMOBILE: SeatTYPE: Altea Freetrack 4wd / Altea XL 2wd TANK CAPACITY: 53 Liter WvM toroidalTANK LOCATION Spare wheel roomMODEL YEAR: 2007-2009SYSTEM APPROVAL NUMBER ( R115 ) R115-0000**BOOT SET NUMBER 961/0120001 / 961/0109001

076/2100653Copyright © Prins Autogassystemen B.V. 2010 Seat Altea Freetrack / Altea XL 53 liter

Index

General ........................................................................................................................................ 2 Tank approval numbers................................................................................................................ 3 Preparation 1 Freetrack 4wd......................................................................................................... 4 Preparation 2 Freetrack 4wd......................................................................................................... 5 Install tank Freetrack 4wd............................................................................................................. 6 Filler Freetrack 4wd...................................................................................................................... 7 Filler hose Freetrack 4wd ............................................................................................................. 8 Gas pipe routing 1 Freetrack 4wd................................................................................................. 9 Gas pipe routing 2 Freetrack 4wd................................................................................................10 Floor supports Freetrack 4wd ......................................................................................................11 Preparation 1 XL 2wd ..................................................................................................................12 Preparation 2 XL 2wd ..................................................................................................................13 Preparation 3 / Install tank XL 2wd ..............................................................................................14 Filler XL 2wd ...............................................................................................................................15 Filler Hose XL 2wd ......................................................................................................................16 Gas pipe routing XL 2wd .............................................................................................................17 Floor XL 2wd ...............................................................................................................................18


General

• Tools needed for installing a LPG tank : - Soldering iron - Tube-flaring tool - Drilling machine - Drilling kit - Drill size 30mm and 70 mm - Workshop tools. - Gas leak detection device - Vacuum cleaner - Anti-corrosion agent / black body coating - Car lift - Punching tool 70 mm (optional)

• Note the jack supporting points and moveable parts when mounting the LPG line.

• Remove the inner burrs after shortening the LPG line (to prevent the flow from being reduced).

• It is not permitted to have LPG lines routed through the passenger compartment or a closed cargo space. Place a rubber socket on the back of the outer filler. Seal the socket gastight on both sides.

• After having drilled holes ( use safety glasses ) for the mounting of a tank frame, floor ventilation, etc., always treat the holes against corrosion after having removed the grindings.

• Provide a thorough frame mounting on vehicles with a thin metal or wooden floor panel

(vehicles with commercial registration). Secure the mountings to the vehicle frame and not to the floor.

• Treat the LPG tank when mounted under the car with a black body coating. • Failure to follow the instructions in this manual can result in a poor or non-working gas

installation or a dangerous situation.

• No component of the LPG-system shall be located within 100 mm of the exhaust or similar heat source, unless such components are adequately shielded against heat.

• Prins Autogassystemen is not responsible for any damages to people or objects as a result of

changes to Prins products.

• Mount the LPG tank according to the local LPG regulations. The LPG installer is responsible for that. This manual is based on Dutch regulations.

• After having completed the installation, check the whole system for gas leakage; use a gas

leak detection device. Beware of moving, hot and rotating parts.

• This manual is based on Dutch regulations, always install the system in accordance to the local regulations.

• Check the Prins site for tank certificates and wiring diagrams.


Tank approval numbers


Preparation 1 Freetrack 4wd

tank bottom

housing blind plug


Preparation 2 Freetrack 4wd

temporary install brackets and mark the holes to drill remove tank and drill all holes. replace floor trim, remove floor trim underneath brackets, replace tank

with brackets and bolt on to the floor with M8 bolts and big washer plates.

use conical M10 bolts on top of the tank supports.


Install tank Freetrack 4wd

cut floor bleeders and install with a sealant and screws


Filler Freetrack 4wd


Filler hose Freetrack 4wd


Gas pipe routing 1 Freetrack 4wd


Gas pipe routing 2 Freetrack 4wd


Floor supports Freetrack 4wd


Preparation 1 XL 2wd

tank bottom

housing blind plug


Preparation 2 XL 2wd

Temporary install brackets and mark holes to drill.


Preparation 3 / Install tank XL 2wd

Left bleeder hole Right breeder hole

Cut floor bleeders and install with a sealant and screws

Replace tank with brackets on the floor with M8 bolts, nuts and washers.

Use conical M10 bolts on top of the tank supports.


Filler XL 2wd


Filler Hose XL 2wd


Gas pipe routing XL 2wd


Floor XL 2wd

MAKE OF AUTOMOBILE: Seat BOOT SET NUMBER …Altea Freetrack / Altea XL 53 liter Preparation 3 /...

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