Majid Mehtali - Tecanww3.tecan.com/platform/content/element/4801/Tecan...955 million chicks & 30...
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Duck Embryonic Stem CellsMajid Mehtali
ZZüürich, September 18rich, September 18thth 20082008
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VIVALISNantes, France
VIVALISVIVALISNantes, FranceNantes, France
Founded in 2000, ~65 FTEs, based in Nantes
Public company, Listed on NYSE-Euronext-Paris (July 2007)
Raised €46 millions
Focus on infectious diseases & therapeutic Proteins
Mission:To develop drugs to treat viral diseases & to provide innovative cell-based solutions for the industrial manufacture of viral vaccines & therapeutic proteins
22 licensees & 5 collaborations & manufacturing contracts
GMP manufacturing facility for phase I & II trials
A subsidiary of group Grimaud
Founded in 2000, ~65 FTEs, based in NantesFounded in 2000, ~65 FTEs, based in Nantes
Public company, Listed on NYSEPublic company, Listed on NYSE--EuronextEuronext--Paris Paris (July 2007)(July 2007)
Raised Raised €€46 millions46 millions
Focus on infectious diseases & therapeutic ProteinsFocus on infectious diseases & therapeutic Proteins
Mission:Mission:To develop drugs to treat viral diseases & to provide innovative cell-based solutions for the industrial manufacture of viral vaccines & therapeutic proteins
22 licensees & 5 collaborations & manufacturing 22 licensees & 5 collaborations & manufacturing contracts contracts
GMP manufacturing facility for phase I & II trialsGMP manufacturing facility for phase I & II trials
A subsidiary of group GrimaudA subsidiary of group Grimaud
VivalisCorporate Overview
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For over 45 years, a leader in avian, rabbit & pigs genetic selection2 million birds raised permanently100 million eggs incubated/year55 million chicks & 30 millions ducklings hatched/year Sales in >60 countries
Industrial & technical know-how in animal health
World’s second largest company in its field1400 collaborators worldwideturn-over: 200 million €
GROUPE GRIMAUDVIVALISFILAVIE
GRIMAUD ITALIA
GRIMAUD BRINKMANN
GRIMAUD CHINA
GRIMAUD MALAYSIA
GROUPE GRIMAUDVIVALISFILAVIE GRIMAUD ITALIA
GRIMAUD FARMS OF CALIFORNIA
GRIMAUD CHINA
GRIMAUD MALAYSIA
HUBBARD BRASIL
HUBBARD
HUBBARD POLAND
Group GrimaudAn industrial & Financial Back-up
The EggA Breakthrough Technology
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Building on E. Goodpasture legacy, a very wide range of viral vaccines can be produced on avian Cells
Ernest Goodpasture (1886-1960), the founder of mumps vaccine, discovered in 1933 the first practical method for developing uncontaminated viruses in chick embryos, which made possible the mass-production of vaccines for such diseases as smallpox, influenza, yellow fever, typhus, Rocky Mountain spotted fever, and other illnesses caused by agents that can be propagated only in living tissue
The Chicken Egg Production PlatformA Breakthrough Technology in the 1930’s
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Human & Animal Vaccines produced on eggs & chicken cells
Traditional vaccines Recombinant vaccinesInfluenza virus (avian, equine, porcine) Rabies (Poxvirus)
Rabies Feline leukemia (Poxvirus)Poxvirus diseases (chicken & canarypox) Canine distemper (Poxvirus)
Newcastle Disease Virus (avian) West Nile (Poxvirus)Herpes virus (falcon, pigeon, turkey, psittacine) Equine Influenza (Poxvirus)
Infectious bursal disease (avian)Infectious bronchitis virus (avian)Marek's disease virus (avian)
Reovirus (avian)
Chicken anemia virusEncephalomyelotis virus (avian, equine)Polyomavirus type I & II (avian)
Avian adenovirus type I, II & IIIJapanese encephalitis (swine)Canine distemper VirusCanine Parainfluenza virusBovine Ibaraki virusBovine Parainfluenza virus
Veterinary infectious diseases
Traditional vaccines Recombinant vaccines
Influenza Influenza (Alphavirus)
Measles CMV (Alphavirus)
Mumps virus AIDS (Poxvirus)
Smallpox Pancreatic cancer (Poxvirus)
Rabies Melanoma cancer (Poxvirus)
Yellow fever prostate cancer (Poxvirus)
Thick-borne encephalitis Breast cancer (Poxvirus)
Thick-borne encephalitis Cervical cancer (Poxvirus)
Lung cancer (Poxvirus)Kidney cancer (Poxvirus )
Colorectal cancer (Poxvirus)
Japanese encephalitis (Poxvirus)
Human infectious diseases
The Chicken Egg Production PlatformA Breakthrough Technology in the 1930’s
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JF Bach, NEJM. NJF Bach, NEJM. N°°437, p911437, p911--920; 2002920; 2002
The Vaccine RevolutionThe Vaccine RevolutionUnequalled impact on public healthUnequalled impact on public health
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Hundred million fertilized eggsHundred million fertilized eggs ~400 million doses~400 million doses
Irreducible Irreducible 66Months processMonths process
ISSUESISSUES Cumbersome manufacturing processSlow reactivity & Limited capacityExposure to risks of outbreak of bird diseases & eggs penuryEgg-component allergiesQuality concernSusceptible to contaminations
(e.g. Shortage of Influenza vaccines in the US in 2004)
The Egg Production PlatformAncient & beset by major technical issues
e.ge.g. Influenza Vaccines. Influenza Vaccines
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The Egg Production PlatformAncient & beset by major issues: 2004 Flu vaccines shortage in the US
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Avian ES Cell LineAvian ES Cell Line
VirusVirus
ProductionProduction PurificationPurification
FormulationFormulation
VACCINESVACCINESVACCINES
BENEFITSBENEFITSNo 4No 4--6 months lead times to organize egg supply6 months lead times to organize egg supplyHigher initial purityHigher initial purityClosed system: improved qualityClosed system: improved qualityFully qualified cell line: reduced sanitary hazardFully qualified cell line: reduced sanitary hazardFaster manufacturing process (~4 months)Faster manufacturing process (~4 months)Possibility of scalePossibility of scale--upup
Cell-Based Production TechnologiesA process compatible with most stringent regulations
Indefinite self-renewalGenetically StableLarge scale cultureGrowth in SuspensionAbsence of SerumHigh Production Yields
Indefinite selfIndefinite self--renewalrenewalGenetically StableGenetically StableLarge scale cultureLarge scale cultureGrowth in SuspensionGrowth in SuspensionAbsence of SerumAbsence of SerumHigh Production YieldsHigh Production Yields
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Unique Biological Properties of Stem CellsStem Cell Therapies
MuscularMuscular cellscells
InnerInner CellCell MassMass
Totipotent Totipotent embryonicembryonicstem stem cellscells
Unlimited regenerative capacityIndefinite self-renewalGenetically Stable
Unlimited regenerative capacityIndefinite self-renewalGenetically Stable
Unlimited regenerative capacityIndefinite self-renewalGenetically Stable
Unlimited regenerative capacityIndefinite self-renewalGenetically Stable
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Full documentation of the whole process (from animals to EBx® cells)Full documentation of the whole process Full documentation of the whole process (from animals to EBx(from animals to EBx®® cells)cells)
EMBRYO ISOLATIONEMBRYO ISOLATION EMBRYONIC STEM CELLSEMBRYONIC STEM CELLS
••IMMORTALIMMORTAL••GENETICALLY STABLEGENETICALLY STABLE
STEP I STEP I (PATENTS(PATENTS))
The EBx® PlatformExploiting the unique biological properties of ES cells
EBxEBx®® CELLSCELLS
••LARGE SCALELARGE SCALE••SUSPENSIONSUSPENSION••NO SERUMNO SERUM
PHASE IIPHASE II
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Phase IIsolation of Avian Embryonic Stem CellsIsolation of Avian Embryonic Stem Cells
1 day chicks1 day chicks19 weeks chicken19 weeks chicken
Derivation of avian EBx cell linesPhase I: isolation of avian ES cell
ES cellsES cellsES cells
EGGSEGGS
EMBRYO ISOLATIONEMBRYO ISOLATION
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Embryo(black feathers)
EmbryoEmbryo(black feathers)(black feathers)
Isolation &Isolation &
expansionexpansion
ES cellsES cellsES cells
InjectionInjectionEmbryo
(white feathers)EmbryoEmbryo
(white feathers)(white feathers)
ChimeraChimeraChimera
HatchingHatchingDONORDONOR RECIPIENTRECIPIENT CHIMERACHIMERA
B H L S GB H L S G
B: blood; H: heart; H: liver; S: spleen; G: gonads; M: muscle
Germ Line transmissionGerm Line transmissionGerm Line transmission
Derivation of avian EBx cell linesPhase I: isolation of avian ES cell
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EMBRYONIC STEM CELLSEMBRYONIC STEM CELLSCHICKENCHICKEN
The Avian EBx® PlatformAll chicken strain harbor endogenous retroviral particles
EMBRYOEMBRYOENDOGENOUS ALVENDOGENOUS ALV
Selection of avian species with no endogenous retroviral particlesSelection of avian species with no endogenous retroviral particlSelection of avian species with no endogenous retroviral particleses
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Derivation of avian EBx cell linesPhase I: isolation of avian ES cell
DUCKSDUCKS
No reports on endogenousretroviral particles
No reports on endogenousretroviral particles
EGGS EMBRYO
Embryos collection
22,000 Eggs22,000 Eggs22,000 Eggs
DUCK ES CELLS
CRITICAL PARAMETERSCell Culture MediumCell Growth factorsFeeder CellsTemperatureCell Dissociation Agents…
CRITICAL PARAMETERSCRITICAL PARAMETERSCell Culture MediumCell Culture MediumCell Growth factorsCell Growth factorsFeeder CellsFeeder CellsTemperatureTemperatureCell Dissociation AgentsCell Dissociation Agents……
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Phase IIDerivation of EBx CellsDerivation of EBx Cells
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Full documentation of the whole process (from animals to EBx® cells)Full documentation of the whole process Full documentation of the whole process (from animals to EBx(from animals to EBx®® cells)cells)
EMBRYO ISOLATIONEMBRYO ISOLATION EMBRYONIC STEM CELLSEMBRYONIC STEM CELLS
••IMMORTALIMMORTAL••GENETICALLY STABLEGENETICALLY STABLE
STEP I STEP I (PATENTS(PATENTS))
The EBx® PlatformExploiting the unique biological properties of ES cells
EBxEBx®® CELLSCELLS
••LARGE SCALELARGE SCALE••SUSPENSIONSUSPENSION••NO SERUMNO SERUM
PHASE IIPHASE II
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EBx CELLS: maintenances of ES cells featuresEBx CELLS: maintenances of ES cells featuresSmall cells (~7µm)Large nucleus & nucleolusHighly metabolically activeCytoplasm rich in ribosomes & mitochondria
Derivation of duck EB66 cellsUltrastructure similar to ES cells
Mouse ES cellsMouse ES cellsMouse ES cellsDuck EB66Duck EB66Duck EB66Chicken EB14Chicken EB14Chicken EB14
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EB66
EB66
EB66
CH
OC
HO
CH
O
SSEA-1SSEASSEA--11 EMA-1EMAEMA--11Cont.Cont.Cont.
Phase II: Derivation of duck EBx® cellsExpression of ES-cells specific markers
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ChickenChickenEB14EB14
MDCKMDCKcellscells
Absorbance (A450Absorbance (A450--A655)A655)
T. WinslowT. WinslowDuckDuckEB66EB66
ChickChickFibroblastsFibroblasts
CHO CHO cellscells
Derivation of duck EB66 cellsTelomerase promotes immortality & genetic stability
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EBx® cells are genetically stableKarytoping analysis; presence of macro- & microchromosomes
CHICKENEB14 CELLS
DUCKEB66 CELLS
MCB p160
EPC p184
MCB p130
EPC p154
DIPLOID DIPLOID DIPLOID DIPLOID
Analysis performed by Bioreliance (UK) on 50 metaphasesAnalysis performed by Bioreliance (UK) on 50 metaphases
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Unusual metabolic profile of duck EBx cellsNo accumulation of GlutamateNo Consomption of Glutamine, but progressive accumulationNo accumulation of NH4+n but consomptionRapid consomption of GlucoseAccumulation of Lactate
Unusual metabolic profile of duck EBx cellsUnusual metabolic profile of duck EBx cellsNo accumulation of GlutamateNo accumulation of GlutamateNo Consomption of Glutamine, but progressive accumulationNo Consomption of Glutamine, but progressive accumulationNo accumulation of NH4+n but consomptionNo accumulation of NH4+n but consomptionRapid consomption of GlucoseRapid consomption of GlucoseAccumulation of LactateAccumulation of Lactate
Expansion of duck EB66 CellsDevelopment of custom cell growth medium
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Gluc g/L Gln mmol/L NH4+ mmol/LLac g/L Glu mmol/L
25SPINNER FLASKSSPINNER FLASKSSPINNER FLASKS
ROLLER BOTTLESROLLER BOTTLESROLLER BOTTLES
BIOREACTORS(up to now: 50L100L: ongoing)
BIOREACTORSBIOREACTORS(up to now: 50L(up to now: 50L100L: ongoing)100L: ongoing)
SHAKEN FLASKSSHAKEN FLASKSSHAKEN FLASKS
WAVE BIOREACTORWAVE BIOREACTORWAVE BIOREACTOR
Industrial production process in SFMCollaboration with SAFC-Biosciences (KS, USA)
ERLENMEYERSERLENMEYERSERLENMEYERS
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Cell density in 10Cell density in 106 6 cells/mlcells/mlDisposable bioreactorDisposable bioreactor
EB66 cells have the potential to reach very high cell densities
Cell Growth in Stirred-Tank BioreactorsSplit ratio: up to 1/201/20; Cell densities: 10 to 30 million/ml in batch culture
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PRODUCTION OF VIRAL VACCINESPRODUCTION OF VIRAL VACCINES
Influenza Vaccines
Recombinant Poxvirus-based Vaccines
Measles Vaccine
Veterinary vaccines
The EBx® PlatformA wide spectrum of applications
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Poxvirus VaccinesA wide spectrum of applications: Emerging Vaccines
COMPANIES INDICATIONS STAGE (Production on CEF)
Smallpox, 2nd generation Phase IIISmallpox, 3nd generation Phase I
HIV/AIDS Phase IIColorectal cancer Phase II
Melanoma Phase IISmallpox, 2nd generation Preclinical
Dengue Phase IJapanese Encephalitis Phase I
Smallpox, 3rd generation Phase IISmallpox, 2nd generation Phase I
HIV/AIDS Preclinical
Oxford BioMedica / sanofi-pasteur Colorectal cancer Phase II
Transgene/Roche Cervical cancer Phase IILung cancer Phase II
Prostate cancer Phase IIKidney cancer Phase II
Colorectal cancer Phase IRabies (cats) MarketedRabies (dogs) Marketed
Feline leukemia MarketedCanine distemper Marketed
West Nile MarketedEquine influenza Marketed
Acambis/Baxter
Merial
sanofi-pasteur
Bavarian Nordic
Transgene
COMPANIES INDICATIONS STAGE (Production on CEF)
Smallpox, 2nd generation Phase IIISmallpox, 3nd generation Phase I
HIV/AIDS Phase IIColorectal cancer Phase II
Melanoma Phase IISmallpox, 2nd generation Preclinical
Dengue Phase IJapanese Encephalitis Phase I
Smallpox, 3rd generation Phase IISmallpox, 2nd generation Phase I
HIV/AIDS Preclinical
Oxford BioMedica / sanofi-pasteur Colorectal cancer Phase II
Transgene/Roche Cervical cancer Phase IILung cancer Phase II
Prostate cancer Phase IIKidney cancer Phase II
Colorectal cancer Phase IRabies (cats) MarketedRabies (dogs) Marketed
Feline leukemia MarketedCanine distemper Marketed
West Nile MarketedEquine influenza Marketed
Acambis/Baxter
Merial
sanofi-pasteur
Bavarian Nordic
Transgene
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The EBx® PlatformA wide spectrum of applications: Emerging Vaccines
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1h 2 4 h 4 8 h 72 h 9 6 h
EB66 CellsEB66 CellsEB66 Cells
Concentration of poxviruses in LogTCIDConcentration of poxviruses in LogTCID5050/ml/ml 24h24h 48h48h
72h72h 96h96h
Best Medium for Influenza Virus ProductionBest Medium for Influenza Virus Production
NO VIRUS REPLICATIONNO VIRUS REPLICATION
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36h36h36h 96h96h96h 192h192h192h
Production of MVA-GFP on EBx CellsVirus propagation is enhanced in presence of cell clumpingVirus propagation is enhanced in presence of cell clumping
Cell to cell contact necessary for efficient viral propagationCell to cell contact necessary for efficient viral propagation
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AA BB CC
FF EE DD
Development of custom-serum free media for all vaccine applications
Production of PoxVirusesInfluence of Medium Formulation on cell clumping
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BBAA
24h24h
48h48h
72h72h
96h96h
120h120h
Production of MVA-GFP on EBx CellsInfluence of media formulations on virus production & clumpingInfluence of media formulations on virus production & clumping
144h144h
CC
NO CLUMPINGNO CLUMPING
FF GG HHDD EE
CLUMPINGCLUMPING
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Production in a 100L BIOREACTOR~ 100,000 purified vaccine doses (108TCID50/dose)
(Productivity of 108.5TCID50/ml & 30% recovery)
Production in a 100L BIOREACTORProduction in a 100L BIOREACTOR~ 100,000 purified vaccine doses ~ 100,000 purified vaccine doses (10(1088TCIDTCID5050/dose)/dose)
(Productivity of 10(Productivity of 108.58.5TCIDTCID5050/ml & 30% recovery)/ml & 30% recovery)
PoxvirusesViral production in stirred-tank bioreactors (2L & 20L)
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Bio 72Bio 62Bio 60Bio 71Bio 63
EB66 CellsEB66 CellsEB66 CellsConcentration of poxviruses in LogTCIDConcentration of poxviruses in LogTCID5050/ml/ml
Day Day --2 pi2 pi Day 1 piDay 1 pi
Day 3 piDay 3 pi Day 4 piDay 4 pi
Day 2 piDay 2 pi
Production of MVA-GFP on duck EBx cellsCell morphologies
Day 5 piDay 5 pi
x40x40
35Source: Lister VV strain-JM Crance & D. Garin, CRSSA, Grenoble
EBx®-based vaccines are as efficient as egg-based vaccines
Emerging vaccines: Poxvirus-based vaccinesAn excellent vaccine efficiency
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Egg-based VaccineEBx-based VaccineNon-Vaccinated
% Live animalsEBxEBx®® VaccineVaccine
EggEgg--Based VaccineBased Vaccine
CHALLENGECHALLENGECOWPOXCOWPOX
(I.N. at 10(I.N. at 106.36.3
PFU/mouse)PFU/mouse)
SMALLPOX VACCINESMALLPOX VACCINE
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Production of Influenza Viruses on duck EBx cells
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Avian Influenza ReceptorSIA (α 2-3) Gal
Avian Influenza ReceptorAvian Influenza ReceptorSIA (SIA (αα 22--3) Gal3) Gal
Human Influenza ReceptorSIA (α 2-6) Gal
Human Influenza ReceptorHuman Influenza ReceptorSIA (SIA (αα 22--6) Gal6) Gal
Cell Surface receptorsExpression of avian (α2-3 Gal) & human (α2-6 Gal) receptors
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coun
t100 101 102 103
FITC
>96.7 %>96.7 %
100 101 102 103
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98.7 %98.7 %
Duck EBx CellsDuck EBx CellsDuck EBx Cells
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72h
72h
96h
96h
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120h
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AA
Production of Influenza VirusesInfluence of Medium Formulation on HA production
HA Antigen productionHA Antigen production
POXVIRUSPOXVIRUSMEDIUMMEDIUM
72h
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96h
96h
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MEDIA FOR EXTRACELLULAR VIRUSESMEDIA FOR EXTRACELLULAR VIRUSES
High Viral Yields & No ClumpingHigh Viral Yields & No Clumping
39D ay 0 D ay 1 D ay 2 D ay 3 D ay 4 D ay 5 D ay 6 D ay 7 D ay 8
A / H1N 1/ B eijing / 2 6 2 / 9 5B / Jiang su/ 10 / 2 0 0 3A / H3 N 2 / N ew- Y o rk/ 55/ 2 0 0 4A / H1N 1/ B eijing / 2 6 2 / 9 5B / yamanashi/ 16 6 / 9 8B / Jiang su/ 10 / 2 0 0 3A / H3 N 2 / W isco nsin/ 6 7/ 2 0 0 5B / Y amanashi/ 16 6 / 8 8A / N ew C aled o nia/ 2 0 / 9 9B / Y amanashi/ 16 6 / 8 8
Concentration of HA antigens in Concentration of HA antigens in µµg/mlg/ml
Influenza VirusesAntigen production in stirred-tank bioreactors (2L & 20L)
4010µg HA ANTIGEN (IM)1010µµg g HA ANTIGEN HA ANTIGEN (IM)(IM)
EBxEBx®®--based Vaccinebased Vaccine
EggEgg--based Vaccinebased Vaccine
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EBx® VaccineEgg Vaccine
Influenza VirusesIn vivo immunogenicity similar to egg-produced HA
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Production of MeaslesEfficient replication of Measle-GFP virus
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Measles-GFPMeasles-GFP
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EB66-AEB66-B
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TCID50/mL (log10)TCID50/mL (log10)
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Avian Newcastle Disease VirusAvian Newcastle Disease Virus
Production of NDVEfficient replication of NDV virus on duck EBx cells
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Human & Animal Vaccines produced on eggs & chicken cells
Traditional vaccines Recombinant vaccinesInfluenza virus (avian, equine, porcine) Rabies (Poxvirus)
Rabies Feline leukemia (Poxvirus)Poxvirus diseases (chicken & canarypox) Canine distemper (Poxvirus)
Newcastle Disease Virus (avian) West Nile (Poxvirus)Herpes virus (falcon, pigeon, turkey, psittacine) Equine Influenza (Poxvirus)
Infectious bursal disease (avian)Infectious bronchitis virus (avian)Marek's disease virus (avian)
Reovirus (avian)
Chicken anemia virusEncephalomyelotis virus (avian, equine)Polyomavirus type I & II (avian)
Avian adenovirus type I, II & IIIJapanese encephalitis (swine)Canine distemper VirusCanine Parainfluenza virusBovine Ibaraki virusBovine Parainfluenza virus
Veterinary infectious diseases
Traditional vaccines Recombinant vaccines
Influenza Influenza (Alphavirus)
Measles CMV (Alphavirus)
Mumps virus AIDS (Poxvirus)
Smallpox Pancreatic cancer (Poxvirus)
Rabies Melanoma cancer (Poxvirus)
Yellow fever prostate cancer (Poxvirus)
Thick-borne encephalitis Breast cancer (Poxvirus)
Thick-borne encephalitis Cervical cancer (Poxvirus)
Lung cancer (Poxvirus)Kidney cancer (Poxvirus )
Colorectal cancer (Poxvirus)
Japanese encephalitis (Poxvirus)
Human infectious diseases
Virus that can propagate on EBx® cellsSource: Company
Not tested yet
Traditional vaccines Recombinant vaccines
Influenza Influenza (Alphavirus)
Measles CMV (Alphavirus)
Mumps virus AIDS (Poxvirus)
Smallpox Pancreatic cancer (Poxvirus)
Rabies Melanoma cancer (Poxvirus)
Yellow fever prostate cancer (Poxvirus)Thick-borne encephalitis Breast cancer (Poxvirus)
Thick-borne encephalitis Cervical cancer (Poxvirus)
Lung cancer (Poxvirus)Kidney cancer (Poxvirus )
Colorectal cancer (Poxvirus)
Japanese encephalitis (Poxvirus)
Human infectious diseases
Traditional vaccines Recombinant vaccinesInfluenza virus (avian, equine, porcine) Rabies (Poxvirus)
Rabies Feline leukemia (Poxvirus)Poxvirus diseases (chicken & canarypox) Canine distemper (Poxvirus)
Newcastle Disease Virus (avian) West Nile (Poxvirus)Herpes virus (falcon, pigeon, turkey, psittacine) Equine Influenza (Poxvirus)
Infectious bursal disease (avian)Infectious bronchitis virus (avian)Marek's disease virus (avian)
Reovirus (avian)Chicken anemia virusEncephalomyelotis virus (avian, equine)Polyomavirus type I & II (avian)Avian adenovirus type I, II & IIIJapanese encephalitis (swine)Canine distemper VirusCanine Parainfluenza virus
Bovine Ibaraki virusBovine Parainfluenza virus
Veterinary infectious diseases
The EBx® PlatformA wide spectrum of applications
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The EBx® PlatformEfficient DNA engineering
Suspension EBx cellsSuspension EBx cells Adherent EBx cellsAdherent EBx cells
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The EBx cell substrateAn emerging platform for the production of Therapeutic
Proteins
Milliard US $Milliard US $
Monoclonal AntibodiesMonoclonal AntibodiesA major & fast growing marketA major & fast growing market
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Antibodies Vaccines
Market in 2006Market in 2006Market in 2006
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2006 2011
Milliard US $ (CAGR: 14,2%)Milliard US $ (CAGR: 14,2%)
Monoclonal AntibodiesMarket Growth
Monoclonal AntibodiesMonoclonal AntibodiesMarket GrowthMarket Growth
47Source : Walsh (2003) Source : Walsh (2003)
Monoclonal AntibodiesMonoclonal AntibodiesCHO is the standard cell lineCHO is the standard cell line
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Glycosylation profile in different speciesAvian proteins display low fucose content
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Human Rhesus Mouse Rat Avian
Natural Fucose content of IgG in %Natural Fucose content of IgG in %
Raju et al, glycobiology, 10, 477, 2000.Raju et al, glycobiology, 10, 477, 2000.
Low fucose enhances the antibody-dependent cell cytotoxicity
(ADCC)
Low fucose enhances the antibodyLow fucose enhances the antibody--dependent cell cytotoxicitydependent cell cytotoxicity
(ADCC)(ADCC)
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Bisecting GlcNacBisecting GlcNacBisecting GlcNac Terminal GalTerminal GalTerminal GalNANA & NGNANANA & NGNANANA & NGNA
Raju et al, glycobiology, 10, 477, 2000.Raju et al, glycobiology, 10, 477, 2000.
NANANANA NGNANGNA
Glycosylation profile in different speciesAvian proteins display low fucose content
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Avian EBx®Avian EBxAvian EBx®®
DNADNADNA
The EBx® PlatformAn Emerging Platform for Protein production
Antibodies with enhancedAntibodies with enhancedADCC activityADCC activity
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EB66-Vector Backbone2323 bpKm/Neo
Chimeric Intron
SV40 late polyA
HSV TK polyA
PROMOTER
PROMOTER
SV40early Prom
Bact Prom
MC
SM
CS
GENEhIgG1hIgG4GFP
Antibody production on EB66 cellsOptimization of expression vectors
Vector backbone & regulatory sequences
PROMOTERCMVSV40-Actin
mPGKRSV-LTR
eIF4EF1 /HTLV
CAGENS1
ENS1mut
52
0
1
2
3
4
5
6
7
8
RSVproRSVpro--IgG1IgG1
0
1
2
3
4
5
6
7
8eIF1/HTLVproeIF1/HTLVpro--IgG1IgG1
0
1
2
3
4
5
6
7
8CAGproCAGpro--IgG1IgG1
Antibody production on EBx cellsIsolation of stable IgG-expressing clones
53
0
2
4
6
8
10
12
14
16
18
20
Day0
Day1
Day2
Day3
Day4
Day5
Day6
Day7
Day8
Day9
Day10
Day11
Day12
Day13
0
50
100
150
200
250
300Cell densityIgG
Cell density in 10Cell density in 106 6 cells/mlcells/ml IgG conc. In mg/LIgG conc. In mg/L
Antibody production on EBx cellsIgG production in stirred tank bioreactors
54
0
10
20
30
40
50
60
70
80
90
100
p137 p142 p152 p137 p142 p152
% Total IgG1% Total IgG1
Total IgG w/o FucoseTotal IgG w/o Fucose Total IgG with FucoseTotal IgG with Fucose
0
10
20
30
40
50
60
70
80
90
100
IgG-HER2 IgG-HER2 IgG-IgE IgG-HER2 IgG-HER2 IgG-IgE
% Total IgG1% Total IgG1
EBx CELLS CHO CELLS
Shields et al J. BioL Chem. 277, p26733Shields et al J. BioL Chem. 277, p26733--26740, 2002 26740, 2002 (Genentech)(Genentech)(Clone ID7)
Total IgG w/o FucoseTotal IgG w/o Fucose Total IgG with FucoseTotal IgG with Fucose
Production of antibodies on EBx® cellsEBx antibodies display low fucose content
55
Biological Activity of EB66-IgG1Activation of NK Cells (Analysis of IFNγ secreting cells)
0
5
10
15% % IFNIFNγγ Positive NK Positive NK CellsCells
NKNKFreshly ThawedFreshly Thawed
NK +NK +5U IL25U IL2
NK +NK +100U IL2100U IL2
0
5
10
15
20
25
30
35
40
45% % IFNIFNγγ Positive NK Positive NK CellssCellss
NKNKFreshly ThawedFreshly Thawed
NK +NK +5U IL25U IL2
NK +NK +100U IL2100U IL2
TumorTumor + Anti+ Anti--TumorTumor IgG1 (25IgG1 (25µµg; g; EBxEBx))TumorTumor + Anti+ Anti--TumorTumor IgG1 (25IgG1 (25µµg; CHO)g; CHO)
TumorTumor
DONOR 1DONOR 1DONOR 1 DONOR 2DONOR 2DONOR 2
TumorTumor + Anti+ Anti--TumorTumor IgG1 (25IgG1 (25µµg; g; EBxEBx))TumorTumor + Anti+ Anti--TumorTumor IgG1 (25IgG1 (25µµg; CHO)g; CHO)
TumorTumor
56
0
10
20
30
40
50
60
1,E-12 1,E-11 1,E-10 1,E-09 1,E-08
IgG1 WT1D9
1F111H1
2B9
% of Cell Death % of Cell Death (Chromium Release)(Chromium Release)
Monoclonal Antibody from Pharma XMonoclonal Antibody from Pharma X
CHO-IgG1CHO-IgG1EBx-IgG1EBx-IgG1
>20x
Concentration in MConcentration in M
Production of antibodies on EBx® cellsEBx antibodies display low fucose & enhanced ADCC activity
5757
The EBx cell substrateSanitary & regulatory status
58
Pre MCBPre MCBPre MCB
WORKING CELL BANKWORKING CELL BANKWORKING CELL BANK
MASTER CELL BANKMASTER CELL BANKMASTER CELL BANK
R&D CELL BANKR&D CELL BANKR&D CELL BANK
END OF PRODUCTIONCELL BANK
END OF PRODUCTIONEND OF PRODUCTIONCELL BANKCELL BANK
PRODUCTION LEVEL (10,000L)PRODUCTION LEVEL (10,000L)PRODUCTION LEVEL (10,000L)
BIOSAFETYTESTING
BIOSAFETYBIOSAFETYTESTINGTESTING BIOLOGICAL
MASTER FILEBIOLOGICALBIOLOGICALMASTER FILEMASTER FILE
Sanitary & Regulatory StatusOverview of the GMP banking strategy
59
The EBx® PlatformBiologic Master File (BMF) filed with the U.S. FDA in June 2008
60
EBx® cells display unique technical, industrial & regulatory features
> Derivation from Embryonic Stem Cells with no genetic, viral or chemical modifications
> Genetically stable and diploïd
> Benefits from 70 year of historical background on vaccines production in eggs
> Avian embryonic stem cells raise no ethical or religious issues
> Industrial scale-up: growth to high cell densities in bioreactors, as suspension cells, in serum-free medium
> Full documentation & traceability; cGMP Master Cell Banks available
> Biological Master File filed with the US FDA
> Strategic partnership with SAFC-Biosciences (USA) to offer a custom GMP serum-free medium
> Broad virus susceptibility: efficient production of a wide range of human and animal viral vaccines
> Efficient DNA engineering & recombinant protein production
> Monoclonal antibodies expressed in EBx cells display low fucose content and enhanced ADCC activity
> Endorsed by the industry
The EBx® PlatformA breakthrough technology in vaccines manufacturing
61
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27 PARTNERSHIPS WITH 22 CUSTOMERS
> 10 commercial licenses on EBx® platformSanofi-Pasteur Recombinant vaccines for HIV and cancersSanofi-Pasteur UndisclosedGSK Influenza vaccine (seasonal and pandemic)CSL Influenza vaccine (seasonal and pandemic)Nobilon (Schering-Plough) Influenza vaccine (seasonal and pandemic)Merial Canarypox based vaccines for pets diseases Virbac BiologicalsSAFC-Biosciences Cell culture mediaGeovax Recombinant HIV VaccinesIntervet Veterinary vaccines
> 10 research licenses on EBx® platformNovartis Vaccines Kaketsuken (2 distinct licences)Bavarian Nordic Fort-Dodge (Wyeth) sanofi-aventis3 human undisclosed 1 veterinary undisclosed
> 7 ongoing research collaborations & pilot biomanufacturing contracts
The EBx® Cell TechnologyEndorsed by the industry
63
Les pièges techniques, tu éviteras
THANKS TOTHANKS TO
Fabienne GuehenneuxFabienne GuehenneuxArnaud LeonArnaud LeonPatrick ChampionPatrick ChampionAnneAnne--Laure DavidLaure DavidRichard CasseronRichard CasseronAudrey BoncompainAudrey Boncompain
Brice MadelineBrice MadelineSandrine AspaSandrine AspaOlivier NerriereOlivier NerriereStStééphane Olivierphane OlivierCCéédric Brillondric BrillonCCééline Bredaline Breda