Mail Stacker Assembly

NOTES:SEE SHEET 7 FOR TUBING CUTLIST AND INSTALLATION.1.

N

N

REVISIONSREV. DESCRIPTION

L REPLACED MOTOR ASSEMBLYM REPLACED LINE 34 WITH 1000561-07

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EXPLODED VIEWS CREATED SHEETS 2-11, COMPONENT SET-UP PROCEDURES ADDED SHEET 12, SHEET AND TUBING FORMAT UPDATED, CHANGED QTY AND SIZE OF UHMW TAPE, ADDED

LONGER SCREW TO HOLD RUBBER BUMPER, ELECTRICAL CONTACT GREASE AND CHASSIS LABEL ADDED TO BOM

O REPLACED 1000930-012-01 WITH 1000066-01. MOVED O-RINGS FROM ROLLER 8 TO 4.

ITEM NO. PART NUMBER DESCRIPTION QTY UnitOfMeasure1 1000001-01 CHASSIS PAN 12 1000003-01 SIDE GUSSET 23 1000157-01 BUMPER, RUBBER, W/UNTRHEADED THROUGH HOLE, W/WASHER, 31/32" BASE DIA, 11/32" HEIGHT 64 1000187-10-008 THREAD ROLLER; 10-32 X .500" 75 1000187-10-006 THREAD ROLLER; 10-32 X .375" 276 1000028-01 MOTOR MOUNT 17 1006437-01 ASSY, MOTOR W/ MOUNTING HARDWARE 18 1000066-01 5 PORT SOLENOID VALVE, 24V 0.3M LEADS 19 1000612-03-008 SHSCS, METRIC, CZ, M3 X 8MM 210 1001198-01 PULLEY, FLAT BELT, 1." OD, 15MM ID, .875" LONG 111 1000004-01 DECK PAN 112 1000000-01 608 BEARING CARRIER 1613 1001228-01 ASSY, TRANSPORT ROLLER, FLAT BELT DRIVEN 814 1001215-007-000 BELT, PANTHER LIGHT, 7" X 3/16" 715 1001215-007-480 BELT, FLAT, 3/16" WIDE 7.48" L , PANTHER LIGHT 116 1000576-01 DRAW LATCH 217 1000187-04-006 THREAD ROLLER; 4-40 X .375" 818 1000179-01 END CAP 119 1000471-01 BELT COVER 120 1000472-01 TRANSPORT BED BACKSTOP 121 1000002-01 COVER AND HOLD DOWN BRACKET 222 1000353-10-032 BHSCS, STANDARD, CZ 10-32 X 2.00" 423 1000160 WASHER, FLAT, WHITE PTFE #8 SCREW SIZE, 224 1000473-01 STOP PADDLE 125 1000159-01 WASHER, FLAT, NYLON 6/6 #8 SCREW SIZE, 126 1000187-10-012 THREAD ROLLER; 10-32 X .750" 127 1000100-01 KNUCKLE JOINT 228 1000541-01 AIR CYLINDER, 6MM BORE 30MM STROKE, CJ2, AIR CUSHION 129 1000014-01 DOUBLE KNUCKLE JOINT 130 1000064-01 BARB FITTING, M5X0.08 RIGHT ANGLE 231 1000643-20-01 ASSY, CABLE, TRANSPORT HOLD SENSOR 132 1000586-01 PWR SUP, PNL, AC/DC, REGULATED, 24V, 45W, 1.9A, 120/230V, 50/60Hz 133 1000381-008 WIRE LOOP, OPEN CLIP, #10 SCREW, 1/2" DIAMETER 1034 1000490-01 BRACKET, ANGLE, 4" LEGS, 7/8" WIDE, .125" THICK 135 1000561-07 ASSY, PCA, CONFIGURED, CONTROL 100, C100, PCA001 136 1000407-01 TERMINAL BLOCK, PNLCMP, 5P,12-20AWG, WAGO TERMINAL BLOCK, 137 1000427-01 RELAY, 5A, OMRON 138 1000187-04-016 THREAD ROLLER; 4-40 X 1.00" 239 1000357-01 RIVET, PLASTIC, BLACK, FOR BOARD STAND-OFF, 0.062-.105" 440 1000401 STANDOFF, PCB, PLASTIC QUICK CLIP, 3/8", #6 441 1000373-04-008 STANDOFF, HEX, FEMALE THRD, STANDARD, AL, 4-40 THD, 3/16" HEX, 1/2" LG 442 1000187-04-004 THREAD ROLLER; 4-40 X .250" 843 1000068-10 NUT, KEP, STANDARD, CZ, 10-32 THD, 3/8"W, 1/8"H 444 1000016 WASHER, .73 OD X .26 ID X .06 THK 145 1000211-05-000 TAPE, UHMW, BLACK, ANTISTATIC, .01 X 1.0" X 5.0" 146 1000200-01 8/6/8MM T FITTING KQ2T08-06 147 1000065-01 BARB FITTING, M5X0.08 148 1000227-01 VALVE, FLOW CONTROL, RT ANGLE, M5 .08 249 1000201-01 MUFFLER 150 1000205-01 6/8/6MM Y FITTING 151 1000187-08-012 THREAD ROLLER; 8-32 X .750" 252 1000584 WIRE TIE PUSH-IN, PNL 853 1000635-01 WIRE TIE, 5.0 INCHES, NATURAL, 40LB. 854 1000876-01 PANEL WIRING, 1000114 155 1000908-01 FINISHING KIT 156 1001194-01 WINDOW COVER 257 1000502-04-004 SHSCS, STANDARD, CZ 4-40 X .250" 458 1001235-01 DOWELL PIN MOTOR KEY 5x8mm 159 1001229-01 SET SCREW, CONE POINT, 10-32 X 3/16" 160 1001308-01 O-RING, URETHANE, 70A, DASH 020 1261 1000228 POLY TUBING METRIC 8 MM, CLEAR 17in62 1000063 POLY TUBING METRIC 6 MM, CLEAR 67in63 1000062 POLY TUBING METRIC 6 MM, BLUE 12in64 1001028-01 ELECTRICAL CONTACT GREASE 0.01 oz.65 1000831-01 CHASSIS LABEL, EZ FLATS CONTROL BOARD CONNECTIONS 1

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8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFENGINEERING INNOVATION INC. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFENGINEERING INNOVATION INC. IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

CHECKED

ENG APPR.

MFG APPR.

Q.A.

COMMENTS:

DATENAMEENGINEERING INNOVATION INC.

TITLE:

SIZE B

PART # REV

WEIGHT: SCALE: 1:5

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

SHEET 1 OF 12

1000114-03

DO NOT SCALE DRAWING

N/AMATERIAL FINISH

N/A

SHEET METAL EDGE TO BEND .02 BEND TO BEND .03 BEND ANGLE 1

GENERAL .X .1 .XX .01 .XXX .005 ANGLE .5

TOLERANCESUNLESS OTHERWISE SPECIFIED

DESIGNED BY DETAILED BYJEB

DIMENSIONS AND TOLERANCES ARE TO BE INTERPRETED PER ASME Y14.5M-1994

DIMENSIONAL LIMITS APPLY AFTER PLATING

O DWR

A

16

3952

1

17

40

35

5

31

43

46

51

33

4

34

33 5

33

16

5

17

50

5149

43 43

5

53

5 33

33 5

5

65SEE CROPPED TOP VIEW

DETAIL A

4

SCREW AND NUTS ARE USED FOR ELECTRICAL GROUNDING SO PAINT AROUND CHASSIS PANSCREW HOLE MUST BE REMOVED AND ELECTRICAL CONTACT GREASE APPLIED TO THE AREA

4343

65

1

35

CROPPED TOP VIEWSTEP 1: INSTALL COMPONENTS ON CHASSIS

ff PART NUMBER DESCRIPTION1 1000001-01 CHASSIS PAN4 1000187-10-008 THREAD ROLLER; 10-32 X .500"5 1000187-10-006 THREAD ROLLER; 10-32 X .375"16 1000576-01 DRAW LATCH17 1000187-04-006 THREAD ROLLER; 4-40 X .375"31 1000643-20-01 ASSY, CABLE, TRANSPORT HOLD SENSOR33 1000381-008 WIRE LOOP, OPEN CLIP, #10 SCREW, 1/2" DIAMETER34 1000490-01 BRACKET, ANGLE, 4" LEGS, 7/8" WIDE, .125" THICK35 1000561-07 ASSY, PCA, CONFIGURED, CONTROL 100, C100, PCA00139 1000357-01 RIVET, PLASTIC, BLACK, FOR BOARD STAND-OFF, 0.062-.105"40 1000401 STANDOFF, PCB, PLASTIC QUICK CLIP, 3/8", #643 1000068-10 NUT, KEP, STANDARD, CZ, 10-32 THD, 3/8"W, 1/8"H46 1000200-01 8/6/8MM T FITTING KQ2T08-0649 1000201-01 MUFFLER50 1000205-01 6/8/6MM Y FITTING51 1000187-08-012 THREAD ROLLER; 8-32 X .750"52 1000584 WIRE TIE PUSH-IN, PNL53 1000635-01 WIRE TIE, 5.0 INCHES, NATURAL, 40LB.64 1001028-01 ELECTRICAL CONTACT GREASE65 1000831-01 CHASSIS LABEL, EZ FLATS CONTROL BOARD CONNECTIONS

SHEET 2 OF 12REV

OPART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSIONTITLE

1000114-03

236 385

41

32

42

42

37

17

CAPACITOR COMES WITH MOTOR

STEP 2: ASSEMBLE SIDE GUSSET

ITEM NO. PART NUMBER DESCRIPTION

2 1000003-01 SIDE GUSSET

5 1000187-10-006 THREAD ROLLER; 10-32 X .375"

17 1000187-04-006 THREAD ROLLER; 4-40 X .375"

32 1000586-01 PWR SUP, PNL, AC/DC, REGULATED, 24V, 45W, 1.9A, 120/230V, 50/60Hz

36 1000407-01 TERMINAL BLOCK, PNLCMP, 5P,12-20AWG, WAGO TERMINAL BLOCK,

37 1000427-01 RELAY, 5A, OMRON

38 1000187-04-016 THREAD ROLLER; 4-40 X 1.00"

41 1000373-04-008 STANDOFF, HEX, FEMALE THRD, STANDARD, AL, 4-40 THD, 3/16" HEX, 1/2" LG

42 1000187-04-004 THREAD ROLLER; 4-40 X .250"

SHEET 3 OF 12REV

OPART NUMBER


1000114-03

48 47 8

9 43

2

5 33

43

26

STEP 3: ASSEMBLE OTHER SIDE GUSSET

SEE SHEET 12 FOR FLOW CONTROLVALVE SET-UP PROCEDURE


2 1000003-01 SIDE GUSSET

3 1000157-01 BUMPER, RUBBER, W/UNTRHEADED THROUGH HOLE, W/WASHER, 31/32" BASE DIA, 11/32" HEIGHT4 1000187-10-008 THREAD ROLLER; 10-32 X .500"

5 1000187-10-006 THREAD ROLLER; 10-32 X .375"

8 1000066-01 5 PORT SOLENOID VALVE, 24V 0.3M LEADS

9 1000612-03-008 SHSCS, METRIC, CZ, M3 X 8MM

33 1000381-008 WIRE LOOP, OPEN CLIP, #10 SCREW, 1/2" DIAMETER

43 1000068-10 NUT, KEP, STANDARD, CZ, 10-32 THD, 3/8"W, 1/8"H

47 1000065-01 BARB FITTING, M5X0.08

48 1000227-01 VALVE, FLOW CONTROL, RT ANGLE, M5 .08

SHEET 4 OF 12REV

OPART NUMBER


1000114-03

27

30

23

25

24

5

45

28

29

4

44

APPLY TAPE IN APPROXIMATE AREA AS SHOWN

SEE SHEET 12 FOR AIR CYLINDER SET-UP PROCEDURE

STEP 4: ATTACH STOP PADDLE TO SIDE GUSSET ASSEMBLED IN STEP 3


4 1000187-10-008 THREAD ROLLER; 10-32 X .500"

5 1000187-10-006 THREAD ROLLER; 10-32 X .375"

23 1000160 WASHER, FLAT, WHITE PTFE #8 SCREW SIZE,

24 1000473-01 STOP PADDLE

25 1000159-01 WASHER, FLAT, NYLON 6/6 #8 SCREW SIZE,

27 1000100-01 KNUCKLE JOINT

28 1000541-01 AIR CYLINDER, 6MM BORE 30MM STROKE, CJ2, AIR CUSHION

29 1000014-01 DOUBLE KNUCKLE JOINT

30 1000064-01 BARB FITTING, M5X0.08 RIGHT ANGLE

44 1000016 WASHER, .73 OD X .26 ID X .06 THK

45 1000211-05-000 TAPE, UHMW, BLACK, ANTISTATIC, .01 X 1.0" X 5.0"

SHEET 5 OF 12REV

OPART NUMBER


1000114-03

710

59

3

4

58

6

5 NOTES: HARDWARE TO SECURE MOTOR ASSEMBLY 7 TO MOTOR MOUNT 6 IS INCLUDED WITH THE MOTOR1.

ASSEMBLY 7

5

5

5

4

STEP 5: INSTALL MOTOR AND SIDE GUSSETS ON TO CHASSIS


3 1000157-01 BUMPER, RUBBER, W/UNTRHEADED THROUGH HOLE, W/WASHER, 31/32" BASE DIA, 11/32" HEIGHT

4 1000187-10-008 THREAD ROLLER; 10-32 X .500"

5 1000187-10-006 THREAD ROLLER; 10-32 X .375"

6 1000028-01 MOTOR MOUNT

7 1006437-01 ASSY, MOTOR W/ MOUNTING HARDWARE

10 1001198-01 PULLEY, FLAT BELT, 1." OD, 15MM ID, .875" LONG

58 1001235-01 DOWELL PIN MOTOR KEY 5x8mm

59 1001229-01 SET SCREW, CONE POINT, 10-32 X 3/16"

SHEET 6 OF 12REV

OPART NUMBER


1000114-03

56

DETAIL D

6

5

3

2

4

DETAIL C

3

2

DETAIL B

4

1

STEP 6: INSTALL TUBING

ITEM NO. PART NUMBER DESCRIPTION LENGTH

1 1000228 POLY TUBING METRIC 8 MM, CLEAR 17in





6 1000062 POLY TUBING METRIC 6 MM, BLUE 12in

SHEET 7 OF 12REV

OPART NUMBER


1000114-03

1718

575

11

56

STEP 7: INSTALL DECK PAN, WINDOW COVERS AND END CAP


5 1000187-10-006 THREAD ROLLER; 10-32 X .375"

11 1000004-01 DECK PAN

17 1000187-04-006 THREAD ROLLER; 4-40 X .375"

18 1000179-01 END CAP

56 1001194-01 WINDOW COVER

57 1000502-04-004 SHSCS, STANDARD, CZ 4-40 X .250"

SHEET 8 OF 12REV

OPART NUMBER


1000114-03

60

13

O-RINGS ARE INSTALLED INTO THREE GROOVES MACHINED ON EACH ROLLER

STEP 8: INSTALL O-RINGS ON FOUR OUT OF EIGHT TRANSPORT ROLLERS


13 1001228-01 ASSY, TRANSPORT ROLLER, FLAT BELT DRIVEN

60 1001308-01 O-RING, URETHANE, 70A, DASH 020

SHEET 9 OF 12REV

OPART NUMBER


1000114-03

12

1514

5

13

ROLLERS FITTED WITH O-RINGS IN STEP 8

FEED BELTS THROUGH ROLLERS AND AROUND MOTOR PULLEY AS SHOWN ABOVE

STEP 9: INSTALL TRANSPORT ROLLERS, BELTS, AND BEARING CARRIERS


5 1000187-10-006 THREAD ROLLER; 10-32 X .375"

12 1000000-01 608 BEARING CARRIER

13 1001228-01 ASSY, TRANSPORT ROLLER, FLAT BELT DRIVEN

14 1001215-007-000 BELT, PANTHER LIGHT, 7" X 3/16"

15 1001215-007-480 BELT, FLAT, 3/16" WIDE 7.48" L , PANTHER LIGHT

SHEET 10 OF 12REV

OPART NUMBER


1000114-03

21

20

21

19

22

STEP 10: INSTALL BACKSTOP, BELT COVER, AND SIDE COVERS TO COMPLETE ASSEMBLY


19 1000471-01 BELT COVER

20 1000472-01 TRANSPORT BED BACKSTOP

21 1000002-01 COVER AND HOLD DOWN BRACKET

22 1000353-10-032 BHSCS, STANDARD, CZ 10-32 X 2.00"

SHEET 11 OF 12REV

OPART NUMBER


1000114-03

28

DETAIL E

8

UPPER PORT

FLOW CONTROL ADJUSTMENT SCREWS

UPPER FLOW CONTROL VALVEADUSTMENT LOCK NUT

LOWER PORT

48

AIR CYLINDER SET-UP PROCEDURE:

SET-UP SHOULD TAKE PLACE BEFORE INSTALLING AIR CYLINDER ON TO ASSEMBLY DUE TO LOCATION OF ADJUSTMENT SCREWS BEING DIFFICULT TO REACH AFTER INSTALLATION.

EITHER ADJUSTMENT SCREW MAY BE ADJUSTED FIRST.

WITH THE CYLINDER APPROXIMATELY IN MID-STROKE POSITION, TURN THE AIR CUSHION ADJUSTMENT SCREWS CLOCKWISE UNTIL THE PRESSURE TO TURN THEM BEGINS TO INCREASE MAKING SURE NOT TO OVER TIGHTEN THE SCREWS WHICH MAY CAUSE DAMAGE TO THE CYLINDER.

GENTLY PUSH OR PULL THE AIR CYLINDER PISTON ROD TOWARDS THE SCREW BEING ADJUSTED. AS YOU APPROACH THE END OF THE STROKE, YOU WILL FEEL THE CYLINDER STOP AS IF HITTING A SPRING WHICH IS THE CUSHION OF AIR. WHILE CONTINUING TO APPLY A GENTLE PRESSURE, BEGIN TO SLOWLY TURN THE AIR CUSHION ADJUSTMENT SCREW COUNTER-CLOCKWISE UNTIL THE PRESSURE BEGINS TO RELEASE AND THEN STOP.

PUSH THE PISTON ROD AWAY FROM THE ADJUSTMENT SCREW AND THEN PULL IT BACK AGAIN FEELING FOR THE AIR CUSHION TO KICK IN. IT SHOULD TAKE NO MORE THEN HALF A SECOND TO RELEASE THE AIR CUSHION FROM THE POINT YOU FEEL IT SLOW THE CYLINDER UNTIL IT IS COMPLETELY RELEASED.

PUSH THE PISTON ROD TOWARDS THE OTHER ADJUSTMENT SCREW REPEATING THE PROCESS FOR THE SECOND AIR CUSHION.

FLOW CONTROL VALVE SET-UP PROCEDURE;

*UPPER FLOW CONTROL VALVE ADJUSTMENT:CONNECT THE INLET OF THE FLOW METER TO THE VALVE'S LOWER PORT AND THE OUTLET TO THE UPPER PORT.

ACTUATE THE VALVE ALLOWING AIR TO FLOW THROUGH THE SYSTEM.

ADJUST THE FLOW CONTORL VALVE ADJUSTMENT SCREW UNITL A FLOW OF 6.5 SCFH (STANDARD CUBIC FEET PER HOUR) IS ACHIEVED.

TIGHTEN THE FLOW CONTROL VALVE ADJUSTMENT LOCK NUT TO COMPLETE THE SET-UP.

*LOWER FLOW CONTROL VALVE ADJUSTMENT:CONNECT THE INLET OF THE FLOW METER TO THE VALVE'S UPPER PORT AND THE OUTLET TO THE LOWER PORT.

REPEAT THE LAST THREE STEPS OF THE PROCESS FOR ADJUSTING THE UPPER FLOW CONTROL VALVE.

INSTALL FLOWMETER HERE

AIR CUSHIONADJUSTMENT SCREWS


8 1000066-01 5 PORT SOLENOID VALVE, 24V 0.3M LEADS

28 1000541-01 AIR CYLINDER, 6MM BORE 30MM STROKE, CJ2, AIR CUSHION

48 1000227-01 VALVE, FLOW CONTROL, RT ANGLE, M5 .08

SHEET 12 OF 12REV

OPART NUMBER


1000114-03

COVERDrawing View12

STEP 1Drawing View13Drawing View14Detail View A (1 : 1)Drawing View103

STEP 2Drawing View37Drawing View38




STEP6Drawing View92Drawing View93Detail View D (1 : 1)Detail View C (2 : 1)Detail View B (4 : 3)


STEP 8Drawing View83

STEP 9Drawing View85Drawing View86Drawing View99


SET-UP PROCEDURESDrawing View100Detail View E (4 : 1)Drawing View102

Mail Stacker Assembly

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