Magnetic Ballast Clarification - PowerPoint Presentation
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Transcript of Magnetic Ballast Clarification - PowerPoint Presentation
Confidential
September 2011
Brought to you by:
Magnetic Ballast Clarification (MBC)
SSAMARITANAMARITAN W WATERATER
Confidential 2
1. History and accomplishments
2. Technology description
3. Technology advantages and comparisons
4. Business approach
5. Applications
6. Metal precipitants
7. Future developments
Table of Contents
Confidential 3
History
Company formed in 1995 Produced specialty metal precipitants Developed Magnetic Ballast Clarification (MBC) in 2002 Contracted with Siemens in 2005 Licensed technology to Veolia in 2007 Started developing distribution network in 2008 Holds six MBC water treatment patents
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Accomplishments
Nine years of industrial operation without any violations Siemens evaluated and offered to buy technology Veolia evaluated and purchased an exclusive license Manufactured a commercial unit and installed in an industrial
operation to remove phosphorus and algae Designing system for a cooling tower application at a
pharmaceutical plant Created network of distributors in twelve states
Confidential 5
What is MBC?
Same as ballast clarification but sand is replaced with magnetite.
Polymer attaches fine suspended solids to magnetite to form a magnetic floc.
The magnetic floc is removed from the water either by gravity or with powerful rare earth permanent magnets.
The magnetite is cleaned by a mechanical shearing action and returned to the system for reuse.
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What is Magnetite?
Magnetite is a fully oxidized form of iron (Fe304) Magnetite is very dense (Magnetite Sp.G.= 5.2; Sand Sp.G. =
2.7) Magnetite is ferromagnetic and strongly attracted to a magnet Magnetite is non-toxic and commonly found in the environment
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Proven Technology
Magnetic seeding and separation technology was developed over 30 years ago to treat drinking water in Australia and now is being used in Europe.
Magnetic seeding and separation technology is now being used to remove phosphorus from municipal wastewater in New England.
MBCTM : Has been used to remove heavy metals from an industrial
facility effluent for over eight years with not a single violation.
Has been field tested at a municipal WWTP to remove phosphorus and to increase treatment capacity
Is in operation at a non-woven plant owned by the largest non-woven company in the world to remove phosphorus
Has been selected by one of the largest pharmaceutical companies in the world to remove phosphorus from their cooling tower.
Confidential 8
Technology Description
Suspended solids are attached to magnetite with a flocculating polymer to form a magnetic floc.
The magnetic floc is removed by gravity or magnetically with permanent magnets.
The magnetite is cleaned and returned for reuse.
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Magnetic Ballast Clarifier
Floc
Mixer
Flocculation
Zone
Settling
Zone
Influent
Effluent
Magnetic Disk
Assembly Magnetic Drum
Trough
Waste
Water
Jet
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Metro Circuits Unit
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MagSep Advantages
Smallest size High water quality Low capital cost Low operating cost Less complicated design and operation Low maintenance Low electrical usage Low waste Rapid startup and shutdown No fouling or floating floc Full turndown capability Low pressure drop
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Size and Waste Advantage
Size Waste
GravityClarifer
Actiflo
MBC
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MagSep Test Results
WaterSource
Aluminum Anodizing
Metal Finishing
Metal Finishing
Surface Water
Surface Water
Phosphate Removal
Softening
Municipal Mixed Liquor
Initial TTS (ppm)
696
607
1177
150
151
350
850
3025
Final TTS (ppm)
9
1
5
2
5
3
7
6
% Reduction
98.7
99.8
99.6
98.7
96.7
99.1
99.2
99.8
Data Source: Siemens laboratory test results
Confidential 14
Competing Technologies
Sirofloc Comag Biomag
BioACTIFLO
Magnetic TechnologiesNon-Magnetic Technologies
Gravity clarifier/sand filter
Membranes Dissolved air flotation Ballast clarification
(Actiflo) High density clarifier
(Densadeg) Vortex separators
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MagSep
FlocMixer
Flocculation Zone
SettlingZone
Influent
Effluent
Magnetic Disk Assembly
Magnetic Drum
Trough
Waste
WaterJet
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Bio MagSep
Wastewater
Secondary
Effluent
Aeration Tank
Flocculant Coagulant
RAS WAS
Clarifier
Magnetite
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Sirofloc
Clarifier
Floc Tanks
Magnetite Cleaning
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CoMag
Air Water
Clarifier
ElectroMagnet
MagnetiteCleaner
Floc Tanks
Waste
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CoMag
Air Water
Clarifier
ElectroMagnet
MagnetiteCleaner
Floc Tanks
Waste
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BioMag
Aeration Tank
WAS
Clarifier
Magnetite Inline Shear
Drum Magnet
Secondary
Effluent
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BioMag Results
MLSS >10,000 mg/l
Clarifier Solids Loading >90lb/day-ft2
SVI < 40 mg/l
BOD5 <2 mg/l
TSS <5 mg/l
NH3-N ND
Total Nitrogen < 5mg/l
Total Phosphorus <0.1 mg/l
Ortho Phosphate <0.05 mg/l
Turbidity <0.5 NTU
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BioACTIFLO
WastewaterAeration
Tank
Secondary
Effluent
Clarifier
Mix Basin ActifloTM
WAS
WASCoagulant, flocculant, sand
RAS
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Advantages Over Sirofloc
Smaller size Lower capital cost Less complicated design and operation No use of cleaning chemicals Lower electrical usage Faster startup time Less waste
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Advantages Over CoMag
Smaller size Lower capital cost Less complicated design and operation Higher solids limits Lower electrical usage Less waste No chemical cleaning or flow interruption More rapid startup
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Advantages Over BioMag
Smaller size Lower capital cost Less complicated design and operation Higher solids limits Lower electrical usage Less waste No magnetite in aeration basin More rapid startup
Confidential 26
Advantages Over Gravity Clarifier/Sand Filter
Smaller size (one system replaces two) Lower capital cost No filter clogging or fouling Less complicated design and operation Lower maintenance Lower electrical usage No floc floating
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Advantages Over Membranes
Smaller size Lower capital cost No fouling or scaling Less complicated design and operation Lower maintenance Lower electrical usage No chemical cleaning More rapid startup time
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Advantages over DAF
Smaller size Better water quality Lower capital cost Less complicated design and operation Lower maintenance Lower electrical usage
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Advantages Over Actiflo
Smaller size Lower capital cost Lower chemical use Less complicated design and operation Lower maintenance Lower electrical usage Less waste More rapid startup time
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Actiflo
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Advantages Over Densadeg
Smaller size Lower capital cost Better water quality More rapid startup
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Densadeg
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Advantages Over Vortex Separators
Higher water quality Less space Higher solids loading
Confidential 34
Water Treatment Applications
Industrial wastewater Landfill leachate treatment Mining and hydrofracking Utilities Food industry Marine Cooling water Process water Groundwater Municipal
Wastewater Storm water/CSO Drinking water
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Industrial
Biological treatment Water clarification Cooling water applications Stormwater treatment Makeup process water Phosphorus removal
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Landfills
Onsite leachate treatment Increase methane production Speed landfill stabilization Manage water balance Treat stormwater Manage outlets for recyclables Use landfill to effectively treat:
Biowastes Industrial wastewater
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Mining and Hydrofracking
Acid mine drainage treatment Heavy metal removal Stormwater runoff treatment Mining water clarification Hydrofrack water treatment
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Utility
Cooling tower treatment Ash pond TSS and heavy metal treatment Coal pile and stormwater runoff treatment Flue gas desulfurization treatment Packaged biological treatment systems
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Food Industry
Wastewater biological treatment Cooling tower treatment Makeup water Sanitary waste treatment Drinking water
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Marine
Ballast treatment Bilge water treatment Dredge water treatment Sanitary waste treatment Shipyard stormwater
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Agriculture
Animal wastewater treatment Stormwater treatment
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Municipal WWTP
Double capacity without increasing footprint Reduce sludge quantities by over 50% Double methane production Remove sidestream nutrients Polish out phosphorus Upstream treatment to reduce plant load Clarifies filamentous and anaerobic bacteria
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Municipal Applications
1. An inline MBC is installed in the aeration basin and performs three functions which increases the treatment capacity 2-3 fold by reducing the solids loading on the clarifier, increasing the settling ability of the MLSS in the clarifier, and increasing the concentration of MLSS in the aeration basin to increase the biological treatment capacity of the system.
2. A MBC is installed after the secondary clarifier to remove phosphate that is precipitated by the addition of an aluminum or iron salt. Multipoint addition of the metal salts will improve the removal of phosphate to meet the strictest limits (0.1-0.5 ppm) presently being enforced. The optimum addition points are after the aeration basin and before the MBC.
3. In extreme wet weather conditions where CSO or SSO flow exceeds the capacity of the plant, the MBC can be placed in a position to clarify bypassed flow with clarification followed by disinfection. It can also be used to provide redundant capacity for MBC.
4. The anaerobic treatment of sludge releases large amounts of nitrogen and phosphorus that has to be returned to the treatment works for processing. This places a large load on the treatment works. This load can be reduced by the addition of magnesium to recipitate struvite. This requires the use of a MBC to remove the struvite.
3
Primary
Clarifier
Secondary
Clarifier
Sand
FilterUV1 2
Aeration
Basin
Sludge
Treatment4
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Stormwater
High flow rates Inline urban water treatment Rapid startup and shutdown CSO/SSO treatment Heavy metal removal Low chemical usage Oil and grease removal Floatable solids separation SMART pond treatment
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Drinking Water
Emergency response mobile units Small community systems Arsenic and heavy metal removal Home systems Reduced chemical usage Minimum waste generation
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Business Advantages
Comprehensive business offering Specialty chemicals Proprietary treatment technology Operating services Engineering and consulting Sludge management
Low cost technology Smallest footprint for retrofit Exceptional customer service Favorable lease arrangement
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Business Opportunity for MBC
Technology is new and innovative Highly profitable lease model Significant technological advantages Right time for green technologies Few market barriers Residual income from multiple profit centers Proven technology with 9 years experience Large diverse market
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Comprehensive Program
Loyal
Customer
Specialty
Chemicals
Operations
Sludge
Management
Engineering
Consulting
Leased
Equipment
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Sludge Management
Sludge minimization Resource recovery Sludge quality improvement Hazardous waste exemption
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Proprietary Metal Precipitants
Low cost Low heavy metals levels Low toxic gas emissions Wide pH application Low sludge generation Low toxicity Low fouling to membranes
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Future Developments
Magnetic adsorbents to remove endocrine disrupting compounds, disinfection byproducts, pharmaceuticals, and toxic organics
System to remove nutrients from municipal WWTP side-streams through struvite precipitation
Sludge processing system to replace expensive carbon sources for BNR wastewater treatment systems
Inline system to treat high flow rates in a pipeline Landfill leachate treatment system using MBCTM to enhance
biological treatment Scaled up unit to treat 2000-3000 gpm in a single mobile unit
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MBC InlineMagnetic
DisksMagnetic
Drum
Waste
WaterJet
Static Mixing
Polymer
Magnetite
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High Rate MBC
Effluent
Floc
Mixer
Magnetic Disk Assembly
Magnetic Drum
Waste
Influent
Effluent
Water
Jet
Flocculation
Zone
Settling
Zone
Flocculation
Zone
Settling
Zone
Waste
Trough
Confidential 54
Videos – MBC in Action
MBC - Algae Clarification demonstrated in Lab Test MBC – Stormwater Clarification demonstrated in Lab Test MBC - Coal Mine Wastewater Clarification in the Field MBC - Stormwater Clarification in the Field
To access above videos, highlight text, right click and open hyperlink.