MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and...

28
MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY WWW.MACPRESSE.COM Copyright © Macpresse Europa - P.IVA 04413130966

Transcript of MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and...

Page 1: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY

WWW.MACPRESSE.COM

Copyright © Macpresse Europa - P.IVA 04413130966

Page 2: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

2

HEADQUARTER

MACPRESSE PRODUCTS,OUR DISTINCTIVE VALUES

PRODUCTION EFFICIENCYCutting efficiency and production optimisation (m3/h),high output specific weight.

REMOTE SOFTWARE SUPPORTIntegrated troubleshooting modem.

ENERGY SAVINGFirst class Bosch-Rexroth hydraulic pumps.

MACPRESSE TYINGHigly customisable system using plastic wire, steel wire or double steel wire.

HIGH WEAR RESISTANCEPatented HARDOX steel liners.

HIGH EFFICIENCY MOTORSHigh efficiency IE3 motors, reduced electricity consumption compared with traditional motors. SERVICE & MAINTENANCE

Page 3: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

3

MID

900

1955Meccanica Agricola Cartaria

ESTABLISHED IN BRESCIA, IN A SMALL WORKSHOP WHERE THE FIRST AGRICULTURAL MACHINERY WAS MANUFACTURED

1960FIRST PRESS FOR BALING PAPER

1965MILAN FACTORY

1970FIRST AUTOMATIC PRESS

1984NEW FACILITIES 11,000 M2 COVERED SPACE

2015EXPANSION OF FACILITIES 17,000 M2 COVERED SPACEI

2010STEEL STRUCTURAL WORK PRODUCTION SITE 3000 M2

FOUNDED BY THE SCOTUZZI FAMILY IN 1875, MACPRESSE IS NOW DOING BUSINESS IN MORE THAN 50 COUNTRIES WORLDWIDE.

MACPRESSETIMELINE

Page 4: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

4

WORKING WITH MACPRESSE RESEARCH

ALL NEW EQUIPMENT IS DESIGNED UTILIZING THE COMPANY’S MANY DECADES OF EXPERIENCE AND ENGINEERING EXPERTISE.MACPRESSE IS ATTENTIVE TO MARKET NEEDS AND CUSTOMER INPUT. MACPRESSE IS A GLOBAL LEADER IN EQUIPMENT DESIGN FORTHE TREATMENT OF WASTE AND RECYCLABLES.

Page 5: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

5

WORKING WITH MACPRESSE DESIGN

- TECHNOLOGICALLY ADVANCED- BUILT WITH EXTRA HEAVY CONSTRUCTION- DESIGNED FOR LONG LIFE- MADE WITH ATTENTION TO EVERY DETAIL WITH AUTOCAD DESIGN AND CNC MACHINERY- MADE WITH THE BEST AVAILABLE COMPONENTS AND MATERIALS

DESIGNED AND MANUFACTURED ENTIRELY IN MILAN (ITALY), AT THE MACPRESSE FACTORIES

Page 6: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

6

WORKING WITH MACPRESSE STRUCTURAL STEEL CONSTRUCTION

WE ARE CONSTANTLY EVALUATING NEW DESIGNS AND METHODS TO DEVELOP INNOVATIVE SYSTEMS AND EQUIPMENT DESIGNED TO EFFICIENTLY PROCESS AND TREAT VARIOUS KINDS OF WASTE AND RECYCLABLES.

REPLACEABLE BOLT-IN LINERS MADE OF HARDOX WEAR-RESISTANT STEEL, EXTENDS USEABLE LIFE OF THE BALERS. THE SPECIAL LINERS ARE BOLTED IN THE EXTRUSION CHANNELS AND COMPACTION CHAMBER IN CONTACT WITH RAW MATERIALS. THIS IS A TREND SET BY MACPRESSE.

Page 7: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

7

THE SMALLEST DETAILS OF EVERY NEW PRODUCT ARE STUDIED, BRINGING TOGETHER THE COMPANY’S MANY YEARS OF EXPERIENCE, ENGINEERING EXCELLENCE AND CONTINUOUS AWARENESS OF THE NEEDS OF THE DEVELOPING MARKET, WITH SPECIAL ATTENTION TO THE PARTICULAR REQUIREMENTS OF EACH COUNTRY IN WHICH WE OPERATE.

Page 8: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

8

WORKING WITH MACPRESSE COMPUTER NUMERICAL CONTROL (CNC)

OUR RESULTING RESEARCH HAS ALLOWED US TO CREATE A TEAM OF ENGINEERS AND PROFESSIONALS FROM ALL PARTS OF THE WORLD WITH SUPERB TRAINING AND HIGHLY TECHNICAL EXPERIENCES. OUR COLLECTIVE KNOWLEDGE ALLOWS US TO MAKE EVERY MACPRESSE MACHINE WITH DETAILED ATTENTION TO ALL CONSTRUCTION FEATURES USING AUTOCAD DESIGN AND CNC MACHINERY.

Page 9: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

9

Page 10: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

10

WORKING WITH MACPRESSE PAINTING

USE OF WATER-BASED PAINT WITH LOW ENVIRONMENTAL IMPACT COMPLIES WITH STRIGENT REGULATIONS

Page 11: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

11

Page 12: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

12

MACPRESSE TRADITION

DRY TEST AND QUALITY CONTROLOUR QUALITY GUARANTEE IS BASED ON APROPRIETARY PROCESS DESIGNED IN-HOUSE THATREQUIRES EXACTING TEST ON ALLMECHANICAL COMPONENTS, THEREBY ENSURING PROPER OPERATION BEFORE AND AFTER INSTALLATION.Prior to releasing any Macpresse equipment to our customers, a comprehensive review is made on all hydraulic and mechanical pressures.

RexrothBosch Group

MACPRESSE REQUIRES OUR SUPPLIERS TO BE OF THE HIGHEST QUALITY AND GUARANTEE:BOSCH REXROTH (FOR HYDRAULIC COMPONENTS), SIEMENS (FOR ELECTRONIC COMPONENTS) AND HARDOX (FOR ALL WEAR-RESISTANT LINERS).

Page 13: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

13

WORKING WITH MACPRESSE SPARE PARTS STORE

MACPRESSE SPARE PARTS STORES ARE PRESENT IN OVER 50 COUNTRIES WHERE WE EXPORT. WE PROVIDE TRACKING AND CODING OF ALL THE SPARE PARTS TO GUARANTEE THAT STOCK IS ALWAYS AVAILABLE. WE MAINTAIN OVER 3 MILLION EUROS OF SPARE PARTS STOCK TO SUPPORT CUSTOMERS IN 5 CONTINENTS.

Page 14: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

14

WORKING WITH MACPRESSE STORAGE & DELIVERY

WE DESIGN CUSTOM-MADE SYSTEMS AND SOLUTIONS;OFFERING COMPREHENSIVE CONSULTANCY FOR OURCUSTOMERS.WE AT MACPRESSE VIEW OUR CUSTOMERS AS AN ESSENTIAL RESOURCE, WE LISTEN TO THEM TO LEARN ABOUT THEIR RELEVANT NEEDS AND POTENTIAL INDUSTRY CHANGES. THIS IS ESSENTIAL TO ACHIEVE OUR GOAL IN PROVIDING SEAMLESS INTEGRATION PROCESS AND ASSIST WITH IMPROVED DAY-TO-DAY PLANT OPERATIONS.

MACPRESSE HAS A PROVEN REPUTATION FOR DESIGNING AND MANUFACTURING TECHNOLOGICALLY INNOVATIVE AND RELIABLE EQUIPMENT.OUR PRESSES CAN BE USED IN DIFFERENT ENVIRONMENTS THANKS TO THE AVAILABILITY OF BOTH SMALL PRESSES, WHICH ARE IDEAL FOR LOGISTICS CENTRES, AND LARGE PRESSES WHICH ARE PERFECT FOR LANDFILL SITES.

OVER 50+ YEARS

Page 15: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

15

WORKING WITH MACPRESSE ON-SITE ASSEMBLY,TRAINING & START-UP

PRIOR TO RELEASING ANY MACPRESSE EQUIPMENT TO OUR CUSTOMERS, A COMPREHENSIVE REVIEW IS MADE ON ALL HYDRAULIC AND MECHANICAL PRESSURES. WE ALSO TEST THE COMPUTER SYSTEM MANAGEMENT AND SOFTWARE OPERATION.

ASSEMBLY PHASES AT CUSTOMER’S FACILITIES START-UP AND TRAINING

START-UP AND TRAINING FOR OUR CUSTOMERS

Page 16: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

16

WORKING WITH MACPRESSE GLOBAL SUPPORT

MACPRESSE IS PRESENT THROUGHOUT THE WORLD THANKS TO ITS SKILLS AND EXCELLENCE IN MANUFACTURING WASTE MATERIAL RECYCLING AND PROCESSING PLANTSOUR CUSTOMERS CAN RELY ON AFTER-SALES SUPPORT THROUGHOUT THE 5 CONTINENTS. WE DESIGN CUSTOMISED SOLUTIONS AND THANKS TO OUR TEAM OF SKILLED TECHNICIANS THE AFTER-SALES NETWORK CAN GUARANTEE MINIMUM MACHINE DOWNTIMES.

SERVICE REFERENCES

JAPAN AGENTFULLY EQUIPPED MACPRESSE SERVICE AT CUSTOMER’S FACILITIES SERVICE GERMANY

THE MANAGEMENT COSTS ARE CONSIDERABLY REDUCED SINCE THE MACHINERY IS ALWAYS KEPT

IN PERFECT WORKING ORDER.

Page 17: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

17

PRODUCT SERIES BALING WASTE & RDF

WE CAN SUPPLY PRESSES FOR BALING MUNICIPAL SOLID WASTE AND RDF/SRF WITH VARIOUS POWER RATINGS, WITH A PRODUCTION OF UP TO 50 TONS/HOUR

20-50 BALES/HOUR CLEANING, TRANSFER STATIONVOLUMETRIC REDUCTION FROM 4 TO 1NO FERMENTATIONNO ODOURSNO LOSS OF ENERGY AND MASSNO RISK OF SELF-COMBUSTION

TEMPORARY STORAGE WITH NO LEACHATESWATERTIGHT OUTDOOR STORAGETRANSPORT OF BALES DO NOT REQUIRE SPECIAL TRUCKS

------

-

--

ADVANTAGE OF BALING AND WRAPPING MSW

Page 18: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

18

PRODUCT SERIES MSW SORTING PLANTS

MUNICIPAL SOLID WASTE PLANTS THAT RECYCLE PLASTIC AND SECONDARY RAW MATERIALS.QUALITY AND EXPERIENCE FOR OUR CUSTOMERSPlastic, paper, aluminium, iron and wood are selected from the waste. The waste is compacted and tied, tripling its specific weight, thereby optimising the life of the landfill site and reducing the environmental impact.

OUR SORTING SYSTEMS ARE INSTALLED THROUGHOUT THE WORLD, FROM EUROPE TO THE USA, RUSSIA, INDONESIA, THE MIDDLE EAST AND AFRICA

Page 19: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

19

PRODUCT SERIES LANDFILL REMEDIATION: SOIL SEPARATION, MSW BALED AND WRAPPED

OLD LANDFILL SITES CAN BE RECLAIMED. THE SYSTEM ENABLES THE WASTE TO BE SCREENED AND SEPERATED FROM THE SOILTHE SCREENED WASTE IS BALED AND WRAPPED WITH PLASTIC FILM. THE REDUCTION IN VOLUME MORE THAN TRIPLES THE WEIGHT OF THE WASTE. THE WRAPPED BALES CAN BE TRANSFERED WITH CONVENTIONAL TRUCKS TO THE NEW BALEFILL SITES.

Page 20: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

20

PRODUCT SERIES MAC PRESSES ARE DESIGNED WITH 3D CAD CAM TECHNOLOGY

THE BALER CUTTING SYSTEM ENABLES ALL TYPES OF PLASTICS, PAPER AND NON-FERROUS MATERIALS. FREQUENT MATERIAL CHANGES ARE POSSIBLE WITH THE STATE-OF-THE-ART HYDRAULIC SYSTEM. THE BALES PRODUCED HAVE A CONSISTANT INTEGRITY AND DENSITY.The compaction chambers and the bales extrusion channel is designed with bolted-in Hardox liners. The large loading openings allow large material to be easily baled. Rexorth variable flow pumps are also supplied with IE3 high efficiency electric motors saving substantial energy costs.

Page 21: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

21

PRODUCT SERIES RECYCLING SORTING PLANTS

RECYCLABLE MATERIALS MUST BE SORTED IN ORDER TO BE SOLD AS SECONDARY RAW MATERIALSMAC DESIGNS AND MANUFACTURES CUSTOMISED PLANTS. THE PLANTS DIFFER IN TERMS OF THE TONS/HOUR REQUESTED BY THE CUSTOMER AND THE LEVEL OF AUTOMATION

Page 22: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

22

PRODUCT SERIES BALING PRESSES FOR PLASTICS

MAC HAS SPECIFIC BALER LINES TO ACCOMODATE ALL TYPES OF MATERIALS FOUND IN RECOVERY FACILITIES. MACPRESSE HAS MODELS ABLE TO PROPERLY BALE ALL GRADES OF PLASTICS PROVIDING OPTIMUM DENSITIES. BALES PRODUCED MAXIMIZE LOADING TO MINIMIZE SHIPPING COSTS IN SEA CONTAINERS, TRUCK OR RAIL TRANSPORT.

Page 23: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

23

PRODUCT SERIES CONVEYOR BELTS

CUSTOMIZED SOLUTIONS DESIGNED TO MATCH EACH CUSTOMER’S REQUIREMENTS, FROM A SIMPLE BALER AND FEEDING CONVEYOR, TO COMPLETE SORTING SYSTEM.

- CONVEYORS CAN BE MODIFIED TO THE REQUIRED LENGTH BASED ON OUR CUSTOMERS’ NEEDS.- HEAVY DUTY CHAIN MANUFACTURED BY CERTIFIED SUPPLIERS USE THE HIGHEST QUALITY MATERIAL. THESE CONVEYORS ARE MATCHED TO THE PROPER CAPACITY OF THE SELECTED BALER AND OPERATIONAL DEMAND.- REPLACEABLE GUIDES MOUNTED ON THE LOWER PORTION OF THE CONVEYOR FRAME REDUCING FRICTON ON THE CHAIN.- MECHANICAL PROTECTION SYSTEM.- CHAIN LUBRICATION SYSTEM, WITH OIL TANK.- SIDE GUARDS STANDARD- TAIL PULLEY SHAFT WITH SPRING TENSIONERS TO ADJUST BELT AS NEEDED.

ADVANTAGES OF CONVEYOR BELTS:

Page 24: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

24

PRODUCT SERIES BALERS FOR BIOMASS AND SILAGE

BALERS DESIGNED FOR PROCESSING BIOMASS.USED AS ALTERNATIVE FUELS.

MACPRESSE IS ABLE TO BALE FROM 15 TONS TO 60 TONS PER HOUR OF RICE HULLS, COTTON STALKS, WOOD, SUGAR CANE, ALFALFA, ETC. THIS PROCESS ALLOWS BIOMASS TO BE BALED AND USED AS AN ALTERNATIVE FUEL.

Our wide product line of balers have a tying system that can use either steel or plastic wire. The heavy bale weights provide substantial savings on transport costs, by sea, rail or road, for all the biomass used as alternative fuels. (for example, wood chip, rice hulls etc.).

Page 25: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

25

PRODUCT SERIES PAPER INDUSTRY

PAPER MILLSPULP FEEDING CONVEYOR BELTSAUTOMATIC BALERS FOR PULPER SLUDGE AND DEWATERING:MAC 108/1, MAC 110/1 & MAC 111/1

MACPRESSE MANUFACTURERS SPECIAL BALERS FOR THE PAPER INDUSTRY; AUTOMATIC BALERS WITH HOURLY PRODUCTION RATES BETWEEN 3 AND 60 TONS PER HOUR, AS WELL AS OTHER ANCILLARY EQUIPMENT.

BOX MANUFACTURERSPNEUMATIC TRANSPORT SYSTEMSAUTOMATIC PRESSES FOR BALING PROCESS TRIMMINGS AND REJECTS MAC 102, MAC 105, MAC 106/1, MAC 108/1, MAC 110/1 AND SERIES L AND P CONVEYOR BELTSWASTE PAPER SHREDDERS

PRINTING PLANTS AND BINDERIESWASTE PAPER BALING PRODUCTION:MAC 102, MAC 105, MAC 108/1, MAC 110/1PNEUMATIC TRANSPORT SYSTEMS

Page 26: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

26

PRODUCT SERIES HIGH SPEED SINGLE SHAFT SHREDDERS

HIGHLY EFFICIENT AND RELIABLE PERFORMANCE. EXCEPTIONALLY HEAVY CONSTRUCTION IS A CHARACTERISTICS OF ALL MACPRESSE SHREDDERS.MACPRESSE shredders are built on the principle of high speed single shaft rotor with bolted hammers. These shredders provide high hourly output,and can easily shred very thick and bulky packs such as reams and bundles of paper, strapped newspapers, telephone books and paper cores.

MACPRESSE SHREDDERS ARE SUITABLE FOR WASTE PAPER RECYLING OPERATORS AND FOR THE PAPER INDUSTRY IN GENERAL

Page 27: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

27

PRODUCT SERIES DISTRIBUTION AND AUTOMOTIVE

MACPRESSE HAS A WIDE RANGE OF LARGE BALERS WITH HOPPER SIZES DESIGNED FOR ALL THE WASTE MATERIALS GENERATED BY LOGISTICS CENTERS OR AUTOMOBILE PLANTS.

750

- 11

00 M

M

1000 - 110O MM

Our balers are installed at environmental stations of large logistics centers, in the food industry, freight warehouses and automotive sectors.These balers, based on the model selected, can provide ram thrust pressures from 60 to 200 tons, with production rates from 3 tons per hour to over 70 tons per hour.

VARIABLE BALE LENGTHS

Page 28: MACPRESSE: A GLOBAL ITALIAN SUCCESS STORY€¦ · equipment designed to efficiently process and treat various kinds of waste and recyclables. replaceable bolt-in liners made of hardox

28

For futher information visit www.macpresse.com or contact us:e-mail [email protected]. +39 02 905 24 20

CONTACTS SOLUTION FEATURES

HIGH DENSITY BALES

EASILY TRANSPORTABLE

OPTIMUMSTORAGE

SEATRANSPORT

IMPERMEABLE RAILTRANSPORT

ROADTRANSPORT

MACPRESSE IN NUMBERS

1500+BALERS

INSTALLED

45+COUNTRIES WITH

INSTALLED BALERS

200+COLLABORATION

AROUND THE WORLD

50+BALERS PER YEAR

PRODUCED

15+PROPRIETARY

PATENTS

50+COUNTRIES WITH

PARTNERS

WORLDWIDE

ASSISTANCE

50+YEARS IN THE

MARKET

40+COUNTRIES WITH

SPARE PARTS STORES

*Macpresse reserves the right to change specifications without notice.