Machino Plastics Ltd · 527, sector 3, pithampur industrial area, mp staff strength : 250 members...

www.machino.com

Machino Plastics Ltd

MACHINO PLASTICS - ONE STOP SOLUTION

www.machino.com 2

Leaders in Automotive Plastics Parts since 1987

Molding your Concepts into realization


www.machino.com 3

ESTABLISHED : STARTED PRODUCTION IN 1987

About us

PII- MPL MANESAR

PI- MPL GURURAM

PIII- MPL – SPD –DIV. MANESAR

NAME : MACHINO PLASTICS LIMITED

BUSINESS : TIER 1 OEM - PLASTIC INJECTION MOLDED PARTS & ASSEMBLIES

LOCATION : Plant I – MOULDING3, MARUTI JV COMPLEX, UDYOG VIHAR IV, GURURAM,

: Plant II – MOULDING & TOOL ROOM128 & 129, Sector 8, IMT, MANESAR, GURUGRAM,

: Plant III – WARE HOUSE81, Sector 8, IMT, MANESAR, GURUGRAM, HARYANA

: Plant IV –527, Sector 3, PITHAMPUR INDUSTRIAL AREA, MP

STAFF STRENGTH : 250 MEMBERS

COVERED AREA : P1- 12000 + P2- 20000 + P3- 12500 + P4-2200 sq. mtr

LAND AREA : P1- 9900 + P2- 16200 + P3-8000 + P4- 7800 sq. mtr

MACHINO PLASTICS

PIV- MPL PITHAMPUR


www.machino.com

• TECHNOLOGY• State of the art technology

including All Electric machines

• SYSTEMS• Large machines with Japanese

Robotic Part Pick up Systems

• WELDING MACHINES• Two Vibration Welding Machines

• ULTRASONIC• Robotic Ultrasonic Welding

Machine

• MACHINES• Total 63 Injection Moulding

Machines from 100T to 3150T

• ASSEMBLY• Robots for Assemblies

• PLASTIC PARTS DEVELOPMENT

• Design & Development of Plastic Parts

• TOOL ROOM• Design & Development of Molds &

checking fixtures• Well equipped machine shop for

manufacturing tool up to 30 T weight / 3500 T Injection machine

• STAFF• 240 valuable human resource

• SECONDARY PROCESS• Various secondary process

to form AssemblyOURSTRENGTHS


www.machino.comMACHINO PLASTICS - ONE STOP SOLUTION

Quality Systems

IATF 16949OHSAS 18001:2007 ISO 14001:2015

Plants are IATF, OSHAS & ISO CERTIFIED

ISO CERFIFICATE for TOOL ROOM

www.machino.com6

FACILITIES – INJECTION MOULDING


Gurugram

1300 – 3150T – 10 MACHINES

120 – 650T – 7 MACHINES

Manesar

46 INJECTION MODLING 100 – 2500T MACHINES

www.machino.com

• ROBOTIC ULTRA SONIC WELDING

• Two BRANSON VIBRATION WELDING


Can do Three different parts simultaneously

FACILITIES – SECONDARY OPERATIONS

www.machino.com 8

OUR ESTEEMED CUSTOMERS

Commercial Vehicle


Two Wheeler

www.machino.com 9

OURPRODUCT

RANGEBUMPER- FR / RR, GARNISH BUMPER, GRILLE, BAZEL FOG LAMP, GUARD SIDE SILL, FENDER FR/RR, GARNISH PILLAR, MIRROR PARTS, ROOF ABROSBER

INSTRUMENT PANEL, PANEL CLUSTER, GLOVE BOX ASSY, AIR VENT ASSY, PILLAR FR, RR QUARTER TRIM,TRIM TAIL END, FLOOR CONSOLE FR/RR, BOTTLE HOLDER

AIR INTAKE MANIFOLD PARTS, AIR FILTER PARTS, SHROUD FAN, ENGINE COVER, ABSORBER

EXTERIOR PARTS INTERIOR PARTS UNDER HOOD PARTS

1 2 3


Exterior Part RangeMACHINO PLASTICS

EXTERIOR WINDOW TRIMS

RADIATOR GRILL ASSEMBLY

FENDER LINING FRONT & REAR

ABSORBER RAIL ROOF

GARNISH FRONT PILLAR

BUMPER FRONT,

ABROSBER GRILL,

BUMPER GARNISHES

FOG LAMP HOUSING,

BEZELS

ORVM PARTS

SIDE SILL GUARDS

SPLASH GUARDS

COWL TOP ASSY

www.machino.com

FRONT BUMPER

REAR BUMPER

EXTERIOR PARTS RANGE


www.machino.com

PAINTED FRONT BUMPER BODY KIT

GRILL RADIATOR

GARNISH COWL TOP CENTER


GUARD SIDE SILL


www.machino.com

ALUMINIUM PRE COLORED GARNISHBUMPER

LINING FENDER FR/ RR

ABSORBER ROOF SIDE RAIL



www.machino.com

PAINTED FRONT BUMPER BODY KIT

CROME PLATED GRILL ADIATOR

GARNISH COWL TOP CENTER

PAINTED / CHROME PLATED PARTS RANGE


PAINTED INSTURUMENT PANEL

www.machino.com

IRVM PARTS

DOOR TRIM ASSEMBLY

AND PARTS

ASH TRAY ASSEMBLY

SPEAKER GRILL

INSTRUMENT CLUSTER

FLOOR CONSOLE FR, RR

SEAT RECLINER COVERS

INNER PILLAR

TRIMS

CENTER CONSOLE ASSEMBLY

GLOVE BOX

ASSEMBLY

INSTRUMENT PANEL

INTERIOR PARTS RANGE


www.machino.com

INSTRUMENT PANEL

AC VENT ASSEMBLY

GLOVE BOX ASSEMBLY

PANEL INSTRUMENT CLUSTER


FOOT REST


www.machino.com

BOX FLOOR CONSOLE REAR

PANEL FLOOR CONSOLE REAR

BOX FLOOR CONSOLE FRONT

ASH BOX


HCV COVER


www.machino.com

TRIM CENTRE PILLAR

TRIM TRAIL ENDCOVER FLOOR CONSOLE LH & RH


QUARTER TRIMQUARTER TRIM


www.machino.com

ABSORBER FRONT BUMPER

GRILLER RADIATOR LOWER

UNDER HOOD PARTS RANGE


www.machino.com

ENGINE COVER


FAN SHROUD AIR FILTER COVER

Export to USA

ENGINE COVER

AIR INTAKE MANIFOLD


www.machino.com

Two wheeler

9

HCV / LCV

www.machino.com23

TWO WHEELER PARTS

LEG SHIELDS

SIDE COVER

FENDERS

COVERS FRAME FRONT

AIR FILTER HOUSINGS

ENGINE COOLING DUCT HOUSINGS

CAP CLUTCH COVER

COWLS- UNDER/SIDE

PANEL SIDE COVER TOOL BOX


www.machino.com24

PLASTIC PARTS & ASSEMBLY TO VOLVO & VOLVO EICHER COMMERCIAL VEHICLES

SIDE COVER

CORNER VANE

COVERS FRAME FRONT

AIR FILTER HOUSINGS

ENGINE COOLING DUCT HOUSINGS

GRILL TOOL BOX

EXPORT PLASTIC PARTS & ASSEMBLY TO UD – JAPAN -VOLVO – THAILAND & CHINA


HCV / LCV PARTS

www.machino.com25

PLASTIC PARTS SUPPLIER FOR VOLVO EICHER COMMERCIAL VEHICLES IN INDIA.

PAD-HEEL,RH

HEAD TRAY ASSY

TRAY ASSY-INST

LID-CLUSTER,

VENT ASSY-ASST

FIN ASSY-SW

COVER-METER

LAMP ASSY-ROOM

CONSOLE-ASSY,CT CASE ASSY-ASH

HANDLE-ASST

ESCUT

POCKET STEREO


HCV / LCV PARTS

www.machino.com26


1. Suzuki- Indonesia (Thru MSIL)

AIR FILTER COVER

EXPORTED PARTS 2. VOLVO – Thailand & China

3. UD Trucks -Japan 4. SLP Spermormance Inc -USA

INSTRUMENT PANELGLOVE BOX ASSEMBLY

QUARTER TRIMSHROUD FAN ASH BOXHCV COVER

www.machino.com27

www.machino.com28

www.machino.com29

www.machino.com30

www.machino.com31

www.machino.com

STAFF STRENGTH : 250 MEMBERS



E.D

CFO

EXCISE &LOGISTICS

HR (MGR)

HOD Design(Korean expats)

NPD (MGR)

N.P D Tool RoomManufacturing

DesignPPC B.D

Tool MFG ASSEMBLY

CONV CNCQC EDM CAM TEAM-1 TEAM-2

HOD Tool Manufacturing(Korean expats)

Toll room Asy

Mold Design

Electrode Design

Mold Flow/CAE

Layout Design

Tool Tryout

TOOL ROOM ORGANIZATION

www.machino.com 34MACHINO PLASTICS - ONE STOP SOLUTION

UNIGRAPHICS

SERVICES OFFERED

NX 11

1. TOOL DESIGN2. TOOL MANUFACTURING3. REVERSE ENGINEERING4. SURFACE / SOLID MODELING5. ALL TYPES OF ANALYSIS6. PROTOTYPE TOOLING & PARTS7. TESTING & VALIDATION8. ASSEMBLY

TOOL DESIGN & DEVELOPMENT

WELL EQUIPPED TOOL DESIGN & MANUFACTURING

TOOL UP TO 30t WEIGHT / 3000 T INJECTION M/C

www.machino.com35


UNIGRAPHICS(NX11)-6 Seat UNIGRAPHICS(NX11) VIEWER-2 SeatUNIGRAPHICS(NX11) CAM-1 SeatMOULD FLOW-1 SeatPOWER MILL-4 SeatPOWER SHAPE-2 SeatCAMI SOFTWARE-1 SeatAUTO CAD-4 SeatCAP-1SeatWORK STATION FOR DESIGN/MFA-15 PCWORK STATION FOR PROGRAMMING-4 PC

TOOL DESIGN

www.machino.com36


TOOL MANUFACTURING FACILITIES

www.machino.com37


VMC Machines 03Nos

Graphite CNC Machine 1Nos

CNC EDM (Double head) 01Nos

CNC WIRE CUT 01Nos

GUN DRILL- deep hole drill Machine 1Nos

SPOTTING MACHINE – 500 T 1Nos

CMM 4200x3640 1Nos

MOULD FLIPPER & MOULD CARRIER

TOOL MANUFACTURING FACILITIES

www.machino.com38


MODELTABLE

SIZE (MM)TRAVEL(X/Y/Z)

(MM)MAX

LOAD (Kg)RPM

Sirius 1350

2800*1200 2550x1350x750 8000 12000

MODELTABLE


(MM)MAX

LOAD (Kg)RPM

Sirius 1750

4200*1750 4000x1750x800 10000 12000

TOOL MANUFACTURING

www.machino.com39


MODELTABLE


(MM)MAX

LOAD (Kg)RPM

Sirius UL+

1200x600 1050x600x500 800 20000

MODELTABLE


(MM)MAX

LOAD (Kg)RPM

SMART UaX

1200x700 1300x750x420 400 20000

TOOL MANUFACTURING

www.machino.com40


MODELTABLE

SIZE (MM)TRAVEL (MM)

JOBLOAD (KG)

ELECTRODE LOAD(KG)

CURRENT(AMP)

HG-280 2800x1300 1650x800x800 40000 300 50/100

MODELTABLE SIZE

(MM)TRAVEL

JOB LOAD(KG)

ROBOCUT α-C800iB

800x600x500 16 DEGREE 3000

TOOL MANUFACTURING

www.machino.com41


MODEL TABLE SIZE (MM)CLAMP

FORCE (Ton)MAX

LOAD (Ton)

DSP-3322 3300x2200x2500 500 30

MODELTABLE SIZE

(MM)TRAVEL(MM)

JOB LOAD (Ton)

DRILL DEPTH

DMBC-1500 3000x200 2500x1500x1700 30 1500

TOOL MANUFACTURING

www.machino.com42


MODEL MAKE TABLE SIZE(MM)

TRAVEL(MM)

JOB LOAD (KG)

DEA ALPHA 2.020.33.15

EXAGON 4200x3640x4555 2000x3300x1500 3450

TOOL MANUFACTURING

www.machino.com43

WHY MACHINO PLASTICS ?

LEADERS IN AUTOMOTIVE PLASTICS PARTS SINCE1987.

MOCK UP / PROTOTYPE DEVELOPMENT.

DESIGNING YOUR CONCEPTS INTO REALIZATION.

PART & TOOL FEASIBILITY

MOLD DESIGN & MANUFACTURING.

STATE OF ART MOLDING MACHINES FOR PRECISION PARTS

SECONDARY PROCESS & ASSEMBLY.

SELECTION & DEVELOPMENT OF COMPOUNDED POLYMER.


HIGH PRECISION TOOL MANUFACTURING MACHINES.

TESTING & VALIDATION

www.machino.com 44

Machino Plastics One Stop Complete Business Solutions

Design, Analysis & Proto

Services for Mold Design & Development

Injection Molding

Raw Material Selection Support


In House Tool Room

www.machino.com

THANKSfor your

INTEREST

MACHINO PLASTICS

Machino Plastics Ltd · 527, sector 3, pithampur industrial area, mp staff strength : 250 members...

Documents

Transcript of Machino Plastics Ltd · 527, sector 3, pithampur industrial area, mp staff strength : 250 members...