Machining of Metal Matrix Composites - Springer978-0-85729-938-3/1.pdf · Preface In recent years,...
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Machining of Metal Matrix Composites
Transcript of Machining of Metal Matrix Composites - Springer978-0-85729-938-3/1.pdf · Preface In recent years,...
Machining of Metal Matrix Composites
J. Paulo DavimEditor
Machining of MetalMatrix Composites
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Prof. Dr. J. Paulo DavimDepartment of Mechanical EngineeringUniversity of AveiroCampus Santiago3810-193 AveiroPortugale-mail: [email protected]
ISBN 978-0-85729-937-6 e-ISBN 978-0-85729-938-3DOI 10.1007/978-0-85729-938-3Springer London Dordrecht Heidelberg New York
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Library of Congress Control Number: 2011936534
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Preface
In recent years, the utilization of metal-matrix composites (MMCs) has increasedin various areas of science and technology due to their special mechanical andphysical properties. MMCs, particularly aluminium-based composites have ahigh strength-to-weight ratio, high stiffness, lower thermal expansion coefficient,high thermal conductivity as well as corrosion and wear resistance. Therefore,MMCs have the potential to replace conventional materials in various fields ofapplication such as automotive, aeronautical and aerospace as well as in othersadvanced industries. As result of these potential applications, there exist a greatnecessity to understand the problems associates with the machining of thesecomposites. Machining MMCs is a rather complex task owing to it is hetero-geneity and to the fact that reinforcements are extremely abrasive and respon-sible for complex deformation behavior, high tool wear and inferior surfacefinish.
Chapter 1 of this book provides the mechanics and modelling of chip formationin machining of MMC. Chapter 2 is dedicated to surface integrity when machiningmetal-matrix composites. Chapter 3 described machinability aspects of metal-matrix composites. Chapter 4 contains information on traditional machining pro-cesses and Chap. 5 is dedicated to grinding of metal-matrix composites. Chapter 6described dry cutting of SiC particulates reinforced metal-matrix composite.Finally, Chap. 7 is dedicated to computational methods and optimization inmachining of metal-matrix composites.
The present book can be used as a text book for final undergraduate engi-neering course or as a topic on manufacturing at the postgraduate level. Also,this book can serve as a useful reference for academicians, manufacturing andmaterials researchers, manufacturers, materials and mechanical engineers, pro-fessionals in composites and related industries. The interest of scientific in thisbook is evident for many important centers of the research, laboratories anduniversities throughout the world. Therefore, it is hoped that this book willinspire and enthuse other researches for this field of the machining science andtechnology.
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The Editor acknowledges Springer for this opportunity and for their enthusiasticand professional support. Finally, I would like to thank all the chapter authors fortheir availability for this work.
March 2011 J. Paulo Davim
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Contents
1 Mechanics and Modeling of Chip Formationin Machining of MMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Yung C. Shin and Chinmaya Dandekar
2 Surface Integrity When Machining Metal Matrix Composites . . . . 51Abdul B. Sadat
3 Machinability Aspects of Metal Matrix Composites . . . . . . . . . . . . 63Antoniomaria Di Ilio and Alfonso Paoletti
4 Traditional Machining Processes of MMC . . . . . . . . . . . . . . . . . . 79H. A. Kishawy, S. Kannan and G. Parker
5 Grinding of Metal Matrix Composites . . . . . . . . . . . . . . . . . . . . . 99B. Anand Ronald, L. Vijayaraghavan and R. Krishnamurthy
6 Dry Cutting of SiC Particulates Reinforced MetalMatrix Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Arnaud Kremer and Mohamed El Mansori
7 Computational Methods and Optimization in Machiningof Metal Matrix Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143V. N. Gaitonde, S. R. Karnik and J. Paulo Davim
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
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Contributors
Prof. Yung C. Shin School of Mechanical Engineering, Purdue University, WestLafayette, IN, USA, e-mail: [email protected]
Dr. Chinmaya Dandekar School of Mechanical Engineering, Purdue University,West Lafayette, IN, USA
Prof. Abdul B. Sadat Industrial and Manufacturing Department, California StatePolytechnic University, Pomona, CA 91768, USA, e-mail: [email protected]
Prof. Antoniomaria Di Ilio Università dell’Aquila, Piazza V. Rivera 1, 67100L’Aquila, Italy, e-mail: [email protected]
Prof. Alfonso Paoletti Università dell’Aquila, Piazza V. Rivera 1, 67100L’Aquila, Italy, e-mail: [email protected]
Prof. H. A. Kishawy Faculty of Engineering and Applied Science, University ofOntario Institute of Technology, 2000 Simcoe Street North, Oshawa, ONL1H 7K4, Canada, e-mail: [email protected]
Dr. S. Kannan Manufacturing Technology Group, Rolls-Royce plc, WilmoreRoad, Derby DE24 8BJ, UK, e-mail: [email protected]
Dr. G. Parker Faculty of Engineering and Applied Science, University ofOntario Institute of Technology, 2000 Simcoe Street North, Oshawa, ONL1H 7K4, Canada, e-mail: [email protected]
Dr. B. Anand Ronald Department of Mechanical Engineering, SSN College ofEngineering, Kalavakkam 603110, India, e-mail: [email protected]
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Prof. L. Vijayaraghavan Department of Mechanical Engineering, Indian Insti-tute of Technology Madras, Chennai 600036, India, e-mail: [email protected]
Prof. R. Krishnamurthy Department of Mechanical Engineering, Indian Instituteof Technology Madras, Chennai 600036, India, e-mail: [email protected]
Dr. Arnaud Kremer LMPF-EA 4106, Arts et Metiers ParisTech, rue SaintDominique, 51000 Chalons-en-Champagne, France, e-mail: [email protected]
Prof. Mohamed El Mansori LMPF-EA 4106, Arts et Metiers ParisTech, rueSaint Dominique, 51000 Chalons-en-Champagne, France, e-mail: [email protected]
Prof. V. N. Gaitonde Department of Industrial and Production Engineering,B. V. B. College of Engineering and Technology, Hubli, Karnataka 580031, India,e-mail: [email protected]
Prof. S. R. Karnik Department of Electrical and Electronic Engineering, B. V. B.College of Engineering and Technology, Hubli, Karnataka 580031, India, e-mail:[email protected]
Prof. J. Paulo Davim Department of Mechanical Engineering, University ofAveiro, Campus Santiago, 3810-193 Aveiro, Portugal, e-mail: [email protected]
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