MACHINE SHOP & CUSTOM FABRICATION - maci · PDF fileA new CITIZEN M32-4M8 CNC lathe at...

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May, 2015 Photos, Top, L-R: Buffco Engineering’s Karl “Buff” Jones Sr. Part of North Topeka Fabrication’s crew (see page 9). SWIC’s Mark Bosworth at the St. Louis NTMA meeting. Bottom L-R: C&R Mfg.’s Ron Wosel & Andrea Wosel with a laser marking system. A new CITIZEN M32-4M8 CNC lathe at Millennium Machine & Tool. Grain Belt Supply’s Doug Beauchamp at the Tulsa Industrial & Tool Show. MACHINE SHOP & CUSTOM FABRICATION Buffco Engineering, Mulvane, KS, Installs Toyoda FH800 HMC North Topeka Fabrication, Topeka, KS: 5 Years & Installs Laser With Tube Cutting St. Louis NTMA Tours Southwestern Illinois College’s Machining Facility C&R Mfg., Shawnee, KS, Celebrates 35 Years; Installs More Equipment Millennium Machine & Tool, Newton, KS, Installs CITIZEN M32-4M8 CNC Lathe Tulsa Industrial & Tool Show Photos CHANGE SERVICE REQUESTED MACI Publishing, Inc., 2432 SW Pepperwood Rd, Topeka, KS 66614-5293

Transcript of MACHINE SHOP & CUSTOM FABRICATION - maci · PDF fileA new CITIZEN M32-4M8 CNC lathe at...

May, 2015

Photos, Top, L-R: Buffco Engineering’s Karl “Buff” Jones Sr. Part of North Topeka Fabrication’s crew (see page 9). SWIC’s Mark Bosworth at the St. Louis NTMA meeting. Bottom L-R: C&R Mfg.’s Ron Wosel & Andrea Wosel with a laser marking system. A new CITIZEN M32-4M8 CNC lathe at Millennium Machine & Tool. Grain Belt Supply’s Doug Beauchamp at the Tulsa Industrial & Tool Show.

MACHINE SHOP & CUSTOM FABRICATIONBuffco Engineering, Mulvane, KS, Installs

Toyoda FH800 HMCNorth Topeka Fabrication, Topeka, KS: 5

Years & Installs Laser With Tube Cutting St. Louis NTMA Tours Southwestern Illinois College’s Machining FacilityC&R Mfg., Shawnee, KS, Celebrates 35

Years; Installs More Equipment Millennium Machine & Tool, Newton, KS,

Installs CITIZEN M32-4M8 CNC LatheTulsa Industrial & Tool Show Photos

CHANGE SERVICE REQUESTEDMACI Publishing, Inc., 2432 SW Pepperwood Rd, Topeka, KS 66614-5293

• More Tools

• More Functions

• More Flexibility

• Higher Productivity

• Same Floor Space

• More Value “Evolution and Innovation” is the Future

McClain Tool & Technology 106 Weldon Parkway, St. Louis, MO 63043(P) 1-800-886-5839 (F) 1-314-432-1180Serving: Kansas • Missouri • So. Illinoiswww.mcclaintool.com

Cincom Evolution Line from CITIZENM20/32 Sliding Headstock Type Automatic CNC Lathe

• Improved turret capability

• Y axis on the back tool post (type VII & VIII)

• B axis with 3 rotary tools on the gang tool post (type VIII)

Reducing Cycle Time And Power Consumption

4 MID-AMERICA COMMERCE & INDUSTRY

Mid-America Commerce & Industry is published 11 times a year (June & July are combined) by:

MACI Publishing, Inc. 2432 SW Pepperwood Rd.

Topeka, KS 66614-5293

David Lippe, managing editor; Ray Lippe, editor. Published since 1973. Mid-America Commerce & Industry is a registered trademark of MACI Publishing, Inc.

A one year subscription is $20.00.

Phone: 785-272-5280 Fax: 785-272-3729

Email: [email protected] site:

www.maci-mag.com

Mid-America is sent to industrial purchasing managers, plant man-agers, industrial engineers, and company presidents in Missouri, Kansas, Oklahoma, Nebraska, Arkansas and Iowa.

MAY, 2015Volume 42 - No. 09

Millennium Installs CITIZEN .... 5C&R Mfg. Celebrates 35 Years .. 6ISM-KC Meets: Elects Leaders .. 8North Topeka Fab: 5th Anniver-

sary and New Laser ............ 9PSS: 20 Years & Open House 11Haas Intros New Bar Feeder ... 12Tulsa Show Photos ................ 13Mfg. Confident About Economy ...15Hartwig KC Holds Open House ...16St. Louis NTMA Tours SWIC ..... 18Editorial ....................................... 20Upcoming Issues ....................... 23KC NTMA Tours Vista & A&E .... 24Buffco Installs Toyoda ................ 26Mo-Kan AFS: Safety Issues ...... 28Upcoming Trade Shows ........ 30

Our goal at Rose Metal Products is to furnish our

customers with high quality parts, on time, at competitive

prices. With CNC Shears, Turret Punches, Lasers, Press Brakes a precision

welding shop, and a Production Powder Coating line, we are a complete fab

shop. Call for material quotes on aluminum, brass, mild steel,

copper and stainless. Rose Metal Products.CALL 417-865-1676

[email protected]

PO Box 3238 • 1955 E. DivisionSpringfield, Missouri 65808

Check Out Our Own Line of Retail Products & Materials at

RMPstore.com

Since 1960

Laser Cutting • Press Brakes • Metal Stamping • CNC Turret Punching • Fab Shear • Bend • Weld • Tooling • Machining • Assembly

Phone: 913-371-1040 Ext. 132 • Fax: 913-371-12643150 Chrysler Rd. • Kansas City, KS 66115 [email protected] • www.aecustommfg.com

Designed to Meet Your Needs

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MAY, 2015 5

Millennium Machine & Tool (MMT), Inc., Newton, Kansas, has recently installed a CITIZEN Cincom M32-4M8 sliding head-stock CNC lathe.

The company, which is a full-service machine shop, started in 1998 in an 1800-sq.-ft. building.

Today, the company operates with 43 employees working two shifts in a 38,000-sq.-ft. facility in Newton (just north of Wichita). Plans are underway for another expansion to the facility.

The CITIZEN, purchased from McClain Tool & Technology, was needed to increase the com-pany’s capacity and efficiency. It features 3-tool simultaneous machining capabilities, 32-mm diameter capacity, 8,000-rpm dual spindles and a 12’ magazine barloader.

This brings MMT’s CNC machine tool count up to 35. These include 6 CNC lathes, 22 CNC vertical mills, 5 horizontal machining centers and 2 CNC Citizen Swiss turns. “We have been very happy with our 2nd CITIZEN,” stated Kris Wondra, co-owner and founder. “It has gone beyond our expectations in reducing cycle times for complex and complete parts. The service from McClain’s crew has been excellent.”

MMT works with most metals and plastics and can handle ev-erything from prototypes to large runs.

“We work hard to deliver quality work, on time and at a good price,” commented Nick Messer, director of sales and mar-keting. “We are very flexible and can implement changes quickly.”

MMT serves numerous indus-tries in Mid-America including: motorcycle; automotive; agricul-

ture; aerospace; recreation; racing; and firearms.

Full-service polishing is also offered.

The company works with SolidWorks, Catia and Master-CAM software and is ISO and Aerospace AS9100C certified as

Millennium Machine & Tool Installs CITIZEN M32-4M8 Sliding Headstock CNC Lathe

Newton, Kansas

well as ITAR registered.Millennium Machine & Tool

can be contacted at: (316) 282-0884; Fax (316) 283-6678; 900 W. First Street, Newton, Kansas 67114: [email protected]; www.mmtinc.net.

Above: The new CITIZEN M32-4M8 CNC lathe at Millennium Machine & Tool.

Above: Parts produced on the CITIZEN M32-4M8 CNC lathe at MMT.

6 MID-AMERICA COMMERCE & INDUSTRY

LASERS • PLASMA • PRESS BRAKES • SHEARS • FOLDERS • PLATE ROLLS • PRESSES

CNC FABRICATION & METALFORMING MACHINERY

Kansas City Wichita Don Patterson Mitch Brown 913.558.2121 316.640.5893

www.blackrockmachinery.com

C&R Manufacturing, Shaw-nee, Kansas, is celebrating its 35th anniversary and has installed two new Hurco machining centers and a laser marking system.

The precision manufactur-ing firm, which offers machining, welding, assembly and inspection, started out in the basement of Ron Wosel’s home in 1979.

The Hurcos, purchased from Gage Machine Tool, include a VMX42i VMC and a second VMX30Ui 5-axis machining center with an integrated trunion table. Newer technology helps to keep customers’ costs down.

An Epilog FiberMark laser marking system (with 12” x 24” capacity) was also added to help improve efficiency and reduce turnaround times.

“We needed the additional equipment to improve our capac-ity and efficiency,” stated Wosel. “We now have eleven pieces of Hurco equipment. We are pleased with the equipment and the soft-ware is easy to operate.”

C&R’s 18 employees oper-ate in a 32,000-sq.-ft. facility with an impressive array of CNC equipment, including mills, live tool lathes, horizontal machining centers with pallets, and 5-axis waterjet cutting. Wosel noted that

the average tenure of the com-pany’s employees is 18 years.

“We have great employees that make our business efficient,” commented Wosel. “An experi-enced crew can identify ways to be more efficient like reducing

set-up times. On-time delivery is always a major focus for us. We are the top supplier (in quality and delivery) for many of our custom-ers, several who have been with us for 25-30 years.”

C&R serves a wide range of industries such as: medical, elec-trical, machine tool, automotive after-market, trucking, construc-tion, work-holding, rail, energy, material handling, woodworking and many more.

C&R Manufacturing can be contacted at: (888) 441-4500; (913) 441-4120; Fax (913) 441-0330; 6790 Martindale, Shawnee Kansas 66218; [email protected]; www.c-rmfg.com.

C&R Mfg. Celebrates 35 Years, Installs Hurcos and Laser Marking System

Shawnee, Kansas

Above: C&R Mfg.’s Ron Wosel & Andrea Wosel with a laser marking system.

Above: A new Hurco VMX30Ui 5-axis machining center at C&R Mfg.

Since 1979manufacturing, inc.

Your Single Source Machine Shop for Quality and

Dependable Service with On-Time Delivery

CNC Turning & Precision Shafts

CNC Precision Milling

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Hydraulic Components

Prototypes

Zero Defects Manufacturing

Custom J-I-T Assembly

C&R Manufacturing, Inc.6790 Martindale • Shawnee, KS 66218

(P) 913.441.4120 • (F) 913.441.0330 (TF) 888.441.4500 • www.c-rmfg.com

The Talent to Perform with the Technology to Excel

8 MID-AMERICA COMMERCE & INDUSTRY

VAN-AM Tool & Engineering, LLC5025 Easton Road, St. Joseph, MO 64507 • 816-233-6622 • Fax 816-233-9422E-mail: [email protected] • Web Page: www.vanam-tool.com

1 Piece or 1,000,000 PiecesVan-Am can cost effectively produce your metal parts.

TOOLING • STAMPING • LASER CUTTING • MACHININGFABRICATING • WELDING • ROBOTIC WELDING

Services We Provide:• Design and Build all Die Types and Sizes

• Specialists in Transfer & Louver Dies• Die Maintenance & Repair

• Production Stamping & Fabrication• 15 Presses with Capacities to 600 tons

• Short or Long Production Runs with Fast Deliveries• General & Custom Machine Work

• CNC Machining & Wire EDM • CNC Laser Cutting & CNC Press Braking

• Design and Build Jigs, Fixtures & Special Machines• Custom Fabrication & Welding

• Robotic Welding & Plasma Cutting

“FULL SERVICE”Tool & Die Professionals

ISM-Kansas City, an affiliate of the Institute for Supply Man-agement, held a meeting on April 21st at the Holiday Inn & Suites in Overland Park, Kansas.

The featured speaker was Paul Buchanan, principal and founder of BUCS Analytics. His topic was, “Big Data: What is it? How can it help me?” Buchanan, a long-time industry veteran dis-cussed how predictive analytics can impact a company’s supply chain and financial results chain. His firm focuses on manufacturing and distribution companies.

In other chapter business of-ficers/directors for the next year were elected and past presidents were recognized.

ISM-KC can be contacted at: www.ism-kansascity.org.

ISM-KC Learns About Predictive Analytics; Recognizes Past Presidents

Above (l-r): ISM-KC Past Presidents (Front row) Al Gormly, Jr.; Kriss Pearson; Glenda Jobe; Robert Pyszka; Ellen Berry; Nancy Grasse; Janean Grogan; Robert McGowan; (Back row): Don Disbrow; Tom Brackhahn; Mark Smith; Larry Schmitt; Steve Sherman and Roxanna Swaney current president.

MAY, 2015 9

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“Our Experience Guarantees Your Success”

North Topeka Fabrication (NTF) is celebrating its 5th an-niversary and has installed a new Amada 4,000-watt laser cutting system with a rotary indexer for tube cutting.

Owned by long-time industry veteran Jim Lee, NTF offers laser cutting (up to 14’ in length), form-ing, punching and welding. It has 20 veteran employees that work with a wide assortment of fabri-cating equipment.

The laser system, an Amada 4,000-watt FO RI 3015 MII, is one of the first in the region in a custom shop. It can handle steel sheet/plate up to 3/4” thick and 5’ x 10’ and round tubing up to 8.66” in diameter or 6” square tubing. Angle and channels can also be cut on the system. A dual-pallet setup helps the system’s effi-ciency.

“This adds to our ability to be a one-stop shop,” noted Lee, a 40-year industry veteran. “This is faster at cutting plate and expands the capacity and capabilities of

our operation,” stated Lee.“The new laser system will

help us serve new customers that will use its features,” stated Ryan Juhnke, inside sales.

Other equipment at the facility includes a 4,000-watt fiber laser, four turret punches (including a punch/shear and a punch/laser) two 2000-watt lasers as well as several press brakes (up to 14’), shears, saws and other shop equipment. The 14’ press brake was just upgraded to a new CNC version.

NTF works with sheet metal and plate up to 5’ wide and 3/4” thick including steel, stainless steel, aluminum, brass, copper, galvanized and galvanealed. Lee

North Topeka Fab Celebrates 5 Years, Installs 4,000-watt Laser System With Tube Cutting

Topeka, Kansas

(Continued on next page)

Above: NTF’s new Amada FO RI 3015 laser system with rotary indexer for tube cutting. Inset: An example of the tube cutting capabilities.

Above: Part of North Topeka Fabrication’s crew including sales team (kneeling l-r) Mindy Worthing, Jim Lee, Scott Lee and Ryan Juhnke.

10 MID-AMERICA COMMERCE & INDUSTRY

Scan to see more pictures of IMEC fabricated assemblies

...North Topeka Fabrication

...From Previous Page

noted that companies wanting parts in thicker material can call and find out what the options can be.

Industries served by NTF include railroad, storage, commu-nications, medical, food processing and de-icing equipment.

NTF serves customers across the six Mid-America states and of-fers delivery to local customers.

Scott Lee, NTF’s sales manag-er and a 14-year industry veteran, commented that the additional laser allows NTF to handle more projects in house. He also noted that the company’s website is now updated and more user friendly.

North Topeka Fabrication can be contacted at: (785) 234-2111; Fax (785) 234-2141; 3801 NW 14th Street, Topeka Kansas 66618; [email protected]; www.ntfab.com.

[email protected], LLC • 800 E 37th St. North • Wichita KS 67219

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The experienced professionals at PowderTech can provide the prompt service, outstanding quality and competitive pricing you require.

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3,000 lbs• Liquid Paint Booth 43‘ x 14’• Fast Turnaround• CARC Approved Coatings• 8’ x 8’ x 8’ Burnoff Oven • Sand & Soda Blasting• Pickup and Delivery Offered• Value Added Services Considered

MAY, 2015 11

mittlerbros.com 1-800-467-2464

Design & Engineering • CNC & Manual Machining • Welding & Fabrication • Hydraulic Design & Build • Control Design & Build • PLC Programming • Robotic Turn Key • Shot Blasting & Painting • Special Machine Building

PSS Celebrates 20 Years; Holds Open HousePSS (Professional Sales

Services), Wichita, Kansas, is celebrating its 20th anniversary and hosted an open house on April 23-24.

The machine tool sales and service firm offers several lines of machine tools and related products in Kansas, Nebraska and Western Missouri.

Several machine tools were up and running for the event and over 15 related suppliers were on hand to help customers learn to improve their operations.

“Our commitment to our customers is to help them be suc-cessful by offering the highest quality in machine tool sales and service staff,” stated PSS’ Aaron Daugherty.

PSS can be contacted at: (316) 941-4542; (877) 941-4542 or www.pssks.com.

Above: Part of the PSS crew at the Open House on April 23rd in Wichita.

12 MID-AMERICA COMMERCE & INDUSTRY

1200 Blake Drive, Wichita, Kansas 67219 | twmetals.com

For a no-obligation quotation, please call us at 877-378-5400 or 316-744-5000.

• Tubing • Pipe • Plate • Sheet • Coil • Hinge • Wire/Rod/Bar • Extrusions • Roll Form

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meeting your quality requirements and delivery schedules is our commitment. With modern facilities, the latest precision cNc machining centers, and Zeiss cmm quality assurance, we are recognized as one of Kansas city’s more progressive machine shops. to see how our professional staff and superior technical capabilities bring more value to your machined components, contact me directly: Craig Schroer, President, [email protected].

3 & 4 axiS maChining

Live tooL turning

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Haas engineers have gone back to the drawing board to make bar feeder operations easier, more ef-ficient, and faster.

The result is the all-new Haas Bar Feeder, which provides a simpler and more affordable way to automate part production on Haas turning centers. Designed and built by Haas Automation exclusively for use on Haas ST-10 through ST-35 and DS series CNC turning centers, the Haas Bar Feeder connects directly to the Haas control, and is powered by the turning center. Fast set up and quick changeovers are what sets the new Haas Bar Feeder apart from the competition.

For more information, call 800-331-6746, or visit www.HaasCNC.com.

Haas Introduces New Bar Feeder

MAY, 2015 13

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Tulsa Industrial & Tool Show Held April 22-23The Tulsa Industrial & Tool

Show was held April 22-23 at the Expo Square in Tulsa, Oklahoma.Produced by EXPO, Inc, the event featured numerous equip-ment and services providers. EXPO can be contacted at (800) 648-2792 or www.expoind-ustrialshows.com.Photos from the event are on this page and the following page. I&M Machine & Fabrication Kansas-Oklahoma Machine Tool

Van-Am Tool & Engineering IMEC QTE Mfg. Solutions

14 MID-AMERICA COMMERCE & INDUSTRY

Midwest Master Distribution Center

Open In Kansas City!

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Kansas City Sales Office/WarehouseContact Joe Wolf @ [email protected] N Topping, Kansas City, MO 64120(844) 203-6449 or (816) 920-5026 • FAX (816) 920-5634www.AlliedPlastic.org

• The Difference! As a “Master Plastic Distribution Center” Allied Plastic Supply has opened up in the Heart of America! Sure, we have the commodities materials & sizes of the many standard distributors but... we bring much more to ALL in need. Such as:

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Please give us a call! We look forward to serving you!

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...Tulsa Show Photos

Grain Belt Supply

Exline Inc.

Garner Industries

MAY, 2015 15

LOOK AHEAD WITH CONFIDENCEPlan for a new generation of owners with experienced professionals who understand your business.

CLAconnect.com/manufacturingAdvisory Outsourcing Audit and Tax

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Manufacturers More Confident About the EconomyTim Reynolds, CliftonLarsonAllen LLP

Despite indications that stron-ger, more sustainable economic growth is finally catching up to them, manufacturing and distri-bution leaders still see economic uncertainty in their future. The good news is that, according to a CliftonLarsonAllen (CLA) survey, economic uncertainty is no longer a top-of-mind concern.

For the third straight year, respondents to CLA’s annual survey of the manufacturing and distribu-tion industry have listed “economic and political uncertainty” as one of their top concerns over the next two years. But the trend is downward: In 2012, 51 percent listed uncertainty first; in 2013, it was 46 percent.

For 2014, it slipped to 36 percent and “pricing and margin compression” replaced it as the top concern.

“It is encouraging to see this

of their hands. “Economic uncertainty affects all

competitors in a market or supply chain. The most successful manufacturers today are focused on actions they can take to separate them from their compe-tition.”

How CLA can help CLA’s Value-Added Analysis is a

simple but powerful profit modeling tool that can help you identify immedi-ate opportunities to grow, diversify risk, and improve profitability.

Learn more about what’s on the minds of manufacturing and distribu-tion leaders in CLA’s Manufacturing and Distribution Outlook: Planning for 2015. Download the full report at CLA-connect.com/Outlook2015.

CliftonLarsonAllen (CLA) delivers integrated advisory, outsourcing and public accounting services. Tim Reyn-olds, CPA and principal, specializes in CLA’s national manufacturing and dis-tribution practice and leads the firm’s St. Joseph/Kansas City tax practice. He has over 21 years of combined experi-ence in private industry and public accounting focusing on tax compliance, planning and consulting. Reynolds also consults with owners on increasing profits, building business value, reduc-ing risk and succession planning. For more information visit CLAconnect.com/manufacturing.

downward trend over the past three years,” says Tim Reynolds, principal for manufacturing and distribution with CLA. “Economic uncertainty has become an accepted reality for business owners and leaders, along with the uncertainty that is inherent in virtually all supply chains.”

“The key focus right now is challenging their thinking around pricing and capacity management, and ensuring their pricing strategies are flexible enough to stay competi-tive with existing business while expanding into new markets and customers,” continues Reynolds. “This is essential for effectively uti-lizing existing capacity and reducing overall business risk and volatility.”

Reynolds says the drop is in-dicative of a broader trend of manu-facturers and distributors becoming more focused on the business issues that they can control, and not on forces that are, for the most part, out

16 MID-AMERICA COMMERCE & INDUSTRY

Hartwig-KC Holds Grand Re-Opening & Technology Event

Hartwig’s Kansas City facil-ity hosted a Grand Re-Opening and Technology Event on April 28-29. The newly remodeled facility featured live machine tool demonstrations, inspection equipment demonstrations, seminars and numerous suppliers of equipment, software, tooling, work-holding, automation, transportation and financing. The company has become the largest distributor of machine tool solutions and inspection equipment in the Midwest and Mountain regions.

Founded in 1960, Hartwig has grown to more than 180 employees covering eight office locations in 15 states.

Hartiwg Inc. can be contacted at www.hartwiginc.com. Photos from the event are on this page.

Above: Photos from the Hartwig Grand Re-Opening in KC.

HARTWIG ST. LOUIS HARTWIG KANSAS CITY HARTWIG WICHITA HARTWIG OMAHA10617 Trenton Avenue 6110 Deramus Avenue 4959 South Lulu Court 2210 South 156th Circle St. Louis, MO 63132 Kansas City, MO 64120 Wichita, KS 67216 Omaha, NE 68130(314) 426-5300 (8160 231-1850 (316) 522-5500 (402) 758-0800

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18 MID-AMERICA COMMERCE & INDUSTRY

Call Toll Free 800-346-3038Missouri 816-525-0002

Fax 816-525-11131320 SE Hamblen Road, Lee’s Summit, MO 64081

[email protected] • www.lawlergear.com

Production or Single Gears up to 90 inchesSPUR • HELICAL • WORM • BEVEL • RACK

SPROCKETS • SPLINES • GEAR BOXES REBUILTCNC Gear Hobbing, Internal and External Gear Shaping

CNC Zeiss Gear Inspection, Wire EDM, CNC Turning to 37 inchesCNC Milling, Broaching, Rush Services, Inch or Metric

Since 1978

St. Louis NTMA Tours SWIC Machining Tech Facility The St. Louis Chapter of the Na-

tional Tooling & Machining Association (NTMA) toured the Precision Ma-chining Technology (PMT) facility of Southwestern Illinois College (SWIC) in Granite City, Illinois.

The PMT program has seen rapid

growth in the last few years after Mark Bosworth took over as leader. PMT is partnered with several local high schools to grow and feed the pipeline for machining students.

The NIMS accredited program has added several pieces of CNC equip-ment and has more plans for expansion. SWIC students have had tremendous results at national SkillsUSA competi-tions.

In other chapter business: Herb Homeyer was recognized for being installed as the National NTMA Chair-man; R.L. Industries was welcomed as a new member and Haas Factory Out-let was welcomed as a new Associate Member.

The St. Louis NTMA can be contacted at: (314) 378-1293 or [email protected].

Above: Part of the dinner crowd at the St. Louis NTMA meeting at SWIC.

Above: SWIC’s Mark Bosworth.

Above: St. Louis NTMA’s Nick Berilla (right) presents a membership plaque to R.L Industries.

Who really knows the business?Who has the resources?Who has made the investment?

NELSON, INC., that’s who!

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✓ Select a dealer who is competent.

✓ Select a dealer who understands the business.

✓ Select a dealer who will invest the time to understand your needs and application.

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selecting your next Overhead Crane or Hoist can be an easy decision...if you select a dealer who has your best interest in mind.

Decades of experience coupled with knowledge and partnered with the finest products provide the best combination of performance and service life available today - the complete package.

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20 MID-AMERICA COMMERCE & INDUSTRY

Let’s discuss what they can do for you, over coffee. It might be the best cup you ever had.

Custom Machine-Ready Blanks from TCI Precision Metals will save you time and money while increasing your shop capacity by 25% or more–without adding overhead. • LoadprecisionMachine-ReadyBlanksdirectlyontoyourCNCmachines • Eliminatecutting,grinding/squaringandoutsideprocessing • Aluminum,stainless,alloysteelsandmore • ReducescrapCalltoday,orvisitusontheWebtorequestaquoteand receiveourspecialcoffeemugthatholds25%more, plus a Starbucks card to fill it up.

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(800) 234-5613 • www.tciprecision.com©2013TCIPrecisionMetals.Allrightsreserved.

Good Parts. On Time. Period.

TCI Delivers Daily Throughout the Midwest

It’s amazing what can be accomplished over a cup of coffee.

During the spring months, hundreds of elementary students visit the Kansas History Museum in Topeka and walk the dirt trail to a one-room country school-house surrounded by tall prairie grasses.

These 4th and 5th graders

will pull down the world maps hanging above the blackboard, check out the pot-bellied stove, the gas lights and use the ink wells in the desk. And, some will have brought their lunch in a dinner pail or old lard bucket.

Usually, students are surprised at how much is expected of them in arithmetic, reading, spelling, geography, writing and history. Since most farm families in those early years considered school-ing a privilege, they saw to it that homework was completed on time. Yes, students did have to take the grade over again if they “flunked.” We mention the one-room school, not because we want to get nostal-gic about those days, but simply to remind us of the basic education goals at that time.

Parents expected their children to be able to read any type of book, instructions or contract; to be able to add, subtract, multiply and divide; write a coherent essay or letter, and know something about U.S. and world history.

Music, school plays, art, health and science depended somewhat upon each teacher’s training and background and if the PTA would help out. In those early days, many students would not get to attend high school, so the teacher had just a few years to prepare students for careers outside of farming.

Not everyone was fond of one-teacher schools. Here’s a comment from the Tuscaloosa News in 1931.

“Modern roads, modern transportation and modern minds open to the future, cannot tolerate the condition that attends the one-teacher school.” (At that time there were still a reported 150,000 such schools nationwide.) “Their aboli-tion is certain and every decrease in their number means increased intelligence for the children of the present and of posterity.”

Now that we’re down to about 200 country schools, how is that

MAY, 2015 21

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“increased intelligence” expecta-tion working out today? It’s hard to tell since school districts and states can be so different, but with the breakup of families, the growth of political correctness, emphasis on diversity and social concerns and threats of lawsuits, the paperwork and topics to be covered have sky-rocketed. Time for the old “basics” and even a recess period is often limited.

Since the 1970s, employ-ers have complained to us that too many high school graduates couldn’t read well enough to complete a simple job applica-tion form without help. All public schools aren’t failing their students, but some are when their graduates have to take remedial courses when entering college.

Terry Jeffrey, columnist for Creators Syndicate, recently checked on the Baltimore school system. He found that Baltimore City Public Schools spent $17,329 per student in the 2010-2011 school year. (That would be $18,083 in 2015 dollars.) Yet, eighth graders in the city continued to have reading and math scores lower than nation-al and state averages.

Jeffrey writes that Balti-more had 5,380 teachers in the 2012-2013 school year, making a student-to-teacher ratio of about 16 students per teacher.

The Baltimore public schools also had “1,690 ‘instructional aides,’ 422 ‘school administra-tors,’ 482 ‘district administrators,’ approximately 508 ‘school admin-istrative support’ personnel, 628 ‘student support services’ person-nel, 116 ‘guidance counselors,’ 86 ‘librarians’ and ‘media specialists,’ 75 ‘instructional coordinators and supervisors,’ and approximately 1,150 workers providing ‘other support services,’”

These 10,165 teachers and other staff made a ratio of about

(Continued on next page)

22 MID-AMERICA COMMERCE & INDUSTRY

Trusted for Over 140 Years

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one for every 8.3 students, which would often have been better than that at the one-teacher school. Perhaps more money and lots of staff aren’t the only ways to turn out well- educated students.

Today, there are so many ways to get a basic education when students can reach into thou-sands of libraries for information and communicate with teachers and specialists around the world. But, a growing percentage of high school graduates could be left be-hind simply because they lack the reading, writing and math skills to take advantage of the opportuni-ties.

Fortunately, more communi-ties are putting pressure on school districts and unions, charter and private schools are grow-

ing, some 2.2 million students are being home-schooled, and school vouchers may help identify dysfunctional schools. And, tech schools, which have always been important, are finally getting some national attention.

The good news is that with on-line classes students that missed the basics can still catch up with a little help and some de-termination. As job requirements change rapidly, “lifetime learn-ing” is a necessity. But, of course, manufacturing people have always been on the cutting edge, adapt-ing to new processes, materials, equipment, tools and regulations.

So, students might marvel at the old school house, but they’ll be even more excited if you invite them to visit your shop or plant and show why manufacturing is the place of the future.

Editorial...From previous page

MAY, 2015 23

UPCOMING ISSUES

JUNE/JULY 2015Metal Stamping, Punching, Laser & Waterjet Cutting

AUGUST 2015Tooling & Machining

SEPTEMBER 2015Wichita Industrial Trade Show (WITS) Preview Issue

OCTOBER 2015Annual Buyer’$ Guide Issue

Advertising deadline is the 1st business day of each month. The issue is published and distributed the last week of the month.

Layout and design ser-vices are available upon request. For more infor-mation contact DAVID LIPPE at 785-272-5280 or [email protected]

AVAILABLE ON-LINE

ON-LINE BUYER’S GUIDEAvailable 24/7, 365 Days A Year at: http://www.maci-mag.com

ARCHIVED ISSUESPast issues are available on-line at:http://www.maci-mag.com/Ar-

chive/index.html

24 MID-AMERICA COMMERCE & INDUSTRY

Modern Plating Co.918-836-5081 • Fax 918-834-3300

1125 S Norwood Tulsa OK 74112 • www.modernplatingok.com

Modern Plating Co.• Anodize MIL-A-8625 Types II & III (hardcoat)

• Chemical Film MIL-C-5541 Class 1A & 3

• Electroless Nickel ASTM-B733

• Passivate QQ-P-35 Types I, II & III

• Silver QQ-S-365 Semi-bright to full bright

• Tin ASTM B545

• Zinc ASTM-B633 Type II (yellow) & III (clear)

• Zinc Phosphate TT-C-490Since 1964

Lindsay Machine Works, Inc.PRECISION - QUALITY - RESPONSIVE - VALUE

Conventional MachiningHeavy Milling and Turning Large

Horizontal BoringVTL 57” O.D. Capacity

Waterjet Cutting Services

Welding & FabricationMig, Tig & Stick

Weldments

4023 N Cobbler Rd. (Highways 210 & 291) Independence, MO Mailing Address: PO Box 488, Liberty, MO 64069

Office: 816-257-1166 Fax: 816-257-2559 Toll Free: 888-404-4058www.LindsayMachineWorks.com • [email protected]

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CNC Milling & Turning4 & 5-Axis CNC Milling

Short Run Production Prototypes

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The Kansas City Chapter of the National Tooling & Machin-ing Association (NTMA) toured Vista Mfg. and A&E Custom Mfg. in Kansas City, Kansas on April 16th. Over 80 attended the event.

Vista, a 40-year-old firm of-fers precision sheet metal fabrica-

tion, CNC machining, industrial electronics and mechanical as-sembly.

A&E, a 55-year-old firm, offers a wide range of manufac-turing services including: metal stamping; CNC turret punching; laser cutting; tooling & machin-

ing; metal fabrication; wire EDM; Mig & Tig & resistance welding; assembly and packaging.

After the tours a dinner was held at the Argosy Hotel where economist Chris Kuehl brought the group up to speed on economic trends impacting manufacturing. He discussed credit conditions, trends in numerous sectors, interna-tional trends and the national debt.

The KC NTMA chapter can be contacted at (816) 739-4422 or www.kcntma.org.

Photos from the event are on this page and are also available at the chapter’s website www.kcntma.org.

KC-NTMA Tours Vista Mfg. & A&E Custom Manufacturing; Hears From Economist

Above: Economist Chris Kuehl.

Above: KC NTMA’s Michael Bohning.

MAY, 2015 25

Superior Aluminum Castings, Inc.1211 South Powell Road • Independence, MO 64057

(P) 816-796-5775 (F) 816-796-5776Email: [email protected]

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Superior

Aluminum

Castings, Inc. Made in the USA Since 1947

816 E. Callan Road • Monett, MO 65708Phone: 417-235-7182 • Fax: 417-235-8262

Email: [email protected] Web: www.Clark-ind.com

Recognized for our Quality, Service & On-Time Delivery

Machining / Fabrication (Sheet, Plate, & Structural) / WeldingTurning, Milling, Punching, Cutting, Stamping, & Forming

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Above: Part of the crowd at the NTMA dinner that followed the tours of Vista Mfg. and A&E Custom Mfg. in April.

Above: Touring A&E Custom Mfg.

26 MID-AMERICA COMMERCE & INDUSTRY

Buffco Engineering, Mulvane, Kansas, has recently installed a Toyoda FH800 HMC.

Founded in 1996 by long-time industry veteran Karl “Buff” Jones Sr., the firm offers precision CNC machining (3-5 axis) to the aerospace industry (private, commercial and defense). It is ISO and AS9100 certified.

The new Toyoda, purchased from Maruka USA, was needed to keep up with Buffco’s strong growth. It can handle parts up to 58” x 48” and features a 14K spindle and a 130-tool magazine. “We have dealt with Maruka for many years, buying nine pieces of equipment, and have been happy with their service,” stated Jones.

Starting with just a Bridgeport mill, Buffco now has 11 pieces of CNC equipment in its 12,000-sq.-ft. facility and is continuously developing its lean processes, including going to manufacturing cells.

An addition to the building to make room for more equipment is being planned.

The firm works mainly with aluminum, steel and titanium and serves customers nationwide.

Buffco Engineering Installs Toyoda FH800 HMC

Mulvane, Kansas

As he considered the rapid growth of his company, Jones commented, “It’s all about never giving up and being a good partner.” He also noted that Valley State Bank of Wichita has really helped the firm grow.

Buffco Engineering can be contacted at: (316) 777-2100; Fax (316) 777-2102; 200 Industrial Drive, Mulvane KS 67110; www.buffcoeng.com.

Above: A Buffco crew member working with the Toyoda FH800 HMC.

Above: An example of Buffco Engineering’s precision machining.

MAY, 2015 27

Your Toyoda Dealer in: KANSAS ─ OKLAHOMA ─ MISSOURI ─ So. ILLINOIS • Call 1-800-2MARUKA (800-262-7852)

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Above: Buffco Engineering’s Karl “Buff” Jones Sr.

28 MID-AMERICA COMMERCE & INDUSTRY

Key Advantages of Doing Business with...

Kansas City Screw Products, Inc.

Call: 816-231-8444 • Fax: 816-241-4618 E-Mail: [email protected]

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Mo-Kan AFS Hears from Safety Consultant About OSHA Compliance

The Mo-Kan Chapter of the American Foundry Society (AFS) met on April 16th at the Argosy Casino in Kansas City.

The featured speaker was Bill Alpert of Compliance Professionals, Inc. Alpert is a retired OSHA inspector who now teaches safety classes for the firm. His talk covered: company’s rights, how to deal with OSHA and where to find additional resources.

The AFS exists to provide and promote knowledge and services that strengthen the metal casting industry for the ultimate benefit of its customers and society.

Mo-Kan AFS can be contacted at: (913) 621-1320 or www.afs-mokan.org.

MAY, 2015 29

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Above: Compliance Professionals’ Bill Alpert with Mo-Kan AFS’ Paige Vallet at the April meeting.

30 MID-AMERICA COMMERCE & INDUSTRY

Plastic Injection Molding

2130 Industrial Drive • McPherson, KS 67460

(620) 241-2400 [email protected]

www.fergusonproduction.com

C E R T I F I E D

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Midwest Tool, Inc.3637 Enterprise Ave. • Joplin, Mo 64801(P) 417-623-6872 • (F) 417-623-6998

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www.midwest-tool-inc.com (E) [email protected]

COMPLETE JOB SHOP

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Upcoming Trade Shows

September 2-3, 2015Omaha Products Show,

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October 20-22, 2015Wichita Industrial Trade

Show (WITS), Century II Expo Hall, Wichita, KS, 316-942-2401, www.witshow.org

October 28-29, 2015Springfield Industrial

& Tool Show, Ozark Empire Fairgrounds, Springfield, Missouri, 800-648-2792, www.expoindustrialshows.com

Oct. 20-22, 2015 Century II Convention Center

Exhibition Hall 225 W Douglas, Wichita, KS

Sponsored by the ISM-Wichita, inc. andthe society for the Advancement of MAnufacturing

For more information or to make your booth reservation, contact: Dianna Wolf - WITS, Inc.

PO Box 9251, Wichita, KS 67277 • (P) 316-942-2401 (F) 316-942-2726www.witshow.org (E) [email protected]

Established in 1974, the Wichita Industrial Trade Show (WITS) has become a significant marketplace in the heartland of Mid-America for buyers, manufacturing sources, industrial material, machinery and equipment. The show offers a dual opportunity for exhibitors from all sectors of our industrial community to present their products and services and for professionals of all levels to view the exhibits.

• 22nd Biennial Show • View the newest technology!• More Than 200 Exhibitors • Face-to-face contact with • Over 4,000 Attendees decision-makers

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