MAAG Gear Shaping Machine CNC Conversion - CNC...

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MAAG Gear Shaping Machine CNC Conversion

MAAGCut - Breathes new life into your machine

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Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion

CNC Design Your Partner for Gear Industry

Company Profile:

� Established 1984 with offices in five countries

� 120 People with > 80 Engineers

� Siemens Motion Control Solution Partnerfor more than 20 years .� More than 1500 Projects around the worldover 30 countries .

Core Competencies:

� Electrical Drive Technology

� Machine Tools - so we can also upgrade your machine tools! (ask us about our CNC Retrofit solutions for gear cutting, gashing, grinding and measuring)

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MAAG – synonym for gear cutting machines

MAAG Gear Cutting Machines

�Accurate and Powerful.

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�Helical and spur gears and pinions.

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�Profiles cut by generating mode

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�Models SH250, SH450, SH600, SH1200

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MAAGCut – New Life for your MAAG Gear Shaper

Maag SH250/450/600/1000/1200 machines are held in high regard worldwide for their accuracy and flexibility in cutting of large gears and pinions. Most machines are now >20 years old but still are the key machines for production.

MAAGCut is a proven CNC Conversion Solution for MAAG Gear Shaping Machines.

SH250/300 SH450/500 SH600

SH600/735 SH1200L

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MAAGCut – New Life for your MAAG Gear Shaper

What you get with MAAGCut:

�Siemens Sinumerik 840D CNC System

�Digital AC servomotors and linear scales

�New Electrical Cabinet and Operator Console

�MAAGCut Cutting software and operator screens

�Turnkey Installation Mechanical and Electrical

�Short downtime

�Worldwide service and support

�Increased productivity(30%)

�Machine reliability

�On-board gear measuring

�Tool life monitoring

�Workpiece protection

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MAAGCut – Fully Engineered Solution

CNC Design is providing a fully engineered solution as you would expect for a new machine.

Project Documentation:

�Mechanical Drawings using 3D CAD

�New Electrical Diagrams in electronic format to JIS/DIN standards.

�Machine Operation Manual.

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Complete Siemens 840D CNC Solution

Advantages:

� Standard parts from the world’s biggest automation company

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� Worldwide Service

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� Ongoing Spares availability.

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Sinumerik 840D a powerful and flexible controller

Digital drives and Servo Motors

New servomotors and linear scales

Complete electrical design

PLC, NC and HMI development

Customized operator interface

Complete installation

Short machine down-time

Turn-key solution

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MAAGCut – Complete Transformation

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New Operator Controls

Redesign the operating area �15” Colour LCD screen improving usability of the machine

�Machine control panel

�Customized operating interface to suit customer’s needs

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Hand Held Unit - for Easy Set Up

Hand held unit

New Operating Panel

Obsolete control drum

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MAAGCut Operator Interface

Customised operating system Design oriented for quick setup and easy manual operation

Many features assisting the operator:

On-the-fly variable cutting speeds modification

On-the-fly number of strokes modification

Absolute encoders

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MAAGCut - Gear Measuring -

On-board gear measuring system

3D probe measuring pitch, run-out, profile and lead

Easy probe installation

Integrated measuring screens into the cutter operating area

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Operator Display – Measuring Test Results

Viewing of results on the screen

Easy interaction with graphs such as zooming for analysing the data

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Customer Measurement Reports

Report generation for pitch, run-out, profile and lead

Reports in PDF format for easy handling

Results analysed with either AGMA2000/AGMA2015/ISO/DIN

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Service support

Local service

- Mechanical

- Electrical

- Siemens Repair Service Contract world wide

Web based support

- Remote diagnosis

- Support for service and operation

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Maag Gear Shaper - Retrofit Results

High Reliability:�All new electrical system �Elimination of many mechanical parts. �Extends life of machine for > 10 years.�Worldwide Service support

Better Control of Cutting:�Programmable Cutting speeds and strokes�Cutting times reduced�Accurate cutting of gears�Increased cutting power�Cutting of double helix gears.

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Maag Gear Shaper - Retrofit Results

Improved Usability:�Dramatically reduced setup times (75%)�Flexibility in making changes even while cutting.�Easy recovery from interruption of cutting cycle.�Operator does not need to do any programming�Very easy to operate

Rapid Payback:�Faster cutting cycles: 30% faster stroking�Higher cutting power: limited only by tooling capacity�Short Installation Time�Cost effective and simple maintenance

Options Available�On board gear measuring �CNC electronic crowning�Head angle servo-control�Tool wear monitoring�Retract on power failure

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Maag Gear Cutter – References

During the last 10 years, CNC Design installed our solution for MAAG machines as following:

Australia:

1xSH250/300, 1xSH450/500, 2xSH600/735

Japan:

1xSh250/300, 1xSH600/735

USA:

1xSH250, 2xSH600, 1xSH1200

South Africa:

1xSH1200L

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CNC Design – Solutions for Gear Industry

… or in the seas!

• MAAGCut - Gear Shaping Machine – CNC Conversion

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� MAAGCut - Gear Shaping Machine – Gear Measuring

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� Hoefler 5 axis Gear Grinding Machine – CNC Upgrade

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� Pfauter 5 axis Gear Grinding Machine – CNC Upgrade

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� GEARTest - Gearbox Tester 0.5 to 4.5 MW

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� GEARGash Gashing Head for conversion of HBM or Hobber (under development)

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MAAG Gear Shaping Machine CNC Conversion

Name: Sorin Purdea

Department: Machine Tool Solutions

Address: 1K Marine Parade

Abbotsford, Australia 3067

Mail: [email protected]

Thank you

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