CDE GLOBAL | www.cdeglobal.com

M2500MOBILE WASHING PLANTA REVOLUTION IN MOBILE WASHING EQUIPMENT OFFERING FEEDING, SCREENING, SAND WASHING AND STOCKPILING ON A COMPACT CHASSIS

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CDE GLOBAL

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Washing Equipment - Mineral Processing and Recycling

We are The Washing People - sand, gravel, crushed rock, construction and demolition waste recycling, lignite removal, specialist industrial sand, municipal & industrial waste, Iron ore & other mineral ores.

Mission Statement

We will continue to bring our products for the quarrying, mining and recycling industries to a wider global audience through a continuing focus on innovation, developing the right partnerships and constantly developing our people while ensuring that we continue to enjoy the journey that this takes us on.

CDE GLOBALM2500

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1/ Minimise space required on site to accommodate the washing plant.

2/ Ensure production of sand and aggregate products to your desired specifi cation.

The M2500* is a revolution in mobile washing equipment off ering feeding, screening, sand washing and stockpiling on a compact chassis and enabling the production of 4 sand and aggregate products to your specifi cation. Introduction of an M2500 sand and aggregate washing plant to your production processes allows you to: M2500 ApplicationsThe M2500 can be introduced to

quarrying, recycling and mining operations where the following materials are being processed

Sand & Gravel Crushed Rock Crusher dust Scalpings Iron ore Other mineral ores Construction & Demolition Waste

Material

3/ Minimise spillage of material and water to ensure a safer, cleaner and more productive site.

4/ Easily integrate your M2500 with additional water treatment products to ensure the most effi cient use of natural resources.

* Given the Unique Features Inherent within the M2500 the product is currently Patent Pending

M2500 Key Benefi ts06

CDE GLOBALM2500

M2500 Key Benefi ts

1000mm wide feed conveyor with direct drive and motor and gearbox.

CDE Transfer Point Technology to ensure minimal wear, no spillage, maximum effi ciency when material passes between products.

EvoWash Sand Plant. Dual and Single sand options available. Up to 120tph production.

ProGrade Rinsing Screen with individually controlled, rotating spray bars, splash protection and high specifi cation bearings with double labyrinth seals throughout.

9m3 feed hopper constructed from superior MS Grade S275. Includes access door for easy maintenance.

Chassis design to allow rapid installation, easy transportation and minimal civils requirement.

9m wing conveyors for stockpiling washed material. 150m3 stockpile capacity per conveyor.

The M2500 integrates 4 processes on one compact chassis:

Feeding Screening Sand Washing Stockpiling

1 2 3 4

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CDE GLOBALM2500

1. FeedingThe integrated M14 feed hopper is fi tted with a belt feeder to ensure the most effi cient transfer of material from the hopper to feed conveyor.

The belt width is the same on the belt feeder and transfer conveyor ensuring the elimination of any choke points for sticky material.

Reduces blockages within the system

Reduces the time spent on plant maintenance

Maximises plant production

M2500 Key Benefi ts 11

2. ScreeningDesigned with washing in mind

The P2-75 and P3-75 models are designed with their primary function to be as a rinsing screen. Other rinsing screens are all too often dry screens with the crude addition of a few spray bars

There are a number of features of the ProGrade screen range which ensure its performance as a rinsing screen is far in excess of other screens available on the market:

Individually controlled spray bars

The water supply to each spray bar can be shut down individually to allow for easy modifi cation to the washing system depending on the specifi c requirements of the material being processed.

Rotating spray bars for ease of access

The spray bars on the ProGrade screen rotate allowing easy operator access for replacement of screen media. This reduces plant maintenance time and allows for quick and easy changes to the screen confi guration to allow for variations in fi nal product requirements to be easily accommodated.

Each spray bar nozzle is also individually adjustable to allow for appropriate positioning relative to the material on the screen deck.

Stand alone spray bar assembly

The spray bar assembly is not rigidly fi xed to the screen box but is an entirely independent structure. This eliminates vibration and the risk of plant failure.

A safer, cleaner, more productive site

Splash prevention over decks and specialist spray bar seals reduce the risk of both material and water loss resulting in a safer, cleaner, more effi cient operation.

High specifi cation bearings and unique bearing protection

Market leading SKF bearings are used as standard on the ProGrade screen range and a unique double seal arrangement prevents contamination (i.e. water ingress) of the bearings during plant operation.

The use of high specifi cation bearings, coupled with the unique bearing seal arrangement:

1. Prevents Water from entering bearing arrangement thus minimising the risk of plant failure

2. Reduces time and cost of plant maintenance and repair

3. Ensures maximum production from your screening plant

M2500M2500 in Operation as part of complete Washing System

M2500M14 Hopper Being Fed

CDE GLOBALM2500

Replaceable rubber lined feed impact zone

This minimises the impact of material on steel and its position also ensures that material is delivered to the very back of the screen, maximising the available screening area.

Easily replaceable rubber lining also reduces the time required for plant maintenance therefore increasing your plants productivity.

Rubber marshmallow screen mounts

These harness the vibration within the screen and ensure the maximum amount of energy is transferred to the material rather than the supporting structure as happens when traditional steel springs are specifi ed.

This feature reduces oscillating variable stress which is one of the major causes of plant failure.

Rosta tension drive unit for increased belt life and effi ciency

As belts are held in constant tension they are not subjected to any shocks as the screen box rotates resulting in increased plant life and reduced maintenance costs.

Lattice design screen box

Reduces the mass of the screen box and ensures more energy is transferred to the material ensuring superior screening performance.

M2500 Key Benefi ts

Easy accommodation of a variety of screen media

The screen media on the ProGrade screen range can be changed quickly and easily with no modifi cations required to the screen box. The addition of hexagon punch plates allow for easy transition from polyurethane panels to side tensioned wire mesh if required.

The ProGrade screen range can accommodate:

Isenmann Polyurethane modular panels Rubber Isofl ex polyurethane coated wire mesh Side tensioned wire mesh

Any combination of these can be used on the ProGrade screen range which also allows for diff erent screen media to be used on the same deck.

Adjustable RPM allows for variations in feed to be easily accommodated

The ProGrade screen range has been designed to operate at the centre of its maximum bandwidth off ering you the maximum range between natural frequency nodes.

This allows for operating speeds to be increased or decreased signifi cantly and without risk of plant failure to allow for the production of diff erent material grades or the processing of diff erent materials.

Cartridge design of screen decks

This prolongs plant life as it eliminates wear on otherwise welded joints.

Revolutionary shaft design

The ProGrade range includes a unique hollow shaft design which signifi cantly reduces the mass of the shaft assembly while still generating the same force as a traditional solid shaft.

The high energy shaft design on the ProGrade range ensures more energy is transferred into the material, resulting in a lower power requirement than in comparable screens.

Bolted, not welded

Welded structures induce higher stress levels than bolted structures. Throughout the ProGrade range there is minimal use of welding which signifi cantly reduces stress on the structure therefore increasing plant life.

Superior wear protection

The shaft assembly and all cross members are rubber lined as standard off ering increased wear protection and reduced ongoing maintenance requirements.

Standardisation of spares with EvoScreen dewatering screen range

A common set of spares exists ensuring:

Minimum number of diff erent parts need to be held in stock

Reduced time required for operator maintenance training

Reduced time spent on plant maintenance

M2500ProGrade High Pressure Spraybars

M2500ProGrade Rinsing Screen

M2500ProGrade Spraybar Individual Control

CDE GLOBALM2500

M2500EvoWash Stockpiling Washed Sand

M2500Access Stairs and Walkway

To ensure maximum effi ciency the M2500 integrates the latest EvoWash sand washing technology.

Our EvoWash plants have developed a reputation for ensuring effi ciencies are maximised. With many installations throughout the world with the major construction materials producers our EvoWash systems have been proven to deliver high quality washed sand to the global construction market.

This unit includes:

1. Hydrocyclone2. Dewatering Screen3. Sump4. Slurry Pump

The modular design of the CDE EvoWash sand washing plant facilitates highly accurate separation of silts and clays from the fi nal washed sand product.

Our sand washing systems have been employed throughout the world to replace traditional, ineffi cient sand washing systems such as bucket wheels and sand screws / screw classifi ers.

Silt cut points of 40 micron and below can be achieved through the introduction of one of our fi nes recovery sand washing systems. These washing systems are employed in the production of specialist sands such as silica sand, golf sand and fi lter sand for use in municipal waste water treatment.

Throughout the EvoWash sand washing plant there are examples of design features and innovations which have established this system as the number one choice on the global market. Some of these features are explained in more detail here:

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Modular Isenmann Polyurethane non-bolted screen media for;

1. Maximum dewatering of your sand product

2. Maximum wear resistance3. Effi cient grading of your

sand product4. Ease of maintenance

Replaceable polyurethane side wall protection on the EvoWash screen minimises material on steel contact, reducing wear and increasing the working life of the machine.

Rubber lined pipework ensures maximum wear resistance to minimise lifetime cost of ownership.

The position and size of the rubber lined feedbox minimises the impact of material directly onto the screen deck, increasing operational life.

The positioning of the rubber lined feedbox allows for cyclone underfl ow to be discharged across the full width of the dewatering screen maximising the screen area and ensuring high effi ciency dewatering.

Integrated Warman slurry pump as standard.

Warman slurry pump mounted at rear of the EvoWash ensuring safe and easy access to the pump & motor for maintenance. Increasing the safety of plant operation and reducing maintenance time.

Mining grade pipework (Sigma) used to connect slurry pump to the hydrocyclone ensuring maximum wear resistance.

Extensive use of steel pipework lined with natural rubber to ensure maximum wear resistance.

The EvoWash uses CDE hydrocyclone technology, developed through our experience in the delivery of more sand washing plants than any other global supplier.

The use of marshmallow screen mounts ensures 10-15% more energy is transferred to the dewatering screen. Increasing the dewatering achieved on the screen and reducing oscillating variable stress one of the major causes of plant failure.

All galvanised walkways, handrails and access stairs are fully compliant with European Health and Safety specifi cations.

Splash cover on the EvoWash screen ensures water is retained within the circuit rather than splashing around the site. This leads to a safer, cleaner site.

Dewatered sand is discharged from the EvoWash at typically 12% moisture content ready for market straight from the belts.

Cyclone overfl ow containing waste material is discharged at the highest point of the plant which facilitates easy delivery to the settling ponds or water treatment phase. Other systems have a low discharge point which requires secondary pumping.

The cyclones on the EvoWash sand washing plant discharge directly to the next phase of processing rather than returning this material to the sand plant sump. The EvoWash eliminates fi nes loss fi nes are lost when the overfl ow is returned to the sump as this causes the sump to overfl ow, taking good quality sand with it.

High frequency vibrating motors ensure a high power to area ratio ensuring the most effi cient dewatering of your sand product.

The routing of all cabling for the EvoWash on our unique goal post arrangement isolates them from damage, enhances plant safety and minimises installation time.

The EvoWash discharge chute is rubber lined to prevent abrasion of material on steel to off er superior wear resistance.

3. Sand Washing

Mythbusters But surely polyurethane is the same whatever supplier it comes from?

Simply not true. There are many varying grades of polyurethane with a huge variance in performance levels. Isenmann is the world leader in the provision of polyurethane screen media and it is for this reason that we have chosen them to provide the screen media on our EvoWash plant.

Isenmann is part of the Steinhaus group who developed the fi rst polyurethane screen in 1970 for application in sand and gravel screening. This innovation was a response to industry concerns over the wear life of traditional wire mesh. Following the successful introduction of this fi rst polyurethane screen the company went on to introduce the fi rst modular polyurethane system in 1975.

Today, Isenmann composite polyurethane screening panels lead the industry in resistance to abrasion, corrosion and wear. Each of the Isenmann systems are engineered to off er operators the lowest possible screening cost per ton.

Each product off ered by Isenmann is built around their 3-point guarantee:

1. To screen effi ciently

2. To produce properly graded material

3. To ensure cost eff ective service life

There are a variety of production techniques and processes that ensure Isenmann polyurethane screen media is the best that the industry has to off er.

CDE GLOBALM2500

M2500 Key Benefi ts

M2500EvoWash Dewatering Washed Sand

Isenmann off er more proprietary polyurethane types than any other manufacturer to ensure maximum impact resistance and excellent wear properties.

The use of high precision two headed milling machines during production guarantees every screen panel will install quickly and tightly thereby optimising performance to ensure long life and minimal plant downtime.

Aperture, base height and material is tested on every screen produced by Isenmann. Using durometers, Isenmanns Quality Control Technicians also ensure proper screen hardness before your panels leave the plant.

An aggressive re-investment policy assures you of the most technically advanced equipment, the highest quality control, effi ciency and productivity.

4. StockpilingFacilitated through the inclusion of 3 or 4 integrated 9m stockpile conveyors depending on the model chosen for your application.

Each conveyor off ers a stockpile capacity of 150m3.

CDE GLOBALM2500

M2500 Key Benefi ts

Easy, Safe Access for Operation & Maintenance

The inclusion of fully galvanised walkways and access stairs as standard on the Evowash off ers both health and safety & operational effi ciency advantages.

All walkways are fully compliant with European Health and Safety specifi cations and off er easy access for operators and maintenance personnel. This minimises time required for maintenance thus maximising the operational time of the plant.

CDE ProMan World Class Project Management

Our experience in the design of large turnkey mineral processing projects ensures your project will be designed and delivered to the highest possible standards

CDEs ProMan system is proven to deliver highly effi cient and productive plants through a process which ensures that lines of communication are clear and everyone involved from both your side and ours knows exactly where the project sits at any given time. This system has been implemented eff ectively on numerous worldwide projects from the UK and Ireland to India, Middle East, Africa and North America.

A dedicated project team is appointed as soon as the project goes live which contains all the major disciplines required to deliver you a truly world class project. Through this process you are allocated a dedicated Single Point Of Contact (SPOC) who is ultimately responsible for the delivery of your project in its entirety.

Our wish and yours is for a project that is delivered on time, on budget and performs to the highest possible standards. ProMan is the methodology that has been proven to consistently deliver this outcome. The key to success here is the same as with our design philosophy each project must be constructed individually to take into account the individual characteristics of the site, the material, the deadline, the requirements of the process.

Your project team is guaranteed to contain a team of individuals with a combined experience in excess of 50 years in the delivery of numerous processing systems in wide range of industries covering the full range of materials.

Ensure Optimum Effi ciency with ServiceMax

Following installation of your EvoWash system the focus switches to ensuring optimum effi ciency is maintained. Through our suite of ServiceMax packages we will continue to work with you to ensure that this is the case. There are a variety of service level packages available and they off er many services including:

Your own individual CDE Account Manager

Comprehensive Operator Training to ensure the highest levels of health & safety and plant effi ciency are maintained.

Regular plant audits to highlight improvements in plant operation & maintenance that will lead to a safer, cleaner, more productive site.

Recommended Spares Lists detailing plant wear parts that should be held in stock to minimise plant downtime when maintenance work is required.

Access to your own tailored MyCDE area of the CDE web site where all documentation relating to your plant is stored for quick and easy access. This also includes a facility where you can arrange a service visit from one of our team of qualifi ed M2500 Service Engineers.

M2500During Factory Assembly

M2500During Factory Assembly

Standard Features:

CDE Blue paint fi nish M2500 chassis M14 Hopper with manual reject grid (150mm spacings) Transfer conveyor ProGrade P2-75 rinsing screen with wire mesh

screen media EvoWash sand washing plant Integrated 9m stockpile conveyors Control Panel Motors Guards Access stairs and walkways

Optional Extras:

Upgrade to Hydraulic Tipping Grid Change grid spacings 125mm or 100mm Remove manual tipping grid Replace M14 Hopper with extended feed boot Upgrade ProGrade screen media to Isenmann Polyurethane Upgrade ProGrade screen media to PU coated

wire mesh Beltweigher for transfer conveyor Overband magnet (including support frame and stainless steel

chute, modifi ed fl at rollers and modifi ed walkway for access)

Remove all walkways and stairs Downgrade to maintenance walkways only Non-standard paint fi nish

CDE GLOBALM2500

M2500 Product Information

Material is washed and sized on ProGrade Rinsing Screen

Washed Sand Dewatered & Stockpiled

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Material passes up the integrated conveyor

Fines pumped to EvoWash

Washed products sent to stockpile

Feed Into Hopper

Undersize material passes through mesh

Waste Silts & Clays Removed

CDE GLOBALM2500

Feed CapacitySand CapacityTotal Power Requirement

HopperCapacityGrid SpacingsPower Requirement

Transfer ConveyorLengthBelt WidthPower Requirement

ProGrade ScreenModelScreening areaNumber of decksPower Requirement

EvoWashCyclone SizeDewatering screen sizePump specifi cationPower requirement

Stockpile conveyorsNumberLengthBelt WidthStockpile capacityPower requirement

Specifi cations may change due to manufacturing updates or with the addition of our optional extras.

M2500 Technical Spec.

250TPH70TPH83.2KW

9m3150mm4KW

14m1000mm15KW

P2-755m x 1.5m215KW

500mm1.8m x 2.4mWarman 6/430KW

39m650mm150m34KW

M2500 E3

250TPH120TPH90.2KW

9m3150mm4KW

14m1000mm15KW

P2-755m x 1.5m215KW

625mm1.8m x 2.4mWarman 8/637KW

39m650mm150m34KW

M2500 E3X

250TPH70TPH83.2KW

9m3150mm4KW

14m1000mm15KW

P2-755m x 1.5m215KW

500mm1.8m x 2.4mWarman 6/430KW

49m650mm150m34KW

M2500 E4

250TPH120TPH94.2KW

9m3150mm4KW

14m1000mm15KW

P2-755m x 1.5m215KW

625mm1.8m x 2.4mWarman 8/637KW

49m650mm150m34KW

M2500 E4X

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M2500 E3 M2500 E4

Global Design HeadquartersBallyreagh Industrial Estate,Cookstown, County Tyrone,BT80 9DG, Northern IrelandT: +44 (0)28 8676 7900F: +44 (0)28 8676 1414

Ore Processing Knowledge Centre8th Floor, Park Plaza, 71 Park Street,Kolkata 700 016, IndiaT: +91 (0)33 3028 2080F: +91 (0)33 3028 2082

For further information on this product visit www.cdeglobal.com or contact of our sales teams accross the globe.

South India Offi ceDBS House, 26 Cunningham Road,Bangalore - 560052, IndiaT: +91 (0)80 40407201F: +91 (0)80 40509300

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