M134C+29185 Serv. Manual

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    Alignment Procedure

    MODEL 27F230T/24FS210T V3.0

    PREPARED BY : Jenny DATE: 2004-5-13

    File No.YF-Fk07-2002

    Page 1 8 pages in total

    Serial number TS-00

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    Alignment Procedure

    Summarize

    27F230T/24FS210T chassisAlignment Procedure

    29185N6/25185N6is NTSC only system model developed for NAFTA market

    specially. In trial run, burn the software A27V01-TO to TMPA8809 or TMPA8827 IC by

    OTP method. after the trial run, make the maskplease take care in production.

    To solve the probable problems in production, for the workers participatein alignment, please be familiar with the Alignment Procedure, and be master of thefeatures.

    There are 2 operation modesuser mode and factory mode. You can use the

    Remote control or buttons on the panel to operate in user mode, but only Remotecontrol works in factory mode.

    The way to enter factory modePress D-MODEbutton on RC pressOK

    andCH+ CH-to select the parameter you want to adjust. PressVOL+ VOL-to change the parameters. To quit factory modepressD-MODEbutton

    on the right of SURR buttonthe factory data changed will be memorized.

    A few special modes

    Aging mode used before the aging before alignment. The aging could

    start in factory mode.

    Vertical stop modeused to confirm the screen voltage. Press INPUTbutton in factory mode to enter Vertical stop mode. Then press

    INPUT button again to exit.

    White balance alignment modeused for white balance auto alignment.PressBUS OFFbutton near the left of MTS button toenter White balance alignment mode.

    Factory mode To initialize the set. Press SURR button in factory modeto enter Factory modethe screen displaysWAITafter the

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    Alignment procedure

    Al ignment contents1. Adjustment of B+ voltage

    Receive Philips standard testing pattern to RF input.

    Adjust VR821 in STANDARD mode until voltage at B130V0.5V

    2. RF AGC adjustment Observe monitor the collector waveform of Q101 with the probe of Oscilloscope as

    illustration below. Select channel 2 (>70dB) from the antenna input. Enter D-mode,select menu6 to adjust RFAGC item until the monitor peak value to 0.8Vp-p.

    IN603Pf

    outpuinput

    3. Screen & Focus voltage adjustment

    Apply pattern signal in normal status, enter Factory modepressINPUTbutton

    to stop vertical scan.

    Notethe RC/GC/BC is preset to be 80GD/BD is 40

    Adjust the SCRREEN switch on the flyback transformer to make a horizontalshining line just visible on the screen.

    Turn on the vertical output, adjust the FOCUS on the flyback transformer toobtain the optimum focus.

    4. White balance adjustment(NORMAL:X=285+8, Y=294+8)1) Apply the black and white pattern in normal status;2) Alignment of normal color temperature

    Change Color Temperature to normal status

    Use a color analyzer to measure the black side of the screen. By changing thevalue of RC, GC and BC, set the reading of the color analyzer to X=285+8,Y=294+8.

    Use a color analyzer to measure the white side of the screen. By changing the

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    6. picture geometric adjustment1) Apply the Philips standard testing pattern in normal status, then enter

    menu 3, adjusting the following data to get the min-distortion.

    HPOS6Horizontal Center PARA6 Level TRAP6 Trapezia

    HSIZE6Horizontal Size CNRT6 Top CNRB6 Bottom

    2) Apply the Philips standard testing pattern in normal status, then entermenu 3, adjusting the following data to get the min-distortion.

    HIGH6 (Height) VP60Vertical Center

    VLIN6Linearity VSC6Vertical-S Correction7 EHT/HEW ratio testtest with PC programInstrumentsEHT test meterEHT test bar(1000:1)adjustable power supplyvirtual

    DY( the same L value with CRT in production ).

    Test means Measure the EHT value V when Ib=0HEW voltage value is V1(DCvoltage at 2 ends of C249).

    Check means apply PC test meansV/V1 should satisfy the requiments below

    EHT/HEW ratio

    44-29RFLW-TS2A 1245 3% ( 1207 1282)29185N6

    (27F230T)

    A60LVY196X15(O) 12563% ( 1218 1293 )25185N6

    (24F210T)

    8X rays over voltage protecting circui t test:TV enter working modeapply more than 27V DC voltage between two ends of

    C249the set should enter protecting modeor check X rays protecting circui t.

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    9PS line polarities testConnect follow the graphic below

    DX 2.2k

    PS socket M

    TO F801

    Plug the PS line onto the PS socket M, then touch any pin of F801 with theprobe, the LED DX will shine at the moment, with sound reminder, or it isdisqualification.

    10PS power test(Random test)

    Instruments Power meter.

    Input signal pattern Color barSound 1KHZ 100% modulation.

    Input signal intensity 60dBuv (1 mV rms)

    Test points find the graphic below

    Test means Set the Brightness, CR to the highest, adjust the volume to make

    the sound output to be 0.5W. Connect the power meter to testthe power consumption. Transfer the set to be standby, and testthe power consumption at the moment, which should meet the

    requirements below

    Model Power Standby power (120V)

    29185N6 114 W 10% < 1W

    DC PS

    9V

    - + Sound reminder

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    11High voltage and Ib value limi t test( random test )Instruments High voltage meter Ib meter.

    Input signal pattern White verticalInput signal intensity 60dBuv (1 mV rms)

    Test means Connect High voltage meter and Ib meter. Test voltage of different

    Ib separately, It

    should meet the requirements below

    Anode high voltage (kV)Ib

    25 29

    Ib = 50A 30.0 1.0 30.0 1.0

    Ib = 50A & 1200A Diff. < 2 Diff. < 2

    12Heater voltage test ( random test )Instruments RMS voltage meter

    Input signal pattern Philips test graphic

    Input signal intensity 1 mVrms60dBuVto 50 mVrms

    Connect the RMS voltage meter to the 2 ends of CRT glowerstest the heater

    voltage of highest CR and Brightness, It should meet6.30.3Vrms

    13BTSC/SAP function testBTSC/SAP do not need testbut BTSC/SAP decoder function should be tested

    normal or not.

    14CCD and VOL-CHIP function testVOL-CHIP and CCDfunction testplease find the service manual in detail.

    15InitializationUnder the factory modepressSURRbuttonthe screen displaysWAIT

    when the screen displays OK, the initialization finished,

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    EEPROM DATA:

    FAC 01 FAC 02 FAC 02 FAC 03

    Item Data Item Data Item Data Item Data

    RC * 80 HIGH5 1B/0D HIGH6* 1A/0E HPOS5 0C/0F

    GC * 80 VP50 03/01 VP60 * 04/05 PARA5 10/11

    BC * 80 VLIN5 0A/0B VLIN6* 0A/0B TRAP5 29/27

    GD * 40 VSC5 0C/07 VSC6 * 0B/08 HSIZE5 1F/16

    BD * 40 VBLK5 00/00 VBLK6 00/00 CNRT5 0A/08

    VCEN5 32/33 VCEN6 33/35 CNRB5 06/08VEHT5 03/03

    HEHT5 03/03

    FAC 03 FAC 04 FAC 05 FAC 06

    Item Data Item Data Item Data Item DataHPOS6* 10/14 CNTX 7F BRTC 40 ST3 20

    PARA6* 0F/16 CNTN 08 COLC 2C SV3 20

    TRAP6* 27/25 BRTX 20 COLP 00 SV4 19

    HSIZE6* 20/16 BRTN 20 SCOL 07 SVD 19

    CNRT6* 0B/09 COLX 35 SCNT 0C ASSH 07

    CNRB6 * 07/0D COLN 00 CNTC 51/4C SHPN 10VEHT6 03/03 TNTX 28 TNTCT 40 SHPN 2A

    HEHT6 03/03 TNTN 28 TNTCV 40

    FAC 07 FAC 08 FAC 09 FAC 10

    Item Data Item Data Item Data Item Data

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    FAC 11 FAC 12 FAC 13 FAC 14

    Item Data Item Data Item Data Item Data

    MPB-STR 43 SVM 05 CLTM 4B HAFC 09

    MPB-HMC 0D SVM1 05 CLVO 4B AGCC 1C

    MPB-HP 07 OSD2 20 CLVS 53 NOIS 01

    MPB-LP 11 OSDF2 64 ABL 27 ONTM 08

    MPB-LIM 00 PYNX 28 DCBS 14 NSHP 1A

    SUB-FRE 28 PYNN 18 FLG0 82 PVLVL 80

    SUB-HP 02 PYXS 22 FLG1 0D PLMT 80VOL-MAI 00 PYNS 10

    FAC 15 FAC 16 FAC 17 FAC 18

    Item Data Item Data Item Data Item Data

    RC-C 0 RC-W 0 D-COL 32 S-COL 32

    GC-C 0 GC-W 0 D-BRI 32 S-BRI 32

    BC-C 0 BC-W 0 D-CON 5A S-CON 32

    GD-C 00 GD-W 00 D-SHP 32 S-SHP 32

    BD-C 00 BD-W 00

    YUVGC 03

    YUVBC 03

    FAC 19 FAC 20 FAC 21 FAC 22

    D t

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    Notethe items with * are adjustableother items are notpls do not adjust them

    FAC 23 FAC 24

    Item Data Item Data

    B-Hz120-BAS 14 COMB1 00

    B-Hz500-TRE 14 COMB2 05

    B-Hz1K5 0C COMB3 00

    B-Hz5K 0C AV GAIN 19

    B-Hz10K 0C

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    Figure3 No Raster, +B OK

    No raster, +B ok

    Is the +9V, +5Vresistance to earth?

    Check/Replace

    the load of the

    abnormal branch

    NO

    Y

    Is there a output

    waveform Pin13

    of IC101?

    No

    Is the drive

    circuit ok?

    No

    Check\replace

    the drive circuit

    No

    Is Pin2 of IC101 low

    voltage level?

    Yes

    Is B of Q202 low

    voltage level?

    Yes Is there the waveat C of 411?

    Increase

    VG2

    NG

    Replace FBT

    ReplaceR461

    Yes Is R461ok?

    YesNo

    Yes

    Check horizontal scan circuit, such

    as C412, C413, C419, etc

    NoYes

    Is both +14V and -14V ok?

    Is the wave ok at Pin6 of IC301?

    No

    Yes

    No

    Check vertical scan circuit

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    No picture, dense noise

    dots

    Is the antenna feed line

    or the adapter broken

    or unsoldered?

    Handing the antenna

    fault

    Yes

    No

    Is the signal at

    Pin41, Pin42 of

    IC101 ok?

    No

    Is the signal at IF

    pin of the tuner ok?

    No

    Is the signal at Pin SCL,

    SDA of tuner ok?

    No

    Check signal at P5, P57, P58, P59,

    and P60 of IC101 and replace the

    abnormal relative circuit

    Yes

    Check EEPROM

    Yes Check/Replace

    IC101

    Yes Is the supply voltage

    of tuner ok?

    No

    Check/Replace

    IC201, IC202, D101.

    Yes Check/Replace

    Tuner

    YesCheck the relative

    circuit of Q101,Z141 etc

    Figure 4 No Picture dense noise dots

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    Symptom: raster ok, no

    picture, no sound, sparse

    noise dots

    Apply the pointer of

    multimeter at R X 1 K ,connect one probe to GND,

    use another to touch Pin42 of

    IC101. Are there interference

    particles flashing on the

    screen?

    Unsolder a pin of C107, apply the

    pointer of multimeter at R X 1 K

    , connect the red probe to GND,use the black probe to touch B of

    Q101. Are there interferenceparticles flashing on the screen?

    Yes

    Yes

    Replace the Tuner

    NoIs the voltage

    at Pin29, P36

    of IC101 ok?

    NoCheck and repair

    the +9V power

    supply

    No

    Bridge a capacitor of 1000pF between

    the input and output of Z141. Apply

    the pointer of multimeter at R X 1 K,connect the red probe to GND, and use

    the black probe to touch B of Q101 Are

    there interference particles flashing on

    the screen

    Yes

    Replace Z141 (SAW)

    Does the IF

    pre-amplifier

    work

    normally?

    YesCheck &

    repair the IF

    pre-amplifier

    circuit

    No

    Figure 5 Sparse noise dots

    No

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    No sound

    Is the speaker ok? No Replace the speaker

    Yes

    Apply the pointer of multimeter at

    RX1K connect one probe to GND,use another to touch Pin4, Pin12 of

    IC602, Is there interference noise

    from the speaker.

    No Check power

    supply of IC602

    Yes

    Is the waveform

    at Pin47 of

    IC1001 ok?

    YesCheck/Replace the power

    supply of IC1001. Then

    RESET

    NG Is the BUS

    ok?Check IC101 and

    the relative circuit

    No

    No

    Check/Replace

    Q203, X202 etc.

    NG Is the waveform at

    Pin30 of IC101 ok? Replace IC101No

    YesIs it mute at P6

    of IC602?

    Replace

    IC602

    Check/Replace

    Q601, Q602

    and Q603 etc.

    Yes

    No

    Figure 6 No Sound

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    No Picture

    TV&AVhavent

    Picture

    Is RGB signal

    ok?

    Is +9V,

    +200V ok?

    Ok

    Check

    Q501~Q506Check R516 ~ R521

    etc.

    No Check Pin20,

    Pin24 of IC101

    Yes

    Check P25, P49

    of IC101 and the

    relative circuit

    NGReplace

    IC101

    Check P13 of IC901

    NoCheck Q917 and

    Video alleyway CircuitNGTV has

    Picture. AV

    hasnt

    Picture.

    Is the waveform at

    Pin12, Pin14 of

    IC901 ok?

    YesIs the logic at P9,

    P10 of IC901 ok?No

    Check P1 of IC101,

    P4 of IC1001 and

    the relative circuit

    Check Q901 ~Q904 alleyway

    circuit

    No

    Replace IC901

    Yes

    AV has

    Picture. TV

    hasnt

    Is the waveform

    at P15 of IC901

    ok?

    Is the logic atP9, P10 of

    IC901 ok?

    YesYes

    Is the waveform atNo

    Replace

    IC901

    No

    Check P1 of IC101, P4 of

    IC1001 and the relative

    circuit

    Figure 7 no Picture

    Yes Yes

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    Is both +14V and -14V ok?Yes No

    Is the signal at P1 of IC301

    ok?

    Check/Replace IC301 Check signal at P16 of

    IC101

    No

    Check/Replace IC101

    Yes

    Check/Replace R245,

    R311, R313.

    Yes

    Check/Replace R431,

    R433 D431 D432 etc

    No

    Figure 8 No Vertical Scanning

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