p r o d u c t s cata l o g u e

lysva Metallurgical plant

2014-2015

Information about the Lysva Metallurgical Plant

Advantages of electro-galvanized coating

Products for Automotive Industry

Products for Construction Industry

Products for Constraction and Machine-Building Industries

Packing

Sales geography

Electrolytic zinc coated rolled steel with one side coating (EZ1)

Electrolytic zinc coated rolled steel with both sides coating (EZ2)

Electrolytic zinc coated cold rolled steel (EOZ)

Black-plate electrolytic zinc coated (Black-plate EOZ)

Electro-galvanized coil coated cold rolled steel painted (EOZPp painted)

Electro-galvanized coil coated cold rolled steel with primer layer (EOZPp with primer layer)

Electro-galvanized coil coated cold rolled steel with laquer coat (EOZPp with laquer coat)

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Contents

Information about the Lysva Metallurgical Plant

Certificate in accordance with International Standard

ISO 9001:2008

Certificate in accordance with Automotive Industry International

Standard ISO/TS 16949:2009

Certificate of Conformity for electro-galvanized coil coated

cold rolled steel in accordance with EN 10169:2012

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Lysva Metallurgical Plant (Lysva city, Perm region), which starts its history from 1875, is one of the oldest plants in the Ural, Russia. The plant history includes century’s traditions of quality and workmanship.

Its business stamp – the Unicorn – was the guarantee of high quality steel sheets in Russia and abroad starting from XIX Century. The roofs of the Notre Dame in Paris and the British Parliament Building were made from Lysva steel. And at the present time the plant keeps high quality standards for its own products, which were founded more then 2-centuries ago.

Today LMP in Russia is the single producer of high effective kind of products such as electrolytic zinc coated cold rolled steel and electro-galvanized coil coated cold rolled steel. The production of the plant is in great demand in Automotive, Construction and Machine-Building Industries.

LMP is producing the coil coated cold rolled steel on continues line of two joint units. In this line all operations are made such as surface preparation, electrolytic zinc coating, passivation, organic coating and drying. As a result, solid and esthetic coat is made on surface of rolled steel, which can resist different effects of environment. For production of electro-galvanized coil coated steel the plant uses only high quality steel bases as well as lacquers and enamels from world’s famous producers. Two steps quality control of products is carried out in the plant’s laboratory. First of all, the control of using materials properties is to be made in the beginning of the process and then certification of final products.

The Quality Management System of Lysva Metallurgical Plant is certified in accordance with International Standard ISO 9001:2008 and in accordance with Automotive Industry International Standard ISO/TS 16949:2009. Certification Agency – Union Technique de I’Automobile et du Cycle (UTAC).

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Production of single side, or double sides coating, as well as differentiated zinc coats in any minimal thicknesses

Insignificant deviation of the zinc coat thickness (+/-5%) Better adhesion due to uniform structure of coating Usage of less expensive steel grades for details with more complicated extrusion as well as with any high-strength steel grades

Property retention of cold rolled coils Retention of surface finish quality formed with the characteristic of steel base

Advantages of electro-galvanized coating

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If electro-galvanized cold rolled steel is used in automotive industry it is reducing technological cost due to reduction of welding amperage (10-15% less) and higher durability of electrodes (5 times more appr).

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Lysva Metallurgical Plant has a technology of covering electro-galvanized cold rolled steel with phosphate slick. It makes the process of forging easier and pre-serves the products during storage and transportation.

Parameters Parameters

FORM OF DELIvERy

STANDARDS

STEEL gRADES

STEEL gRADES IN ACCORDANCE wITh EN 10152:2009

ThICkNESS OF STEEL BASE

wIDTh

TyPE OF COvER

ThICkNESS OF ZINC COATS ON EACh SIDE

SURFACE QUALITy

FINIShINg

ADDITIONAL FINIShINg (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

FORM OF DELIvERy

STANDARDS

STEEL gRADES

STEEL gRADES IN ACCORDANCE wITh EN 10152:2009

ThICkNESS OF STEEL BASE

wIDTh

TyPE OF COvER

ThICkNESS OF ZINC COATS ON EACh SIDE

SURFACE QUALITy

FINIShINg

ADDITIONAL FINIShINg (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

coils / sheets / strips

EN 10152:2009; EN 10131:2006; gOST 19904–90

DC01-DC07

01ЮТ; 006/IF

08пс; 08Ю

hC180y; hC180B; hC220y;hC220B; hC260y; hC260B;hC260LA; hC300B; hC300LA;hC340LA; hC380LA; hC420LA

0.5–1.5 mm

800–1600 mm

one-side

2.5–10.0 mcm (should be indicated in order)

special high quality for exterior details of cars; high quality for interior details of cars

without passivation or oiling (as ordered)

phosphating

15 t

600 mm

coils / sheets / strips

EN 10152:2009; EN 10131:2006; gOST 19904–90

DC01-DC07

01ЮТ; 006/IF

08пс; 08Ю

hC180y; hC180B; hC220y;hC220B; hC260y; hC260B;hC260LA; hC300B; hC300LA;hC340LA; hC380LA; hC420LA

0.5–1.5 mm

800–1600 mm

two-sides with equal thickness of coats on both sides or different thickness of coats on each side

2.5–10.0 mcm (should be indicated in order)

special high quality for exterior details of cars; high quality for interior details of cars

without passivation or oiling (as ordered)

phosphating

15 t

600 mm

Partners Since 2000 Lysva Metallurgical Plant ZAO has been the exclusive partner of JSC “AvTOvAZ” in delivery of EZ cold rolled steel (used for body details of LADA and Chevrolet Niva cars).

Using the products of LMP gives an opportunity to JSC “AvTOvAZ” to abandon the import of similar EZ cold rolled steel from abroad. LMP delivers the EZ cold rolled steel to other automotive building plans in Russia and the CIS countries.

EN 10268:2013

TU 14-105-675-2002;TU 14-106-632-2001;TU 14-101-496-2002

gOST 9045-93

EN 10268:2013

EN 10130:2006

TU 14-105-675-2002;TU 14-106-632-2001;TU 14-101-496-2002

gOST 9045-93

EN 10268:2013

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ZINC

STEEL BASE

Structure of the layers for EZ cold rolled steel with one side coating

Structure of the layers for EZ cold rolled steel with both sides coating

EZ1 cold rolled steel EZ2 cold rolled steelElectrolytic zinc coated cold rolled steel with one side coating Electrolytic zinc coated cold rolled steel with both sides coating

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ZINC

STEEL BASE

ZINC

Parameters Parameters

FORM OF DELIvERy

STANDARDS

STEEL BASE

ThICkNESS

wIDTh

ThICkNESS OF ZINC COATS ON EACh SIDE

FINIShINg

ADDITIONAL FINIShINg (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

FORM OF DELIvERy

STANDARDS

STEEL BASE

ThICkNESS

wIDTh

ThICkNESS OF ZINC COATS ON EACh SIDE

FINIShINg

ADDITIONAL FINIShINg (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

coils / sheets / strips

EN 10152:2009; EN 10131:2006; TU 1111-045-00186335-2004

D01-D05

08пс, 10пс, 08Ю

0.3–1.5 mm

up to 1600 mm

ZE75/75 - EOZ-1: 8 (-1/+2) mcmZE50/50 - EOZ-2: 6 (-1/+2) mcmZE25/25 - EOZ-3: 3 (-1/+2) mcm

passivation

oiling

15 t

600 mm

coils

TU 1115-072-00186335-2003

black-plate A1, A2, B gOST 13345-85

0.15–0.50 mm

up to 820 mm

black-plate EOZ-1: 8 (-1/+2) mcmblack-plate EOZ-2: 6 (-1/+2) mcmblack-plate EOZ-3: 3 (-1/+2) mcm

passivation

oiling

7 t

600 mm

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Sphere of utilization:

• for producing details made by methods of profiling or cold forging including further painting• for producing household appliance details• for producing details of auto components (covers, screens)• for producing packing tapes

Sphere of utilization:

• for producing metal hoses and armoring tapes

Structure of the layers for EOZ cold rolled steel

Structure of the layers for black-plate EOZ

EOZ cold rolled steel Black-plate EOZElectrolytic zinc coated cold rolled steel Black-plate electrolytic zinc coated

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PASSIvATION

ZINC

STEEL BASE

ZINC

PASSIvATION

PASSIvATION

ZINC

STEEL BASE

ZINC

PASSIvATION

EN 10130:2006; EN 10131:2006

gOST 16523-97; gOST 9045-93;gOST 19904-90

PASSIvATION

PRIMER

TOP SIDE ENAMEL

ZINC

STEEL BASE

ZINC

PASSIvATION

REvERSE SIDE ENAMEL

PASSIvATION

PRIMER

ZINC

STEEL BASE

ZINC

PASSIvATION

PRIMER OR ENAMEL FOR REvERSE SIDE

Parameters Parameters

FORM OF DELIvERy

STANDARDS

STEEL BASE

ThICkNESS

wIDTh

ThICkNESS OF ZINC COATS ON EACh SIDE

SURFACE TREATMENT BEFORE PAINTINg

kIND OF COvER

CLASSES OF COATS

ThICkNESS OF COAT ON TOP SIDE

ThICkNESS OF COAT ON REvERSE SIDE

ADDITIONAL TREATMENT (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

FORM OF DELIvERy

STANDARDS

STEEL BASE

ThICkNESS

wIDTh

ThICkNESS OF ZINC COATS ON EACh SIDE

SURFACE TREATMENT BEFORE PAINTINg

kIND OF COvER

CLASSES OF COATS

ThICkNESS OF COAT ON TOP SIDE

ThICkNESS OF COAT ON REvERSE SIDE

ADDITIONAL TREATMENT (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

coils / sheets / strips

EN 10169:2012; gOST R 54301-2011

DC01-DC04 EN 10152:2009; EN 10131:2006

gOST 16523-97;08пс, 10пс, 08Ю gOST 9045-93; gOST 19904-90

0.3–1.2 mm

up to 1250 mm

3 (-1/+2) mcm; ZE25/25 in accordance with EN 10152:2009

passivation

one-side (EOZP); both sides (EOZPp)

• for top side – polyester system: primer + enamel (SP);• for reverse side – epoxide (EP)

25±5 mcm

5.0–18.0 mcm

cover top side with transparent slick to protect the surface against mechanical damages during transportation

15 t

600 mm

coils / sheets / strips

EN 10169:2012; gOST R 54301-2011

DC01-DC04 EN 10152:2009; EN 10131:2006

gOST 16523-97;08пс, 10пс, 08Ю gOST 9045-93; gOST 19904-90

0.3–1.2 mm

up to 1250 mm

3 (-1/+2) mcm; ZE25/25 in accordance with EN 10152:2009

passivation

one-side (EOZP); both sides (EOZPp)

• for top side – primer;• for reverse side – primer or enamel

10±5 mcm

5.0–18.0 mcm

cover top side with transparent slick to protect the surface against mechanical damages during transportation

15 t

600 mm

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Structure of the layers for EOZPp painted

Structure of the layers for EOZPp primer

Sphere of utilization:Sphere of utilization:• external decoration in construction – ribbed profiles for roofs and walls, siding, exterior cladding, sandwich panels,

fencing, acoustician screens• internal decoration in construction (interior wall panels, suspended frames for ceilings, interior door frames and metal windows), detail of internal cladding of elevators, rail-way cars, ships• household appliances production (shells and panels) • machine building and automotive industry (interior trim panels and doors)

• for producing fences temporary usage and other construction for short period of service

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EOZPp cold rolled steel painted EOZPp cold rolled steel with primer layerElectro-galvanized coil coated cold rolled steel painted Electro-galvanized coil coated cold rolled steel with primer layer

PRODUCTS FOR CONSTRUCTION AND MAChINE-BUILDINg INDUSTRy / www.LySvAMk.RU PRODUCTS FOR CONSTRUCTION AND MAChINE-BUILDINg INDUSTRy / www.LySvAMk.RU

Scheme of a coil lashing to a pallet

Scheme of a coil packing for coil coated steel

PackingIn accordance with gOST R 54301–2011

OUTSIDE PACkINg METAL ShEET

PACkINg STRIPS

INSIDE PACkINg METAL ShEET

OUTSIDE CORRUgATED METAL RINg

INSIDE METAL RINg

FRONT METAL DISk

PLASTIC OR LAMINATED ANgLE BENEATh ThE PAPER ThE PAPER wITh CORROSION INhIBITOR

PLASTIC ShEET

PASTEBOARD OR PLASTIC ANgLE ON ThE PAPER

FRONT PLASTIC DISk

PACkINg STRIP, 2 PCS

PACkINg STRIP, 3 PCS, whEN wIDTh OF A ROLL IS UP TO 1000 MM

PACkINg STRIP, 4 PCS, whEN wIDTh OF A ROLL IS MORE ThAN 1000 MM

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LySvA METALLURgICAL PLANT / www.LySvAMk.RU

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Sphere of utilization:

• for producing household appliance details• for producing details of auto components (air and oil filters, etc)

PASSIvATION

LACQUER

ZINC

STEEL BASE

ZINC

PASSIvATION

LACQUER

Structure of the layers for EOZPp lacquer

EOZPp cold rolled steel with lacquer coatElectro-galvanized coil coated cold rolled steel with lacquer coat

PRODUCTS FOR CONSTRUCTION AND MAChINE-BUILDINg INDUSTRy / www.LySvAMk.RU

Parameters

FORM OF DELIvERy

STANDARDS

STEEL BASE

ThICkNESS

wIDTh

ThICkNESS OF ZINC COATS ON EACh SIDE

SURFACE TREATMENT BEFORE PAINTINg

kIND OF COvER

CLASSES OF COATS

ThICkNESS OF COAT ON TOP SIDE

ThICkNESS OF COAT ON REvERSE SIDE

ADDITIONAL TREATMENT (OPTION)

wEIghT OF COIL (MAX)

INSIDE DIAMETER OF COIL

coils / sheets / strips

EN 10169:2012; gOST R 54301-2011

DC01-DC05 EN 10152:2009; EN 10131:2006

gOST 16523-97;08пс, 10пс, 08Ю gOST 9045-93; gOST 19904-90

0.3–1.2 mm

up to 1250 mm

3 (-1/+2) mcm; ZE25/25 in accordance with EN 10152:2009

passivation

one-side (EOZP); both sides (EOZPp)

• for top side – lacquer;• for reverse side – lacquer

1-3 mcm

1-3 mcm

cover top side with transparent slick to protect the surface against mechanical damages during transportation

15 t

600 mm

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Management company«lysva Metallurgical company»

Nizhniy Kislovskiy per., 6, bld. 2, Moscow, 125009, russiatеl.: +7 (495) 380-41-51 / e-mail: info@lysvamk.ru

lysva Metallurgical plant 1, Metallistov ul., perm region, lysva, 618909, russia

tеl.: +7 (34249) 69-977, 66-367, 69-978 e-mail: info@lmz.lysvamk.ru