Lynx Rescuer User Instructions

Copyright © 1999, Rose Manufacturing Company P/N 10011678, Rev. A

USER INSTRUCTIONS

LLLLLYNX™ RESCUERYNX™ RESCUERYNX™ RESCUERYNX™ RESCUERYNX™ RESCUERSELF RETRACTING LANYARD (SRL) AND EMERGENCYRESCUER WITH LOCKOUT FIELD RESET CAPABILITY

! WARNINGNational standards and state, provincial and federal laws require the user tobe trained before using this product. Use this manual as part of a user safetytraining program that is appropriate for the user's occupation. Theseinstructions must be provided to users before use of the product and retainedfor ready reference by the user. The user must read, and understand (or haveexplained), and heed all instructions, labels, markings and warningssupplied with this product and with those products intended for use inassociation with it. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY ORDEATH.

1.0 LYNX RESCUER MODELS AND SPECIFICATIONS

TABLE 1. ROSE LYNX RESCUER MODELS COVERED BY THESE INSTRUCTIONS

MODEL DESCRIPTION STEEL LINE LINE HOUSING APPROX.(WIRE ROPE) LENGTH SIZE NET WEIGHT

10011744 LYNX RESCUER Stainless 50 ft. (16 m) 15x96x6 in 33 lbs (15 kg) 50 ft. 3/16" Diameter (38x23x15 cm)

10011745 LYNX RESCUER Stainless 95 ft. (30 m) 20x12x6 in 51 lbs (23 kg) 95 ft. 3/16" Diameter (38x23x15 cm)

1.1 LYNX RESCUER SRL WITH EMERGENCY RESCUER

Meets: OSHA requirements, ANSI A10.14, ANSI Z359.1 and CSA Z259.2 standards.

Materials: Formed steel housing, zinc plated. Aluminum drum. Forged steel snaphook.

Lifeline: Stainless steel wire rope, 3/16 inch (5 mm) diameter, minimum breaking strength 3100 lbf(13.7 kN).

Capacity: Maximum for personnel is 310 lbs (140 kg) including weight of the user plus clothing,tools and other user-borne objects. Minimum capacity is 75 lbs (34 kg).

Lockout Feature: A worker may set the unit from self retracting lanyard mode (Fall Arrest) to hoistmode (Emergency Retrieval). A key is required to reset the unit back to self retracting lanyardmode.

MODEL NUMBERROSESERIAL NUMBER

P/N 10011678, Rev. A Copyright © 2000, Rose Manufacturing Company

USER INSTRUCTIONS !!!!! LYNX RESCUER

Brake: Auto braking of the drum will function with the handle released while the unit is in theemergency retrieval mode.

Line Locking: The lifeline will lock at a velocity of 4.5 ft/sec (1.4 m/s). Locking mechanism ismechanical and does not rely on centrifugal force to engage.

Line Tension: The lifeline is maintained at a constant tension of approximately 3 lbf (1.4 kg) toreduce total fall distance.

Total Fall Distance: Including free fall distance and elongation for fall arrest is less than 36 inches(0.9 m).

Factory Service: Recommended factory service interval is every 2 years.

STANDARD LINE LENGTHS 50 FEET (16 M) 95 FEET (30 M)

Housing Size: 15 X 9 X 6 in 20 X 12 X 6 in

(38x23x15 cm) (51x31x15cm)

Net Weight: 33 lbs (15 kg) 51 lbs (23 kg)

Maximum Arresting Forces: 900 lbf (4 kN) 900 lbf (4 kN)

Emergency Retrieval (Hoisting) Performance - When Lifting 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lifting 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lifting 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lifting 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lifting 220 lbs (100 kg):

Cranking Force: 15.5 lbf (69 N) 21 lbf (1.0 kN)

Approximate Lifting Speed: 25 ft/min (7.6 m/min) 25 ft/min (7.6 m/min)

Emergency Retrieval (Hoisting) Performance - When Lowering 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lowering 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lowering 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lowering 220 lbs (100 kg):Emergency Retrieval (Hoisting) Performance - When Lowering 220 lbs (100 kg):

Cranking Force: 12.4 lbf (55 N) 14 lbf (0.4 kN)

Approximate Lowering Speed: 40 ft/min (7.6 m/min) 40 ft/min (7.6 m/min)

Notes1. All measured data in this section is approximate.

2. The measured values shown are the average of a series of tests, using a rigid steel weight directlyconnected to the line and performed in accordance with ANSI Z359.1, section 4.3.7.1. Themaximum arrest force which the user experiences during a fall while using a LYNX RESCUERand a full body harness is approximately 70 percent of the measured test values (referenceOSHA 1910.66, Appendix C) due to energy dissipation by the harness and the human body.Therefore, the maximum arrest force on the user will be less than 900 lbf (4 kN).

2.0 LYNX RESCUER SELECTION AND APPLICATIONS

2.1 PURPOSE OF ROSE LYNX RESCUERThe LYNX RESCUER is a retractable lifeline fall arrester with a built-in emergency rescuemechanism. As such it is one component of a fall arrest and emergency retrieval system. These twofunctions in one unit requires two separate modes of operation: 1) fall arrest mode, and2) emergency retrieval (rescue) mode. It may also be used for ladder climbing, rescue, personnel-riding and confined space entry/exit operations, and training applications, depending on whichattachment elements are included. Other components are required to make up complete systems.The Lynx Rescuer may be used to raise and lower materials up to 310 lbs capacity.

2.2 TYPICAL APPLICATIONSThe LYNX RESCUER can be used in fall arrest and emergency retrieval systems on buildings,bridges, towers, derricks, ladders, roofs, tank cars, hopper cars, tanks, vessels, mine shafts, elevatorshafts, manholes, silos and bins. These are but a few of the many applications. It can be used bothabove and below ground. It is suitable in most manufacturing, mining, construction, oil field,



refinery, maintenance, and industrial settings. The LYNX RESCUER is one component ofmulticomponent systems. The user should always consult with a competent person or qualifiedengineer to determine if the LYNX RESCUER is suitable for his specific intended applicationbefore placing it in use.

2.3 USAGE LIMITATIONSThe following applications limitations must be considered and planned for before using theLYNX RESCUER:

2 .3.1 PHYSICAL LIMITATIONS

The LYNX RESCUER is designed for use by one person with a combined total weight between 75and 310 lbs (34 and 140 kg), including clothing, tools, and other user-borne objects. Persons withmuscular, skeletal, or other physical disorders should consult a physician before using a personalfall arrest system that includes a LYNX RESCUER. Pregnant women and minors must never usethese systems. Increasing age and lowered physical fitness may reduce a person’s ability to withstandshock loads during fall arrest or prolonged suspension. Consult a physician if there is any questionabout physical ability to safely use this product to arrest a fall or suspend.

InstallationBracket

Crank Handle

Crank HandleCaution Label

Lock

Service DateLabel

InspectionInstructions

Torque Nut

Security Rivet

LoadIndicatorLabel

Housing

CAL/OSHALabel

RL20 SwivelSnaphookwith LoadIndicator

Key Activation Knob

Caution Labels

SpecifactionLabel (16 M only)



2.3.2 ENVIRONMENTAL HAZARDS

When using the Lynx Rescuer, be aware of your environment and any hazards which may exist.Acidic, alkaline, or other environments with harsh substances may damage the hardware elementsof this LYNX RESCUER. Do not use the LYNX RESCUER in environments with temperaturesgreater than 185° F (85° C). Do not expose the LYNX RESCUER to corrosive environments forprolonged periods. Use extreme caution when working near energized electrical sources. Metalhardware on the LYNX RESCUER and on other components connected to it will conduct electriccurrent. When working near moving machinery parts (e.g. conveyors, rotating shafts, presses, etc.),make sure that there are no loose elements in any part of the system. Do not expose the LYNXRESCUER line to sharp edges or abrasive surfaces that could cut, fray, abrade or weaken the wirerope. Any LYNX RESCUER which shows signs of excessive wear, deterioration or malfunctionmust be removed from use and marked “UNUSABLE” until repaired.

2.3.3 IMPACT FORCES

If the load indictor on the snaphook shows that the LYNX RESCUER which has been subjectedto the forces of arresting a fall, the unit must be removed from service and returned to the factoryfor inspection of the internal mechanism and repairs, if necessary.

3.0 COMPATIBILITY OF SYSTEM PARTS

3.1 COMPATIBILITY OF COMPONENTS AND SUBSYSTEMSThe Rose LYNX RESCUER is designed to be used with Rose approved components andconnecting subsystems. Use of the LYNX RESCUER with products made by others that are notapproved in writing by Rose may adversely affect the functional compatibility between systemparts and the safety and reliability of the complete system. Connecting subsystems must be suitablefor use in the application (e.g. fall arrest, climbing protection, rescue or personnel-riding). RoseManufacturing Company produces a complete line of connecting subsystems for each application.Contact Rose for further information. Refer to the manufacturer’s instructions supplied with thecomponent or connecting subsystem to determine suitability. Contact Rose ManufacturingCompany with any questions regarding compatibility of equipment used with the LYNXRESCUER.

3.2 COMPATIBILITY OF CONNECTORSConnectors, such as D-rings, snaphooks, and carabiners, must be rated at 5,000 lbf (22 kN) minimumbreaking strength. Rose connectors meet this requirement. Connecting hardware must becompatible in size, shape, and strength. Non-compatible connectors may accidentally disengage(“rollout”). Always verify that the connecting snaphook or carabiner and the D-ring on a full bodyharness or connection element of the anchorage or anchorage connector are compatible. Use onlyself-closing, self-locking snaphooks and carabiners (as defined and required by ANSI Z359.1) withthe LYNX RESCUER.

3.3 ANCHORAGES AND ANCHORAGE CONNECTORSAnchorages for personal fall arrest systems must have a strength capable of supporting a static load,applied in directions permitted by the system, of at least: (a) 3,600 lbf (16 kN) when certificationexists, or (b) 5,000 lbf (22.2 kN) in the absence of certification. See ANSI Z359.1 for definition ofcertification. The Rose LYNX RESCUER is designed for connection by a single personal fall arrestsystem. See ANSI Z359.1, section 7.2.3. This requirement is consistent with OSHA requirementsunder 20 CFR 1910, Subpart F, Section 1910.66, Appendix C. In addition, it is recommended that theuser of personal fall arrest systems refer to ANSI Z359.1, Section 7, for important considerations inequipment selection, rigging, use, and training. Contact Rose for information regarding customdesign applications for the LYNX RESCUER.



Perform the hazard identification and evaluation then plan the system(s) before starting work.Consider all possible paths of user movement and all factors that could affect the user’s safetybefore, during, and after a fall anywhere along these paths. A competent person must select thecomponents, materials, anchorage and anchorage connectors to match the system application, thework, workplace hazards, and the environment.

4.0 INSTALLATION AND INSTRUCTIONS FOR USE

4.1 LYNX RESCUER INSPECTION BEFORE EACH USEInspect the LYNX RESCUER to verify that it is in serviceable condition. Gloves should be wornto prevent injury while handling the LYNX RESCUER and its wire rope. Examine every inch ofthe LYNX RESCUER working line for severe wear, frays or broken strands, corrosion, cuts, orother damage. Examine the function of the LYNX RESCUER by slowly pulling the line and ensuresmooth and even deployment of the line. Pull rapidly on the end of the line to engage the lockingmechanism and ensure its function, release the line and allow it to retract into the unit. See section7 for inspection details. Do not use the LYNX RESCUER if inspection reveals an unsafecondition.

Never attempt to use the LYNX RESCUER as a fall arrester if the emergency retrieval mode hasbeen activated. This is indicated by the loss of cable retraction, engagement of the rescue handle,or the lock protruding from the crank hub. Once the emergency retrieval mode has beencompleted, the unit may be reset to fall arrest mode.

4.2 INSTRUCTIONS FOR USEUnderstand and inspect the LYNX RESCUER before each use. Read and understand all UserInstructions for other system components prior to using them. In particular, inspect the lineretraction and locking mechanism.

Move about carefully in the work area to prevent loss of balance from line tension or locking. Thetension is smallest when the least line is extended and increases gradually to its maximum as the lineapproaches full extension. When line is being extracted, the brake will lock at a rate of about 4.5 ft/sec (1.4 m/sec). The user should practice using the device on a flat surface where no fall hazardexists. Avoid quick or sudden movements in any direction.

Do not use the LYNX RESCUER as a positioning device. When a work positioning or travelrestriction system is required, consult a competent person or qualified safety engineer,

Be extremely careful when considering the use of the LYNX RESCUER for fall arrest of a userworking on a sloped surface such as a pitched roof or tank bottom. If the user falls and slides onsuch a surface, the LYNX RESCUER line may not be extracted fast enough to cause the units’locking mechanism to arrest the sliding fall. The user may, therefore, slide into a hazard zone suchas a roof edge or an auger in a tank bottom. The use of a work positioning system or a travelrestriction system should be first considered for such applications. Do not install the LYNXRESCUER for such applications if there is any question whether it will arrest the sliding fall beforea hazard is encountered.

Do not use the LYNX RESCUER to arrest falls due to collapse of sliding masses such as grain, sandor liquids. When a sliding mass collapses, it may do so at a rate of speed lees than the minimumlocking speed of the LYNX RESCUER. Suffocation may result. Always maintain solid footingwhen fall hazards exist.

4.2.1 FALL ARREST MODE

The LYNX RESCUER is a fall arrester of the retractable lifeline type with a built-in emergencyrescue mechanism. DO NOT use the LYNX RESCUER for other than fall arrest or rescue of oneperson at a time. The LYNX RESCUER is specifically designed for the arrest and retrieval after anaccidental fall of one person whose total combined weight including clothing, tools and other



user-borne objects is between 75 and 310 lbs (34 and 140 kg). Never attempt to use the LYNXRESCUER for protection against falls of materials or equipment.

For fall arrest, connect the LYNX RESCUER snaphook to the fall arrest attachment (back D-ring) ofthe harness. Be certain the snaphook gate is completely closed and locked securely.

It is permissible to use a front (chest) D-ring for connection to the LYNX RESCUER for the specialcase of vertical fixed ladder climbing provided the LYNX RESCUER line extends straight up (asopposed to angularly up).

! CAUTIONIt is the responsibility of the user to have a rescue plan and the means at handto implement it when using this equipment.

4.2.2 EMERGENCY RETRIEVAL MODE

To activate the LYNX RESCUER emergency retrieval mechanism it is first necessary to unpin thehandle from its fixed position. This is accomplished by performing the following steps insequence:

Step 1 Pull pin #1 (side pin, hair pin cotter type) completely out and retain it, as it will be usedagain.

Pull pin #1(side pin, hairpin cotter type)

Pull pin #2(top pin, machinedshoulder type)

Side Pin Top Pin

If the LYNXRESCUER is freelysuspended from itsanchorage, lowerthe grip on theback of the unitand grasp firmly inone hand.

Continue toturn the handleclockwise toraise load.Turn handlecounterclock-wise to lowerload. Releaseof the handlewill stop andhold the load.

LOWER

RAISE

Step 1 Step 2 Step 3

Step 3 Step 4

Pull EmergencyActivation Knob(Lock will popup), and rotatethe handleclockwise inorder toengage theretrievalmechanism

EmergencyActivationKnob



Step 2 Pull pin #2 (top pin, machined shoulder type) completely out and retain it, as it will beused again.

Step 3 Pull the activation knob on the red hub (located in the center of the handle). The lockwill pop out. Rotate the handle clockwise in order to engage the retrieval mechanism.

If the LYNX RESCUER is freely suspended from its anchorage, lower the grip (handle)on the back of the unit into the position and grasp the grip firmly in one hand. This willassist in stabilizing the LYNX RESCUER during lifting and lowering operations.

Step 4 Continue turning the handle clockwise to take in line (raise load). Turning the handlecounterclockwise will let out line (lower load). Release of the handle knob will stop andhold the load.

4.2.3 LIFTING AND LOWERING DURING RESCUE

Carefully follow the procedure to engage the emergency retrieval mode described in section 5.3.2.The rescuer must take precautions to be secure from falling while operating the LYNX RESCUERin the emergency retrieval mode, or at any time while exposed to a fall hazard.

When the suspended person is being lifted or lowered, care must be taken by the rescuer not toallow slack to develop in the line which would permit a fall of the suspended person. This couldoccur if the suspended person is conscious and can grab a nearby structural member and climbsfaster than the rate of line intake by the rescuer, or, if the suspended person remains stationarywhile the rescuer lets out the line.

When the suspended person reaches the level at which the rescuer or others can detach him fromthe line, extreme caution must be taken to remove the person from the fall hazard and administerappropriate first aid or medical measures. If the LYNX RESCUER is mounted to a portableanchorage connector (such as the Lynx Tripod) great care must be taken to avoid toppling theanchorage connector in the process of pulling the person to a lateral position above the recoverysurface. Pull the person toward one of the three legs of the anchorage connector.

When the LYNX RESCUER has been subjected to the forces of arresting a fall or equivalent forces,it should be removed from use and returned to the factory for inspection and service.

4.2.4 RESETTING THE LYNX RESCUER TO FALL ARREST MODE IN THE FIELD

A key is required to reset the unit from emergency retrieval mode to fall arrest mode. The keyshould remain in the hands of a competent person. This allows the competent person to moreclosely monitor the use and avoid potential misuse of the LYNX RESCUER. It also alerts thecompetent person when a rescue has been performed on the job site.

In order to return the LYNX RESCUER to fall arrest mode once it has been activated in emergencyretrieval mode, perform the following steps in sequence:

Step 1 Remove any load attached to the line and crank any remaining excess cable back into theunit.

Step 2 Pull activation knob on the red hub out, and rotate 90 degrees so that knob remainsextracted. Insert key into lock and turn clockwise 1/4 turn. Depress the lock with thekey turned. With lock fully depressed, rotate activation knob to release it. This willsecure the lock in the depressed position.

Step 3 Turn the key counterclockwise 1/4 turn and remove the key from the lock.



Step 4 Rotate the LYNX RESCUER crank handle to the upright (12 o’clock) position and insertpin #1 (machine shoulder type) into its opening. Following this, insert pin #2 (hairpincotter type) into its opening.

The unit is now engaged in fall arrest mode and ready for use.

4.3 GENERAL PRECAUTIONS

4.3.1

When engaging the LYNX RESCUER in emergency retrieval mode immediately after a fall, turnthe handle one quarter turn in the clockwise direction (raise load) before lowering or turning thehandle counter clockwise.

4.3.2

DO NOT work with the line at full extension. Always keep at least 2 ft (0.6 m) of line inside thedevice for shock absorption. The LYNX RESCUER shock absorber works on the principle ofcompression disks which retard the rate of drum rotation (line extension) after the brake is locked.If there is insufficient or no line wound on the drum at the time of an accidental fall, there will beinsufficient shock absorption. To check how much line is remaining on the drum, the user shouldgrasp the line at a point above his head and slowly extend the line downward. After noting thelength of such extension, control the retraction of the line back into the device until the line isagain taut.

Step 1:Remove anyload attached tothe line andcrank anyr e m a i n i n gexcess cableback into theunit.

Step 2a:Insert key intolock and turnclockwise 1/4turn. Depresslock with keyturned, whilesimutaneouslyretracting theactivation knob.

Step 3:Turn the keycounterclockwise1/4 turn andremove keyfrom lock.

Step 4:Rotate the LYNXRESCUER crank handleto the upright (12 O’clock)position and insert pin #1(machine shoulder type)into its opening. Followingthis, insert pin #2 (hairpincotter type) into itsopening.

12 O’clock position

Pin #1

Pin #2

Step 2b:Release the knob, with lock seated inthe depressed position



4.3.3

DO NOT use in applications that require frequent or continual use as a material hoist. The LynxRescuer is not intended to be used for general purpose work positioning or manridingapplications.

4.3.4

DO NOT alter or misuse the equipment. Doing so may void factory warranty or may result inserious injury or death.

4.3.5

DO NOT allow the line to pass beneath the neck or arms, between the legs or to wrap around thebody or limbs. Keep the line taut and behind the back at all times to prevent interference with workoperations and looping of line which could produce bodily injury in a fall.

4.3.6

DO NOT allow foreign matter to enter the housing of the LYNX RESCUER. DO NOT obstructthe line orifice. Obstructing the line orifice can defeat the device’s shock absorption function,produce line slack and damage and adversely affect cable extraction and retraction.

4.3.7

DO NOT release line and allow it to re-reel freely back into the device. This can cause damage tothe internal spring, uneven coiling of line on the drum and possible line damage. It can also causethe user to lose balance when the line suddenly becomes taut after building momentum. Do notallow the line to slide through the hands without wearing gloves. A better method is to controlre-reeling by gripping the line in a hand-over-hand fashion. If the user disconnects from the LYNXRESCUER when the line is extended, he should not snap off the cable and leave it in the extendedcondition for a prolonged time as this will fatigue the internal spring and result in future poor lineretraction. Instead, the user should tie a sufficiently long piece of light rope to the snaphook andcontrol the complete retraction of the line. The light rope should then be tied to a nearby pointwhere it is out of the way of activity in the area. The LYNX RESCUER is then accessible for thenext ascent by pulling the light rope to extend the line until the snaphook is within reach.

5.0 CARE, MAINTENANCE AND STORAGE

5.1 CLEANING INSTRUCTIONSTo clean the housing, periodically use a clean, damp (not wet) cloth to remove dirt orcontamination which may cause corrosion or hamper readability of labels. Wipe off any moisturebefore returning the LYNX RESCUER to service. The frequency of cleaning should bedetermined by inspection and by severity of the environment. In highly corrosive environments,cleaning will be required more often. Never use solvents to clean the housing as they may breakdown the label adhesive. DO NOT use abrasives to scour the housing as they may damage theplating and the labels. To remove oil or grease use a mild dishwater detergent on a damp cloth orsponge and follow by repeated swabbing with a clean damp cloth to remove all soap residue. Neverimmerse the product in water or other liquid. If water gets into the housing hang the device fromthe installation bracket and slowly extract all the cable allowing the water to run out of the cableorifice. Use a clean dry cloth to wipe the cable dry as it is slowly re-reeled back into the device.Leave the device hanging in a warm dry room with the cable slightly extended to keep the ballstopper from plugging the orifice. Repeat the cable extraction and drying operation after a fewhours and return to use when the internal drying is complete. If necessary, lubricate the cable afterthis operation (see section 5.2). Questions concerning LYNX RESCUER condition and cleaningshould be directed to Rose Manufacturing Company.



5.2 MAINTENANCE AND SERVICEProper maintenance is both preventive and corrective in nature. Major maintenance can only beperformed at the factory. Routine maintenance, including cleaning, wire rope lubrication andremoval of broken wire ends is all that is permissible for the user to perform. Lubrication mustonly be applied to a clean, dry line because it is effective only when the dressing comes in contactwith metal. If inspection reveals buildup of contaminants, use a densely bristled fiber brush (NOTwire) to remove the contaminants. Never use gasoline or kerosene as a solvent. Pay particularattention to cleaning the gaps between the wire rope strands so lubricant can penetrate into the coreand fill these gaps to seal out moisture and foreign particles.

Use a low viscosity lubricant having moisture resistant, noncorrosive properties. It may be appliedby brushing on or swabbing with a cloth saturated with the lubricant. Wipe off excess lubricantwith a clean dry cloth. It is impossible to specify the time intervals between lubrications. Theworking line should be properly lubricated at all times and thorough periodic inspections willindicate when it must be done. In corrosive environments the line should be cleaned andlubricated more frequently. If the LYNX RESCUER is taken out of service for an appreciablelength of time, the line should be cleaned and lubricated before storage.

5.2.1 LUBRICATION OF SNAPHOOK

The moving parts of the snaphook at the end of the LYNX RESCUER working line requireperiodic lubrication. Use a lightweight (low viscosity) penetrant oil that has good resistance totemperature extremes, moisture and corrosion. Apply the lubricant to the points of the snaphookas shown in the figure in section 7.2.2. DO NOT over-lubricate. Wipe off excess with a clean drycloth. Follow the lubricant manufacturer’s instructions.

5.3 STORAGEStore the LYNX RESCUER in a cool, dry and clean place indoors, out of direct sunlight.. Avoidareas where heat, moisture, oil and chemicals or their vapors or other degrading elements may bepresent. Never allow the LYNX RESCUER to rest for lengthy periods of time on concrete or suchfloors as the lime sulfur and ash can cause corrosion. Store the device with the cable fully retracted.

6.0 LABELS AND MARKINGS

6.1The following labels must be present, legible and securely attached to the LYNX RESCUER. TheFormal Inspection must be performed within the last six months. If not, remove the LYNXRESCUER from use and mark it as “UNUSABLE” until a Formal Inspection is performed inaccordance with section 8. See section 2 for location of labels.

SPECIFICATION LABEL - 16 M



INSPECTION INSTRUCTIONS - 16 M

INSPECTION INSTRUCTIONS - 30 M



SERVICE DATE LABEL LOAD INDICATOR LABEL

CAL/OSHA APPROVAL LABEL

EMERGENCY RESCUE ACTIVATION INSTRUCTION LABEL CAUTION LABEL ON CRANK LABEL

RETENTION PIN LABEL KEY LABEL 1 KEY LABEL 2

Part Number/N° de Piéce

Date of Mfr./Date de Manuf.

Serial Number/ N° de Série

LAB

EL

P/N

620

979,

RE

V.A

CAUTION LABEL



7.0 INSPECTION

7.1 INSPECTION FREQUENCYThe LYNX RESCUER must be inspected by the user before each use. Additionally, the LYNXRESCUER must be inspected by a competent person other than the user at intervals of no morethan six months.

! CAUTIONIf the LYNX RESCUER has been subjected to fall arrest forces, it must beimmediately removed from use and marked as “UNUSABLE” until subjectedto a Formal Inspection and approved for use by a competent personinspector.

7.2 PROCEDURE FOR INSPECTION BEFORE EACH USEInspect the entire LYNX RESCUER in accordance with the steps as described in section 7.2.1.Additional inspection requirements specifically for the snaphook and wire rope are described insections 7.2.2 and 7.2.3, respectively. Refer to sections 2 and 9 for diagrams indicating the locationof the elements of the LYNX RESCUER.

7.2.1 INSPECTION OF LYNX RESCUER.

Step 1 Inspect the LYNX RESCUER labels to verify that they are present and legible. Seesection 2 for location of labels. See section 6 for the specific labels that should bepresent and the information contained on them.

Step 2 Check extraction by pulling out the entire working line in a hand-over-hand manner.WEAR GLOVES. If the line does not easily extract or retract, remove the LYNXRESCUER from use. When extracting the line, coil the extracted line onto a clean, drysurface in loose coils of about 40 inches (1 m) diameter, avoid kinking. When retractingthe line, control the re-reeling by releasing the line into the device in a hand-over-handmanner. Never allow the line to re-reel uncontrollably into the device.

Step 3 Check retraction over the full length of the working line by first extending the line asin step 2, above. WEAR GLOVES. If the line “stalls” temporarily, pull out a section ofline and then resume retraction but at a slightly higher speed. If the line does not retractcompletely or if the spring appears weak, remove the LYNX RESCUER from use. Notethat tension applied on the line by the spring-loaded drum should be in the approximaterange of 5 to 15 lbs (22 to 66 N) with the low end of the range applying to a fullyretracted line and the high end applying to full extraction.

Step 4 Check LYNX RESCUER locking by tugging the working line very sharply with a glovedhand. When the device locks it should maintain its lock until the line tension is relaxed.It should then permit normal line extraction and retraction. Repeat locking tests threetimes.

Step 5 Follow steps in Section 4.2.1 and Section 4.2.2 to set the LYNX RESCUER intoEmergency Retrieval Mode. Crank the handle to verify that line will deploy and return.Reset the LYNX RESCUER into Fall Arrest Mode, following directions in Section 4.2.4.

Step 6 Using fingers, check all bolts and nuts on the housing to be sure they are tight. Check tosee if any bolts, nuts or other parts are missing or have been improperly substituted oraltered in any way.



Step 7 Check to see that the two security rivets (one on each side of the housing, see section 2)are in place and bear the stamp “R”. If these are absent it is evidence that the LYNXRESCUER has been tampered with outside the factory.

Step 8 Check for the presence of the red paint seal in the recessed hex head bolt centered onthe torque nut on the front of the unit beneath the handle (see section 2). Absence ofthe paint is evidence that the device has been tampered outside the factory.

Step 9 Inspect all metallic parts (i.e. housing, snaphook, wire rope, handle, pins, rivets, etc.) fordeformation, fractures, cracks, corrosion, deep pitting, burrs, sharp edges, cuts, deepnicks, missing or loose parts, improper function, and evidence of excessive heat orchemical exposures.

Step 10 Inspect all nonmetallic parts (i.e. handle knob, grip handle, installation bracket handle,ball stopper, working line collar and labels) for cut, broken, excessively worn, missingand loose parts. (Labels are to be additionally checked in accordance with Step 1 above.)Inspect for evidence of burns and excessive heat and chemical exposures. If the insideof the line collar has grooves of more than 0.1 inches (2.5 mm) that may hamper lineextraction and retraction, remove the LYNX RESCUER from use and submit for factoryservice according to section 9.

Step 11 Carefully inspect for presence of the two retainer pins coupled to the emergencyretrieval handle. The two pins must be fully inserted into their receiving holes.

Step 12 Check to see that the emergency retrieval handle is not bent or damaged and that thehandle knob is intact and rotates.

Step 13 Inspect the snap-ring located on the crank hub for any signs of cracking or breaking.

Step 14 Check the grip on the back of the housing to be sure it is not bent, loose or unable tofold down perpendicular to the housing.

Step 15 Verify correct operation of the key and lock. With the lock in the "in" position, pull theactivation knob so that the lock pops out. Using the key, reset the unit according toSection 4.2.4.

! CAUTIONReturn the LYNX RESCUER to Fall Arrest Mode, following the steps in Section4.2.4, before proceeding with the inspection process.

7.2.2 INSPECTION OF SNAPHOOK

Step 1 Check all parts of the snaphook for signs of alteration, distortions, cracks, deep nicks,dents or cuts. Also check for indications that the snaphook has been subjected to intenseheat, corrosion or excessive wear which could affect its strength.

Step 2 Examine snaphook in open position to be sure the locking mechanism spring is freefrom dirt, sand, grease, paint, ice or any foreign material that might hamper gate freedomof operation. When the gate is released the spring should automatically close the gate.Once the gate is closed, examine the snaphook to be sure the trigger moves forwardunder the gate to lock gate in closed position.



Step 3 Check the load indicator tabs. If the yellow tabs are visible, the snaphook hasexperienced an impact force such as that incurred in arresting a fall. The tabs deploywhen the snaphook experiences a dynamic load exceeding 450 lbs (204 kg).

! CAUTIONThe gate should not open under any circumstances unless it is unlocked. Ifthe locking mechanism fails or any other inspection step fails, remove theLYNX RESCUER from use.

Swivel

Roll Pin

(Orange

tamper-proof

seal)

Rivet (2)

Trigger (Lock)

Gate

Nose

Load Indicator - See Figure Below

Rivet

Thumb grip

Snaphook Body

To unlock and open gateA. Depress trigger (unlock)B. Pull back on thumb grip (open)

To close and lock gateC. Release pressure on thumb gripand trigger. Gate will close andautomatically lock.

Load Indicator: Yellowpainted surface is exposedwhen the snaphook hasbeen subjected to fall arrestforces.

Check the load indicator tabs. Ifthe yellow tabs are exposed,the device has experienced animpact force such as that in-curred in arresting a fall. Thetabs deploy when the deviceexperiences a dynamic load ex-ceeding 450 lbs (204 kg). Re-move from service if the yellowtabs are exposed.



Step 4 Check for presence of roll pin and washer. If either is absent, remove the product formuse.

Step 5 Check to see that the snaphook body swivels freely around the bolt connecting it to thesnaphook eye. If it does not, lubricate with light machine oil. If swiveling is not freeafter lubrication, remove the product from use.

7.2.3 INSPECTION OF WIRE ROPE AND FITTINGS

Step 1 Check the two pressed metal sleeves (ferrules) and the metal thimble for cracks,distortion, excessive corrosion, wear, loosening or biting into the wire rope.

Step 2 Check for the presence of the ball stopper and washer.

Step 3 Wear gloves during inspection to prevent cuts and slivers when running hands over thewire rope. Over the entire length of the line: Check for broken wire strands. Flexing theline can reveal hidden breaks. Remove broken wire ends as soon as possible by bendingthem back and forth (with fingers if possible) in the direction of the line length. In thisway the wire strand will usually break inside the line and not leave a sharp end juttingout. DO NOT tug on the broken wire ends with pliers as this will leave jagged ends andcan cause damage elsewhere to the strand. Record the location of the broken wire strandin the Inspection Log.

Step 4 Carefully review the LYNX RESCUER Inspection Log for the location of previouslydetected broken wire strands which, cumulatively, may require removing the productfrom use. Remove from use if there are six or more randomly distributed broken wirestrands in one wire lay, or three or more broken wire strands in one strand in one lay. [Awire lay is the length along the line in which one strand makes a complete revolutionaround the wire rope. This is about 1.5 inches (38 mm) for the LYNX RESCUER line.]Remove from use if there are any broken wire strands within 1 inch (25 mm) of the twoferrules or the thimble.

7.3 CORRECTIVE ACTION When inspection in accordance with section 7.2 reveals signs of inadequate maintenance, theLYNX RESCUER must be immediately removed from service and marked as “UNUSABLE” untildestroyed or subjected to maintenance by the user’s organization in accordance with section 9.Defects, damage, excessive wear and/or aging are generally not repairable. If detected, immediatelyremove the LYNX RESCUER from use and mark it as “UNUSABLE” until destroyed. For finaldisposition, submit the LYNX RESCUER to a competent person who is authorized to performFormal Inspection. If there is any question as to repairability, contact Rose or a service centerauthorized in writing by Rose before further use of the LYNX RESCUER.

8.0 FORMAL INSPECTION

! CAUTIONOnly Rose Manufacturing Company or parties with written authorizationfrom Rose may make repairs to the LYNX RESCUER.



8.1 FORMAL INSPECTION FREQUENCYThe LYNX RESCUER must be formally inspected by a competent person other than the user atintervals of no more than six months. (The qualifications of a competent person are established byOSHA.) If the LYNX RESCUER is exposed to severe working conditions, more frequent formalinspections may be required. The frequency of inspection by a competent person should beestablished by the user’s organization based on such factors as the nature and severity of workplaceconditions, modes of use, and exposure time of the equipment. The competent person shouldperform a methodical and thorough visual and tactile inspection. The inspection results should berecorded in the Formal Inspection Log and retained for reference.

There are three forms that are important to the Formal Inspection Procedure. They are the FormalInspection Diagram (“DIAGRAM”), the Formal Inspection Log (“LOG”), and the FormalInspection Checklist (“CHECKLIST”). These forms relate and refer to each other so it is necessaryto understand their purposes and uses before discussing the inspection procedure.

8.1.1 DIAGRAM

This is a line drawing of the LYNX RESCUER with numbered callouts of the parts. The numberscalled out in the diagram correspond to those shown on the column titled “INSP. POINT” on theLOG.

8.1.2 LOG

This is the form to be used to record observations made during the Formal Inspection. The ModelNo., Serial No. and Date Made are recorded by the inspector from the information on the cover ofthis User Instruction and from the product label. The formal inspector’s name and the inspectiondate are entered by the inspector. The “Disposition” entry is the last entry made on this form afterall observations have been recorded. The entry is either “Acceptable” (A) or “Not Acceptable” (N).The columns on the LOG are as follows:

INSP. POINT

Inspection point. The LYNX RESCUER part designated in the callouts on the DIAGRAM.

DESCRIPTION

Name of the LYNX RESCUER inspection point. There are two broad categories of inspectionpoints, namely, metallic parts and nonmetallic parts.

QTY/R

Quantity per LYNX RESCUER. The quantity of each LYNX RESCUER inspection point that mustbe inspected.

PTY

Priority. A Priority “1” indicates a critical part. If one or more not acceptable conditions are foundby inspection of Priority 1 parts, the LYNX RESCUER is not acceptable for use. A Priority “2”indicates a noncritical part. If three or more not acceptable conditions are found by inspection ofPriority 2 parts, the LYNX RESCUER is not acceptable for use.

COND.

Condition. The condition of the LYNX RESCUER part is indicated here by entry of theappropriate Condition Code shown on the CHECKLIST (e.g. M0, N0 etc.). Alternatively, theinspector may simply enter “FAIL” if a defective condition exists and make no entry if no defectexists.



OVERALL ASSESS.

Overall assessment. The inspector’s evaluation of the overall acceptability or non-acceptability ofthe part category (i.e. metallic, nonmetallic). The appropriate Overall Assessment Code defined onthe CHECKLIST is entered here (e.g. MA, NA ). Alternatively, the inspector may simply enter“FAIL” if a defective condition exists and make no entry if no defect exists.

COMMENTS

Indicate pertinent inspector observations here.

8.1.3 CHECKLIST AND CODES

This is a table which categorizes the different types of LYNX RESCUER parts into two broadcategories (i.e. metallic, nonmetallic). For each of these categories, the formal inspector checks theLYNX RESCUER parts for each of the associated conditions (e.g. deformed, fractured, missing,loose, etc.). The codes for the detected conditions are entered in the Condition column on theLOG (e.g. M0, N2, etc.). Overall assessment codes are given, along with the criteria for assigningthem, so the inspector can decide if the LYNX RESCUER is acceptable or not acceptable forfurther use (e.g. MA, NN). Alternatively, instead of using these codes, the inspector may simplyenter “FAIL” if a defective condition exists and make no entry if no defect exists.

! CAUTIONReturn the LYNX RESCUER to Fall Arrest Mode, following the steps in section4.2.4, before proceeding with the inspection process.



8.2 FORMAL INSPECTION CHECKLIST AND CODES

TYPE OF PART COND. OVERALL ASSESSMENTINSPECTED CONDITION CODE CODE

Deformed/fractured M1Corroded/deep pits M2Missing/loose M3Heat exposure M4 MA- (Metallic acceptable)

Metallic Chemical exposure M5Burrs/sharp edges M6 MN- (Metallic not acceptable)Cuts/deep nicks M7Malfunction M8Other M9No visible change M0Cut/broken N1Wear damage N2Missing/loose N3 NA- (Non-Metallic acceptable)

Non-Metallic Burns/heat exposure N4Chemical exposure N5 NN- (Non-Metallic not acceptable)Cracked/Split N6No visible change N0Deformed/fractured S1Corroded/deep pits S2Missing/loose S3Heat exposure S4 SA- (Snaphook acceptable)

Snaphook Chemical exposure S5Burrs/sharp edges S6 SN- (Snaphook not acceptable)Cuts/deep nicks S7Malfunction S8Other S9No visible change S0Cut/broken wire C1Abrasion/wear/corrosion C2Partially missing/altered C3Burns/heat exposure C4 CA- (Cable acceptable)

Wire rope Chemical exposure C5(cable) Kinked/unlayed strands C6 CN- (Cable not acceptable)

Reduced diameter C7Malfunction C8Other C9No visible change C0Fall Arrest Mode Blank FA- (Functional Acceptable)

Functional Test Emergency Retrieval Mode BlankField Reset Capability Blank FN- (Functional Not Acceptable)

LEGEND

Disposition: A - (Acceptable) N - (Not acceptable) Other N7Enter "A" (or "PASS") or "N" (or "FAIL") in "Disposition" blank on Formal Inspection Log.

Criteria for disposition of "N" (Not acceptable) :(1) If there is one or more Overall Assessment Code of "N" type (e.g. MN, PN, SN or CN)

on a Priority 1 item.



8.3 FORMAL INSPECTION LOGModel No.: Inspector:Serial No.: Inspection Date:Date Made: Disposition:

INSP. COND. OVERALL

POINT DESCRIPTION QTY / R PTY (a) ASSESS. (a) COMMENTS

LYNX RESCUER Body

METALLIC PARTS1 Housing, front 1

2 Housing, back 1 13 Security rivets 2 14 Housing fasteners (c) 8 15 Torque nut 1 16 Axle nut 1 17 Grip 1 18 Crank Handle 1 19 Split Ring 1 110 Handle rention pin/ring 2 111 Activation Knob 1 112 Hex hd bolt w/red paint seal 1 113 Installation bracket 1 114 Serial number tag 1 115 Lock 1 1

NON-METALLIC PARTS16 Handle knob 1 117 Cover, Handle Hub 1 118 Label 1 119 Cable collar 1 1

Wire Rope20 Wire rope (lifeline) 1 121 Ball stopper 1 122 Washer 1 123 Thimble 1 124 Sleeves 2 125 Extraction, functional test - 126 Retraction, functional test - 127 Lock up, functional test - 128 Field Reset, functional test - 1

Swivel Snaphook29 Hook body 1 130 Side plates 2 1

31 Swivel eye 1 132 Load indicator 1 133 Gate 1 134 Trigger 1 135 Rivets 3 136 Large rivet 1 137 Label 1 1

(a) Optional simplified PASS/FAIL inspection format: When an acceptable condition is found, the entry in the COND. and OVERALL ASSESS. columns may be leftblank. When a defective condition is found, enter “FAIL.” The inspection may end upon detection of a single Priority 1 defect or three Priority 2 defects.

(b) Blank copies of the LOG, with associated CHECKLIST and DIAGRAM, are available from Rose Manufacturing Company. Call toll-free at 1-800-722-1231.

(c) Qty of 12 on 95 ft (30 m) models. Qty of 8 on 50 ft (16 m) models.



2

7

8

10

11

12

13

14

16

18

18

18

18

18

18

18

7

19

20

2122

23

24

29

30

3132

33

34

35 36

37**

*

* (2) Opposite side not shown

** (2) Opposite side not shown

17 9

15

4

1

6

53

8.4 FORMAL INSPECTION DIAGRAM



9.0 SERVICENONONONONOTE:TE:TE:TE:TE: BI-ANNUAL FACTORY RE-CERTIFICATION NO LONGER REQUIRED FOR ROSE

MECHANICAL PRODUCTS. MODELS SOLD IN CANADA MUST BE RECERTIFIED EACH YEAR.

9.1 FACTORY SERVICE The only maintenance that may be performed by the user is cleaning, working line lubrication andremoval of broken wire strands from the line. All other maintenance must be performed by Rose.The user must never attempt to repair or alter the unit. There are no internal parts which areserviceable or replaceable by the user.

9.2 OWNER REGISTRATIONWhen the LYNX RESCUER is purchased, the first thing the owner (user) must do is read this UserInstruction and then return the Owner Registration card packed with the device. Each unit has aunique serial number which identifies all information associated with the unit. The serial numberenables Rose to identify when the product was made; related engineering, manufacturing, testingand quality control records; related service records; and date it was sold and shipped to the user ora Rose distributor. The owner registration card contains information which is vital to themaintenance of the device. It must be completely and accurately filled out and returned to Roseimmediately after purchase.

Be sure to enter the permanent address and telephone number of the owner. Do not enter theaddress and phone number of a temporary job site or temporary office. Type or print legibly inink. This is a permanent record.

9.3 WHEN FACTORY SERVICE IS NECESSARYThe LYNX RESCUER must be returned to Rose or an authorized factory service center upondiscovery during competent person inspection of any condition which requires removing thedevice from use. See section 8.

Each time the unit receives factory service a new Service Date Label is applied. The new label willshow the date of the servicing, which becomes the reference date for the user to determine whenthe next factory service is required.

9.4 HOW TO OBTAIN FACTORY SERVICEWhen factory service for the LYNX RESCUER is required for any reason, the steps below must becarefully followed:

Step 1 Prepare and mail a purchase order for the requested service to:

Rose Manufacturing Company2250 South Tejon StreetEnglewood, Colorado 80110-1000

Step 2 The purchase order must contain:

a) Owner’s (company) name, address, telephone and fax number;

b) Name of owner’s employee who can be contacted to authorize repair charges, if any;

c) LYNX RESCUER serial number, and part number.

d) Brief explanation of service and known repairs to be performed (e.g. kinked line,broken snaphook, etc.);



e) The Statement: “Basic service charge authorized - advise price of repairs.” Please notethat any unit sent to Rose for service must be disassembled, inspected and reassembledby Rose in order to determine if service beyond normal service is required. Therefore,the minimum service charge must always be made;

f) Billing address if the owner already has an account with Rose. Otherwise, Rose termsare C.O.D. in the continental USA and cash in advance, including freight charges else-where.

g) Return shipment address. Rose freight terms are prepaid and add if the owner has anaccount; otherwise the terms are freight collect.

Step 3 Ship the unit, freight prepaid, to Rose Manufacturing Co. or an authorized service centerdesignated in writing by Rose. If a unit is received with freight due it will not beaccepted. Use the original LYNX RESCUER shipping container for shipment. Other-wise, pack the unit very securely to prevent shipping damage.

Step 4 Upon receipt of the unit and purchase order, Rose will inspect the LYNX RESCUERand contact the company’s competent person to advise of required service and charges,if any, which are in excess of the minimum service and charges. If the service andcharges are within the minimum for service, the work will be performed by Rose andreturn shipped without further contact.

THANK YOU.



WARRANTYExpress Warranty – Rose/MSA warrants that the product furnished is freefrom mechanical defects or faulty workmanship for a period of one (1) yearfrom first use or eighteen (18) months from date of shipment, whicheveroccurs first, provided it is maintained and used in accordance with Rose/MSA’s instructions and/or recommendations. Replacement parts and repairsare warranted for ninety (90) days from the date of repair of the product orsale of the replacement part, whichever occurs first. Rose/MSA shall bereleased from all obligations under this warranty in the event repairs ormodifications are made by persons other than its own authorized servicepersonnel or if the warranty claim results from misuse of the product. Noagent, employee or representative of Rose/MSA may bind Rose/MSA to anyaffirmation, representation or modification of the warranty concerning thegoods sold under this contract. Rose/MSA makes no warranty concerningcomponents or accessories not manufactured by Rose/MSA, but will pass onto the Purchaser all warranties of manufacturers of such components. THISWARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED ORSTATUTORY, AND IS STRICTLY LIMITED TO THE TERMS HERE OF. ROSE/MSASPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY ORFITNESS FOR A PARTICULAR PURPOSE. For additional information pleasecontact the Customer Service Department at 1-800-MSA-2222 (1-800-672-2222).

ROSE MANUFACTURING COMPANY ! 2250 SOUTH TEJON STREET

ENGLEWOOD ! COLORADO ! 80110-1000 ! USA

TEL. (303) 922-6246 ! TOLL FREE (800) 722-1231 ! FAX (303) 934-9960

ROPOD™, Dyna-Glide™, Dynescape™, Dyna-Hoist™, Fallbloc™, RemoteConnect/Disconnect System, Beamglide™, Dyna-Lock®, Dynevac®,Lynx Rescuer™are trademarks, rights to which are held by Rose Manufacturing Company, U.S.A.Protected by the following U.S. patents: 4,589,523; 4,434,536; 5,361,867. Foreignpatents issued and applied for.

Offices and representativesin principal cities worldwide.In U.S. call the Customer Service centerat (888) 421-8324or fax at (800) 967-0398To reach MSA International,call (412) 967-3451

Rose Manufacturing Company2250 S. Tejon St.Englewood, CO 80110-1000MSA Corporate HeadquartersP.O. Box 426Pittsburgh, PA 15230 ROSE

Lynx Rescuer User Instructions

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