Lubrication Systems Catalogue I 2011 Lubr Systl Cata- · PDF file4 Beka-max pumps 1.9kG, 4kG,...

Lubrication Systems Catalogue I 2011Lubr SystlCata-

Need to stay ahead of competitors, reduce breakdowns and reduce maintenance?

Automatic Lubrication Systems allow you to become proactive.

When lubrication is automated, your equipment will operate more efficiently, giving you less trouble - allowing you to get on with other tasks.

KEY BENEFITS

• Productionincreases(productiondoesn’tneedtostopforlubrication)

• Unplannedbreakdownsarereduced

• Annualshutdownsarereduced(machineslastlongerbetweenrebuilds)

• Bearingandsparepartsconsumptionisreduced

• Productionqualityisimproved(machinesstaywithintolerancelonger)

• Safetyisimprovedwhenhazardousareasarelubricatedremotely

• Reducestheconsumptionoflubricantandimprovedhousekeeping

• Reducespowerconsumption

SYSTEMS FOR ALL APPLICATIONS

Alemlube offers specialised Lubrication Systems for almost all applications - Industrial,Agricultural,Mining,MineralProcessing,Timber,Transport.TheSystemsare designed so that the chains, gears and bearings get the correct delivery of lubricant at frequent intervals.

Alemlube also offers sophisticated monitoring devices to signal an alarm if anything should prevent the correct delivery of lubricant to bearings etc.

• Blockedlineorbearing

• Brokenline

• Pumpfailure

• Lowlubricantlevelinreservoir

THE ALEMLUBE NETWORK

WithofficesinSydney,Melbourne,Brisbane,Perth,Adelaide,Mackay,Launcestonand Auckland, plus a National Network of trained Distributors, Alemlube can provide expert technical and sales service with installation and service, nation wide.

Alemlube’s experienced BDMs can assist in the design of the right LubricationSystem for your specific needs, for new or existing plant.

why use automaticLuBRication systems?

Intro 2

Contents 3

Beka-MaxPumps1.9KG,4KG,8KG 4

Beka-MaxControllers/BekaDisys 5

Beka-MaxMiningPumps/PICOPump 6

Beka-MaxDividers 7

Beka-MaxinAction 8

Beka-MaxLubricationSystemsKits 9

Hammer Lube 10

Fluilub Wheel Flange Lubrication 11

ReducingCostsUsingChassisLubricationSystems 12

Beka-MaxHose&Fittings 13-16

Beka-MaxinAction 17

TrabonIndustrialPumps 18

TrabonIndustrialDividers 19

Conveyor&FixedPlantLubricationSolutions 20

BekaMultilinePumps 21

FlencoMining&ProcessingPlantPumpStations/BekaPowerSupplies 22

Flenco Dual Line 23

Chain Systems 24

BekaWind 25

MicroOilSystems 26

Lubricators 27

contents

4

Beka-max pumps1.9kG, 4kG, 8kG

BekaMaxEP-1pumpsaredesignedforthetoughestchassislubeandconstructionmachine applications.

ChosenbymajorOEMsaroundtheworld,theBekaEP-1hasaproventrackrecordofperformance and durability.

Thesepumpsincludethefollowingstandardfeatures:

• Diecastaluminiumpumpbody

• Polycarbonatereservoir

• ExtremelyruggedDCgearmotordrive,continuousratedatfullload

• Push-pullpumpelementdesign

• Choiceofnocontrollerorintegratedtronix1orEP-troniccontrollers

• Excellentwateranddustsealingwith2stagebarrierprotection

• Testedunderharshestconditionsofvibrationandtemperaturefrom-35°Cto+80°C

SPECIFICATIONSOperating Voltage:12VDC/24VDCRevolutions:15rpmCurrent Consumption:Fullloadat+20°C=2.2A/1.1AFuse:5A/3A

PUMPMaximum Operating Pressure:280barPermissible Operating Temperature:-35°Cto+80°CReservoir Size:1.9kg,4kgor8kg

PUMPINg ELEMENTS

Upto3pumpelementscanbeinstalled.

Thepumpelementstonotusesprings.Theyareapush/pulldesignwithimprovedperformance in cold weather or with heavy greases.

PE-120–0.12ccperstroke,(1.8cc/min)

PE-12V–adjustable0.04to0.12ccperstroke(0.4to1.8cc/min)

PE-170–0.17ccperstroke(2.55cc/min)

PE-120 PE-120V

Beka-Max 1.9kg

Beka-Max 4kg

Beka-Max 8kg

5

Beka-max contRoLLeRsBeka disys

EP-1pumpcontrollersfitontothebaseofthepumpwitharuggedandwaterproofseal.Theyareadjustableusingasmallflatbladescrew driver, but a window with four screws must be removed before any adjustment takes place.

troniX1isthebasemodelcontrollerwhichcontrolspumprunningtimebyrevolutionsandofftimebyhours(0.5hrsminimum).Ithasa built in alarm for revolution control so that if the pump does not spin the alarm light will come on in the controller window.

EP-tronicisthefullfunctioncontroller.ItdoeseverythingthetroniX1does,plushasadditionalcolourcodedinputplugsforlowlevelswitch, high pressure switch, divider proximity switch.

It also has built in data logging so it will remember when an alarm event occur red and these events can be downloaded as required bytheBekaDisyssoftwareonalaptopPC.

Theidealcontrollerforhiremachines.

BekaDisyssoftwareallowsthesettingsparametersoftheBekatronix1andEP-troniccontrollerstobechangedaccordingtothelubrication requirements.

Thisgivesthecontrollersalotmoreflexibilitysothatthesmallestorthelargestjobsareabletobecateredfor.

TheDisyssoftwarealsogivestheabilitytoreadtheoperationaldatastoredintheEP-troniccontrollerdatalogger.

BekaDisysfeatures:

• Parameteradjustmentmode

• Hardwaretestmode

• Operationview

• Listoferrors

• Statistics

• Reporting

* standard settings - other parameters can be chosen with Beka Disys software

SPECIFICATIONS troniX1 EP-tronic

Runtimebyrevolutions Y* Y*

Runtimebyminutes Y Y

Runtimebyseconds Y Y

Offtimebyhours Y* Y*

Offtimebyminutes Y Y

Builtinmanualrunbutton Y Y

Monitor low level N Y

Monitor high pressure N Y

Monitor divider valve N Y

ConfigurableviaBekaDisyssoftware Y Y

Builtindatalogging N Y

BEKA dISYS

troniX1

EP-tronic

6

Beka-max mininG pumpspico pump

BuildfortheAustralianminingindustry,theTritonIIIandGrandSlampumpsutilisetheprovenBekaEP-1pumpbuilt into rugged fabricated reservoirs designed for long service intervals and ease of refilling.

Thesepumpsincludethefollowingstandardfeatures:

• FabricatedtankworkwithbottommountedEP-1pump

• Flowratefrom1.8ccto7.65cc/min

• Operatingpressureupto280bar

• Nooverflow–environmentallyfriendly

• Standardautofillshutoffvalve

• Withbreatherandreliefvalvefittedtothetopofthe reservoir

• Withhighperformancefillpointfilter

• Lowlevelsensor

• CertifiedpressuretestedinQueensland

• WithchoiceoftroniX1orEP-troniccontrollerorcab mounted controller

• GrandSlamfeaturesstainlesssteelconstruction

BEKA PICO COMPACT PUMPINg SOLUTION

TheBekaMaxPICOpumpisalowercostcompactsolutionforsmallmachinesorvehicleswithsmallgreasedemand.

PICOperformanceishowever,almostthesameasthelargerEP-1pump.

SPECIFICATIONSOperating Voltage: 12VDC/24VDCRevolutions: 15RPMCurrent Consumption: 7.5aat12VDCatfullload,3.8aat24VDCatfullloadFuse: 5A/10A

PUMPMaximum operating pressure: 280barPermissible operating temperature: -25°Cto+60°CReservoir size: 1.2kgLow level switch: Standard

GrandslamTriton III

PART NUMBER RESERVOIR CAPACITY MATERIAL

TritonIII 16kg PowderCoatedSteel

GrandSlam30 30kg Stainless Steel

GrandSlam60 60kg Stainless Steel

7

Beka-max divideRs

BekaMaxdividersaredesignedspecificallyformobilelubricationsystemapplications–chassislubesystems,constructionmachines and mining mobile plant.

Theyareastackablewafertypedesignwithinterchangeablevolumesegmentsconfigurabletotherequiredvolumeoutputs.

Segmentscanbeeasilychangedfromtwinoutlettosingleoutletandvariouscrossportscanbeaddedtoprovidetheflexibilitytoservice small and large lubrication points from the same divider.

WhencombinedwiththeBekaMaxrangeofpumps,allthebenefitsofprogressivesystemsareperfectlydelivered–nogreasepointcan miss out, visual indication of system faults, extremely accurate lubricant distribution, capability for full monitoring of delivery to each point.

TheMX-Fisthestandarddividerforallon-roadapplicationsandforalmostalloff-roadapplications.TheSX-5isforminingapplications where large volumes and hydraulic hoses are required.

PART NUMBER STYLE OP. PRESSURE NO. OF OUTLETS OUTPUT PER SECTION INLET OUTLETS CHECK VALVE

MX-F stackable 300bar 1 to 20 0.025to0.105cc M10 6mmtube external

SX-5 stackable 300bar 1 to 20 0.075ccTo0.47cc 1/4”BSP 1/4”BSP internal

BEKA MAX dIVIdER VALVES

OPTIONS ANd ACCESSORIESCrossport bars with and without outletsExternalcheckvalvesProximityswitchesInlet fitting with grease nippleWeld on mounting basesStandardsurfacefinish–zinc/nickelOptional–stainlesssteel

MX-F

Inlet Fitting withGrease Nipple

Crossport No Outlet Crossport With Outlet Outlet Check ValveConnectolr

Outlet Check Valve

SX-5

8

LindContractingisafamilyownedconstructionmachinehirebusinessbasedintheBrisbaneriversidesuburbofPinkenba.Theyhirewheelloadersandexcavators,bothdryhireandwithoperatorsandcurrentlyhaveafleetofover25machines.

Themachinescanendupinrecyclingplants,roadworksorloadingvariousbulkmaterialsatthenearbyportfacilities.LindContractingwasestablishedin1975andsohavealotofexperienceinthehiregame.EthanLindknowshowhardhishiremachines can be worked and knows how diffi cult it can be to keep machines out on hire properly maintained.

Oneofthebigissueshasbeengreasing.Loadersandexcavatorsneeddailygreasingandinsomeaggressiveenvironments,theymayneedgreasingtwiceaday.Often,hirersareunabletogreasedailyandthecosttosendafitteroutontheroadonadailybasisto grease machines is prohibitive. High maintenance costs, machine down time and lost income were result.

Since2003EthanhasbeenfittingBeka-Maxautomaticlubricationsystemstoallnewmachines,andretrofittingtoexistingfleetwhentimepermits.

Beka-MaxisEurope’sconstructionmachinelubricationsystemmarketleader,supplyingsystemsonanOEMbasistoleadingmanufacturerssuchasLiebherr,CatandHitachi,andtomanymajorEuropeanmachine hire companies.

ThecompacthighperformanceBeka-Maxsystemsareidealforhireoperations like Lind Contracting. All of Lind Contractings machines are nowgreasedona30minuteintervalandmachinedowntimeislowerthan ever.

Reservoirsneedweeklyorfortnightlytoppingupandtheoccasionalbroken lines are repaired on the spot with reusable hose ends.

Beka-max in action

CONSTRUCTION MACHINES

9

Beka-max LuBRicationsystems kits

Alemlube has been designing custom lube system kits for many years.

Applications include on-road applications such as trucks, trailers andgarbagetrucks.Off-roadapplicationsincludewheelloaders,excavators,haultrucks,toolcarriers,bulldozers,mobilecrushersand screens.

Eachkitisdesignedtodistributetherightamountofgreasewhereit needs to be.

• Pumpsaretestedandtimerspre-adjusted

• Off-roadkitsaresuppliedwithafillpointstrainer

• Dividersareassembledandflowtested

• Masterdividerwithgreasenippleinletfitting

• Alloutletfittingsinstalled

• Off-roadkitsarefittedwithcheckvalvesoneveryoutlet

• Greasefilledhoseandtube.

• Spiralwrapandwirearmourwhererequired

• Hoseprotectionplateswhererequired

• Mosttruckkitsaresuppliedwithpre-assembledharnessesfor front right, front left and rear suspension

• Bearingpointfittings,nuts,bolts,brackets,cableties

• Circuitdiagramandinstallationandmaintenanceinstructions

Beka-max in action

APPLICATIONS – FOR LARgE HAMMERSFor installation directly onto hydraulic hammers to lubricate the bushing.

HAMAX2 tees into the main hydraulic pressure and return lines and operateseachtimethehammerisused.Aflowcontrolvalveregulatesthe cycle speed to the pump.

Various types of grease cartridges and adaptors are available as accessories.

Connectsviaflangeorbyhoses.

SPECIFICATIONSOperation: HydraulicMaximum Hydraulic Input Pressure:90-250BarMaximum Hydraulic Back Pressure:20BarMaximum Hydraulic Flow:2LPMDefault Cycle Speed:14cycles/minGrease Flow Rate:0.12cc/cycleMaximum Grease Pressure:280Bar(byreliefvalve)Connections:1/4”BSPorFlange

OPTIONSWithadjustablepumpingelementPE-120VH

APPLICATIONS – FOR SMALL HAMMERSHAMAX1suitssmallerhammersandisavailableinthreeversions–100cc,200ccor400ccreservoir.

TheHAMAX1teesintothehammerhydraulicpressuresupplyandstrokesonceeachtimethe hammer is actuated.

SPECIFICATIONSOperation: HydraulicOperating Pressure: 80-300barMaximum hydraulic back pressure: 20barBack pressure at lube point: 100bar maximumReservoir size: 100cc,200ccor400ccRefilling: BygreasegunordrumpumpOutput: 0–0.1ccperstrokeadjustableStroke rate: 1 stroke per pulse at hydraulic connectionOperating temperature: -250Cto+800C

10

hammeR LuBe

PART NUMBER dESCRIPTION

25761120202 HAMAX2withPE-120FHadjustablepumpelementandFuchscartridgeadaptor


2591200101 HAMAX1 with 200cc reservoir

2591400101 HAMAX1with400ccreservoir

Adapter 2576GK0001 - for cartridge Type S: Adapter 2576GK0002 - for cartridge Type F: Adapter 2576GK0003 - for cartridge Type L:

HAMAX2

HAMAX1

Protection Cover

11

hammeR LuBe FLuiLuB wheeL FLanGeLuBRication

TheFLUILUBsystemconveysthelubricanttothespraypointwithcompressedair.Usingawell-provenmethod,thelubricantisonlyconveyedalongthesystem’sinteriortubewalls.Thenarrowingatthetubeend(nozzle)causesthelubricanttobecontinuouslyandfinelysprayedevenifconveyedinpulses.Dependingontheprogramming,theair-supply’ssolenoidvalveopensforasetperiodordistanceforacertainsprayduration.Thismeansthatthepistonpumpconveysapreciselysetquantityoflubricant(0.2-31.0cm/stroke)intothespray-aircurrent.Thematerialisconveyedbytheaircurrentasdescribedabove.Theexactdistributionandsub-distributionofthelubricantvolumetoseveralspraypointsiseffectedbythenewtypeofFLUILUBdistributor.Anozzleislocatedattheendofthepipe.Thelubricantisatomisedandcontinuouslysprayedontothewheelflange.Becausethewheelmakesseveralrevolutionsduringthistime,thewheelflangeismoistenedslightly.Averythinhighlyadhesivefilmoflubricationiscreated,whichcannotbethrownoffevenatveryhighwheelspeedsinexcessof250kph.Subsequently,thelubricantistransferredtothefollowingwheelsetsthroughcontactwiththerailflanks.

Particularlyinconjunctionwithmodernwheel-flangelubricantspossessingahighproportionofsolids,aconstantlubricationatlowdosagecanbemaintainedoveralongperiod,evenintheeventofextremepressureandtemperatures.Thishasbeendemonstrated in many practical applications and different tests.

12

We have compared the lifespan of key running gear components in heavy duty truckfleetwhichusesBekaMax#2greasesystemswherepreviously,liquidgreasesystems had been fitted. Thekeycomponentscheckedwereshacklepinsandkingpins–thesearethekeygreased front suspension components which require costly parts and repair costs when worn.Theresultsofourresearchweresurprising.Shacklepinlifeof600,000kmandkingpin life of 1,200,000km was the best previously attainable by diligent hand greasing andnormallyattainablebyliquidgreaseautomaticlubricationsystems.Thatmeantthat during the life of the truck costly downtime was required to replace these key components.

LIFETIME REPAIR COSTS FOR SHACKLE PINS ANd KINg PINS COMPAREd

LIFETIME HANd gREASINg LABOUR ANd gREASE COSTS COMPAREd

ReducinG costsusinG chassis LuBRication systems

Beka-max hose & FittinGs


04012200406 ELBOWCONNECTOR6mmTUBExM6/1(90Deg)



04012200606 ELBOWCONNECTOR6mmTUBEx1/8BSP(90Deg)

04012220306 ELBOWCONNECTOR8mmTUBExM10X1(90Deg)

04012220606 ELBOWCONNECTOR8mmTUBEx1/8”BSP(90Deg)

04012200413 ELBOWCONNECTOR6mmTUBExM6/1(90Deg)StainlessSteel

04012200513 ELBOWCONNECTOR6mmTUBExM8/1(90Deg)StainlessSteel

04012200313LL ELBOWCONNECTOR6mmTUBExM10/1(90Deg)StainlessSteel

04012200613LL ELBOWCONNECTOR6mmTUBEx1/8BSP(90Deg)StainlessSteel


100120100-100 TUBENYLON6mmDia70BarGREASEFILLED(100mRolls)

100120100-20 TUBENYLON6mmDia70BarGREASEFILLED(20mRolls)

100120101-100 TUBENYLON6mmDia70BarEMPTY(100mRolls)

100120101-20 TUBENYLON6mmDia70BarEMPTY(20mRolls)


04012000406 STRAIGHTCONNECTOR6mmTUBExM6/1



04012000606 STRAIGHTCONNECTOR6mmTUBEx1/8BSP


04012000413 STRAIGHTCONNECTOR6mmTUBExM6/1StainlessSteel



04012000613 STRAIGHTCONNECTOR6mmTUBEx1/8BSPStainlessSteel


100120200-50 HOSE8.3mmDia280BarGREASEFILLED(50mRolls)

100120200-10 HOSE8.3mmDia280BarGREASEFILLED(10mRolls)

100120201-50 HOSE8.3mmDia280BarEMPTY(50mRolls)

100120201-10 HOSE8.3mmDia280BarEMPTY(10mRolls)

100120205 HOSE8.3mmDia280BarGREASEFILLEDSELFSTORE

100120265 HOSE11.2mmDia280BarGREASEFILLED(50mRolls)

100121005 HOSESPIRALCOVERPROTECTION

100121004 SPIRALHOSEPROTECTION(STEEL)


04031500306 CAPNUTFOR6mmTUBE

04031520305 CUTTINGOLIVE6mmTUBE

04031501013 CAPNUTFOR6mmTUBEStainlessSteel

04031500406 CAPNUTFOR8mmTUBE

04031520405 CUTTINGOLIVE8mmTUBE

NUT ANd OLIVE FITTINgS

TUBE ANd HOSE

13

Elbow Connector

Straight Connector

Nut

Olive

Tube

Hose

Self Store Hose

Hose Spiral

Hose Protection Steel

14



100121200 8.3HOSEENDSLEEVE

100121197 8.3HOSEENDSLEEVEStainlessSteel

100121305 11.2HOSEENDSLEEVE

100121189 8.3HOSEENDSTUD(Straight)18mm



100121196 8.3HOSEENDSTUD(Straight)30mmStainlessSteel

100121301 11.2HOSEENDSTUD

100121208 8.3HOSEENDSTUD90°21mmlong

100121378 8.3HOSEENDSTUD90°21mmlongStainlessSteel


100121397 8.3HOSEENDSTUD90°33mmlongStainlessSteel



100121206 8.3HOSEENDSTUD45°

10121187 8.3HOSEENDSTUD45°StainlessSteel


100121163 11.2HOSEENDSTUD45°




BT0544 8.3HOSEENDWITHSLEEVEREUSABLE7/16”JIC

BT0544S 8.3HOSEENDWITHSLEEVEREUSABLE7/16”JICStainlessSteel

100120200-0704 8.3HOSEENDWITHSLEEVESWAGED7/16”JIC


04013600306 UNION6mmTUBEJOINER

04013600313 UNION6mmTUBEJOINERStainlessSteel

04014701006 BULKHEADJOINER6mmx6mm

04014701106 BULKHEADJOINER8mmx8mm

FAZ03552-00 BULKHEAD6mmWITHGREASENIPPLE

HOSE ENd FITTINgS

UNIONS & BULKHEAdS

Hose Sleeve

STR Stud 30mm

90° Stud 50mm

40° Stud

Hose End

Union 6mm

Bulkhead

Bulkhead Nipple



04011600106 ADAPTORM8/1MalexM10/1Female(21mm)


04011600306 ADAPTOR1/8BSPMalexM10/1Female(21mm)

04011604106 ADAPTOR1/8BSPMalex1/8BSPFemale(21mm)








04011601306 ADAPTOR1/4UNEFMalexM10/1Female(24mm)

04011601406 ADAPTOR1/4UNFMalexM10/1Female(24mm)


100210080 ELBOWM10/1MalexM8/1Female45°


100210090 ELBOWM8/1.25MalexM8/1Female45°




100210030 ELBOWM10/1Male/Female90°

100210041 ELBOWM10/1Male/Female90°StainlessSteel

100210105 ELBOW1/8BSPMale/Female90°

100210032 ELBOW1/4UNFMalexM10/1Female90°

AdAPTOR FITTINgS

15



6131 HEADERBLOCK1OUTLETc/w6mmFittingsandGreaseNipples






HEAdERBLOCKS

Header Block

Straight Adaptor

90° Adaptor

45° Adaptor


100121282G 8.3HOSEENDSTUD(Straight)24mm

100121252G 8.3HOSEENDSTUD(Straight)30mm

100121228G 8.3HOSEENDSTUD90°32mm




04060759-HP UNION6mmTUBEJOINER


1004010217 DUSTCOVER-ONEREQUIREDPERFITTING

PUSH IN HOSE TAILS

PUSH IN TUBE UNION

dUST COVER FOR PUSH IN FITTINgS


STR Stud Push In

Dust Cover


04062330-HP ELBOW6mmTUBExM6/190°



04062328-HP ELBOW6mmTUBEx1/8BSP90°

04062362-HP ELBOW6mmTUBExM8/1.2590°


04062326-HP CONNECTOR6mmTUBExM6/1



04062348-HP CONNECTOR6mmTUBEx1/8BSP

PUSH IN FITTINgS HIgH PRESSURE

Elbow Push In Connector

STR Push In Connector


0402020 STRAIGHTROTARYCOUPLING10x1Malex10x1Female

0402023 ELBOWROTARYCOUPLING6mmTUBEx1/8”BSPMale

0402043 ELBOWROTARYCOUPLING6mmTUBEx1/4”BSPMale

SWIVELS / ROTARY COUPLINgS

Elbow Rotary Coupling

16


17

Waste management vehicles, both domestic and industrialworkextremelyhard.Thechassiscarryheavyloadsunderarduousstop/startconditionsand the trucks work long hours.

BekaMaxistheidealsystemforthesevehiclesbecause of the ability to service the large bear-ingstypicallyonwastebodieswithheavyduty#2grease.

Domesticwastetrucks(sidelifters)dothousandsof lifts every day and greasing frequently while the truck is working its route extends the life of the lifter arm and other critical components.

Industrials work almost around the clock and the opportunities to grease the critical front lift bearings are few. Again, automatic greasing with #2greasegivestheliftarmbearingsadditionalprotection and extends their life.

TheBekaMaxEP-1pumpalsolendsitselfwelltoindustrialapplications:

• Highpressureoperationwith#2greases.

• Reservoirsizeupto8kgoreven16kgforextra large stationary applications.

• Availablewithintegratedcontrollerforself contained operation or without controller for operationbycustomerPLC.

• Bekatransformeravailableif24vdcpower supply is required.

• BekaMX-Fprogressivedividersensurethe correct volume of lubricant is delivered to each point.

WASTE MANAgEMENT

INdUSTRY

Beka-max in action

18

tRaBon industRiaL pumps

MOdEL RATIO SA or dA OUTPUT/STROKE (cm3) OIL OR gREASE STYLE RESERVOIR CAPACITY

E-Series 20:1 Both 0.492 Either Modular 1.9to9.5lt2.7to9kg

AL-5 30:1 Both 0.164-0.492 Either Modular 2.8to9.5lt2.7to9kg



MSA-10 30:1 Both 0.492-1.966 Either BulkSupply 1/4”NPT

MSA-100 25:1 Both 6.566-13.112 Either BulkSupply 1/4”NPT

RAM 50:1 Reciprocating kg/min Grease Drum 20kgor180kg

MOdEL RATIO SA or dA OUTPUT/STROKE (cm3) OIL OR gREASE STYLE RESERVOIR CAPACITY

HLJ-5 5.5:1 Double 0.164-0.492 Either Modular 2.8to9.5lt2.7to9kg

HLJ-25 5.5:1 Double 0.492-1.966 Either Modular 2.8to9.5lt2.7to9kg

HLJ-100 3.5:1 double 0.983-3.933 Either Modular 2.8to9.5lt2.7to9kg

MOdEL OUTPUT OIL OR gREASE STYLE RESERVOIR CAPACITY

EO-1 200cc/min Oil TankMounted 3.7lt

Meterflo 147to1920cc/min Oil BulkSupply NA

Lubemaster 0.164to0.82cc/stroke Either Modular 2.8to9.5lt2.7to9kg

MOdEL OUTPUT/STROKE (cm3) MAX STROKES/MIN STYLE RESERVOIR CAPACITY

RMLS 0.08-0.2 25grease,oil Remote 2.8to9.5lt2.7to9kg

PNEUMATIC PUMPS

HYdRAULIC PUMPS

ELECTRIC PUMPS

MECHANICAL PUMPS

Trabon E Series

Trabon Modu-Flo

Trabon RMLS

Trabon Lubemaster

19

tRaBon industRiaL pumps tRaBon industRiaL divideRs


508-310-415 ReliefIndicator750psi















MOdEL STYLE OP. PRESSURE NO. OF OUTLETS OUTPUT PER SECTION INLET OUTLETS

MD OnePiece 3,000psi 2,4or6 0.01to0.04ci 1/8”NPT 1/8”NPT

MJ Stackable 2,000 psi 1to16 0.005to0.03ci 1/8”NPT 1/8”NPT

MSP Fully Modular 3,500psi 1to16 0.005to0.08ci 1/4”NPT 1/8”NPT

MH Fully Modular 7,500psi 1to16 0.006to0.06ci 1/4”NPT 1/8”NPT

MX Stackable 3,000psi 1 to 20 0.025to0.30ci 3/8”NPT 1/4”NPT

MXP Fully Modular 3,000psi 1 to 20 0.025to0.30ci 3/8”NPT 1/4”NPT

MGO Stackable 6,000psi 1 to 20 0.15to1.2ci 7/8”SAE 7/8”SAE

TrabonProgressiveDividerValvessetthestandardforoilandgreaseLubricationsSystems.

Theheartoftheprogressivesystemisthedividervalvewhichprovidespositiveindicationoflubricantflow.Lubricantcannotbypasslocked lines or take the path of least resistance, ensuring that all connected points receive their correct amount.

A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. A blockage anywhere in the system is detected by the pressure rise it causes.

Cycleswitchesandperformanceindicatorscanbeinstalledtoprovidedirectmonitoringoflubricantflowandpressurewithinthecircuit.

PERFORMANCE INdICATORS Theseassistinsystemoperationandtroubleshooting,allowingoverpressureconditionstoberelieved(lubetoatmoshere)orindicated without relief, showing maintenance staff where the problem is. AUTOMATIC RELIEF INDICATORS

1/8” NPT for MSP, MJ, MXPIn range of 750psi to 3,000 psi

AUTOMATIC RELIEF INDICATORSWITH MEMORY

1/8” NPT for MSP, MJ, MXPIn range of 500 psi to 3,000 psi

Progressive System Valves & Accessories

Trabon Progressive Divider Valves set the standard for oil and grease Lubrications Systems. The heart of the progressive system is the divider valve whichprovides positive indication of lubricant flow. Lubricant cannot bypass locked lines or take the path of least resistance, ensuring that all connected pointsreceive their correct amount. A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. Ablockage anywhere in the system is detected by the pressure rise it causes. Cycle switches and performance indicators can be installed to provide directmonitoring of lubricant flow and pressure within the circuit.

TRABON DIVIDER VALVES

Model Style Operating Pressure No. of Outlets Output per section Inlet Outlets

MD one piece 3,000 psi 2, 4 or 6 0.01 to 0.04 ci 1/8” NPT 1/8” NPT

MJ stackable 2,000 psi 1 to 16 0.005 to 0.03 ci 1/8” NPT 1/8” NPT

MSP fully modular 3,500 psi 1 to 16 0.005 to 0.08 ci 1/4” NPT 1/8” NPT

MH fully modular 7,500 psi 1 to 16 0.006 to 0.06 ci 1/4” NPT 1/8” NPT

MX stackable 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT

MXP fully modular 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT

MXP MJ MX MSP

Progressive System Pumps

Pumps designed for progressive systems are robust. Pump sizes vary for system requirements, Positive displacement pumps with a large rangeof optionsare available.

PNEUMATIC PUMPS

Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity

E-Series 20:1 both 0.492 either Modular 1.9 to 9.5lt 2.7 to 9kg

AL-5 30:1 both 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg



MSA-10 30:1 both 0.492-1.966 either Bulk Supply 1/4” NPT


RAM 50:1 reciprocating kg/min grease Drum 20kg or 180kg

HYDRAULIC PUMPS


HLJ-5 5.5:1 double 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg



62048HYD 50:1 double kg/min grease Drum 20kg or 180kg

ELECTRIC PUMPS

Model Output Oil or Grease Style Reservoir capacity

EO-1 200cc/min oil Tank mounted 3.7lt

Meterflo 147 to 1920cc/min oil Bulk supply

Lubemaster 0.164 to 0.82cc/stroke either Modular 2.8 to 9.5lt 2.7 to 9kg

MECHANICAL PUMPS

Model Output/Stroke (cm3) Max strokes/min Style Reservoir capacity

RMLS 0.08-0.2 25 grease 50 oil Remote 2.8 to 9.5lt 2.7 to 9kg

45

2010 Alemlube Master Catalogue.1:Catalogue 15/1/10 2:25 PM Page 45

AUTOMATIC RELIEF INDICATORS














MXP MJ MX MSP



PNEUMATIC PUMPS









HYDRAULIC PUMPS






ELECTRIC PUMPS





MECHANICAL PUMPS



45


AUTOMATIC RELIEF INDICATORS














MXP MJ MX MSP



PNEUMATIC PUMPS









HYDRAULIC PUMPS






ELECTRIC PUMPS





MECHANICAL PUMPS



45


MJ MX MXPMSP

20

conveyoR & Fixed pLantLuBRication soLutions

Automatic lubrication systems can assist greatly in increasing plant reliability and reducing the amount of labour tied up in routine maintenance.

AtoneQueenslandcoalmineAlemlubewasaskedtodesignautomaticgreasingsystems which would ensure that all conveyor grease points were automatically greased and that labyrinths were kept topped up several times per day. It was thought that bearing life could be greatly improved and that maintenance resources could then be redirected to other pressing tasks. Additionally, the automatic greasing system was to be completely remotely monitored and be able to detect blockedbearingsandstiffbearings–thusprovidingearlywarningofproblembearings and allowing corrective action on or before the next shutdown occurred.

Thesystemsweredesignedusingprogressivedividerswhicharetheonlywaytoaccurately monitor lubricant volumes to large numbers of grease points.

Alldrives,drivepulleys,bendpulleysandGTUsareconnectedtothesystems.Inaddition, counterweight pulleys and winches are also included. 20kg pneumatic drum pumps were chosen so fit in with maintenance operations. Drums are renewed easily by hand as required.

Greatcarewastakentoexcludecoaldustfromthesystemsandtothatend,all systems are housed in custom built stainless steel sheds which are internally pressurised by the pump exhaust, keeping all dust out.

Theprogressivedividercircuitsaredesignedtoallowthesystemstocontinueoperating even when a bearing is blocked.

Theblockageisdetectedandanalarmisactivatedinthemaintenanceoffice.Locating the blocked bearing is a simple procedure.

As a result of these systems, the conveyors operate more reliably now than ever, allowing record production to reach the stockpile.

21

Beka muLtiLine pumps

PUMP WITH 415V MOTOR ANd COUPLINg ON BASE PLATE, 4Kg RESERVOIR

FK MOTORISEd PUMPSPECIFICATIONS Number Of Outlets:1to6or1to12Lubricant Type:OilorGreasetoNLGI-2Motor Type:415V3ph0.18kw2800RPMMotor Reduction:15:1Reduction(186.6RPM)Reservoir Size:4litres/4kgOilorGreaseOutput:Upto1.3cc/min/outletOutlets: 1/4”BSP

Fg5 MOTORISEd PUMPSPECIFICATIONS Number Of Outlets:1to8or9to16Lubricant Type:OilorGreasetoNLGI-2Reservoir Size:10litres/kgoilorGreaseOutput:Max0.15ccperstrokeMotor Type: 0.75kw3ph50hz415V1405RPMOutlets: 1/4”BSP

Important Notice un-used outlets must be adjusted to zero use only push-in plastic plugs screwed plugs may cause fatal damage

Pump Outputs are adjustable:125:1 ratio: 0 to 1.686cc per outlet per minute300:1 ratio: 0 to 0.702cc per outlet per minute600:1 ratio: 0 to 0.351cc per outlet per minute1200:1 ratio: 0 to 0.175cc per outlet per minute


57-4106 6outlets,14:1ratiomountedwith415v3phmotor





57-4606 6outlets,57:1ratiomountedwith415v3phmotor+L/L


57-4612 12outlets,57:1ratio,withlowlevelswitch&415vmotor

PUMP WITH 415V MOTOR ANd COUPLINg ON BASE PLATE, 10Kg RESERVOIR


58-3508 8outletpump,125:1ratiomountedwith415v3phmotor








58-4508 8outletpump,125:1ratio,lowlevelswitch&415v3phmotor








22

HEAVY dUTY PUMP STATIONDesignedforoperatingbothduallineandsinglelineparallel(injector)systems.

30kg,60kgor100kgbulkfillreservoirwithautomaticfillshutoff–allowseasygroundlevelrefillingHighperformancemultiplepistonpump–240cc/minat500bar(7,350psi).

Dual line version includes adjustable pressure relief valve and electric dual line reversing valve.

Injectorversionincludesadjustablepressurereliefvalve,24vdcventvalveand pressure switch.

Mounted inside custom stainless steel enclosure.

ControlbyDCS/Citectorbyonboardcontroller.

Ideal replacement pump station for stackers, reclaimers, ship loaders, major plant.

SPECIFICATIONSPower:415vacGrease:EP#2Reservoir capacity:30kg,60kg,100kg,180kgLow Level Sensor : StandardFlow rate:upto240cc/minMaximum pressure:upto500bar

With adjustable pressure relief valveWith electric dual line valve or electric vent valve

BEKA POWER SUPPLIES FOR INdUSTRIAL APPLICATIONS

ThesetransformersaredesignedtorunBekaMaxpumpsandarebuiltwith very good filtering for nice smooth DC power.

Extremelyusefulinallindustrialapplicationswherea24vdcpowersupplyis required.

FLenco mininG & pRocessinGpLant pump stations / Beka poweR suppLies

41701100

PART NUMBER VOLTAgE AMPERAgEPOSIBILITY FOR CONNECT A SIgNAL LAMP OR A INTERMEdIATELUBRICATION PUSH BUTTON

41702100 12V 4A with

41702000 12V 4A without

41701100 24V 2.2A with

41701000 24V 2.2A without

23

FLenco duaL Line

dLF dUAL LINE VALUESPECIFICATIONSStandard Material:ZincPlatedSteelMaximum Pressure:400bar(6000psi)Lubricant Type:OilorGreasetoNLGI3Minimum and Maximum Displacement Per Outlet:0.25cm3 to 12cm3

Maximum Operating Temperature (with Buna-N O Rings):80°CInlets:3/8”BSPOutlets:1/4”BSP

HYdRAULIC REVERSERSPECIFICATIONS Operating Pressure (Adjustment Range):60barto30barLubricant Type:OilandGreasetoNLGI2Inlet and Return Ports: 1/4”BSPOutlet:3/8”BSP

PNEUMATIC REVERSERSPECIFICATIONS Maximum Operating Pressure:500barLubricant Type:OilandGreasetoNLGI2Inlet and Return Ports: 1/2”BSPOutlet:1/2”BSP

FX2 dUAL LINE PUMPSPECIFICATIONSLubricant type:OilandGreasetoNLGI2Maximum Tank Capacity: 100kgMaximum Working Pressures:500barMaximum Output:240cc/minLow Level Contact: IncludedHigh Level Contact: IncludedMotor:0.55kw415V


5057006 Electro-PneumaticReversingValve24vdc



Hydraulic Reverser

Air Operated Reverser

FX2 Dual Line Pump Station

DLF Dual Line Valve

24

chain systems

jACO #1 gUN APPLICATIONSToolanddielubrication,presswork,stamping.Willspraynon-corrosivefluidsupto330cSt.The101-000nozzledoesnotrequireapumpandwilldrawfluidsupto1.5mvertically.

SPECIFICATIONSSpray Type:Air/LiquidMixAir Pressure Required:3to5barMaximum Oil Flowrate at 5.6 bar:6.5ml/secSuitable Fluid Type:Upto330cStMaximum On/Off Frequency:40Cycles/minAir Inlet, Oil Inlet:BarbFittingsfor6mmTube(1/8BSPMaleFittingRemoved)

jACO ONE-SHOT APPLICATIONSIdeal for pin point application on moving targets eg. chains and conveyors.ThespraykitincludesJACOpump,airmanifold,solidshotnozzleandtubesandfittings.

TYPE ASPECIFICATIONSSpray Type:SolidShot(withoutair)Pump Ratio:24to1Lubricant Type:OilorLiquidGreaseOutput:0to0.3cm3/cycleMaximum Cycle Rate:200Cycles/minAir Inlet:1/8”BSP

TYPE BSPECIFICATIONSSpray Type:AirSpray(3PatternTips)Pump Ratio: 12 to 1Lubricant Type:OilorLiquidGreaseOutput:0to0.3cm3/cycleMaximum Cycle Rate:200Cycles/minAir Inlet:1/8”BSP

BEKA MAgNETIC PUMP

TYPE C SPECIFICATIONSSpray Type:AirSpray(3PatternTips)Pump Ratio:3to1Lubricant Type:OilorLiquidGreaseOutput: 0 to 1.2cm3/cycleMaximum Cycle Rate:200Cycles/minAir Inlet:1/8”BSP

TECHNICAL dATANumber of Outlets:2,4or6Operating Pressure:40barMedium:Oil3-220mm2/sTemperature Range:15to80°COil Supply:1/4”BSPPressure Connection:6mmtubeDrive: Single Lifting Magnet

Voltage:24VDC/180VDCCurrent:4,3A/0,55ARelative Duty Cycle:25%Activation Time:min.80msBreaking Time: min. 120 msStrokes (depends on viscosity):max.5/s

101-000

Jaco Type A Pump Station

25

chain systems Beka wind

BekaisaworldleaderinlubricationsystemsforwindturbinesandhavealargenumberofsystemsinservicewithmajorOEMsaround the world.

Bekahasproventechnologyforthemainwindturbinelubricationsystemrequirements:

• Mainbearings

• Generatorbearings

• Bladebearings

• Pitchgears

• Yawgears

Bothinjectorandprogressivesolutionsareavailabletofittheapplicationrequirements.

Injector systems offer adjustable volume and the ability to add and subtract grease points.

Progressivesystemsoffersuperiormonitoring,blockageindicationandbetterlowtemperatureperformance.

26

Micro Pump

Manifold

Flow Unit for Bearing

Flow Unit for Manifold

micRo oiL systems

PART NUMBER FLOW UNIT TYPE SIzE FLOW RATE

4066010 HSABearing 02 2.5

4066011 HSABearing 0 5






4066001 HJBJunction 02 2.5

4066002 HJBJunction 0 5






8169033 TubeNutfor4mmTube NA NA

8125003 4mmOlive NA NA

PART NUMBER VOLTAgE TIMINg

4016020 240VAC 5minpausetime

4016021 240VAC 10 min pause time




4016062 24VDC 10 min pause time

4016063 24VDC 15minpausetime




4027012 350cm3/min3ltAluminiumReservoir

4027010 500cm3/min3ltAluminiumReservoir

4027006 350cm3/min3ltNylonReservoir





8258032 2OutletSingleRow











SPECIFICATIONS Operating Type:Intermittent(dropsperminute)Max Pressure:5bar(75psi)Lubricant Type:30to800cStTube Size:4mmO.D.

SPECIFICATIONS Operating Type:ElectricPistonPumpOperating Pressure:3barDelivery:1to3cm3

Inbuilt Control:FixedPauseTimesLubricant Type:250cStmax.Reservoir: 1ltLow Level Control: IncludedOutlet:4mmTube

SPECIFICATIONS Operating Type:220/380V50HzGearPumpOperating Pressure:Upto20bar(presetto5bar)Delivery:350to500cm3/minControls:PressureReliefValveandGaugeLubricant Type:15to1000cStmax.Reservoir:3ltor6ltLow Level Control: IncludedOutlet:6mmTube

SPECIFICATIONS Type: AluminiumPort Threads:5/16”UNF

Batteryoperatedandrefillablehighpressurelubricatorsallowisolatedgrease points to be reliably serviced.

UniquedesignallowsanygreaseuptoEP#2tobeused,refilledfrombulk supply.

Thisallowsawiderangeofgreasestobeusedacrosssiteswheremany different specialist greases may be required for different bearing applications.

TheSPG300isdesignedforoutdooruseandhasasofttransparentweather cover over the battery compartment, plus a hard cover.

Availableindirectversionwith¼”BSPgreasepointconnection.

Alsoavailableinremoteversionwithwallmountbracket,1mx6mmODtubeand¼”BSPgreasepointconnector.

EachSPG300comespre-primedwithapproximately150ccofEP#2grease.

SPECIFICATIONSType of Grease: uptoEP#2Reservoir Capacity:300ccMax Grease Pressure:30BarDischarge Rates:1month,3months,6months,12monthsRefilling Method:viagreasenipplebygreasegun/handpump/drumpumpRun Light:Green-standardAlarm Light:Red-standardforlowbatteryorhighpressurefaultOperating Temperature:from-10°Cto+50°CBatteries:4xAAA

SPG300-D

SPG300-R

20881111101�X-Lube Compact Lubrication Pump

Cover

27

LuBRicatoRsmicRo oiL systems

SPECIFICATIONS Operating Type: Mini lubrication pump with onboard controller and LED display. For direct to grease point installation or via distribution block to multiple points, uses #2 greaseOperating Pressure:1,000 psi maximum pressure400 gram replaceable grease bladder �20881111101�-�1�outlet,�3.6VDC�internal�battery�power�supply�20881112101�-�2�outlets,�3.6VDC�internal�battery�power�supply�20882111106�-�1�outlet,�24VDC�external�power�supply20882112106�-�2�outlets,�24VDC�external�power�supply

[email protected]@alemlube.co.nz

Specificationssubjecttochangewithoutpriornotice.©2011AlemlubePtyLtdLS-0611Formerly Alemite Lubrequip

Lubr SystlCata-

Head Office22GreenStreetBrookvaleNSW2100Phone:0299382999Fax:0299386605

Queensland / PNgUnit1/19HinklerCourtBrendaleQLD4500Phone:0738898480Fax:0738898490

New South Wales15GreenStreetBrookvaleNSW2100Phone:0299390711Fax:0299390411

Western Australia31ResourceWayMalagaWA6090Phone:0892093066Fax:0892093933

New zealandUnit2/43 WilliamPickeringDrive Albany Auckland New ZealandPhone:6494471007Fax:6494471008

Victoria / Tasmania31-33CyberLoopDandenongVIC3175Phone:0387878288Fax:0387878266

South Australia / Northern TerritoryUnit2/91HarrisonRoadDudleyParkSA5008Phone:0882417111Fax:0882417011

Lubrication Systems Catalogue I 2011 Lubr Systl Cata- · PDF file4 Beka-max pumps 1.9kG, 4kG,...

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Transcript of Lubrication Systems Catalogue I 2011 Lubr Systl Cata- · PDF file4 Beka-max pumps 1.9kG, 4kG,...