Lubrication Engineers SA - Engine Lubrication
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Transcript of Lubrication Engineers SA - Engine Lubrication
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Welcome'to'Lubrica/on'Engineers'SA
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Who'are'we'?
Producer'of'high'performance'industrial'lubricants,'oil'analysis'services'&'reliability'solu/ons
Expert'in'maintenance'cost'reduc/on'
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Who'are'we'?
Based'in'more'than'60'countries
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State'of'the'art'plant'based'in'Kansas'USA
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Interna/onal'Headquarters'based'in'UK
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Who'are'we?
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What'is'the'main'differences'of'LE,'compared'with'other'lubricant'
producers'?
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Studies'shows'that'the'lubricant'
cost,'represents'only'2L3'%'of'the'total'
maintenance'cost
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LE'uses'100'%'Paraffinic'base'oil'
Synthe/c'Base'oil'
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LE'adds'uniqueLproprietary'addi/ves'to'reduce'fric/on,'heat,'wear,'increase'water'separa/on,'tachiness,'heat'resistance'etc.'
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Almasol'Monolec'Duolec'Quinplex'
DUOLEC is the newest LE proprietary additive incorporating revolutionary technology designed specifically for use in LE gear lubricants. It is a temperature activated, dual acting, liquid additive that imparts special properties and synergies to the LE Products in which it is used. DUOLEC increases lubricant film strength and protects metal surfaces outperforming at
Under normal to light conditions of speed and load, two metal surfaces are effectively separated by a lubricant film. This is known as hydrodynamic lubrication. An increase in load or a decrease in speed reduces the lubricant film allowing metal to metal contact and raising the temperature of the contact zone due to frictional heat. As a result, the EHD and mixed film antiwear components of DUOLEC
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Solid Additive
Almasol
Maximum Service
Temperature
1,038C (1,900F) 400,000 psi(28,123 kgf/cm)
Inert None
MolybdenumDisulfide
343C (650F) 400,000 psi(28,123 kgf/cm)
Some Oxidizes in air above 343C (650F), forming abrasive molybdenum trioxide. Tendency to build up on itself, affecting machinery with close tolerances. Cannot tolerate hydrochloric and nitric acid, especially when heat, water and air are present.
Graphite 426C (800F) 80,000 psi(5,625 kgf/cm)
Some Known to exhibit galvanic corrosion problems. Tendency to build up on itself, affecting machinery with close tolerances.
Fluorocarbon (PTFE)
260C (500F) 5,000 psi (352 kgf/cm)
Inert No load-carrying capability. Tendency to build up on itself, affecting machinery with close tolerances.
Load Carrying Capacity
Acid Resistance
Drawbacks When Used in Industrial Lubricants
A
B
C
DEMO'
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Quinplex'
1
2
3
4
5
Water Resistance
Tackiness
Cohesion
Mechanical Stability
Corrosion Resistance
BEFORE AFTER
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Quinplex'Demonstra/on'
Impact'Tester' Water'Separa/on'
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Gear'Box'Demonstra/on'
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Gear'Box'Live'Opera/on'
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Gear'Lubrica/on'
Duolec(1601,1609(strong(advantages('Highest'FZG'A/8,3/90'Stage'passed'14''Great'lubricant'supply'to'the'lubrica/on'
film,'wider'film'width,'less'fric/on''Increased'gear'box'life''Possible'gear'healing''Opera/onal'temperature'reduc/on''Much'longer'oil'change'intervals''No'foaming
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Shaa'Lubrica/onLFric/on'Bearings'
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Shaa'Lubrica/onLFric/on'Bearings'
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Oil'Analysis'Services'''''''Lubrica@on'Engineers'Hellas
Lubrica(on+Engineers+Leaders+in+lubricants
www.le9greece.gr++30+210+5152+040
''''''''':'
1)######2)######3)###.
':+:++(Fe),+M+(Pb)+X+(Cu)+,++(Cr),++(Mo)+,++(l),++(Ni)+,++(Ag),++(Sn)+..+
+++++++++.+++++++++++++.+H++++++++,+++++++++++.
'(P),''(n),''(Ca),''(),''(Mg):++++++++++++++++++++++++.++++++++++++,+++,+++++++++++.++++++++++,+++++++++++++++.+++++++++++++++++++.
'()',''(),''():+++++++++++.++++++++++++++++++++++.+++,+,++++++++++++.
'(Si'b'Silica):++,++,++++++++++++"".++++++++++++.+++(silicone)++++++++.
''''''Lubrica@on'Engineers'Hellas
Lubrica(on+Engineers+Leaders+in+lubricants
www.le9greece.gr++30+210+5152+040
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Audits'&'Inspec/ons'
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13/03/13 12:22 46 49 42 43 40 44 43 48 43 31 110
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&:&:&:&:&:&:
&&&&
LubricaRon&Engineers&Hellas&Leaders&in&lubricants
www.le/greece.gr&+30&210&5152&040
:&Kluber&CF&3
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LubricaRon&Engineers&Hellas&Leaders&in&lubricants
www.le/greece.gr&+30&210&5152&040
38,0
39,3
40,7
42,0
43,3
44,7
46,0
3 4 5 6 7
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Viper Mk II WRL Key Components
Viper Lube Pump Kit
Viper Seals
Viper Collar (seals & scrapers
in place)
Wire'Rope'Lubrica/on'
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Oil'Spill'Eater'II'(OSE'II)'is'the'worlds'most'environmentally'safe'and'cost'effec/ve'bioremedia/on'process'for'the'mi/ga/on'of'hazardous'waste,'spills'and'contamina/on'virtually'anywhere'of'any'size,'large'or'small.
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Vehicle'Lubrica/on'
Engine'oil' Transmission'oils' Hydraulic'oils' Greases
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Vehicle'Lubrica/on'
Usual'Lubrica/on'Performance'with'commercial'brands'
Engine'oil'change'intervals'every'250'L'300'hours'(/me'
based)' Grease'reLlubrica/on'L'
usually'daily' Transmission'oil'change'intervals'usually'every'1000'
hours
Usual'Lubrica/on'Performance'with'LEs'
lubricants'
Engine'oil'change'intervals'every'1.500'L'2.000'hours'
(condi/on'based)' Grease'reLlubrica/on'L'usually'weekly'or'daily'but'lower'consump/on'by'5L8'
/mes' Transmission'oil'change'intervals'usually'over'10.000'
hours
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Vehicle'Lubrica/on'Condi/on'Based'Maintenance'&'high'
performance'lubricants'
Oil'analysis'program' Ac/ons'according'to'analysis'reports' Avoidance'of'unexpected'failures' Predic/ve'&'Proac/ve'maintenance' Maintenance'performance'checking' Oil'mixing'avoidance' Detec/on'of'problems'in'air'filters,'freezer,'
injec/on'&'fuel'pump'system' Extension'of'engines'life'by'at'least'1,5'/mes' Sta/s/cal'data'of'fleet
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Average engine oil life > 1.500 hrsAverage transmission oil life > 6.000 hrs
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0: 803 ((20/01/10(,(19/01/16)0: 63
: Monolec(88000001: 631 ((((250,500((0002: 95 ((((200((0003: 75 (,(((((,((&(0004: 2 (((&(
010C0Max000: 2.474 ((((250,500((
.010C0M.O.0000:
1.304((63((((((2015.((((((((250,500((((((((((.
020C0Max000: 1.673 ((((200((
.020C0M.O.0000:
1.154((63((((((2015.((((((((250(((((((((.
030C0Max000: 1.918.030C0M.O.0000
:945 ((63((((((2015.
0lt0880002015: 4.1640lt0880002014: 3.9560lt0880002013: 3.9550lt0880002012: 3.9550lt0880002011: 4.164
0Diesel0: 100 ,(((((00lt/ 15
0lt00 1.500 =15(X(1000lt0 800 ((((4(
000000 1,7 =((4.000(,(800)/1.8000Monolec088000/lt: 7,9700/100hrs: 0,53 ((((1.500(00/100hrs: 0,40 ((((2.000(
1
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Vehicle'Fleet'Lubrica/on'
Average engine oil life > 2.000 hrs
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Vehicle'Fleet'Lubrica/on'
Average engine oil life > 2.000 hrs
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Monolec 8800 used in all fleetAverage oil life 2.000 hrs(follow up by oil analysis)
Average engine life = 1,5 X OEM
Edrasis'Psallidas'
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Marble'Quarries'
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Cat'988'F'Monolec'8800'
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Monolec'Engine'Oil'Cost'Effec/veness'
Cost'of'engine'oil'with'previous'lubricant:'2,5'/lt'every'250'hrs
Cost'of'Monolec'8800'(L10%'disc.):'8,43'/lt'every'1.500'hrs
Cost'of'engine'oil'with'previous'lubricant:'15'/lt'every'1.500'hrs
No'predic/ve'maintenance,'no'knowledge'at'all'for'the'condi/on'of'the'engine
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Monolec'Engine'Oil'Cost'Effec/veness'
Monolec 8800 - 1.500 hours oil change intervals
Oil change intervals with previous oils = 250 hours
Monolec 8800 - 600 hours oil change intervals
Oil change intervals with previous oils = 150 hours
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Dionyssos'Marble'
Monolec Engine oils - Oil Change Intervals Every 600 hoursSome 900 Hours
Oil analysis follow up
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((/((((('2013
Lubrication'Engineers'Hellas':'''
(: 180 ('12/09/09':'20/05/13)(: 74
: Monolec'8800'&'Monolec'8440(((1: 122 ''''250:500''(((2: 25 ''''200''
(((3: 33',''''',',''&'
(1(/(Max(((: 1.342 ''''250:500''(2(/(Max(((: 1.000 ''''200''
(Monolec(8800(/lt: 5,51((/100hrs: 1,10 ''''500'((/100hrs: 0,55 ''''1.000'((/100hrs: 0,37 ''''1.500'
Dionyssos'Marble'
Monolec Ultra 8800
/0
00
0
0
0
Fe0Total
..
AE
V-5 7/2/2013 Engine 1 1342 33,00
DIONYSSOMARBLE BULGARIA LTD
KOMATSU H/M400 14/4/2013 Engine 1 1100 12,00
..
AE
V-6 19/2/2013 Engine 1 1100 14,00
DIONYSSOMARBLE BULGARIA LTD
KOMATSU H/M400 14/4/2013 Engine 1 1100 12,00
..
AE
F-45 10/4/2014 Engine 1 1000 34,00
DIONYSSOMARBLE BULGARIA LTD
CAT 730 14/4/2013 Engine 1 940 7,00
..
AE
V-5 28/4/2015 Engine 1 890 20,00
..
AE
-45 23/6/2015 Engine 1 853 15,00
Nordia () -44 19/5/2015 Engine 1 845 20,00
..
AE
/14 20/11/2013 Engine 1 831 21,00
..
AE
-21 22/1/2014 Engine 1 811 21,00
..
AE
/50 10/4/2014 Engine 1 797 27,00
..
AE
-13 31/10/2014 Engine 1 751 9,00
Nordia () Komatsu HM 400 / T-15 19/5/2015 1 700 29,00
, Nordia, Dionyssos Bulgaria
Lubrication Engineers SA
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Customer)Feedback
Lubrica6on)Engineers)HellasLeaders)in)lubricants
www.le%greece.gr)+30)210)5152)040
Customer)Feedback
Lubrica6on)Engineers)HellasLeaders)in)lubricants
www.le%greece.gr)+30)210)5152)040
www.le%greece.gr)+30)210)5152)040
Customer)Feedback
85)Serron)str,)104)41)Athens,)Greece.)Fax:)+30)210)5152)044
Lubrica6on)Engineers)lubricants)are)manufactured)under)a)ISO)9001:2000)quality)assurance)program
Customer)Feedback
Lubrica6on)Engineers)HellasLeaders)in)lubricants
www.le%greece.gr)+30)210)5152)040
Customer)Feedback
Lubrica6on)Engineers)HellasLeaders)in)lubricants
www.le%greece.gr)+30)210)5152)040
Dionyssos'Marble'
Monolec 8800 - Terex Engine (No 11)General overhaul hours according to OEM = 8.000 hrs
Engine opened at 12.500 hours and was found in excellent condition (1,5 times engine life extension)
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www.le%greece.gr))+30)210)5152)040
Lubrica6on)Engineers)SA)Leaders)in)lubricants
+++LE
+++Almatek+1235+++++..+R+Nordia+A.E.++++!............................................... ++++
+ ++++ +++++&++
++
.. . , . . 50 Lubrication Engineers 1991. Nordia A.E. .)
+
))) Nordia AE .)
++
)))))))))),)))),)))),)),))))).)))),))))))).)
+++Lubricabon+Engineers+
)Lubrica6on)Engineers,))))))))Almatek)))))Almatek)1235.)
)Almatek)1235))))))
,))NLGI)1)))).)))100%)))),)))))))),))))).)),)))))).))Almasol))))))Lubrica6on)Engineers,)))))))))))Quinplex.)
+
)))))))Almatek)))!)
)))))))),))1))),))))7))())10)).)))))))))),)))))))))).)
))))),))))))))
!!!!!!!!!!!!.)
Dionyssos'Marble'
Commercial Lithium Greases Re-lubrication interval, daily
Almatek 1235 Re-lubrication intervals once every 7 days
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Thank'you!'
The Lubrication Reliability Source
www.LElubricants.com 800-537-7683 [email protected] Bailey Avenue Fort Worth, TX 76107 Fax: 800-228-1142LE operates under an ISO 9001 Certified Quality System.
Do More With LEssI N C R E A S E U P T I M E & P R O F I T S W I T H L U B R I C AT I O N R E L I A B I L I T Y P R O G R A M
L U B R I C A N T S
R E L I A B I L I T Y
S U P P O R T & S E R V I C E
Switching to high-performance lubricants can save you time, energy and money. LE manufactures a full line of industrial oils and greases that are formulated for the targeted application using highly refined or synthetic base oils blended with proprietary additives. LE lubricants last longer and protect equipment far better than ordinary lubricants. This means less equipment failure, less need for lube changeovers, and less PM activity, all of which adds up to more uptime and profits for you. | www.LElubricants/lubricants.html
Much more than a lubricant supplier, LE is a one-stop shop offering lubrication reliability solutions. LE can help you with a custom program including oil analysis, breathers, sight glasses, filtration carts, lubricant storage and more whatever you need to keep your lubricants clean and dry. Less contamination means more reliability. | www.LElubricants.com/reliability-solutions.html
Last but not least, LEs trained and certified consultants are onsite with you to educate, plan and assist. Our Technical Services team is also available to help. Short on staff? Lack of knowledge? No worries. You can do more with LEss. | www.LElubricants.com/implementation.html