Lube oil blending plant

29
SADIKUN LUBE OIL BLENDING PLANT PT. SADIKUN NIAGAMAS RAYA Jalan P. Diponegoro Km 40 No.62 Tambun, Jawa Barat Indonesia

Transcript of Lube oil blending plant

Page 1: Lube oil blending plant

SADIKUN LUBE OIL BLENDING PLANT

PT. SADIKUN NIAGAMAS RAYA

Jalan P. Diponegoro Km 40 No.62 Tambun,

Jawa Barat Indonesia

Page 2: Lube oil blending plant

Sertifikat Quality

Page 3: Lube oil blending plant

Lubricant : Automotive Industrial Metal Working Fluid & Spesialty Lubricant

OEM Approval :

Product Introduction

Page 4: Lube oil blending plant

OEM Approval :

Page 5: Lube oil blending plant

Automotive� Brake Fluid DOT 4

� ATF Dexron II

� Automotive Gear Oil

� Diesel Engine Oil

� Heavy Duty Diesel Engine Oil

� High Perfomance Diesel Engine Oil

� Multi grade Diesel Engine mineral Oil

� Multi grade gasoline Engine mineral Oil

� Etc

Page 6: Lube oil blending plant

Industrial Lubricant� Industrial Gear Lubricant

� Heat Tranfer Oil

� Synthetic Turbin Oil

� Mineral Gas and Steam Turbin oils

� Fire Resistant Hydraulic Fluid

� Hydraulic Lubricant

� Mineral Compessor Lubricant

� Synthetic Compressor Lubricant

� Circulating Oil

� Etc

Page 7: Lube oil blending plant

Metal Working Fluid & Spesialty Lubricant

� Metal Working Fluids

� Semi Synthetic Metal Working Fluids

� Grinding Fluid

� Electrical Discharge Machine

� Honing Metal Oil

� Metal Forming Lubricants

� Extreme Pressure Neat Cutting Oil

� RustGard

� Slideway Oil

� Etc

Page 8: Lube oil blending plant

Total Capasity Product� T Dec Ss 1 = 1,5 KL x 3 Shift = 4,5 KL� TB Ss 1 = 3 KL x 3 Shift = 9 KL� T B V & VI = 40 KL x 3 Shift = 120 KL� T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL� T Dum 5 & 6 = 1.5 KL x 3Shift = 4.5 KL� Total Kapasitas = 156 KL x 300 Hari kerja

= 46.800 KL/Year

� Produce Base on Demand , Spesial Order and Minimum Quantity stocks. (Zero Inventory and Just in time order, minimum stocks maximum order)

Page 9: Lube oil blending plant

Total Capasity Storage Tank Base Oils

� T 3 = 60 KL

� T 4 = 120 KL

� T 5 = 120 KL

� T 6 = 500 kL

� T 7 = 120 KL

� T 8 = 120 KL

� T W = 30 KL

� Total = 1.070 KL

Page 10: Lube oil blending plant

Lubricants Production Facility and Equipment

• Office Building and Plant • Tank Yard• Pump House• Generator Set• Boiler• Compressor• Blending Plant with Load Cell’s• Pipe Line• Storage Tank / Finish Product Tank• Truck Scale and Loading Arm• Filling Drum

Page 11: Lube oil blending plant

Lay Out

T-6Tranformer

Genset

Boiler

Compressor

Pump House 2 T-1

T-2

T-3

T-4

WT

Lube Oil B.P. Additive B.P.

Pump House

Truck Loading

T-5 T-8

T-7

WareHouse

C

Office Laboratory

Ware House

MessTB-II TB-I

TS-IV

TS-III

TB-IV

TB-III

TS-II

TS-I

S

TB-6

Dc

TB-5 WareHouse

FD

FD

Page 12: Lube oil blending plant

Office Building and Plant

Page 13: Lube oil blending plant

Tank Yard

Storage Tank :

• 1 Storage Tank HSD

(Capasity 15 KL)

• 1 Tank MFO Cap. 60 KL

• 6 Tank Base Oil with

Total Cap. 1070 KL

Page 14: Lube oil blending plant

Pump’s :• HSD• MFO• Base Oil

Pump House

Page 15: Lube oil blending plant

Generator set Capasity 340 KVAEngine : MercedesGenerator : Stanford

Generator Set

Page 16: Lube oil blending plant

Capasity : 5 ton saturated Steam / hrs

Steam Boiler

Page 17: Lube oil blending plant

Compressor

Compressorand Air Dryer

Page 18: Lube oil blending plant

Blending Plant

:- Capasity 20 KL- Capasity 3 KL- Capasity 1,5 KL- Capasity 0,8 KL

Page 19: Lube oil blending plant

Mixer pump and Inline Base oil Dedicated

Blending Tank

Page 20: Lube oil blending plant

Load Cell Controler and Pneumatic Valve

Page 21: Lube oil blending plant

Load Cell Blending Tank and flexibelPipe

Load Cell

Page 22: Lube oil blending plant

Stirrer

Page 23: Lube oil blending plant

Circulation Pump’s

Page 24: Lube oil blending plant

Base Oil Pipeline in Tank Yard

Jalur pipa base oil

Page 25: Lube oil blending plant

Storage Tank Finish Produk

Page 26: Lube oil blending plant

Truck Scale and Loading Arm

Page 27: Lube oil blending plant

Filling DrumFilling Drum

Page 28: Lube oil blending plant

Laboratory Equipments� Viscometer

� Cold Cranking Simulator

� AAS (Atomic Absorption Spetrophotometer)

� Automatic Density Meter

� Flash Point PMCC

� Flash Point COC

� FTIR ( Fourier Transform Infra Red)

� Titration for TAN/TBN

� Foaming Test Apparatus

� Demulsibility Apparatus

� Automatic pH meter

� Distillation Apparatus

� Color Test Appartus

� Etc

Page 29: Lube oil blending plant

SELESAI

Sadikun

Terima kasih