LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2...

27
LTR² technology: PCB Transformer and Capacitor Recycling The approach of Envio Recycling MITECO FORUM, 18.-19. November 2008 “Sava Centar” , Belgrade, Serbia Helmut Bergel Sales & Project Manager

Transcript of LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2...

Page 1: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

LTR² technology: PCB Transformer and Capacitor RecyclingThe approach of Envio Recycling

MITECO FORUM, 18.-19. November 2008 “Sava Centar”, Belgrade, Serbia

Helmut BergelSales & Project Manager

Page 2: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

2-

Envio Group Activities and LocationsEnvio RecyclingTransformer Recycling

Dortmund, Germany

Enviso ServiciosAmbientales

Barcelona, Spain

Envio Transformer Recycling

Transformer RecyclingBoxholm, Sweden

KK EnvioWater Treatment

Baroda, Gujarat, India

Envio WaterWater Treatment

Dortmund, Germany

Envio Korea Transformer Recycling, Anyang, Southkorea

Republic of MacedoniaPCB Management Systemendorsed by BMZ, GTZ & ENVIO „PPP-Project“

EnvioMarBallast Water Management

Dortmund, Germany

Page 3: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

3-

The Competence of Envio

2003 Envio group is established in Germany

2003 Envio subsidiary in Sweden is established

2004 Envio group acquires „Envio Environmental Services“• world-wide references and partner network

• more than 20 years of experience in PCB transformer decontamination as division of world’s largest transformer manufacturer

2006 Envio subsidiary in Spain is established

2007 Envio subsidiary in Korea is established

2007 Initial Public Offering of Envio AG

Page 4: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

4-

Initial Public Offering, Sept. 24./07

Page 5: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

5-

Environmental Services World-Wide

Page 6: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

6-

Site-cleaning, disposal of hazardous waste

•• Decontamination of sites with Decontamination of sites with hazardous substanceshazardous substances•• sitesite--cleaning, waste disposalcleaning, waste disposal•• dismantling or restoration dismantling or restoration

•• ReferencesReferences•• Disposal plant for PCB transDisposal plant for PCB trans--

formers (AEG Schorch, D)formers (AEG Schorch, D)•• Zastava Automobili (FRY)Zastava Automobili (FRY)•• Oldenburg State Theater (D) Oldenburg State Theater (D)

•• Disposal of hazardous wasteDisposal of hazardous waste•• treatment in Dortmund (PCBs)treatment in Dortmund (PCBs)•• transfer to specialized facilities transfer to specialized facilities

(e.g. incinerators)(e.g. incinerators)

Page 7: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

7-

Environmental Services

PCB Elimination ServicesPCB Elimination ServicesRecycling of electrical equipmentRecycling of electrical equipmentDecontamination in operation Decontamination in operation Contamination below 2ppm Contamination below 2ppm

after treatmentafter treatmentCleanClean--up of sites with Hazardous up of sites with Hazardous

SubstancesSubstancesDevelopment of cleanDevelopment of clean--up conceptsup conceptsSiteSite--cleaning, waste disposalcleaning, waste disposaldismantling or restorationdismantling or restoration

Environmental ConsultingEnvironmental ConsultingInventories of hazardous waste Inventories of hazardous waste Assessment of environmental Assessment of environmental

damagedamageAwarenessAwareness--raising, trainingraising, training

Page 8: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

8-

Environmental Consulting

ØØ Inventories of hazardous waste Inventories of hazardous waste

ØØ Assessment of environmental Assessment of environmental

damage, monitoringdamage, monitoring

ØØ Sampling and analysisSampling and analysis

ØØ Development of cleanDevelopment of clean--up up

conceptsconcepts

ØØ Administrative and logistical Administrative and logistical

supportsupport

ØØ AwarenessAwareness--raising, trainingraising, training

Page 9: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ENVIO South Korea Transformer Recycling in Jeonju

Page 10: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

10-

ENVIO’s Recycling Plant in South Korea

• Opening in May 2008

Page 11: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

11-

ENVIO’s Recycling Plant in South Korea

• 10.000 tons/year oftransformer recycling

• Oil treatment with sodiumreduction unit

Page 12: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

Republic of MacedoniaEstablishment of a Management System for PCB contaminated electrical Equipment

Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit

Page 13: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

13-

Preconditions for a successful partnership

Ø Win-win situation

Ø Common interests must be given

Ø Targets of the partners must be equal

PPPPrivate Partner:

Envio

Public Partner:

GTZ

PCB Project Macedonia

Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit

Page 14: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

14-

The Project

The objective of the PPP measure is the introduction of a management system for the Ørecording,

Ømonitoring and

Øenvironment-friendly disposal

of PCB-contaminated transformers and capacitors in Macedonia

Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit

Page 15: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

15-

The Goals

Ø Temporary storage of PCB-containing transformers and capacitors

Ø Proper disposal of PCB-containing transformers and capacitors

Ø Safe handling of PCB-containing transformers and capacitors

Ø Informing the population about the handling of PCB-containing transformers and capacitors

Ø Concept development for a further waste management

Ø Recording and analysis of PCB-containing equipment

Ø Clean-up methods for cleaning of PCB-contaminated sites

Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit

Page 16: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

16-

Time schedule

Ø 01. January 2007 - 31. October 2008 [22 months]

Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit

Page 17: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

17-

The Conclusions

Ø Receiving suitable instruments for an environment-friendly and cost-effective management system for the disposal of PCB-containing equipment.

Ø Important keystone of the plant GEF project which will be carry out in Macedonia to fulfil the requirements for the Stockholm Convention.

Ø Distribution of technical information to the owners of hazardous waste and to

Ø Design of an approved storage area, where the hazardous waste could be prepared for the export to foreign Recycling facilities

Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit

Page 18: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

LTR² TechnologyNon-combustion Process for treatment of PCB contaminated equipment (an approved method of Envio Recycling Company)

Page 19: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

19-

Low-Temperature Rinsing and Re-Use/Recovery

Ø The LTR² technology is a well-proven non-

combustion technology capable of

decontaminating PCB-containing electrical

equipment, PCB liquids and other PCB-containing

substances

Page 20: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

20-

The LTR² technology - efficient and safe

Page 21: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

21-

ØØ easy to controleasy to control

ØØ few process parameters few process parameters requiredrequired

ØØ rapid chemical degradation of rapid chemical degradation of PCBPCB

ØØ wide range of liquids and wide range of liquids and other material treatableother material treatable

Safe Elimination

Sodium Reduction of liquids and other materials contaminated with PCB

Page 22: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

22-

Non-Combustive Destruction of PCB liquids by Sodium Reduction

Ø UNEP‘s "Survey of Currently Available Non-

Incineration PCB Destruction Technologies" (First

Issue, August 2000) states that sodium treatment

is the "most common technology [...] to

dechlorinate the PCB molecules and yield an oil

which can be re-used".

Page 23: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

23-

ØØ Incoming materials inspectionIncoming materials inspection

ØØAll recycled materials are regularly All recycled materials are regularly checked checked

ØØOutgoing quantities are monitored Outgoing quantities are monitored and recordedand recorded

ØØAnnual reports are compiledAnnual reports are compiled

Controlled process - Tracking of Waste

Page 24: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

24-

Comprehensive and Regular Certification

ISO 9001 ISO 14001

The current version of certificates are available for download on our website www.envio-group.com (“about us” à “certification”)

Page 25: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

25-

Video Presentation of ENVIO [5:40]

Page 26: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

26-

Envio – your ideal partner for PCB projects

•• Comprehensive scope of Comprehensive scope of products and servicesproducts and services•• disposal or decontamination of disposal or decontamination of

PCB equipmentPCB equipment•• consulting and technical consulting and technical

servicesservices•• new transformers and new transformers and

capacitorscapacitors

•• ReliabilityReliability•• certified quality standardscertified quality standards

•• WorldWorld--wide project executionwide project execution•• local representationlocal representation•• authority permits for handling authority permits for handling

and transport of PCB wasteand transport of PCB waste•• worldworld--wide logisticswide logistics

Page 27: LTR² technology: PCB Transformer and Capacitor Recycling The … Helmut Bergel - LTR2 technology.pdf · Video Presentation of ENVIO [5:40] Helmut Bergel -26-Envio – your ideal

ww

w.e

nvio

-gro

up.c

omH

elm

ut B

erge

l -

27-

Thank you for your attention

Contact information:

Helmut BergelSales & Project Manager ( +49-231-9982 230

Ê +49-231-9982 202

ü www.envio-group.com

[email protected]

H Envio Recycling GmbH & Co. KGKanalstr. 2544147 DortmundGermany