LSAMP Winter 2014 Presentation HK

34
The Effects of Various Combustion Techniques in a Subsonic Turbine-less Engine Through Computational Investigation and Experimental Validation Hakob Karaoglanian PI: Dr. Chivey Wu Department of Mechanical Engineering California State University, Los Angeles 3/14/2014

Transcript of LSAMP Winter 2014 Presentation HK

The Effects of Various Combustion Techniques in a

Subsonic Turbine-less Engine Through

Computational Investigation and Experimental

Validation

Hakob Karaoglanian

PI: Dr. Chivey Wu

Department of Mechanical Engineering

California State University, Los Angeles

3/14/2014

Outline

• Background

• Objectives

• Previous work

• Experimental

Design

• Results

• Future work

What is a Jet Engine?

• Turbofan

• Turbojet

• Turboprop

• Prop fan

• Ramjet

• ScramjetPratt & Whitney JT9D Turbofan Engine

How do they work ?

Turbofan

The Brayton Cycle

Jet A-1 Jet A

Flash point 38 °C (100 °F)

Auto-ignition

temperature245 °C (473 °F)

Freezing point −47 °C (−53 °F) −40 °C (−40 °F)

Open air burning

temperatures260–315 °C (500–599 °F)

Density at 15 °C

(59 °F)

.804 kg/L

(6.71 lb/US gal)

.820 kg/L

(6.84 lb/US gal)

Specific energy 43.15 MJ/kg 43.02 MJ/kg

Energy density 34.7 MJ/L 35.3 MJ/L

Typical Physical Properties of Jet Fuel

• Air inlet

• Mach 2-4

• Combustor

• Nozzle

• No moving parts

• Cannot self-start

How do they work ?

Ramjet

Problems ?

• Efficiency

• Mechanical parts

• Wear and tear

• Break down

Previous Work

• Dr. Chivey Wu

• Long ly

• Nhan Doan

• NASA-SPACE Center

Solution… Turbine-less !

P2’

Po2’

M2’

T2’

T2’

P1

Po1

M1

T1

To1

P2

Po2

M2

T2

To2

P3

Po3

M3

T3

To3

Nozzle: 1-D Isentropic Flow

Combustor: 1-D Heat Addition (Rayleigh Flow)

CFD Simulation

• Flow Field: Cosmos Floworks

• Combustion Simulation: Fluent

CFD Results: Swirling Flow

• Tangential Velocity Gradients

Preliminary Results

0

0.02

0.04

0.06

0.08

0.1

0.12

0.14

0 500 1000 1500 2000 2500 3000 3500

Vol

umet

ric F

low

Rat

e Q

(m

3 /s)

RPM

Volumetric Flow Rate

Wind Tunnel Data

Extrapolated Points

0

5

10

15

20

25

30

35

40

45

50

0 500 1000 1500 2000 2500 3000 3500

Ve

locity (

m/s

)

RPM

Velocity in Chamber

Wind Tunnel Data

CFD Results

0

200

400

600

800

1000

1200

1400

1600

0 500 1000 1500 2000 2500 3000 3500

Dyn

am

ic P

ressu

re (

Pa

)

RPM

Chamber Dynamic Pressure

Wind Tunnel Data

CFD Results

0

10

20

30

40

50

0 500 1000 1500 2000 2500 3000 3500

Po

we

r In

pu

t (w

)

RPM

Power Requirement

Wind Tunnel Model

Development

Hacker B20-26L DC MotorSpecifications:Operating Current 10 APeak Amps 57 APeak Watts 220 WRPM/V 2077Motor Diameter 20 mmMotor Length 44.5 mmShaft Diameter 2.3 mmShaft Length 10 mmWeight 58g (2.03 oz)

JetPro DF-70 Ducted FanSpecifications:Inner Diameter: 69 mmOuter Diameter: 72 mmRotor: 8 BladeMax Motor Diameter 29 mmMotor Shaft Diameter 3.17 mmTotal Weight 54.5g (1.92 oz)

Experimental Setup

Test

Model

Wind Tunnel LabVIEW® Software

Experimental Setup cont.

Brushless Motor

Speed

Controller

Battery

Receiver

DMM

V (v)

DMM

I (A)

+

-

+

+

+

-

Transmitter

• Control System

Combustion Setup

Combustion Results

0

1

2

3

4

5

5000 7000 9000 11000 13000 15000 17000 19000

F (

N)

RPM

Experimental Thrust Performance Comparison

H2 Combustion (15 psi)

H2 Combustion (10 psi)

H2 Combustion (5 psi)

No Combustion

CFD Heat Addition

• Works !

• Efficient ?

Objectives

• Build upon the first series Turbine-less engine

• Make more efficient

• Develop mixing chamber

• Conical

• Cylindrical

• Tangential

• Incorporate different

combustible fuels

• The Fuel used in this study is

Propane

Mixing Chambers

Mass flow rate 𝑚 = ρ𝐴𝑉

Cylindrical Mixing Chamber

• Cylindrical Mixing

• Dimensions

• Number of holes

• Length

• Diameter

• Material

New EDF Specifications

Mercury Alloy 64mm 4700KV EDFSpecifications:Operating Current 13 APeak Amps 76 APeak Watts 1140 WRPM/V 1857Motor Diameter 21 mmMotor Length 45 mmShaft Diameter 2.5 mmShaft Length 10 mmWeight 162g Installed Max Thrust 1600gNumber of Blades 8

Construction of the New

Turbine-less Engine

Testing Combustion

Test Results (1”x 7.5” perforated copper mixing chamber)

No

Co

mb

ust

ion

Voltage (V) Current (A)Voltage

Reading (V)RPM Power (W) Thrust (N)

18.9 1.7 0.013 11550 32.13 0.416975

16.5 4.3 0.026 16000 70.95 0.83395

17.2 3.4 0.023 14850 58.48 0.737725

18.1 2.5 0.019 13400 45.25 0.609425

15.4 5.5 0.032 17230 84.7 1.0264

13.7 7.6 0.038 18800 104.12 1.21885

12.8 8.8 0.04 19400 112.64 1.283

12.9 9.5 0.043 20000 122.55 1.379225

12.9 10.4 0.046 20600 134.16 1.47545

11.2 11.4 0.044 20500 127.68 1.4113

Co

mb

ust

ion

Voltage (V) Current (A)Voltage Reading

(V)RPM Power (W) Thrust (N)

17.6 1.6 0.013 10950 28.16 0.416975

16.8 2.4 0.018 12730 40.32 0.57735

15.3 4 0.025 15150 61.2 0.801875

12.6 7.2 0.036 18000 90.72 1.1547

11.7 8.4 0.039 18700 98.28 1.250925

11.2 9.6 0.042 19230 107.52 1.34715

11.2 10.6 0.045 20000 118.72 1.443375

11.2 11.3 0.047 20400 126.56 1.507525

11.2 11.9 0.05 20800 133.28 1.60375

Combustion Results

y = 0.0214x0.8664

y = 0.0234x0.8635

0.3

0.5

0.7

0.9

1.1

1.3

1.5

1.7

20 40 60 80 100 120 140

Th

rust

(N)

Power (W)

Thrust vs. Power

No Combustion

Combustion

Power (No Combustion)

Power (Combustion)

Confirmation of Combustion Results

Current

(A)

Voltage

Reading

(V)

RPMPower

(W)

Thrust

(N)

9.8 0.0499 21000 147 1.60

9.1 0.0474 20400 136.5 1.52

8 0.0433 19500 120 1.39

7.6 0.0419 19100 114 1.34

6.3 0.0363 17800 94.5 1.16

5.7 0.0342 17200 85.5 1.10

4.9 0.0307 16300 73.5 0.98

4 0.0262 15100 60 0.84

3.2 0.0218 13850 48 0.70

1.3 0.0113 9400 19.5 0.36

No

Co

mb

ust

ion

Current

(A)

Voltage

Reading

(V)

RPMPower

(W)

Thrust

(N)

9.2 0.0552 20500 138 1.77

8.1 0.051 19600 121.5 1.64

8.6 0.053 20000 129 1.70

7.5 0.0478 18900 112.5 1.53

6.5 0.0438 18000 97.5 1.40

5.5 0.0396 17000 82.5 1.27

5 0.0368 16300 75 1.18

4 0.0318 15000 60 1.02

2.9 0.0259 13300 43.5 0.83

1.1 0.0143 8900 16.5 0.46

Co

mb

ust

ion

Nozzle Effects

Voltage

Reading

(V)

Voltage

(V)

Current

(A)RPM

Thrust

(N)

Power

(W)

0.014 18.6 1.7 11200 0.415058 31.62

0.0238 16.8 3.3 14400 0.705599 55.44

0.0292 15.7 4.5 15800 0.865692 70.65

0.0328 15.7 5.2 16800 0.972422 81.64

0.0354 15.7 5.8 17300 1.049504 91.06

0.04 15.7 6.6 18300 1.18588 103.62

0.0448 15.8 7.6 19400 1.328186 120.08

0.0535 15.9 9.1 20500 1.586115 144.69

No

No

zzle

- N

o C

om

bu

stio

n

Voltage

Reading

(V)

Voltage

(V)

Current

(A)RPM

Thrust

(N)

Power

(W)

0.0129 20.3 1.3 10400 0.382446 26.39

0.0255 18.1 3.2 14700 0.755999 57.92

0.033 16.6 4.8 16600 0.978351 79.68

0.0363 15.8 5.6 17500 1.076186 88.48

0.0403 15.8 6.4 18300 1.194774 101.12

0.044 15.8 7.2 19100 1.304468 113.76

0.0492 15.8 8.4 20200 1.458632 132.72

0.0556 15.8 9.5 21200 1.648373 150.1

No

zzle

- N

o C

om

bu

stio

n

Voltage

Reading

(V)

Voltage

(V)

Current

(A)RPM

Thrust

(N)

Power

(W)

0.0153 19.3 1.5 10900 0.453599 28.95

0.0224 18.3 2.4 13000 0.664093 43.92

0.0268 17.5 3.3 14600 0.79454 57.75

0.0344 15.7 5 16500 1.019857 78.5

0.0377 15.8 5.6 17200 1.117692 88.48

0.0436 15.8 7 18600 1.292609 110.6

0.048 15.8 7.8 19500 1.423056 123.24

0.056 15.8 9.2 20600 1.660232 145.36

No

No

zzle

- C

om

bu

stio

n

Voltage

Reading

(V)

Voltage

(V)

Current

(A)RPM

Thrust

(N)

Power

(W)

0.0157 24.2 1.2 10900 0.465458 29.04

0.0205 19.7 2.2 13300 0.607764 43.34

0.0296 18.2 3.6 15800 0.877551 65.52

0.0401 15.9 6 18300 1.188845 95.4

0.0447 15.8 7 19200 1.325221 110.6

0.0483 15.8 7.8 19900 1.43195 123.24

0.0571 15.8 9 21000 1.692844 142.2

0.062 15.8 10.2 22000 1.838114 161.16

No

zzle

- C

om

bu

stio

n

Adding nozzle produced no more than 2% increase in thrust… Why?

Combustion Results

Optimization: 1.5” Mixing Chamber

Voltage

(V)

Current

(A)

Voltage

Reading

(V)

RPMPower

(W)

Thrust

(N)

23.1 0.8 0.009 8,745 18.48 0.288675

21.3 2.5 0.027 14,130 53.25 0.866025

19.3 4.8 0.043 17,570 92.64 1.379225

17.4 6.9 0.054 19,570 120.06 1.73205

15.7 9.1 0.064 21,020 142.87 2.0528

15.2 9.9 0.066 21,300 150.48 2.11695

15.2 10.5 0.07 21,850 159.6 2.24525

15.2 11.3 0.075 22,400 171.76 2.405625

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

Engi

ne

Ass

emb

ly w

/o 1

.5 in

Co

mb

ust

or

Voltage

(V)

Current

(A)

Voltage

Reading

(V)

RPMPower

(W)

Thrust

(N)

20.2 0.7 0.005 7,700 14.14 0.160375

18.3 2.4 0.016 13,080 43.92 0.5132

16.5 4.3 0.025 15,850 70.95 0.801875

15 5.9 0.03 17,500 88.5 0.96225

13.6 7.8 0.035 18,800 106.08 1.122625

13.1 9 0.038 19,650 117.9 1.21885

13.1 10 0.042 20,500 131 1.34715

13.2 11.3 0.045 21,230 149.16 1.443375

13.2 12.3 0.049 22,000 162.36 1.571675

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

Engi

ne

Ass

emb

ly w

/ 1.

5 in

Co

mb

ust

or

Voltage

(V)

Current

(A)

Voltage

Reading

(V)

RPMPower

(W)

Thrust

(N)

16.1 0.6 0.003 6,000 9.66 0.096225

14.6 1.9 0.011 11,100 27.74 0.352825

13.1 3.4 0.018 13,600 44.54 0.57735

13 4.8 0.024 15,450 62.4 0.7698

13 5.6 0.028 16,500 72.8 0.8981

13.1 6.8 0.032 17,600 89.08 1.0264

13.1 7.6 0.035 18,500 99.56 1.122625

13.1 9.2 0.041 19,850 120.52 1.315075

13.2 10.7 0.049 20,900 141.24 1.571675

13.2 12 0.052 21,860 158.4 1.6679

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

Co

mb

ust

ion

w/

1 In

ject

or

for

1.5

in C

om

bu

sto

r

Voltage

(V)

Current

(A)

Voltage

Reading

(V)

RPMPower

(W)

Thrust

(N)

16.4 0.6 0.004 5,000 9.84 0.1283

14.8 1.9 0.013 11,190 28.12 0.416975

13.5 3.2 0.019 13,400 43.2 0.609425

13 4.6 0.025 15,330 59.8 0.801875

13.1 5.5 0.029 16,400 72.05 0.930175

13.1 6.8 0.033 17,700 89.08 1.058475

13.1 7.7 0.037 18,520 100.87 1.186775

13.1 8.7 0.04 19,375 113.97 1.283

13.2 9.8 0.045 20,330 129.36 1.443375

13.2 10.7 0.048 21,000 141.24 1.5396

13.2 12.2 0.053 21,980 161.04 1.699975

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0Co

mb

ust

ion

w/

2 In

ject

ors

for

1.5

in C

om

bu

sto

r

Optimization: 1.5” Mixing Chamber

Optimization: 1.5” Mixing Chamber

Future Work

• Create “Final Product”

• Stay with 1” Mixing Chamber

• More Power / New Fan

• Transitional Pieces

• Single Fuel Injection line

• Write my Thesis!!

Thank You !!

• I would like to thank the following:

• Dr. Chivey Wu

• Joseph David Wells

• I would like to give special thanks to:

• Dr. Margaret Jefferson

• Dr. Katrina Yamazaki

• LSAMP

• I would to acknowledge our special guest:

• Dr. Lisa Hammersley

• The material presented is based upon work

supported by the National Science Foundation

under Grant #HDR-1246662