Ls Field services

43
Field Services

description

Complete Reliability and Power Services: on-site and in-shop services available 24/7, L&S Electric is your complete source for all your field service needs, such as Predictive Maintenance Programs, Vibration Analysis, Laser Alignment, Infrared Thermography, Transformer Service and more!

Transcript of Ls Field services

Page 1: Ls Field services

Field Services

Page 2: Ls Field services

Our Services

• Motor, generator, and rotating apparatus repair

• Electrical equipment distribution

• Reliability and power services

• Engineered systems

• Control panel manufacturing

Page 3: Ls Field services

Our History

1925 - Snapp Electric founded

1931 - Leverance Electric founded

1970 - Harlan Lewitzke purchases Leverance Electric

1977 - Charlie Snapp & Rudy Salzman purchase Snapp Electric

1983 - Lewitzke & Salzman merge the two companies into L&S Electric, Inc.

Page 4: Ls Field services

Continuous Growth

1990 - Appleton sales and warehouse opens

1991 - Duluth operations established

1992 - Acquisition of Sutherland Electric

1995 - Acquisition of Wm. Van Domelen Electric Motor Works, Inc.

1996 - EMS Germantown & Sturtevant acquisition

1997 - $1.3 million invested in 4 facility expansions

1998 - $1.5 million investment in new equipment

1999 - $1.7 million in additional plant equipment

Page 5: Ls Field services

Continuous Growth

1999 - Minneapolis office opened

2000 - Wisconsin Rapids warehouse opens

2000 - $1 million invested in Sturtevant shop expansion

2002 - $300,000 invested in Engineering panel shop expansion

2003 - Power Service operations expanded

2004 - Antec Mounds View, MN acquisition

Page 6: Ls Field services

Business Systems• IBM AS-400 model 820 computer system• Branches connected via high speed T1 lines for

both voice and data communications• 11 Novell servers• 2 Microsoft Windows NT servers• 1 UNIX server• On-line with multiple vendors and customers• Northern Telecom Meridian telephone system• EDI and VPN capabilities

Page 7: Ls Field services

Markets Served

• Pulp and paper production and converting • Power generation• Industrial manufacturing• Rail and water transportation • Agriculture and food processing• Mining• Iron foundries• Government agencies

Page 8: Ls Field services

Sales/Customer Service

• 17 outside salespeople

• 10 inside salespeople

• 9 repair customer service representatives

• Vice President Sales

• Engineering sales

• Marketing department

Page 9: Ls Field services

Fast Service to Fit Your Needs

• Maintenance shutdowns• On-site plant service• In-house service

Page 10: Ls Field services

Reliability Services

Page 11: Ls Field services

Vibration Analysis

• Average tenure of over seven years

• 24 hrs/day service

• Root cause bearing failure snalysis

• Latest SKF and CSI hardware and software

• Additional on-site analysis at no charge

• Close interaction with our Motor Repair and Power Services departments

Data collection, on-site analysis, and report generation is performed by the same Certified Technician

Page 12: Ls Field services

Non-Contact Vibration Measurements

Page 13: Ls Field services

Safely Accessing Dangerous Areas

Page 14: Ls Field services

Analysis of Vibration Signature

Page 15: Ls Field services

On-Site Dynamic Balancing

Benefits:• Reduces vibration

• Improves bearing life

• Reduces structural stress

• Lowers noise levels

• Improves machined finishes

• Aids geometric control

• Minimizes power consumption

• Improves product quality

• Includes before and after vibration signatures

Page 16: Ls Field services

Laser Shaft Alignment Services

Benefits:• Computer aided

• Reduced human error

• Considers thermal growth

• Faster and more accurate

• Both vertical and horizontal machines can be aligned

• Couple or uncouple alignments

• Identifies “soft foot” condition

Page 17: Ls Field services

Precise Alignment of Shaft Centerlines

Page 18: Ls Field services

Advanced Motor Rotor Diagnosis

• Broken rotor bars

• Cracked end rings and weld joints

• Blow holes and casting porosities in die cast rotors

• High resistive joints in wound rotor motors

Motor Current Analysis is an effective tool for diagnosing problems within the rotor circuit of induction and wound rotor motors such as:

Page 19: Ls Field services

Motor Current Analysis Benefits

• Performed on motors working under normal operating conditions, which allows for easy scheduling and extremely accurate test results.

• Motors can be scheduled for repair, reducing downtime and the cost of catastrophic failures.

• Results are stored in our computerized Predictive Maintenance Database for trending or future use.

• Current analysis can be used in conjunction with vibration analysis to help identify electrical vibration problems.

Page 20: Ls Field services

Roll Profile Analysis: Measuring Relative Motion Between Press Rolls

• Detects eccentric rolls

• Roll cover and felt fabric defects

• Roll imbalance

• Roll and felt barring (corrugation), together and separate

• Improper operating ratios of rolls and felt

Page 21: Ls Field services

Exact Measurements

Roll Profile Analysis uses a synchronization sensor to plot the roundness of each roll.

Page 22: Ls Field services

Operating Deflection Shape Analysis

L&S Electric's Operating Deflection Shape (ODS) Analysis allows you to actually see the dynamic behavior of your operating machinery through 3-D animation.

With this vital information, you have the ability to take appropriate action to correct resonance or looseness related problems and prevent machine and component failure.

Page 23: Ls Field services

Animating Equipment in Operation

ODS is the easiest way to actually see how a machine or structure moves during operation.

Page 24: Ls Field services

Foundation Security

Not only does ODS let you see how your equipment moves, it also detects problems in bases and motor frames.

Page 25: Ls Field services

Relieve Stress Before It’s Too Late...

...With 3-D ODS Imaging!

Page 26: Ls Field services

Computerized Motor Management

We can track the rotating equipment in your facility from installation through planned down times, building up a complete history of equipment behavior that is easily accessible via state-of-the-art software.

Page 27: Ls Field services

Powerful Database Package

Computerized Motor Management allows you to:

Maintain Data• Lubrication schedules

• Nameplate information(including your asset #’s)

• Motor location

• Spare motors

• Test records

• Repairs

Print a variety of Reports• Nameplate data• Available spare motors• Repairs and repair costs• Balance/vibration data• Final electrical testing• Work orders• Corrective maintenance• On-site repairs• Test records

Page 28: Ls Field services

Power Services

Page 29: Ls Field services

Power Services Strengths

• Large, experienced technician base

• Multiple location resources

• Technology investment

• Repairs all power system components, regardless of voltage

• Ultrasonic and thermographic capabilities

Page 30: Ls Field services

Protective Relays

• Installation, testing and commissioning• Upgrades and retrofits• Meet insurance compliance• Mechanical and solid state• Calibration and inspection

Page 31: Ls Field services

Switchgear and Circuit Breakers

• New and obsolete part support

• Retrofits and rebuilds

• Inspection and cleaning

• Primary and secondary current injection

• Solid state breaker trip conversions

• Air break and vacuum conversions

We provide full service for all of your switchgear and circuit breaker needs, including:

Page 32: Ls Field services

Switchgear Service

Including...

• All major manufacturers

• All voltages

• Starters

• Switches

• OCB’s

• Vacuum breakers

• Air breakers

Page 33: Ls Field services

Switchgear Maintenance On-site and Shop Services

• Inspection

• Cleaning

• Testing

• Repair

• Retrofit and/or upgrade

Page 34: Ls Field services

Transformer Services

• Complete dress-out

• Repair– Oil processing– Retrofills– Leak repair– Bushing repair– Load/no-load tap changers

• PCB services

• Replacement parts and services

Page 35: Ls Field services

Breaker Retrofits

• Solid state trip conversions

• Air break to vacuum conversions

Page 36: Ls Field services

Manufacturers Include:Yaskawa/MagneTek ABB Reliance T.B. Woods Robicon AC TechAllen Bradley ToshibaCutler Hammer/Westinghouse

…and others!

AC/DC Drive Repair and Maintenance

Industrial Service Applications

• Control systems

• Power distribution systems

• CNC machine tool

Troubleshooting

• Service

• Start-up

• Troubleshooting

• Preventative maintenance programs

• Factory authorized warranty service

Page 37: Ls Field services

Ultrasound detectors complement infrared instruments for routine examination of electrical equipment. While infrared inspections allow operators to detect heat, ultrasonic testing allows technicians to detect sounds that the human ear cannot hear.

Ultrasonic detection testing equipment is especially useful in continuous process industries such as:

Ultrasonic Testing

• Chemical plants

• Oil refineries

• Food processing plants

• Paper mills

• Utilities

• ....and wherever plants run around the clock.

Page 38: Ls Field services

State-of-the-art Equipment

On-Site Report

Thermographic Surveys...

• Long wave system, which is less susceptible to reflections, allows accurate temperature measurement in adverse environments.

• Measurements from -10°C to +1500°C with ±0.1°C accuracy.

• Scanning distances up to 60 feet.

• Immediate preliminary analysis.

• Details potentially hazardous problems.

Page 39: Ls Field services

...Formal Thermographic Report

• Indicates each piece of equipment which has been scanned.

• Summarizes all problems found and the recommends solutions.

• Identifies each problem by equipment name and location, provides a detailed description and states a recommended action for repair.

Page 40: Ls Field services

Thermographic Inspection Applications

• Power Distribution

• High Tension Line/Splices

• Substations– Transformers– Relays– Breakers

• Motor Control Centers– Starters– Buss stabs

• Enclosed Buss Runs– Bolted connections– Conductor fatigue

• Flat Roof Building Analysis– Locate moisture areas– Verify contractor workmanship

• Building Energy Analysis– Verify insulation weakness– Locate air infiltration areas– Ventilation performance

• General Inspections– Gears/drive belts/lubrication needs– Aerial inspection– Mechanical/bearings/friction

• Miscellaneous– Generator windings/brush riggings– Feeders– Heat exchangers

… And More

Page 41: Ls Field services

Electrical Winding Analysis Program

Winding Analysis Benefits:

• Increases equipment life

• Reduces repair costs

• Improves machine efficiency

• Reduces unscheduled down time

Winding analysis detects early stage problems in electrical equipment, which allows equipment to be repaired during planned down times. This reduces costly unscheduled shutdowns and can minimize repair costs associated with catastrophic failures. This nondestructive test can be used for motors, generators, transformers, and many other types of windings.

Page 42: Ls Field services

Printed Circuit Board Repair

• AC/DC drives

• Electronic starters and brakes

• Eddy current controllers

• Encoders and rotopulsers

• Instrumentation and controls

• Uninterruptible power Supply repair

• Carbon arc and inductive furnace electronics

• Steam and hydro generator control and exciters

• Programmable controllers and I/O boards

• Servo drives

• Temperature controllers & counters

• Synchronous and wound rotor motor control

• Industrial battery charger repair

Whether you need start-up assistance, troubleshooting or testing performed, we have full in-house capabilities for:

Page 43: Ls Field services

Meeting all of Your Field Service Needs...

...With Dedicated People, Quality Products, and, Above All,

Service.