LPG SYSTEMS and accessories - Inter Cars
Transcript of LPG SYSTEMS and accessories - Inter Cars
LPG SYSTEMS and accessories
Inter Cars S.A. LPG offer
❑ Electronic controlers for mixer systems, Reducers
❑ Electronics controlers for the Sequential systems, Reducers
❑ LPG tanks - many sizes in stock
❑ Multivalves Tomasetto - most sizes in IC stock
❑ Injectors and Injection rails to sequential systems
❑ Software and interfaces to manage the LPG systems
❑ Lubryfication systems
❑ Gas lines, LPG filters, hoses, barells, nuts and olives, tees etc.
❑ Solenoid valves
❑ LPG accessories
Mixer systems– Electronics
Electronic controlers AC
❑ Stag 2-G
❑ Stag 2-W
❑ Stag XL
❑ Stag 50
❑ Stag 100
❑ Stag 150
❑ Injector emulators, universal, various configurations and resistances
Mixer systems – Reducers
IC item numbers:
❑ LPG LOVATO/4 - LOVATO MINI 120 KM
❑ LPG BRC ECO SUPER - BRC SUPER 220HP
❑ LPG BRECO - BRC SUPER 136HP
❑ LPG RGAT3500 - TOMASETTO RGAT3500 100HP
❑ LPG TOM R140 AT07 - TOMASETTO AT 07 140HP
Sequential systems– AC STAG
AC S.A. products, most recognised company on polish market.
Three product lines:
❑ STAG GoFast - for 4cyl. engines
❑ STAG QNEXT Plus - for 4cyl. engines
❑ STAG QBOX BASIC, QBOX PLUS Z OBD - for 4cyl. engines
❑ STAG QMAX BASIC, QMAX PLUS Z OBD - for 4,6,8cyl. engines
Sequential systems– AC STAG
IC item number:
❑ STAG GoFast - LPG WEG-AMA024409999-300
❑ STAG QNEXT Plus - - LPG WEG-AMA028409999-300
❑ STAG QBOX BASIC, QBOX PLUS Z OBD - LPG WEG-AMA025409999-300
❑ STAG QMAX BASIC, QMAX PLUS Z OBD - LPG WEG-AMA027609999-300
Sequential systems – ALEX Sp. z o.o.
OPTIMA is the first Polish LPG system which meets the requirements of stringent EURO 6 emissions standards.
OPTIMA nano – for 3/4cyl. engines
OPTIMA nano is the most advanced computer unit controlling the sequential gas injection, in the ECU class with 24-pin link. This LPG/CNG controller is designed for vehicles with a simple and extensive indirect fuel injection systems. The innovatory algorithm of OPTIMA NANO controller precisely adjusts the dose of gas to the operating conditions and engine load in the full range of his work, thus reducing gas consumption. The connection of a standard OBD interface gives installers the ability to collect OBD map correction, injection time map of RPM and collector pressure and precise regulation of injection times, the RPM, collector pressure, temperature and gas pressure – it is a unique solution in this class of controllers.
Sequential systems– ALEX Sp. z o.o.
OPTIMA EKSPERT – for 3-8 cyl. engines
The newest gas injection system in the OPTIMA family controllers. Currently, it is the most technically advanced, professional controller with built-in module OBD and fuel pressure sensor emulator. The emulator is fully programmable from the application to the tuning system Optima (from version 2.05). Advanced functions allow for auto adaptation and direct communication with OBD, what makes it one of the most distinctive controllers in 4-6-8 cylinder class. OPTIMA is the first Polish LPG system which meets the requirements of stringent EURO 6 emissions standards.
OPTIMA Kits
KIT OPTIMA nano / OPTIMA EXPERT
Kit includes:
❑ Control unit: OPTIMA nano / OPTIMA EXPERT
❑ Reducer: SHARK 1200 / SHARK 1500 / TURBOT 1200
❑ Injectors: Rail Barracuda / single injectors Barracuda
❑ Gas filter: Ultra 360°❑ Level sensor: ALEX
❑ Wire harness kit
❑ Temperature and pressure sensor: Mapsensor / PTS 01
❑ Optima switch
IC item numbers:NANO KITS: ON4C-S12-B41-002, ON4C-S12-B14-002, ON4C-S15-B14-004, ON4C-TUR-B41-001
EXPERT KITS: OE4C-…, OE6C-…, OE8C-…
Sequential systems– EUROPEGAS EG
IC item numbers:
• LPG EG B24.4/…
• LPG EG AV48.4/…
• LPG EG AV48.6/…
• LPG EG AV48.8/…
• LPG EG SUP48.4/….
❑ Europegas Basico – for 4cyl engines
❑ Europegas Avance – for 4cyl, 6cyl, 8cyl engines
❑ Europegas Superior – for 4cyl, 6cyl, 8cyl engines
Sequential systems– EUROPEGAS EG
EUROPEGAS EG FULL MINI KIT
Kit includes:
❑ Controller: BASICO24.4, AVANCE32.4,
AVANCE48.4, AVANCE48.6, AVANCE48.8,
SUPERIOR48.4
❑ Reducer: TOMASETTO ALASKA, KME Silver,
ZAVOLI Zeta
❑ Injectors: EG RAILGAS, EG2000, VALTEK, OMVL
REG, RAIL
❑ Gas filter: EG SPINNER, EG 12/12
❑ Clevel sensor EG HLS
❑ Wire harness kit
❑ Temperature and pressure sensor Map Sensor
ABS400KPA
❑ EG SWITCH
IC item numbers:LPG EG B24.4/… LPG EG AV48.4/… LPG EG AV48.6/… LPG EG AV48.8/… LPG EG SUP48.4/….H-WT-LP-…
MINI KIT without reducer EUROPEGAS EG
IC item numbers:
LPG EG B24.4/E
LPG EG AV48.4/E
LPG EG AV48.6/E
LPG EG AV48.8/E
LPG EG SUP48.4/E
Kit includes:
❑ Control unit: BASICO24.4, AVANCE32.4, AVANCE48.4, AVANCE48.6, AVANCE48.8,
SUPERIOR48.4
❑ Injectors: EG RAILGAS, EG2000, VALTEK, OMVL REG, RAIL
❑ Gas filter: EG SPINNER, EG 12/12
❑ Level sensor: EG HLS
❑ Wire harness kit
❑ Temperature and pressure sensor: Map Sensor ABS400KPA
❑ EG SWITCH
Sequential systems– EUROPEGAS EG
Sequential systems– LPGTECH
LPGTECH has in it’s offer:
LPG TECH-200:
Controller TECH-204 and TECH-224 for 4cyl. engines
LPG TECH-320:
Controller TECH-324, TECH-326 and TECH-328 for 4
to 8 cyl. engines
LPG TECH-320 OBD:
Controller TECH-324 OBD, TECH-326 OBD and
TECH-328 OBD for 4 to 8 cyl. engines
IC item number:LPG PR-ST-LP-00...
LPG TECH ONE:
Controller TECH ONE for 4 cyl. engines
Sequential systems– LPGTECH
IC item number:LPG PR-ST-LP-0038
FULL MINI KIT LPGTECH
Kit includes:
❑ Controller: TECH-200, TECH-300, TECH-320 OBD
❑ Wire harness kit
❑ Switch with buzzer
❑ Temperature and pressure sensor
❑ Level sensor
❑ Gas filter
❑ Reducer: TOMASETTO, ALASKA, KME Silver,
KME Gold,
❑ Injectors: TECH-DRAGON, TECH YETI, VALTEK,
Sequential systems– LPGTECH
IC item number:LPG 0H-PA-LP-…
PACK Kits without reducer
Kit includes:
❑ Controller
❑ Wiring harness
❑ Switch
❑ Mapsensor PTS 01
❑ TECHLevel
❑ Dry gas filter
❑ Fitting elements
❑ Warranty book
❑ Injection rails
❑ Connection diagram
Sequential systems– LPGTECH
IC item number:LPG 0H-MI-LP-…
LPGTECH Control units
Kit includes:
❑ Controller
❑ Wiring harness
❑ Switch
❑ Mapsensor PTS 01
❑ TECHLevel
❑ Dry gas filter
❑ Fitting elements
❑ Warranty book
❑ Connection diagram
Sequential systems– LPGTECH
IC item number:LPG 0H-MI-LP-01…
KME Control units
Kit includes:
❑ Controller
❑ Wiring harness
❑ Switch
❑ Mapsensor PTS 01
❑ Dry gas filter
❑ Fitting elements
❑ Warranty book
❑ Connection diagram
Sequential systems– KME
IC item number:LPG 694…LPG 696…LPG 691…
❑ ELPIGAZ Cometa I, Drago, Fiore Forte, (LPG SWCOMETAI, LPG SWDRAGO, LPG
SWFIOREF)
❑ TOMASETTO ALASKA AT09 – 120HP, Tomasetto ARTIC AT09 – 170HP (LPG TEG321AT, LPG RGAT3890)
❑ EUROPEGAS LPG EG PREMO-150HP, LPG EG SUPREMO-270HP
❑ KME SILVER – 204HP, GOLD – 250HP, TWIN, TUR
❑ ALEX SHARK 1200, ALEX SHARK 1500,
❑ LANDI RENZO
❑ BRC
❑ OMVL CPR – 160 HP
❑ AC – STAG R01, STAG R02, STAG R02 TWIN
Sequential systems– Reducers
SHARK reducer is designed for sequential gas injection systems.Its task is evaporation
and reduction of gas pressure supplying the engine, as well as maintaining adequate fuel
pressure to ensure optimal operation of the entire system.The unique and modern
design ensures proper operating even in temperate climate conditions, which provides
smooth operation of LPG in the user’s car.
Sequential systems– ALEX reducers
REDUCER SHARK 1200 up to 150 HP
Integrated shut off electrovalve with voltage supply 12 V
❑ Integrated liquid phase filter
❑ Output pressure 1,2 bar
❑ Pressure adjustment range 1,0÷1,5 bar
❑ Pressure regulation SW4
❑ Gas inlet port diameter Ø 6 mm
❑ Gas outlet port diameter Ø 12 mm
❑ Rotary water pipe elbows diameter Ø 16 mm
❑ Vacuum input Ø 5 mm
❑ Dimensions 95 x 109 x 93 mm
❑ Weight 1,6 kg
IC item number:LPG ALX-SHARK-…
REDUCER SHARK 1500 up to 200 HP
❑ Integrated shut off electrovalve with voltage supply 12 V
Integrated liquid phase filter
❑ Outlet pressure 1,5 Bar
❑ Pressure adjustment range 1,3÷1,9 Bar
❑ Pressure regulation SW4
❑ Gas inlet port diameter Ø 8 mm
❑ Gas outlet port diameter Ø 12 mm
❑ Rotary water pipe elbows diameter Ø 16 mm
❑ Vacuum input Ø 5 mm
❑ Dimensions 95 x 109 x 93 mm
❑ Weight 1,6 kg
Sequential systems– ALEX reducers
IC item number:LPG ALX-SHARK-…
IC item number:
LPG SWCOMETAI –COMETA I up to 150HP
LPG SWDRAGO –DRAGO up to 160HP
LPG SWFIOREF –FIORE FORTE up to 200HP
All reducers has built in internal valves.
Sequential systems– ELPIGAZ reducers
IC item number:
LPG EG PREMO
Reducer EG PREMO up to 170HP
With temperature sensor (without connector)
Inlet ø6, tread M10x1
IC item number:
LPG EG SUPREMO
Reducer EG SUPREMO up to 270HP
With temperature sensor (without connector)
Inletø8, tread M10x1
Sequential systems– Europegas reducers
❑ SILVER S6 up to 160 kW / 217 HP, with external valve and filter,
cooper hose 6 mm.
❑ TWIN V1 up to 395 HP, 2 x 12V DC/ 11W electrovalve, cooper
hose inlet, tread M10x1/ fi 6 mm x 2, outlet 12 mm, FLAP VALVE
❑ TWIN V2 up to 395 HP, 1 x 12V DC/ 11W electrovalve, hose
FARO inlet, tread M10x1/ fi 6 mm x 2, outlet 12 mm, FLAP VALVE
Sequential systems– KME reducers
IC item number:
LPG 824 000…
❑ TUR6 up to 204HP, electrovalve with filter fi 6 mm, tread
M10/M10, FLAP VALVE
❑ GOLD GT up to 330 HP, external electrovalve with filter fi 8 mm,
tread M12/M12, IDLE VALVE
❑ GOLD EXTREME up to 408 HP, external electrovalve with filter fi
8 mm, tread M12/M12, IDLE VALVE
IC item number:
LPG 824 000…
IC item numbers:
❑ LPG LI02
(up to140 HP), single stage with pressure regulation, water
connectors 15 mm (includes assembly kit)
❑ LPG LI10
(up to 200 HP), integrated solenoid valve and filter, single
stage with pressure regulation, 6 mm input (includes
assembly kit)
❑ LPG IG1 Omegas MAGG
(up to 220 HP), integrated solenoid valve (external) and
filter, two-stage with pressure regulation, 6 mm input
(includes assembly kit).
Sequential systems– Landi Renzo
reducers
IC item number:
❑ LPG BRC800
Reducer for sequential installation (max. 100 HP),
includes a temperature sensor screwed into a
pressure reducer, factory setting 800mbar.
❑ LPG BRC1200
Reducer for sequential installation (max. 150 HP),
includes a temperature sensor screwed into a
reducer, factory pressure 1200mbar.
❑ LPG BRC1500
Reducer for sequential installation (max 180 HP),
includes a temperature sensor screwed into a
pressure reducer factory 1500 mbar.
Sequential systems– BRC reducers
❑ STAG R02 Reducer for sequential installation
(max. 120 HP) LPG WGM4011AH
❑ STAG R01 Reducer for sequential installation
(max. 150 HP), LPG WGM30311AH
❑ STAG R01 Reducer for sequential installation
(max 250 HP), LPG WGM31221AH
❑ STAG R02 TWIN Reducer for sequential
installation (max 280 HP), LPG WGM4210AH
Sequential systems– AC reducers
LPG tanks
❑ LPG tanks – most of sizes on stock:
Stako, Polmocon, GZWM
❑ Cylindrical
❑ Internal toroidal
❑ External toroidal
❑ Full toroidal
Tanks item number:
❑ LPG ZGH… (toroidal)
❑ LPG ZGC… (cylindrical)
❑ LPG ZTW… (toroidal INTERNAL)
❑ LPG ZTZ… (toroidal EXTERNAL)
❑ LPG T… (toroidal)
❑ LPG W… (cylindrical)
Tomasetto gas multivalves
❑ Tomasetto gas multivalves – most of sizes are on stock
❑ Multivalves for cylindrical tanks
❑ Multivalves for internal toroidal tanks
❑ Multivalves for external toroidal tanks
IC item number:
LPG MVAT…
Tomasetto gas multivalves
Mulitvalves:
LPG MVAT0…
❑ LPG MVAT0A08.1P 180-190/3
❑ LPG MVAT0A09.1P 200-204/3
❑ LPG MVAT0A12.1P 220-225/3
Gas filling point:
LPG MVAT…
❑ LPG MVAT3311
❑ LPG MVAT3302
❑ LPG MVAT3306
Injectors and injection rails
Injectors and injection rails for LPG injection systems
❑ HANA – single injectors and rails
❑ LPGTECH DRAGON/YETI - single injectors and rails
❑ ALEX - single injectors and rails Barracuda
❑ ALEX Rail 001
❑ EG RAILGAS, EG2000 – rails 3cyl, 4 cyl
❑ VALTEK - rails 3cyl, 4cyl
❑ AC – single injectors and rails
Injectors and injection rails – Barracuda
Barracuda 115 injector:
Nozzle diameter <2,8 mm
Coil resistance 1,9Ω
Opening time 1,9 ms, closing time 1,2 ms
Pressure 0,2-4,2 bar
Max gas flow 115 ±1 NI/min
Temperature range: -20/+120 °C,
Power supply <18V, Super Seal connector
Barracuda 130 injector :
Nozzle diameter <2,8 mm,
Coil resistance 1,9Ω
Opening time 1,9 ms, closing time 1,2 ms
Pressure 0,2-4,2 bar
Max gas flow 130 ±1NI/min
Temperature range: -20/+120 °C,
Power supply <18V, Super Seal connectorIC item number:LPG ALX-BARRACUDA-…
Injection rails ALEX RAIL-001
Rail ALEX RAIL-001:
Nozzle diameter <3 mm,
Coil resistance 2Ω (lub 3Ω)
Opening time 2,4ms (3,2 ms dla 3Ω)
Closing time 2,2ms (3,2 ms dla 3Ω)
Pressure 0,2-4,2 bar,
Max gas flow 120 ±1NI/min,
Temperature range -40/+120 °C,
Power supply <18V, Super Seal connectorIC item number:LPG ALX-ALEX-…
Injectors and injection rails – HANA
Available products
❑ Single injectors A, A+, B,C LPG 4GASII WTR/…
❑ Rails 3cyl A, A+B,C LPG 4GASII LIS/…
❑ Rails 4cyl A, A+B,C
Quality of products is similar to most durable japanese injectors KEHIN
Injectors and injection rails – LPGTECH
DRAGON SOLO SILVER
Volitale gas phase LPG/CNG injector
Version: 1 cylinder
Possibility of combining the injectors
Coil resistance: 2 Ω
Opeing time: < 2,0 ms
Closing time: < 1,0 ms
Max gas pressure: 4,5 Bara
Max gas flow: 130 l/min
Temperature range: from -20ºC to +140ºC
It is strongly recomended to use Perfect Blue filter
IC item number:LPG 0H-WT-LP-…
Injectors and injection rails – LPGTECH
TECH YETI
Fluoropolymer coating
Flow regualtion with calibration nozzles
Possibility of connecting injection rails
Coil resistance: 1,9 Ω
Opening time: < 2,0 ms
Closing time: < 1,0 ms
Max gas pressure: 4,5 Bara
Max gas flow: 115 l/min
Temperature range: from -40ºC to +120ºC
Compact stainless steel casing
It is recommended to use Perfect Blue filter
IC item number:LPG 0H-WT-LP-…
Injectors and injection rails – AC
Product lines:
ACW-01- RAILS 3,4 CYLINDRY
ACW-02- RAILS
ACW-03- SOLO & RAILS
IC item number:LPG WGM2…
Volatile phase filter – ALEX
Ultra 360° Volitale gas phase filter
Gas entering the filter is set in rotary motion and directed towards the
bottom. Thanks to the rotary motion, centrifugal force and inertial force,
particular and liquid matters are centrifuged and kept on the bottom.
Additionally, the filter cartridge cleans the stream of gas heading upwards
from the remaining tiny impurities.
Ultra 360° was designed especially for the convenience of the installers.
The inlet and outlet are placed on separate elements of filter cover, which
results in easy angle regulation between them. Because of such solution,
the installer can easily and freely place the filter in the under car bonnet
area.
Available versions:- GF1212: inlet 12mm, outlet 12mm index: LPG ALX-ULTRA360
- GF1222: inlet 12mm, outlet 2 x12mm index: LPG ALX-ULTRA360/12-2X12
- GF1612: inlet 16mm, outlet 12mm index: LPG ALX-ULTRA360/16
- GF1622: inlet 16mm, outlet 2 x12mm index: LPG ALX-ULTRA360/16-2X12
- filter cartridge index: LPG ALX-ULTRA360/WK
Injectors and injection rails – EUROPEGAS EG
Rail EG RAILGAS 3cyl/4cyl: ❑ Calibration nozzle M8x1
❑ Coil resistance 2,0 ±5% [Ω] 3,0 ±5% [Ω]
❑ Opening time ∼2,7 [ms] ∼3,15[ms],
❑ Closing time ∼2,4 [ms] ∼2,4[ms]
❑ Pressure 0,2-4,2 bar
❑ Work temperature -40 ÷ 120 [°C]
Injectors EG2000:❑ Nozzle diameter 1,9; 2,1; 2,4mm
❑ Coil resistance 1,3-1,9 ±5% [Ω]
❑ Opening time ∼2,5 [ms]
❑ Closing time ∼1,1 [ms]
❑ Pressure 1,3-1,7 bar
❑ Working temperaure -40 ÷ 120 [°C]
IC item number:LPG EG RAILGAS/…
IC item number:LPG WTR/EG2000G…
Injectors and injection rails – LANDI RENZO
❑ LPG MED20
Singe injector MED Landirenzo ORANGE up to 27 HP, 12
holes. Installed in injector rail (replaces GREEN colour).
❑ LPG MED28
Single injector MED Landirenzo BLUE up to 38 HP, 12
holes. Installed in injector rail (replaces BLACK colour).
❑ LPG MED40
Single injector MED Landirenzo PURPLE up to 54 HP, 12
holes. Installed in injector rail (replaces WHITE colour).
❑ LPG MED25-65B4
Single injector MED Landirenzo BLACK up to 28 HP, 4
holes. Installed in injector rail.
Injectors and injection rails – LOVATO, BRC
LOVATO
❑ LPG injection rail KP LOVATO SMART 2 cyl. resistance 2 OHM,
min open time 2 ms, inlet 12 mm (set contains mounting elements
and calibration nozzle)
BRC
❑ LPG BRC/B/S -Single injector BRC - BLUE, installed in old type rail – screwed in
❑ LPG BRC/B/N - Single injector BRC - BLUE, installed in new type rail – lock with
fastener
❑ LPG BRC/O/S - Single injector BRC - ORANGE, installed in old type rail –
screwed in
❑ LPG BRC/O/N - Single injector BRC - ORANGE, installed in new type rail – lock
with fastener
❑ LPG BRC/Y/S - Single injector BRC - YELLOW, installed in old type rail –
screwed in
❑ LPG BRC/Y/N - Single injector BRC - YELLOW, installed in new type rail – lock
with fastener
LPG WEG-82AH-USB – AC
LPG EG INTERFEJS – EUROPEGAS EG
LPG 0H-UE-LP-0003 – LPGTECH
LPG 731 000 009 – KME
Software and interfaces for regulation of LPG systems
LUBRIFICATORS
Producer – Flashlube
Purpose of installation
❑ Lubrification and cooling of valve seat
❑ Cooling combustion chamber
Available volumes
❑ 0,5l
❑ 1l
❑ 2,5l
❑ 5l
❑ 20l
IC item number:LPG FVSK2
Hoses, filters, olives, elbows
Hoses with different diameters and lengths
❑ Rubber - gas, petrol, vacuum, and water hoses – FAGUMIT
❑ Copper gas hoses (LPG MIEDZ …) filler caps (MMT F013…) – MAMMOOTH
❑ Plastic – gas – FARO
Adapters, olives, nuts, elbows, T-pipes and others – GOMET
LPG filters– dry gas, liquid phase, inserts – CERTOOLS, LOVATO
ACCESORIES – EUROPEGAS EG
❑ LEAK DETECTOR
❑ TIMING ADVANCE PROCESSOR
Timing advance processors (Variator) – electronic control
units that change the original advance angle of ignition
for cars equipped with CNG or LPG
IC item number:LPG EG TESTER
IC item number:LPG EG DYNAMIC
ACCESORIES - LPGTECH
BlueTECH – Wireless communication module index: LPG 0H-IN-LP-0001
EmuTECH Pb-Level-02 –Petrol level indicator emulator index: LPG 0H-IN-LP-0008
Leak Detector – Foam leak detector for LPG/CNG index: LPG 0H-CH-AG-0001
Map sensor PTS01 – Gas pressure and temperature
sensor index: LPG PR-PT-LP-0003
Perfect Blue – LPG volatile phase filter with oil fractions
separation:Index: LPG 0H-FI-LP-0001