Low Cost Rapier Loom

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[email protected] Page 1 MOST ECONOMICAL LOW COST RAPIER LOOM. Solution to change over from Traditional Shuttle Loom to Shuttle less Rapier Looms... Let you sleep in peace.... Optimize your weaving process... Already today for the demands of tomorrow... You have to produce, when, in what grade, or at what cost... We provide most innovative system solution, is that exactly what you've been looking for.... Offer tailor-made solutions for most diverse requirement. Low cost labor is not the long term solution and they are now embarking on upgrading their facilities. Instead of just focusing on pure automation, we are trying to implement integrated system to improve the overall system. We developed Low Cost Rapier Loom that is in great demand in Textile Weaving Industry in India & Bangladesh. Our Machine is fabricated using high-grade components that impart efficiency & high performance to it. Easy to operate, no high skill labor requires, Low operation cost, less in maintenance. Economical in power consumption. We develop, manufacture & supply according to customer's required specification.

Transcript of Low Cost Rapier Loom

[email protected] Page 1

MOST ECONOMICAL LOW COST RAPIER LOOM.

Solution to change over from Traditional Shuttle Loom to Shuttle less

Rapier Looms...

Let you sleep in peace....

Optimize your weaving process...

Already today for the demands of tomorrow...

You have to produce, when, in what grade, or at what cost...

We provide most innovative system solution, is that exactly what you've

been looking for....

Offer tailor-made solutions for most diverse requirement.

Low cost labor is not the long term solution and they are now embarking

on upgrading their facilities. Instead of just focusing on pure automation, we

are trying to implement integrated system to improve the overall system.

We developed Low Cost Rapier Loom that is in great demand in Textile

Weaving Industry in India & Bangladesh. Our Machine is fabricated using

high-grade components that impart efficiency & high performance to it.

Easy to operate, no high skill labor requires, Low operation cost, less in

maintenance. Economical in power consumption.

We develop, manufacture & supply according to customer's required

specification.

[email protected] Page 2

Complete Solution for Rapier Loom, Tapped Loom , Dobby Loom, Electronic

Jacquard, Terry Towel LoomHigh Speed Rapier Loom, High Speed Heavy Water

Jet Loom & Fabric Design Development & International Marketing.

Our Client at Ichalkaranji, Vita, Sangli, Sholapur & Malegaon, shortly in

Bhiwandi, Surat Aurangabad, MP, AP & KARNATAKA, in India for running

local, domestic & Export qualities of various fabric on our rapier looms.

//// Jaksons & Jaksons Inc. Republic Of India

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About:

We are a premier provider of innovative weaving and textile machinery. We can provide the right

equipment for any type of woven fabric (Low Cost Rapier Loom, High Speed Rapier Loom, High

Speed Heavy Water jet Loom, Tapped, Dobby & Jacquard,) and we also offer an extensive range

of additional services to ensure your satisfaction.

Description of equipment: The rapier looms offer unparalleled versatility when it comes to yarns. From the finest counts of cotton to the thickest Industrial yarns and can handle anything thrown at its negative rapier head. The soft-pick gear system enables smooth transition of even highly fancy yarns and slub. The rapier loom is upgrade from shuttle-looms to the world of modern weaving system and shuttle-less weaving. Rapier looms has been designed to replace the old shuttle looms without any major changes to the existing infrastructure. The immediate benefits of selecting rapier looms are Rapier loom No need for new buildings or any new infrastructure. Could fit in place of your current shuttle-looms. Configured specially keeping in mind the skills of power-loom operators. No special training required for loom operators. Immediate reduction of man-power and laborers. 30% subsidy under TUFS on our certified looms in addition to State Government incentives. Step-by-Step consultancy by our engineers to help you upgrade, install & adapt to new machines. Speed The normal speed of the conventional power looms is around 100 RPM, where as in rapier looms, the speeds start 170 RPM up to 230 RPM with high efficiencies of up to 95%, this machine gives up to 3 times more productivity than the conventional power looms. High Speed Heavy Water Jet Loom speed start 500 RPM to 1200 RPM. Color Weft Insertion Rapier looms offers up to 6 Color Pick-at-Will weft insertions, so that weave the fanciest of fabrics can be attained. The pick-at-will system is computerized and microprocessor controlled, hence letting the programme sequences of more than 1, 00,000 picks. Such technological edge will definitely give you an edge in the market. Start-Mark Prevention System Rapier looms realizes the most delicate need of rapier users to prevent start-marks in weaving. The custom designed ‘HT-Drive’ motor of the machine supplies more than 150% torque for the first-pick to successfully prevent the start marks.

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Lower Per Meter Costs Considering 3 times more productivity with same space and even lesser amount of man power along with lower power consumption, it is quite obvious that rapier looms can offer lower production costs compared to conventional power-looms or even rapier-shuttle change machines. Moreover continuous weft-insertion eliminates the need for investing in pirn winding machines or even extra operators. Lower Maintenance Due to lower vibrations, there’s less wear-n-tear of rotating components and bearings resulting in lower maintenance costs. Also, centralized lubrication offered on the looms gives single-point lubrication for the complete machine, thus further reducing the headaches of maintenance. Shedding The rapier loom has the flexibility and can easily add and attach any of the shedding motions available in the market including: Dobby, Jacquard, Cam Shedding Positive Cam: for Heavy plain fabrics (bolting cloth, tirecord cloth etc.) Negative Cam: for light sensitive fabrics Take-Up The well universal designed take-up is capable of handling a weft-density of 4-120 picks per Inch. Let-Off The capability of rapier looms to weave any and all kinds of fabrics has been created different let-off options available with the machine depending on your fabric. Microprocessor Controller The heart of the complete control system, this microprocessor is one of the most powerful control systems offered today for crank-type rapier looms. The system can be programmed to output any kinds of pick programs. The standard functions include: Constant monitoring of weft and warp yarn for breakages Cloth Length Counter, Pick-programming & Weft-Controller Exclusive Feature For all power loom users, investing in Rapier looms normally require them to erect a completely new building infrastructure. But, with TEXAS Model Looms, we’re proud to say that we are the only rapier loom manufacturer in the world whose machines can fit in the regular ’16-feet sheds’, thus eliminating the need for any additional investment and hence brings down the up-gradation costs considerably. Majority of the units has power looms, Considering the above facts and benefits of the rapier loom and for reducing the overall production cost, it is suggested to replace power looms with rapier looms.

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TECHNICAL SERVICES We have a staff of well-trained, locally stationed service engineers available for all of our products. Our technicians are committed to delivering reliable services to meet a range of needs. INSTALLATION, REPAIRS, & MORE Machinery installations, General consulting , Technical service visits, Repairs of weaving, Assistance setting up machines for new styles, Assistance optimizing your weave room and machine performance Assistance reducing your operating costs. TRAINING We offers in plant training to ensure your personnel have the know-how to properly operate your textile machinery. On-site training services offer a number of benefits, including: Ease of Learning – Personnel receive training in a familiar environment and on the very same equipment they will be working with. Cost Savings – You save the expense of sending your staff to a training facility and reduce costs related to lost production time. Scheduling Flexibility – Our team can schedule a training session at a time that suits your schedule and the training format can be customized to your specific needs. Customization We supply customize machine as per your requirement, following modification , Auto Pick Finding Device, Batching Motion, Beam Modification Flange Dia MM, Twin Beam Attachment, etc. Product: Low Cost Tapped Rapier Loom, Dobby Loom, Jacquard Loom, High Speed Loom, Water Jet Loom, Air Jet Looms. Our Team:

M/s Jaksons & Jaksons Inc Junaid Ahmed Khan 09762 2323 61 [email protected]

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Configuration of SM 788 T Model Tapped Rapier Loom

Reed Width 140,160,180, 190,200,230,260 &

280 Cm

Woven Fabric Width 52 Inc To 105 Inch

Speed RPM 200 RPM To 170 RPM

Weight of Fabric GSM 400

Applicable Yarn Cotton, All Type of

Fabric Pattern Plain Weave

Man Made Yarns

Shedding Device Bottom Tapped for Two

Heald Frames

Let-Off Motion Negative Type

Warp Auto Stop Motion Six Row Bar

Weft Broken Detection Auto Stop Sensor

Beat Up Short Crank

Weft Selector Simple

Central Oiling System Oiling Pump

Electric Control Micro Computer

Motor Power 415V 50 HZ 1.50 KW To 2.50 KW 960 RPM

Motor Pully (For RPM) 1 Set Slow & 1 set High Speed

Machine Weight 1500 KG 4000 KG

Machine Color Gray & Blue

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Additional Accessories Extra Cost. Weft Selector Max 6 Colors

With Electroninc Panel Display xxx $

Speed, Production, Other Details

Beam Flange Dia 600 MM xxx $

Beam Flange Dia 700 MM xxx $

Tuck-In Device Left & Right xxx $

Tuck-In Device xxx $

Weft Accumulator Small xxx $

Weft Accumulator Big xxx $

Terms: 25 % Advance By TT

75% By TT Before Shiphment

Delivery with in 30 Days After 25% Advance

Standard Accessories With Machine

Heald Frames (O Type) 2 Pcs/6 Layers

Spool Bobbins 2 Pcs

Warp Beam 500 MM Dia

Iron Flange with Double Gear 2 Pcs

Warp Dropper 5000 Pcs

Heald Wire Nylon Coated 5000 Pcs

Heald Wire Nylon Coated 5000 Pcs

Mechanical Color Selection 2 Color

Weft Accumulator Small 2 Pcs

Rapier With Belt 2 Set

Temples Right & Left 1 Set

Leno Selvage Device 1 Set

Selvage Cutters Right & Left 1 Set

Cloth Roll (Max 450 MM Dia) 2 Pcs

Gear For Pick (40 PPI to 100 PPI) 1 Set

Reed (As Per Buyers Specifications) 1 Set

Waste Bucket 1 Pc

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Additional Expences:

Import Duty xx %

Clearance Charges Apprx xxxx

Transportation Charges

from Port to Distination Apprx xxxx

Insurance Charges

from Port to Distination Apprx xxxx

Local Tax / LBT / Octrio Apprx xxxx

Unloading Charges Apprx xxxx

Installation Charges 0000 Per Machines

These Brand New Shuttless Looms are Eligible for Subsidy Under 30% MMS-TUFS SM 788 T Texas Tapped Loom, 200 CM, 230 CM, 260 CM & 280 CM 10% Additional Subsidy for Minorities’.

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CONFIGURATION & STD ACCESSORIES OF

TEXAS MODEL SM-787 FLEXIBLE RAPIER LOOM

Reed width (cm) 230cms Speed(rpm) Max.230

Weight of fabric

(gram/sqm)

Max.400 Heald frames (O type) 16pcs

Shedding device 20-level mechanical

upper dobby-GT221

OPEN TYPE

Spools (Bobbins) 02sets

Fabric pattern loading Punching card Warp beam(600mm dia)

Iron Flange beam with

DOUBLE GEAR DRIVE

02sets

Let-off motion Negative type Warp dropper 10,000pcs

Warp auto stop motion Six rows bar Heald wire(O type)-

NYLON COATED

10,000pcs

Weft broken auto stop Electric sensor Mechanical Color selection 06colors

Beat up Short crank Weft accumulator-SMALL 06sets

Weft selector max six color By dobby 6 colors Rapier & belt 02set

Central oiling system Oiling pump Temples(R & L) 01set

Electric Control Micro-computer Leno selvedge device 01set

Loom Brake Magnetic clutch Selvedge cutters(R & L) 01set

Motor power. 380V,50Hz 1.5 kw/960rpm, cloth roller(max.450mm

dia)

02pcs

Motor pulley(for RPM) 1 set SLOW & 1 SET

HIGH speed

Gear(for fabric density) 01set

Machine color Grey & white Manual( English) /order 01set

Punching board paper 10m Waste bucket 01pc

Electric control cabinet:AKOJA-display with shift production all details 01set

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EXTRA SPARE PARTS FOR SM787 SHUTTLESS FLEXIBLE RAPIER LOOM FOR 12

SETS UNIT FOR ONE YEAR WARRANTY

Weft yarn detector 2 pcs Weft accumulator coil 24 pcs

Weft accumulator

coil

24 pcs Colour selecting rope 36 pcs

Blade liner 12 pcs Rapier head bottom

plate

24 pcs

Chain lock plate 24 pcs Rapier head side plate 24 pcs

Slitter edge

scissor

24 pcs Sprocket wheel 12 pcs

Motor bolster 12 pcs Screw 72 pcs

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High Speed Heavy Water Jet Loom Technical Specifications:

1. REED WIDTH : 140.150.170.190.210.230.240.260.280.340.360.

2. MIN FABRIC: MIN AND MAX. NORMAL. CAN FOLLOWING ACCORDING CLIENTS

REQYIREMENT BASE OUR EXPRIENCE.

3. VOLTAGE:V/HZ 415 /50

4. RUNNING SPEED: DEPEND ON CLIENTS REQUIREMENT AND FABRIC AND YARN.

NORMALLY

170CM 850 RPM AROUND WITH FACTORY RUNNING SPEED (DESIGN FOR 1350RPM),

230CM 750 RPM ARUOND WITH FACTORY RUNNING SPEED (DESIGN FOR 950RPM),

280CM 650 RPM AROUND WITH FACTORY RUNNING SPEED (DESIGN FOR 850RPM)

5. FILLING:SINGLE NOZZLE. ACCORIND THE MACHINE SPEED.

DOUBLE NOZZLE FILLING INSERTION (2*2)DISRETIONAL FILLING INSERTION (999PICK)

6. MOTOR: DEPEND ON THE WIDTH AND SHEDDLING AND CLIENTS’ REQUIREMENT.

1.5‐1.9kw FOR 140‐170CM. 2.1‐2.5KW FOR 190‐230CM. 2.5‐3.0KW FOR 260‐280CM

3.0‐3.7KW FOR 340‐360CM.

CAM SHOULD BE + 0.5‐1.0KW. DOBBY SHOULD + 0.8‐1.8KW. STAUBLI +2.0‐3.0KW

7. SHEDDING: PLAIN/ CAM / DOBBY AND CUSTOMER REQUIREMENT.

8. NOZZLE TYPE: 60 /20 …75/40 MDH

9. LET OFF: MECHANICAL , ELECTORNIC FOR OPTIONAL.

10. TAKE UP: MECHANICAL, ELECTRONIC FOR OPTIONAL.

11. CUTTER: MECHANICAL

13. TEMPLE:‐ 5L00P N 5 ROW. PRESS DONW TYPE.

14. PLUNGER: 26# AND SO ON, DEPEND ON THE MACHINE MDH

15. BEAM PIPE: 26KG 800MM

16. CLOTH ROLLER: 2.0PCS

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17. HEALD FREAM: HEAVY ALUMINUM ALLOY, WITH BEST QUALITY HOOK AND HOLDER.

6 FOR PLIAN, 12 FOR CAM.16 FOR DOBBY.

18. HEADL WIRE: 6000~10000 DEPEND ON THE WIDTH OF THE LOOMS GROB CN.

19. REED: COUNT ACCORDING YOUR WARP.

20. CHANGER GEAR: NICE QUALITY

21. ROCKING SHAFT: HEAVY TYPE

22. MIDDLE CUTTER & LENO ACCORDING CLIENTS NEED, MOSTLY FOR THE 280 /340/360.

MIAN PARTS:

1. NOZZLE: MDH KOEA

2. PLUNGER: MADE IN CHINA

3. PUMP: TAIWAN QUAILTY,

4. SPRING.:TAIWAN

5. VALVET SHEET: TAIBET.6. BE‐BELT:

7. OIL SEAL: TTO.

8. BRASS PARTS: JL FULL BRAND.

9. ALL BOLT: SS 304 ONLY.

10. BEARING: NSK