Liverani S/P & MID Flexible Impeller Pump - Castle Pumps · Liverani S/P & MID Flexible Impeller...

CASTLE PUMPS LTD

Liverani S/P & MID Flexible Impeller Pump

Performance:

Flow rate Up to 44 m3/h

Pressure Up to 32 M

Temperature Up to 100 °C

Viscosity Up to 50,000 cP

Outlet Sizes ¾" up to 3"

Applications:✓ Transferring delicate, fragile and shear sensitive fluids

✓ Suitable for viscous fluids with solids in suspension

✓ Hygienic/sanitary applications

✓ Oenological (wine, must, stemmed grapes)

✓ Food processing (fruit pulp, honey, milk, yoghurt, liquid eggs, oil, tomatoes, brine)

✓ Chemical (starch, water based glues, paints, ink)

✓ Cosmetic and pharmaceutical (liquid soap, shampoo, moisturiser, cleaning products)

The Bareshaft S/P and Hydraulically Driven MID models are frequently used on trucks, tractors and boats for a variety of transfer and offloading applications. PTO drives are available for the S/P models and the MID units can be supplied with an Orbital hydraulic motor (50 CC) or with a coupling suitable for a hydraulic motor.

On request, manual by-passes are available for the MINI, MAJOR & MAXI and a spring loaded by-pass is available for the MINOR.

W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected]

Bareshaft, PTO & Hydraulically Driven

Performance:

TYPEWEIGHT SPEED DIFFERENTIAL HEAD (M)

CA

PACITY (L/HO

UR)

(S/P - MID) RPM 0 4 8 12 16 18 20 24 27 32

S/P MINI ¾" 1.8

Min 180 150 800 0

600 700 560 390 150 0

900 1000 900 840 720 540 450 350 0

Max 1400 1620 1440 1320 1140 1020 900 800 60 400 0

S/P MINOR 40

MID MINOR 405.4 - 11.7

Min 175 1320 0

350 2750 2500 2100 1600 800 0

470 3600 3300 2900 2400 1600 1000 0

700 5000 4700 4300 3700 3000 2520 1800 0

Max 900 6900 6200 5760 5040 4200 3660 3200 1800 0

S/P MAJOR 60

MID MAJOR 609.7 - 16

Min 175 4320 3840 3000 0

350 9000 7800 6000 3700 0

470 12000 10500 8700 5100 0

700 18000 15000 12000 8400 2500 0

Max 900 22500 19560 15000 11220 3000 0

S/P MAXI 80

MID MAXI 8015.7 - 22

Min 150 12000 10000 7500 0

300 24600 22200 18900 12000 0

470 36000 34200 30000 24000 12000 0

Max 600 43800 41400 36000 30000 16000 0

CASTLE PUMPS LTD

TYPE C D H L M O Q R S T

MID MINOR 40 142 128 160 478 106 103Ø25 / 8 x 7 x 30

KeywayØ82.5 / 8 M12 55.5MID MAJOR 60 180 128 160 542 106 103

MID MAXI 80 185 128 177 575 106 103

Performance Curves:

Dimensions Table:

Pump Dimensions:


S/P MINI ¾"

S/P MINI ¾"

S/P MINOR 40MID MINOR 40

S/P MAJOR 60MID MAJOR 60

S/P MAXI 80MID MAXI 80

CASTLE PUMPS LTD


S/P MINOR 40

S/P MAJOR 60

S/P MAXI 80

MID, MINOR 40, MAJOR 60, MAXI 80

CASTLE PUMPS LTD


Stainless steel, reversible, low-speed rotary pumps with flexible impellers

Liverani Flexible Impeller Pumps

Applications:✓ Transferring delicate, fragile and shear sensitive fluids

✓ Suitable for viscous fluids with solids in suspension

✓ Hygienic/sanitary applications

✓ Oenological (wine, must, stemmed grapes)

✓ Food processing (fruit pulp, honey, milk, yoghurt, liquid eggs, oil, tomatoes, brine)

✓ Chemical (starch, water based glues, paints, ink)


Transferring Filling Emptying Recycling & Mixing

Filtering & Separation

Metering & Dosing

Operation Benefits:The vanes of the impeller deform slightly when rotating inside the pump casing, moving the fluid from the inlet to the outlet at a steady, pulseless flow without pressure spikes. This principle combined with a gentle pumping action and a high self-priming capability, up to 6 m from dry, makes these units ideal for transfer, filling, dosing and filtration applications.

1. Extremely good self-priming ability:

Up to 6 m from dry, enables the evacuation of sumps, tanks, drums & IBCs without the need for a non-return valve or manual priming on installation.

2. Reversible operation:

The pump can operate in both directions of rotation, which permits the return of excess liquid without any manual intervention, and also allows easy emptying of pipes on completion of the liquid transfer. This is particularly useful when emptying tanks for cleaning purposes and refilling afterwards at the flip of a switch.

3. Efficiency even at low operating speeds:

This allows the transfer of soft and fragile fluids with viscosities up to 50.000 cPs, or with solid particles in suspension, without causing air-locking, avoiding emulsifying or damaging particles. This makes these units ideally suited for shear sensitive fluids.

CASTLE PUMPS LTD


Impeller Features:✓ Natural rubber (NR): Excellent for water based liquid at room temperature, highest mechanical resistance.

✓ Neoprene (CR): Good balance between chemical and mechanical resistance.

✓ Nitrile (NBR): Excellent resistance to oils and fats.

✓ EPDM: Best for hot fluid and CIP cleaning. Excellent for acid and alkaline fluids.

✓ Silicon (VMQ): Best for high temperature but low mechanical resistance.

NOTE: All impellers are food grade however only EPDM & NBR are able to be supplied with FDA Certification.

Exploded View & Build Options:

4. The pump can work in all mounting positions:

The casing can be rotated through 5 different positions enabling the pump to be installed into various pipework configurations enabling the customer to make the pump work for their system and not alter the system to fit the pump.

5. Smooth steady pumping action of the product without pressure spikes:

Provides an even flow rate ideal for filling, dosing or filtration applications. The Midex and Minor pumps can be fitted with spring loaded by-passes to enable operation with nozzles or delivery valves to protect the pumps against “dead head” operation.

6. The easy mounting principle, the multiple choices of production materials provides a wide, versatile and customisable product range. Every pump range can be produced with different impeller types, sealing options, couplings / connections, numerous executions, with or without control panels and remote controls. A wide range of accessories are also available.

CASTLE PUMPS LTD


Impeller Corrosion Table:Temperatures listed are the highest temperatures that can be used. 20°C corresponds to average room temperature.

The term "Variable / V" means that within the same family of polymers there can be different behaviours according to the kind of polymer, the concentration of the product and the temperature at which it is used.

KEYA B C V ND

Excellent Fair / Good Not Advisable Variable No Data

PRODUCT NBR EPDM CR NR VQM

Acetic Acid (30%) B (20ºC) A B (20ºC) B (20ºC) ND

Ammonium Hydrox-ide (30%) A (80ºC) ND A (90ºC) A (65ºC) ND

Aniline C A (90ºC) C C B (20ºC)

Aniline Oil C B (20ºC) C C C

Beer A (60ºC) - B (80ºC) A (60ºC) - B (80ºC) A (60ºC) A (20ºC) A (20ºC)

Benzylic Alcohol C B (40ºC) - C (60ºC) V C ND

Boric Acid A (60ºC) - B (90ºC) A (60ºC) - B (90ºC) A (70ºC) - B (90ºC) A (20ºC) - B (85ºC) A (20ºC)

Bromic Acid (40%) C A (90ºC) V B (20ºC) C

Butadiene V V V C C

Butane A (90ºC) B (80ºC) C A (60ºC) C C

Butter A (60ºC) A (60ºC) B (20ºC) - C (60ºC) C B (20ºC)

Calcium Hydrate A (90ºC) - B (90ºC) A (20ºC) A (20ºC) - B (90ºC) A (20ºC) - B (65ºC) A (20ºC)

Calcium Hypochlo-rite C A (120ºC) C C B (20ºC)

Cane Sugar Liquid A (20ºC) - B (90ºC) A (80ºC) A (20ºC) - B (90ºC) A (20ºC) A (20ºC)

Castor Oil A (70ºC) A (60ºC) A (70ºC) A (25ºC) A (20ºC)

Chlorine (Dump) C V C C C

Chloroacetic Acid C B (70-90ºC) A (20ºC) - C (40ºC) V V

Chloroform C C C C C

Chromic Acid C B V V V

Citric Acid A (70ºC) - B (80ºC) A A A (20ºC) A (20ºC)

Cod-Liver Oil A (20ºC) - B (50ºC) A (20ºC) B (20ºC) C B (20ºC)

Corn Oil A (80ºC) V B (20ºC) C A (20ºC)

Cotton Oil A (70ºC) - B (80ºC) A (20ºC) - C (80ºC) B (65ºC) C A (20ºC)

Diesel Oil A (80ºC) C C C C

Ethyl Acetate C A (55ºC) - C (70ºC) C C B (20ºC)

Ethyl Alcohol A (60ºC) - B (85ºC) A (90ºC) A (70ºC) - B (80ºC) A (20ºC) - B (65ºC) B (20ºC)

Fluoboric Acid A (60ºC) - B (85ºC) A (60ºC) - B (80ºC) A (60ºC) - B (85ºC) A (20ºC) - B (65ºC) A (20ºC)

Formic Acid V A (90ºC) V B (20ºC) B (20ºC)

Fruit Juices A (60ºC) A (100ºC) A (60ºC) V A (20ºC)

Gelatine A (70ºC) A (80ºC) A (60ºC) - B (80ºC) A (20ºC) - B (65ºC) A (20ºC)

Glucose A (70ºC) A (80ºC) A (60ºC) A (20ºC) - B (48ºC) A (20ºC)

Glycerine A (80ºC) A (80ºC) - B (90ºC) A (70ºC) A (20ºC) - B (65ºC) A (20ºC)

Hydraulic Oil C A (100ºC) C C V

Hydrochloric Acid (Conc.) C C C V C

Hydocyanic Acid B (60ºC) A (60ºC) V ND B (20ºC)

Hydrofluoric Acid (50%) C B (60ºC) V C (20ºC) V

Hydrofluoric Acid (Conc.) C C C C C

Iodine B (60ºC)

A (20ºC), 6.5% B (70ºC)

A (20ºC), 6.5% C C C

CASTLE PUMPS LTD


Kerosene A (80ºC) C B (20ºC) C C

Lactic Acid (Conc.) A (20ºC) A (60ºC) A (20ºC) - B (60ºC)

C (80ºC) ND ND

Linseed Oil A (80ºC) B (20ºC) B (20ºC) C C

Magnesium Chlo-ride A (70ºC) - B (80ºC) A (80ºC) - B (100ºC) A (80ºC) - B (90ºC) A (20ºC) - B (85ºC) A (20ºC)

Magnesium Sul-phate A (80ºC) - B (100ºC) A (80ºC) - B (100ºC) A (80ºC) - B (90ºC) B (85ºC) A (20ºC)

Mercury A (60ºC) A (60ºC) A (60ºC) A (20ºC) A (20ºC)

Methyl Alcohol B (65ºC) A (70ºC) - B (80ºC) A (60ºC) - B (80ºC) B (37ºC) A (70ºC)

Methyl-Ethyl-Ke-tone C A (60ºC) - B (90ºC) C C C

Milk A (60ºC) A (100ºC) A (60ºC) A (20ºC) - B (37ºC) A (20ºC)

Nitric Acid (10%) C A (40ºC) - C (80ºC) C (40ºC) C B (20ºC)

Nitric Acid (70%) ND C C C C

Olive Oil A (80ºC) B (20ºC) V C V

Oxalic Acid (Conc.) B (60ºC) A (100ºC) B (60ºC) B (20ºC) B (20ºC)

Palmitic Acid A (70ºC) B (20ºC) B (20-70ºC) B (20ºC) C

Paraffin A (60ºC) C B (20ºC) V C

Perchloroethylene V C C C V

Petrol A (80ºC) C C C C

Phosphoric Acid (85%) C A (80ºC) A (40ºC) B (65ºC) C

Picric Acid C A (20ºC) B (20ºC) C C

Picric Acid (10%) B (70ºC) B (90ºC) A (20ºC) - C (40ºC) B (20ºC) C

Pine Oil B (80ºC) C C C C

Propylic Alcohol B (80ºC) B (90ºC) A (60ºC) - B (90ºC) A (20ºC) - B (65ºC) A (20ºC)

SAE Oil N. 10 A (80ºC) C V C V

Sodium Chloride A (70ºC) B (90ºC) A (80ºC) A (65ºC) B

Sodium Hydrate B (65ºC) A (20ºC) B (90ºC) A (20ºC) - B (65ºC) C (20ºC)

Soybean Oil A (80ºC) V B (20ºC) C C

Stearic Acid A (80ºC) B (60ºC) B (60-70ºC) V B (20ºC)

Sulphur (fused 120ºC) C A (100ºC) A (20ºC) C (20ºC) A (20ºC)

C (120ºC)

Sulphur Dioxide C C (20ºC) C (20ºC) C A (20ºC)

Sulphuric Acid (50%) A (20ºC) - C (80ºC) B (60-80ºC) B (70ºC) B (26ºC) V

Sulphuric Acid (80%) A (20ºC) - C (60-80ºC) A (60ºC) - C (80ºC) C C C

Toluol C C C C C

Tomato Juices A (60ºC) A (80ºC) A (60ºC) ND ND

Trichloroethylene C C C C C

Triethanolamine C (20ºC) 100%

B (37ºC) 80% A (70ºC) A (70ºC) B (26ºC) C

Vegetable Oil A (70ºC) V C (20ºC) C A (20ºC)

Vinegar B (20ºC) - V (60ºC) A (60-90ºC) B (90ºC) B (20ºC) A (20ºC)

Water A (80ºC) A (100ºC) B (80ºC) A (20ºC) - B (80ºC) B (80ºC)

Whiskey A (90ºC) A (90ºC) A (60ºC) - C (90ºC) A (20ºC) - B (65ºC) A (20ºC)

Wine A (90ºC) A (90ºC) A (90ºC) A (20ºC) - B (65ºC) A (20ºC)

Xylol C C C C C

PUMP REFERENCE

MINI ¾" n.d.

MIDEX 1¼" 3173007

MINOR 40 3174007

MAJOR 60 3176007

MAXI 80 3178007

CASTLE PUMPS LTD


Impeller Corrosion Table:

Impeller Corrosion Table:

Temperatures listed are the highest temperatures that can be used. 20°C corresponds to average room temperature.

The term "Variable / V" means that within the same family of polymers there can be different behaviours according to the kind of polymer, the concentration of the product and the temperature at which it is used.

IMPELLER MATERIAL REFERENCE

TYPE A B C D E L NO. BLADES

MINI ¾" Ø 12 - 29.6 Ø 56 4 29.6 8

MIDEX 1¼" Ø 24.8 35 52 Ø 66.5 5 87 8

MINOR 40 Ø 24.8 37 87 Ø 98 5.5 124 9

MAJOR 60 Ø 30 40 107 Ø 146 7 167 9

MAXI 80 Ø 30 30 144 Ø 196 10 185 9

Dimensions in mm

CASTLE PUMPS LTD


Technical Notes on Pump Selection:

Connection Types:

Impeller and Seal Compatibility are to be checked thoroughly against the impeller compatibility chart and suitability of SS304 & SS316 to be verified as well.

Performance Curves and Charts show DIFFERENTIAL head (H), therefore, pipe friction loss and suction lift need to be added to the discharge head.

100cP: 900rpm Max

2000cP: 470rpm Max

4000cP: 300rpm Max

For pumps being used on low and high viscosity fluids then 2 speed, mechanically variated or inverter driven pumps are recommended.

Spring Loaded By-Passes are only available for MIDEX and MINOR units therefore all other units need an external relief when being used with nozzles or on a system where closed valve operation is possible.

As these pumps are reversible, wiring and direction of rotation need to be monitored when installing and operating the pumps.

Viscosity affects the capacity and suction lift capability of pumps, for fluids with a viscosity of approximately 100 cP a 25% loss can be expected. For products with a viscosity of approx. 4000 cP, a 60% loss can be expected. This needs to be taken into account when selecting a suitable model. Furthermore, the operating speed of the pump should also be reviewed as well.

CASTLE PUMPS LTD


General Control Panels:

CE Compliant Standard Control Panel

✓ Used for simple on / off / reverse control of 1 MF / TF pump

✓ IP55 ABS enclosure

✓ Supplied with a 6 m cable, no plug

✓ Can be supplied loose with mounting fittings or mounted to a trolley handle. Panel has a moulded back for mounting to a 30 mm ø tube or pipe.

✓ No volt release feature to protect the pump from automatic start up in case of voltage drop.


CE Compliant Control Panel with supplementary 24 NC Shunt Trip for Temperature Sensors, Pressure Switches, Level Sensors etc…✓ Used for more sophisticated control of 1 MF / TF pump.

✓ On / Off/ Reversing Function

✓ Spare 24V NC Shunt Trip for automating the pump via pressure / temperature transducers / sensors, flow meters, level sensors or for dry run protection.

✓ IP55 ABS enclosure

✓ Supplied with a 10 m cable, no plug

✓ Can be supplied loose with mounting fittings or mounted to a trolley handle. Panel has a moulded back for mounting to a 30 mm ø tube or pipe.

✓ No volt release feature to protect the pump from automatic start up in case of voltage drop.

CE Compliant Control Panel with On / Off / Reversing Control and 2 Timer Selector Switches ✓ Same features as the Standard CE Control Panel with the addition of 2 Timer

Selector switches with 12 possible settings each and 2 pause options. Delay times to be stated with order. Example:

✓ LIVE1 Type = Run 2-24 minutes, pause 10-120 minutes.

✓ LIVE2 Type = Run 2-24 minutes, pause 1-12 hours.

✓ Supplied with 10 m cable, no plug.

✓ Dry Run Protection optional.

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Programmable Litre Counter & Flow Display:

Features the Pony Plus 4 Liquid Measuring & Reading Instrument with timed intermittent output signal, connected to a variety of flow meters to provide real-time display of flow rate and total flow rate achieved. The desired quantity can be set to obtain an output signal (12 VDC 5A) controlled by a programmable timer. This enables a cost effective method of monitoring transfer applications as well as batching from larger bulk carrying tanks such as IBCs to smaller vessels. The output signal generated can be used to stop a pump or close a valve or signal a sounder beacon or light indicator.

The system can be supplied wired and configured for use with the following flow meters according to the line size and capacity range required. NOTE: Max Viscosity the flow meter can handle is 80-100 cPs.

The system can be supplied as a standalone portable kit for use with external pumps or valves, as shown to the left, or can be supplied as a bespoke system wired and piped to a suitable pump as a drop in solution, as shown in the below example, designed and calibrated to fit the application requirements.

Bespoke System Example:

Trolley Mounted Food Grade Self Priming Side Channel Pump w/ Control Panel, Programmable Litre Counter, Stopping Signal & Flow Meter

Pump Details: EP SENIOR 1½" Stainless Steel Self Priming Side Channel Pump

Control Panel, Litre Counter & Flow Meter Details:

Mounted to Trolley Handle & Wired to Pump & Flow MeterSingle Speed CE Compliant Control Panel Mains Isolation Switch with Manual Start / StopDry Run ProtectionSeparate Programmable Litre Counter w/ Set Range of 35 - 350 LitresFlow Meter: Pony Plus 1½", Shows real-time flow rate and the total flow rate. Automatic Stop via Flow Meter Stopping Signal

Trolley & Discharge Pipe Details:

Stainless Steel AISI 304 Trolley, 2 Wheeled w/ 2 Back Legs200 mm x 1½" Discharge Pipe Fitted to Pump Outlet housing the Flow Meter, terminating in a 1½" DIN 11851 Connection

TYPE INLET / OUTLET OUTPUT SIGNAL BODY MATERIAL MAX PRESSURE CAPACITY RANGE

PONY PLUS ½”1”

30 mA / 5 A Stainless Steel AISI 316 40 Bar

3 - 30 l/min

PONY PLUS ¾” 7 - 70 l/min

PONY PLUS 1” 1¼” 10 - 100 l/min

PONY PLUS 1½” 1½” 35 - 350 l/min

PONY PLUS 2” 2” 7 - 750 l/min

PONY PLUS 2½” 2½” 100 - 1000 l/min

PONY PLUS 3” 3” 150 - 1500 l/min

PONY PLUS 4” 4” 300 - 3000 l/min

PONY PLUS 5” 5” 500 - 5000 l/min

Portable System Example

CASTLE PUMPS LTD


Control Panel Mounting:

Additional Control Panel information:

To reduce packing and transportation charges the handle for the trolleys and the control panels are supplied loose and need mounting according to the following images. The top bracket for the control panel comes with a loop hook for hanging remote controls, if supplied.

If you are not mounting the control panel to a trolley handle then a 30 mm ø tube or pipe is required to enable it to fit into the moulded back of the panel. The groove is fitted with 2 strips of friction paper to assist with keeping the panel from slipping during mounting and operation.

Cable ties are supplied for tidying up cables between the panel and the motor. The panel comes pre-wired to the pump with a standard length sized for fitting the panel to the trolley handle therefore if you need an extended length of cable this needs to be pointed out at the enquiry stage.

1. Reversing switch - The reversing switch is available in a one or two speed configuration. The single speed version has pos. O for standstill mode, whilst the 1 and 2 positions represent the two rotational directions of operation.

The two speed version has two speed positions for each rotational direction:

Pos. 1 represents the lowest speed and pos. 2 the highest. Some pump executions with a single phase motor have a starting reverse switch; in this case the switch must be put on pos AVV and kept in this position until the pump comes into operation. The switch is then released which will automatically stop in pos. 1 or 2. This operation must be repeated each time the pump is started and also when reversing the rotational direction. Pumps with this starting position should not be used for automatic working (for example with level sensors).

With CE Compliant control panels there is a start button which needs to be pressed before each pump start up and every time the panel is connected to a power source in case of a voltage drop.

1 Speed

Lowest Speed Lowest Speed

Highest Speed Highest Speed

2 Speed

1 Speed + Starting CE Control Panel w/ Start Button

CASTLE PUMPS LTD


2. Dry run protection - The dry run protection device is connected directly to the pump body inthe form of a temperature sensor (1), which stops the pump when the internal temperature is higher than 50 °C, in order to avoid burning or deformation of the impeller.

The standard temperature sensor is not suitable for the transfer of liquids at a temperature higher than 45 °C. Higher temperature rated sensors are available on request (70ºC & 90ºC Rated) when the pump is required for transferring fluids above 45ºC.

Please note that the dry run protection device does not interrupt the passage of electric current. Therefore, once the temperature inside the pump body drops below 50ºC the pump will automatically start up again.

3. Frequency converter operation with remote control - The pump is directly operated through a remote control wired to the control panel via a 10 or 15 metre long cable. The remote features an On / Off / Reversing Switch (B) and a Speed Controller (A). The pump speed can be adjusted at will, even whilst the pump is running, according to the required capacity. Before using the remote control the main control panel must be switched on by turning the mains switch (C) from the position 0 to the position 1. The panel also has an additional, optional, dry run protection feature and 24V shunt (normally closed contact) which allows the connection of other devices such as pressure switches, level sensors, flow meters, remote controls, etc...

The Frequency Converter operating parameters are pre-programmed before supply and no other modifications are required. It is not recommended to use the small viewing panel (E) on the panel unit and any modifications to the parameters of Frequency Converter can result in improper operation of the pump and may invalidate the warranty.Please note that the pump will only work if the 24V Shunt is connected to the plug (F) or connected via an external device which closes the electrical circuit through the supplied connector (G).

4. Frequency converter with radio control - The pump is directly operated through a radio controller. After the pump has been switched on through the main switch, it is possible to control the pump directly from the main control panel or through the radio remote control (except the minimum speed restart function). The functions of the remote control are mirrored on the main control panel by the lighting of the corresponding buttons; for example, pushing the red stop button on the radio control, will turn on the red light button on the panel. The controller can be used effectively in a 100m radius of the apparatus.

CASTLE PUMPS LTD


Command descriptions and optical signals:

MAINS SWITCH [A] – The mains switch turns the control panel On / Off and acts as an isolating switch. When the control panel is turned on, the frequency converter display [H] turns on as well and the pump is in the STOP position, indicated by the red button illuminating [B].

STOP BUTTON (RED) [B] – By pressing the STOP button the pump is stopped. On the control panel, the illumination of the STOP signal has 2 different functions:

Constant light if the stop command was given by the operator (stop until other command)

Flashing if the stop signal was given by an external signal, i.e. the radio controller (temporary stop related to the external signal).

LEFT ROTATION BUTTON [C] OR RIGHT ROTATION BUTTON [D] – These buttons control the left and right rotation of the pump (on the control panel the corresponding button will light). On the control panel the illumination of the right and left buttons has different meanings:

Constant light shows the pump is running in the set direction

Flashing light shows the pump has been stopped by the operator, this illumination is intended to indicate the rotation before the STOP of the pump.

It is possible to reverse the direction of rotation of the pump even whilst the motor is running. The changeover will be made according to the acceleration / deceleration set in the frequency converter (these values vary depending on the model of the pump).

INCREASE [E] OR DECREASE [F] BUTTONS – These buttons increase or decrease the rotational speed whilst the pump is running (on the control panel the corresponding button will light up). The speed will vary proportionally; with a short press you will have little variation, with a long press will have a linear variation up to the minimum / maximum value set (the minimum / maximum values vary in relationship to the model of pump).

MINIMUM SPEED RE-START SELECTOR [G] – Set to ON: the Minimum restart function is activated, after the pump has been STOPPED by the user, it restarts at the minimum speed.

Set to OFF: the Minimum restart function is disabled, after the pump has been STOPPED by the user, it restarts at the speed achieved before the STOP.

Attention: This setting only works when the user stops the pump. If an external source stops the pump (ex. thermal sensor or other) it will restart at the speed set before the stop.

CASTLE PUMPS LTD


Accessories:

Stainless Steel Covers, Baseplate or Trolley Mounted:

• Sanitary Enclosures for use in food environments & Wash Down Areas• White Food Grade Wheels• CE Compliant Control Panel w/ Reversing Switch• Sanitary Inlet / Outlets (DIN, SMS, Tri-Clamp, RJT Etc…)

Automatic Barrel Filling Kit:

Stainless Steel Automatic Gun with regulation trimmer (wine-alcohol) ,12V rechargeable battery, non-return valve, pressure switch & ø30 mm nozzle

Built entirely in stainless steel with IP55 control box.

Easy to use, allows a quick setting of the desired level. Sensitivity adjustment for filling liquids with high alcohol content and response delay setting in case of foaming liquids.

It can be used on stacked barrels, thanks to small footprint

Works without cables, with 12V rechargeable battery and signal LED.

Available with all standard fittings

Maximum capacity: 120 l/min at 0.7 bar, 210 l/min at 1.9 bar

IRR Sprinkler::

Centrifugal Sprinkler which, thanks to its special design, rotates using the pressure of the feed pump. Provides uniform drizzling of the cap that grants an excellent colour leaching. Standard fastening system for 400 mm manways, on request fastenings can be supplied for larger manways.

Standard Models:

IRR 50: Suitable for pumps with capacity from 100 to 225 hl/hourIRR 65: Suitable for pumps with capacity from 225 to 500 hl/hour

CASTLE PUMPS LTD


Spare Parts:

CASTLE PUMPS LTD


POS. DESCRIPTION MATERIAL MINI MIDEX MINOR MAJOR MAXI

1 Front CoverSS 304 X X X

SS 316 X X

2 Casing O-Ring NBR X X X X X

3 CasingSS 304 X X X

SS 316 X X

7 Impeller

Natural Rubber, NR X X X X X

Neoprene, CR X X X X X

NBR X X X X X

EPDM X X X X X

Silicon, VQM X X X

8 Rear CoverSS 304 X X X

SS 316 X X

9 Mech. Seal

SS / Graph / NBR X X X X X

Tungsten Carbide / NBR X X X X X

Tungsten Carbide / Viton X X X X X

10Support (S/P) Aluminium X X X

Support (MID) Aluminium X X X

11 Washer SS 304 X X X

12 Nut Chromate Brass X X X

13 Ball Bearing Commercial X X X

14 Shaft SS 420 X X X

15 Flat Key SS 304 X X X

16 Seeger Ring Steel X X X

17 Pulley Aluminium X X X


19 Bolt SS 304 X X X

20 Guard Ring NBR X X X

21U-Bolt SS 304 X X X

Bolt SS 304 X X

22U-Bolt SS 304 X

Spacing Ring SS 304

23Seeger Ring SS 304 X X X

Ball Bearing Commercial X X X

24 Flat Key SS 304 X

25 MID Flange Aluminium X

26 Bolt Steel X X X

27 Pump Coupling Steel X X X

28 Bolt Steel X X X

29 Box Coupling Nylon X X X

30 Motor Coupling Steel X X X

31 Orbital Motor Commercial X X X

32 Center Ring SS 304 X X X

33 Flat Key Steel X X X


35 Bolt SS 304 X X X

36 Seeger Ring SB 50 Int. Steel X

Liverani S/P & MID Flexible Impeller Pump - Castle Pumps · Liverani S/P & MID Flexible Impeller...

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Transcript of Liverani S/P & MID Flexible Impeller Pump - Castle Pumps · Liverani S/P & MID Flexible Impeller...