LITEON G R O U P SILITEK CORPORATION. LITEON G R O U P SILITEK CORPORATION.

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Transcript of LITEON G R O U P SILITEK CORPORATION. LITEON G R O U P SILITEK CORPORATION.

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LITEON G R O U P SILITEK CORPORATION Slide 2 LITEON G R O U P SILITEK CORPORATION Slide 3 LITEON G R O U P SILITEK CORPORATION Slide 4 LITEON G R O U P SILITEK CORPORATION Slide 5 LITEON G R O U P SILITEK CORPORATION Slide 6 LITEON G R O U P SILITEK CORPORATION Slide 7 LITEON G R O U P SILITEK CORPORATION Slide 8 LITEON G R O U P SILITEK CORPORATION Slide 9 LITEON G R O U P SILITEK CORPORATION Slide 10 LITEON G R O U P SILITEK CORPORATION Slide 11 LITEON G R O U P SILITEK CORPORATION Slide 12 LITEON G R O U P SILITEK CORPORATION Slide 13 LITEON G R O U P SILITEK CORPORATION Slide 14 LITEON G R O U P SILITEK CORPORATION Slide 15 LITEON G R O U P SILITEK CORPORATION Slide 16 LITEON G R O U P SILITEK CORPORATION Slide 17 LITEON G R O U P SILITEK CORPORATION Job Improvement Slide 18 LITEON G R O U P SILITEK CORPORATION Slide 19 LITEON G R O U P SILITEK CORPORATION Slide 20 LITEON G R O U P SILITEK CORPORATION Slide 21 LITEON G R O U P SILITEK CORPORATION Slide 22 LITEON G R O U P SILITEK CORPORATION Slide 23 LITEON G R O U P SILITEK CORPORATION Slide 24 LITEON G R O U P SILITEK CORPORATION Slide 25 LITEON G R O U P SILITEK CORPORATION Slide 26 LITEON G R O U P SILITEK CORPORATION Slide 27 LITEON G R O U P SILITEK CORPORATION Slide 28 LITEON G R O U P SILITEK CORPORATION Slide 29 LITEON G R O U P SILITEK CORPORATION Slide 30 LITEON G R O U P SILITEK CORPORATION Slide 31 LITEON G R O U P SILITEK CORPORATION Slide 32 LITEON G R O U P SILITEK CORPORATION Slide 33 LITEON G R O U P SILITEK CORPORATION Slide 34 LITEON G R O U P SILITEK CORPORATION Slide 35 LITEON G R O U P SILITEK CORPORATION Slide 36 LITEON G R O U P SILITEK CORPORATION Slide 37 LITEON G R O U P SILITEK CORPORATION Slide 38 LITEON G R O U P SILITEK CORPORATION Slide 39 LITEON G R O U P SILITEK CORPORATION Joint Quality Resource (JQR) Slide 40 LITEON G R O U P SILITEK CORPORATION Slide 41 LITEON G R O U P SILITEK CORPORATION Slide 42 LITEON G R O U P SILITEK CORPORATION Slide 43 LITEON G R O U P SILITEK CORPORATION Slide 44 LITEON G R O U P SILITEK CORPORATION Slide 45 LITEON G R O U P SILITEK CORPORATION Slide 46 LITEON G R O U P SILITEK CORPORATION JQRT 1.JQP*1 Joint Quality Plant ( ): JQR. 2.JQM*1 Joint Quality Manager:,,,. 3.JQE*2 Joint Quality Engineer:,,,,,,. 4.JQT Joint Quality Taskforce: (1).,,,, ; (2). ; (3)., ; (4).,, ; 5.Joint Quality Inspector (1). IQC ; (2).,. Slide 47 LITEON G R O U P SILITEK CORPORATION Slide 48 LITEON G R O U P SILITEK CORPORATION Slide 49 LITEON G R O U P SILITEK CORPORATION Slide 50 LITEON G R O U P SILITEK CORPORATION Slide 51 LITEON G R O U P SILITEK CORPORATION Slide 52 LITEON G R O U P SILITEK CORPORATION Slide 53 LITEON G R O U P SILITEK CORPORATION Quarterly Business Review (QBR ) Template Slide 54 LITEON G R O U P SILITEK CORPORATION Slide 55 LITEON G R O U P SILITEK CORPORATION Slide 56 LITEON G R O U P SILITEK CORPORATION Slide 57 LITEON G R O U P SILITEK CORPORATION Slide 58 LITEON G R O U P SILITEK CORPORATION Slide 59 LITEON G R O U P SILITEK CORPORATION Slide 60 LITEON G R O U P SILITEK CORPORATION Slide 61 LITEON G R O U P SILITEK CORPORATION Slide 62 LITEON G R O U P SILITEK CORPORATION Slide 63 LITEON G R O U P SILITEK CORPORATION Slide 64 LITEON G R O U P SILITEK CORPORATION Slide 65 LITEON G R O U P SILITEK CORPORATION Slide 66 LITEON G R O U P SILITEK CORPORATION Slide 67 LITEON G R O U P SILITEK CORPORATION Slide 68 LITEON G R O U P SILITEK CORPORATION Neatness Control Slide 69 LITEON G R O U P SILITEK CORPORATION Slide 70 LITEON G R O U P SILITEK CORPORATION Slide 71 LITEON G R O U P SILITEK CORPORATION Warehouse Management Slide 72 LITEON G R O U P SILITEK CORPORATION Slide 73 LITEON G R O U P SILITEK CORPORATION Slide 74 LITEON G R O U P SILITEK CORPORATION Slide 75 LITEON G R O U P SILITEK CORPORATION Quality Pays Slide 76 LITEON G R O U P SILITEK CORPORATION Mobilization Design to quality as core process Zero defect Production as core process Strategy and organization Quality Pays 1 Top management involvement 2 Quality objectives 3 QA as consultant 4 Flat hierarchies 5 Preventive focus 6 Self-checking by workers 7 Projects with suppliers 8 Preventive QA tools 9 Controlled R&D volume 10 Involvement with customer 11 Decision-making authority 12 Problem-solving by shop floor workers 13 Operationalized objectives 14 Self-managing teams 15 Worker satisfaction Levers of quality management Level I Level II Level III Level IV Weaknesses AverageStrengths Key levers Constantly improving Management of key levers Slide 77 LITEON G R O U P SILITEK CORPORATION Quality Pays Four levers of quality Quality assurance Production, quality assurance (QA) Production, quality assurance, R&D, purchasing All functions, customers, suppliers Participating functions Insufficient / wrong use of QA tools SPC, audits, quality circles, Poka-Yoke, some use of FMEA Process-FMEA, product-FMEA, design of experiments, design review, failure tree analysis QFD, design review with Customer / supplier, customer surveys, employee surveys Methods (added from Level II onwards) Quality through inspection Little quality consciousness and know-how Improvement in production process Start of worker involvement Process capability and manufacturability in development Supplier integration End customer orientation and superior products Cultural realignment Characteristics Level I Inspection Level II Quality assurance Level III Prevention Level IV Perfection Top performance in quality management Slide 78 LITEON G R O U P SILITEK CORPORATION Quality Pays Moving from level I inspection to level II quality assurance Strategy and organization Inspection I Quality objectives for production units Focus increase in process capability Core processes Capturing and analysing production-related quality data Introduction of SPC for all important processes Shift of quality inspection to operative level Mobilization Increase in quality consciousness Training in quality topics Quality assurance II Prevention III Perfection IV Slide 79 LITEON G R O U P SILITEK CORPORATION Quality Pays Moving from level II quality assurance to level III prevention Strategy and organization Inspection I Quality objectives for R&D Quality objectives for purchasing Core processes Use of preventive QA tools Delegation of quality tasks to functional area, central QA department as consultant Supplier integration Simultaneous engineering interfunctional teams Mobilization job rotation (between R&D and production, within production) Expansion of quality circles / suggestion scheme Quality assurance II Prevention III Perfection IV Slide 80 LITEON G R O U P SILITEK CORPORATION Quality Pays Moving from level III prevention to level IV prevention Strategy and organization Inspection I Perfection objectives-e.g.,Zero defects Design to quality objectives: superior product / service Quality objectives for all functional areas and levels Core processes Aiming for maximum share in R&D volume Integration of suppliers and customers in own development process Cross-functional teamwork during the development process Marking department to observe the end customer Mobilization Decision-marking and problem-solving authority for workers Interdisciplinary training for engineering Quality assurance II Prevention Perfection IV III Slide 81 LITEON G R O U P SILITEK CORPORATION Quality Pays Intensive use of QA tools in the development process Quality function deployment Product FMEA Process FMEA Failure tree analysis (FTA) Design of experiments Design review SPC Quality circles Product audit System audit 100 45 87 90 83 95 85 71 28 50 27 62 33 90 96 89 55 62 5 High quality companies % of companies Top Quality tools Development process Production process Main area Of application Low quality companies