LinMot Data Book e Recent

8/21/2019 LinMot Data Book e Recent

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Table of Contents

LinMot Products 10

Linear Motors 22

Linear Motors High Performance 191

Linear Motors Short Types 199

Linear Motors Stainless Steel IP69K 277

Linear Motors with ATEX 289

Linear Rotary Motors 299

Servo Drives 315

Linear Motors & Servo Drives 3x400VAC 441

MagSpring 467

Linear Guides 479

Accessories 505

Appendix 537

Worldwide Contacts 577


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2 www.LinMot.com Edition 16subject to change

LinMot Products 10

Worldwide Support 11

Industrial Linear Motors 12

Design Element 13LinMot Fields of Application 14

Innovation & Engineering 16

Production 17

Product Range 18

Examples of use 20

Linear Motors 22

Introduction 22

Mode of Operation 22Design 22

Variants 24

Sizes 24

Model Description 25

Mounting styles 26

LinMot Sliders 28

Stroke-Force Diagram 30

Performance limits and thermal behavior 30

Stroke-Time Diagram 31

Configuration of Linear Motors 32

Motor Overview 34

Motor Family P01-23x80 39

P01-23x80/10x50 50mm Maximum Stroke, 39N Peak Force 40




















P01-23x160/540x680 680mm Maximum Stroke, 84N Peak Force 80P01-23x160/630x770 770mm Maximum Stroke, 84N Peak Force 82

Table of Contents


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www.LinMot.com 3Edition 16subject to change
















P01-37x240/40x160 160mm Maximum Stroke, 257N Peak Force 114P01-37x240/60x260 260mm Maximum Stroke, 308N Peak Force 116

























P01-48x360F/60x210 210mm Maximum Stroke, 1024N Peak Force 166







P01-48x360F/960x1110 1110mm Maximum Stroke, 1024N Peak Force 180P01-48x360F/1170x1320 1320mm Maximum Stroke, 1024N Peak Force 182



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Table of Contents

Linear Motors High Performance 191

P01-23x80F-HP 780mm Maximum Stroke, 67N Peak Force 192

P01-23x160H-HP 780mm Maximum Stroke, 137N Peak Force 194

P01-37x120F-HP 1480mm Maximum Stroke, 255N Peak Force 196

Linear Motors Short Types 199

Motor Family P02-23Sx80 199

P02-23Sx80/10x50 50mm Maximum Stroke, 39N Peak Force 200



P02-23Sx80/80x140 140mm Maximum Stroke, 44N Peak Force 206P02-23Sx80/150x210 210mm Maximum Stroke, 44N Peak Force 208







Motor Family P02-23Sx80F-HP 223

P02-23Sx80F/0x60 60mm Maximum Stroke, 67N Peak Force 227













Motor Family P01-37Sx60-HP 241











P01-37Sx60/1060x1080 1080mm Maximum Stroke, 122N Peak Force 255P02-23Sx60/1260x1280 1280mm Maximum Stroke, 122N Peak Force 256



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Table of Contents

Motor Family P01-37Sx120F-HP 259




P01-37Sx120F/200x280 200mm Maximum Stroke, 255N Peak Force 266P01-37Sx120F/30x380 300mm Maximum Stroke, 255N Peak Force 267









Linear Motors Stainless Steel IP69K 277

PS01-37x120F-HP-SSC 280

PS01-48x240F-SSC 282

PS01-48x360F-SSC 284

Linear Motors with ATEX 289

PS01-37x120F-HP-ATEX 290

PS01-48x240F-ATEX 292

PS01-48x360F-ATEX 294

Linear Rotary Motors 299

PR01-52x40-R/37x120F-HP-C-80 302

PR01-52x60-R/37x120F-HP-C-100 304

PR01-84x80-C/48x240F-C-100 306

PR01-84x80-C/48x360F-C-100 308


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Servo Drives 315

Servo Drive Introduction 316

Introduction 316

Overview 318

Servo Drives Series E100/Series E1001 323

Series E100/E1001-AT AnalogTrigger Drive 1-4 Axis 330

Series E100/E1001-MT Multi Trigger Drive 1-4 Axis 330

Series E100/E1001-CO CANOpen Drive 1-4 Axis 332

Series E100/E1001-DN DeviceNet Drive 1-4 Axis 332

Series E130/E1031-DP Profibus DP Drive 1-4 Axis 334

Servo Drives E1100 347

Series E1100-RS RS232/485 Drive 356

Series E1100-DN DeviceNet Drive 356

Series E1100-CO CANOpen Drive 356

Series E1130-DP Profibus DP Drive 358

Servo Drives E1200 371

Series E1200-GP-UC General Purpose Drive 371Series E1230-DP-UC Profibus DP Drive 371

Series E1250-PL-UC PowerLink Drive 371

Series E1250-EC-UC EtherCAT Drive 371

Series E1250-PN-UC Profinet Drive 371

Series E1250-IP-UC Ethernet IP Drive 371

Series E1250-SC-UC Sercos III Drive 371

Servo Drives C1200 387

Series C1200-GP-XC General Purpose Drive 394

Series C1230-DP-XC Profibus DP Drive 394Series C1250-PL-XC PowerLink Drive 394

Series C1250-EC-XC EtherCAT Drive 394

Series C1250-PN-XC Profinet Drive 394

Series C1250-IP-XC Ethernet IP Drive 394

Series C1250-SC-XC Sercos III Drive 394

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Table of Contents

Linear Motors & Servo Drive 3x400VAC 441

Motor Families P10-70 443

Motor Family PS10-70x80 1770mm Maximum Stroke, 500N Peak Force 447





Sevo Drives E1400 449

Series E1400-GP-QN General Purpose Drive 456

Series E1430-DP-QN Profibus DP Drive 456

Series E1450-PL-QN PowerLink Drive 456

Series E1450-EC-QN EtherCAT Drive 456

Series E1450-PN-QN Profinet Drive 456

Series E1450-IP-QN Ethernet/IP DP Drive 456

Series E1450-SC-QN Sercos III Drive 456

Servo Drives B1100 403

Series B1100-PP Point to Point Drive 408

Series B1100-VF Force Velocity Drive 410Series B1100-GP General Purpose Drive 412

Multi-Axes System B1150 / 8050 423

Series B1150-ML MC-Link Drive 428

Series B8050-ML 8-Axes Bus Module 430


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Table of Contents

Accessories 505

Motor Cables 508

Motor Flanges 518

Slider Mounts 522

Wipers 524

External Position Sensor 526

Switched-Mode Power Supplies 528

Transformer Supplies 532

Regeneration Resistor 534

Connector Cable and Converter 534

Control Box 535

Linear Guides 479

Linear Guides H01 479

Linear Guides H01-23x86 260mm Maximum Stroke, for P01-23x80 482



Linear Guides H01-37x286 260mm Maximum Stroke, for SP01-37x240 488


Bridge Guides B01 494

Bridge Guides B01-37x166 360mm Maximum Stroke, for P01-37x120 496



MagSpring 467

MagSpring M01-20 50-290mm Stroke and 11-22N Force 470

MagSpring M01-37 50-275mm Stroke and 40-60N Force 472

MagSpring Accessories 474


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Table of Contents

Appendix 537

Design Notes 538

Safety Notes 548

AASCII Commands E100/E1001 552

Motion Commands E1100 553Technology Functions 556

Controlling rotary motors 558

CE-Declaration 561

Product Index 568

Terms and Conditions 576

Worldwide Support 577

America 578

Asia, Far, Middle East & Oceania 578

Europe 579


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NTI produces and sells a second product l i-ne, magnetic springs, under the brandname MagSpring.

MagSpring is a new design element, usedanywhere that a constant force is requiredover a long stroke. MagSprings are oftenused in combination with LinMot linear mo-tors, as counter balances in vertically moun-ted positioning applications

NTI was founded in 1993 as an indepen-dent business unit of the internationallyactive Sulzer Corporation.

In the year 2000, these activities werespun off as the independent companyNTI AG.

The goal and purpose of NTI is the deve-lopment of industrial products, especiallydirect linear drives for highly dynamic po-sitioning applications.

LinMot Products

A complete range of industrial linear motorsand matching Servo Drives are availableunder the brand name LinMot.

LinMot products, known for long service life,are used in demanding and highly dynamicpositioning applications.

The LinMot product range currently inclu-des over 1000 different drives and linearmotors.

NTI AG LinMot MagSpring

Welcome to NTI AG

NTI AG manufactures high-performance linearmotors and linear motor systems, focusing onthe development, production, and sale of lineardirect drives for industrial use.

Our goal is to provide customers with a well-en-gineered, dedicated linear drive system that canbe easily integrated into any industrial controlsystem. Our high level of standardization, delive-ry from stock, and worldwide sales network en-sure immediate availability and localcustomer support.

The headquarters of NTI AG is in Spreitenbach,near Zurich, in Switzerland. In addition to twoproduction facilities in southern and easternSwitzerland, NTI AG has sales and technicalsupport offices and warehouse (LinMot Inc.) inthe USA.


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LinMot and MagSpring products are stan-dardized products, available worldwide andgenerally shipped from stock.

Currently, over 1000 different drives andmotor combinations are available fromstock within 48 hours worldwide.

Logistics Warehouse Worldwide Support

LinMot and MagSpring products are availa-ble in over 40 countries, from more than 80sales facilities.

Our trained sales consultants and applica-tions engineers use modern tools and soft-ware to configure the right product to matchyour application on site.

LinMot Products

LinMotProducts

Head Quarters

Sales centers

America

CanadaUSABrasilia

FinlandNorwaySwedenDenmark

Asia, Far, Middle East & Oceania

SingaporeThailandHongkongChinaTaiwanKoreaMalaysiaIndia

ItalySpainPortugalGreeceTurkey

Europe

GermanyFranceEnglandSwitzerlandHollandLuxembourgBelgium

IsraelIranSyria

AustraliaNew Zealand

CzechRepuplicSlovenia

AustriaHungary


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LinMot Products

The internal position sensors measure andmonitor the current position of the linear mo-tor, both at rest and in motion. Deviationsfrom desired position are captured immedi-ately and reported to the control system.This guarantees a high level of operationalsecurity and reliable error detection.

And, since there are no wearing compo-nents, such as gearboxes or spindles forpower transmission, even extremely dyna-mic motions can be achieved with a longoperational life.

LinMot linear motors can be positionedfreely along their entire stroke. Travelspeed and acceleration can also be pre-cisely defined.

For more complex motions, any number ofmotion profiles can be stored in the ServoDrive as curves, and the motor can execu-te the motion at the desired speed.

The motion of the linear motor can also besynchronized with another rotary or linearmotion.

Extremely dynamic motions can be achie-ved with industrial linear motors. Speeds ofup to 5,5 m/s and accelerations of well over500 m/s2provide very short positioningtimes and high cycle rates.

With the elimination of components afflictedby mechanical play, such as gearboxes orgear racks, linear motors can be positionedas precisely as desired, consistent with theresolution of the measurement system.

Flexible Dynamic and precise Reliable

IndustrialLinear MotorsLinMot

LinMot linear motors are direct electromagneticdrives. The linear motion is generated withoutwear, with no intermediary mechanical gearbo-xes, spindles, or belts. The motor consists of justtwo parts: the slider and the stator. The slider ismade of neodymium magnets, encased in ahigh-precision stainless steel tube. The statorcontains the motor windings, slider bearings, po-sition encoder, and microprocessor circuitry formonitoring motor performance.LinMot's standard catalog includes different fa-milies of motors, with forces up to 2500N. Allmodels are available with different stroke lengths

and features - over 700 different linear motors al-together.


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LinMot Products

Since the form factor of LinMot linear mo-tors is similar to that of pneumatic cylinders,they are often used are replacements forpneumatic cylinders.

This is especially the case when more thantwo positions are required, if the positionsneed to be changed via software, or if thedynamics or lifespan of the pneumatic cylin-der are not sufficient.

The linear motor also provides the ability todefine the speed and acceleration precise-

ly, which makes start-up easier and increa-ses process stability.

LinMotDesign Element

LinMot industrial linear motors are a design ele-ment that offer significant advantages over typi-cal elements such as pneumatic cylinders,servomotors with spindles and belts, or mecha-nical solutions such as cam, discs or crankdesigns.

LinMot industrial linear motors are a new designelement that enable innovative solutions forcompletely new functional units, modules, or en-tire machines that were previously impracticalusing traditional elements.

The high level of integration (bearings and posi-tion sensors are integrated in the motor) and theability to integrate LinMot systems into a widerange of control systems shorten the design-intime.

Replacement for Pneumatics Replacement for Servomotors Replacement for Cam Discs

Linear motors have comparable capabilitiesand flexibility of rotary servomotors.

The advantages of linear motors are clearlyoverwhelming, since mechanical accesso-ries such as couplings, gearboxes, belts,spindles, and the extensive design workthat they require, can be completely elimi-nated.

The design-in time and logistical burden aresignificantly reduced by the elimination ofthis array of mechanical components.

Mechanical cams allow extremely dynamicmotions, but leave much to be desired whenit comes to flexibility. Motion profiles can bechanged only by extensive mechanicalrework.

The very high dynamic capabilities of indus-trial linear motors, plus the ability to adaptmotion profiles in software, have led to thereplacement of more and more mechanicalcams with LinMot linear motors.

LinMotProducts


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LinMot Products

Screen print machinesOffset print machinesTube printing machinesLabel printing machinesLaser marking systemsFilm printing machinesFlexo printing machinesInkjet printingEmbossing machines

Print head positioningQuality control

Automatic printersAutomatic labellersLabel positioning

CartonersTubular bag machinesBlister packagingWrappersStick packaging machinesBanderoling machines

Metering systemsWeighing systemsPortioning systems

Closing machinesSealing stations

Pick & place robotsPalletizing systems

FeedersTransfer systemsPick & place modulesPalletizing unitsStacking unitsXY tablesPrecision pressingSorting systems

Automatic screwdriversMetering unitsGluing stationsQuality assuranceTest fixtures

Camera positioningLighting positioning

LinMot linear motors and Servo Drives are built

for use in harsh, demanding industrial environ-ments. Their exceptional technical properties,low-maintenance operation, and extremely longlife set them apart.

The enclosed design, with all motor componentsencased in a solid steel tube, as well as integra-ted magnetic field position sensors, allow reliableoperation even in dirty or wet environments (pro-tection class up to IP69K).

Within the wide Product range, electrical pro-ducts for complex Servo application and simplepneumatic replacement are available.

All of these properties make linear motors theideal solution for linear motions in packaging ma-chines, material handling, textile machines, me-dical equipment, custom machines, and manyother applications.

Packaging Machines Assembly & Handling Systems Printing & Labeling

LinMot Fieldsof Application


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LinMot Products

Front-end machinesBack-end machines

Wafer handlingDie bondingWire bondingSemiconductor handlingSemiconductor testingSemiconductor packaging

Automatic populationFlying Probe TesterBlank separators

CD/DVD production systemsCD/DVD packaging machines

LinMot linear drives are used in a wide range ofapplications as solution for various drive tasksthat were previously addressed with pneumaticcylinders, servomotors, or mechanical cam dri-ves:

Feeding Insertion Escapement Folding Seal ing Loading Stacking Palletizing Unloading Diverting Assembly Press joining Pressing Punching Vibration

Mixing Separation Lime application Flying carpet Synchronous insertion Fill level metering Blister filling Pallet filling Bottle and tube filling Sealer control Printer's mark alignment Pad printing Doctor blade controls Label positioning Label application

Camera positioning Lighting positioning ...

Semiconductor, Electronics, CD/DVD Laboratory Automation ...much more

Life science researchChemical analysisPharma screeningLaboratory automation

Liquid handling platformsFlexible robotic workstations

Sample handlersPlate handlersFlask dispensersStorage handlingDe-cappers & re-cappers

XYZ robots

Bioreactors, soft mixers

Specialty machinesMachine tools

Auto industryProcess industryTextile industryTobacco industryMedical technologyPharma & cosmeticsFoodstuffs processing

Plastics machineryInjection molding machinesStamping machines

Coating systemsGrindersMotor test stands

LinMotProducts


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Linear Motor

Stator

Linear MotorSlider

BrushlessDC Motor

LinMot Products

As the world's leading manufacturer of in-dustrial linear motors, NTI AG applies ouracquired expertise and innovation to the im-plementation of customer-specific solutionsas well.

Our application development engineers areavailable to help our customers find optimalsolutions to specific drive problems.

Our customers can rely on our years of pro-duction experience for the implementationand manufacture of customer-specific drive

solutions.

As a provider of industrial linear motors,Servo Drives, and mechanical compo-nents, we have acquired a great deal ofexpertise over the years in the areas of li-near direct drives, servo technology, field-busses, and electromechanical systemsand modules.

We are happy to offer our expertise in wor-king out innovative solutions and newdrive concepts for your application.

LinMot and MagSpring products are develo-ped as innovative solutions for drive appli-cations in the industrial environment.

NTI AG works to further advance these in-novations, and to bring to market additionalsolutions and products in the field of lineardrive technology.

For this reason, the product range will con-tinue to be expanded with interesting newdevelopments.

You can find the latest information on ournew products on the internet atwww.LinMot.com.

An example of a customer-specific solution: compact linear/rotary unit with linear and rotary motions.The rotary servomotor is directly integrated in the slider of the linear motor.

Continuous advancement and active exchange

between our sales consultants, engineers, salespartners, and customer's management, and en-gineering, allow us to provide customer-specificproducts and marketable new products quicklyand at a reasonable cost.

Thanks to standardized, modular construction,LinMot can realize our OEM customer's applica-tion specific variables even in moderate quanti-ties.

Expertise Innovation Customer-Specific Solutions

Innovation &Engineering


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LinMot Products

Since LinMot and MagSpring products aremanufactured as standard design ele-ments, worldwide support and rapid availa-bility play a central role.

NTI works with the leading suppliers ofworld wide express delivery services.

More than 1000 LinMot and MagSpring pro-ducts are available from stock, and can bedelivered around the world with a 48-hourexpress service if needed.

Production

One of the chief corporate goals of NTI AG is toprovide our business partners with high-valueproducts at attractive prices.

In order to reach this goal, LinMot and MagS-pring products are manufactured on modern pro-duction systems. High standardization andautomated manufacture ensure reliable, repro-ducible series production at the highest level ofquality.

Worldwide Availability Automated Production Quality

The standardized LinMot and MagSpringproducts are manufactured on largely inter-nally designed production systems. This gu-arantees rapid availability of the products,even in large quantities, and with maximumflexibility for customer-specific adaptations.

Automatic production also guarantees con-sistent uniformity and high quality.

Quality control starts with incoming goodsinspection, and continues in production foreach individual production step, and finaltesting before shipment. All linear motorsare subjected to a 24-hour burn-in prior toshipment.

For long-term quality assurance, LinMotand MagSpring products are labelled with aunique serial number, on the label and inthe electronic nameplate in the stator andServo Drive.

LinMotProducts


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Product Overview

3x240/400/48

0VAC

3

x340-550VAC

Standard Cable

K05-...

K15-...

High-Flex-Cable

KS05-...

KS10-...

Robotic Cable

KR05-...

KR10-...

High-Flex-Cable

Power KPS15-...

Signal KSS05-...

S01-72/500

S01-48/150

S01-48/300

S01-48/600

T01-72/420

T01-72/900

T01-72/1500

S01-72/1000

Series

E1100

E1200

Series

B1100

C1200

Series

E1001

Series

E100230VAC/115VAC

X4.12 SVE

Enable=24V

X4.11IO PTC2

X4.10IO PTC1

X 4 . 9 I O LIM+

X4.8 IO LIM-

X 4 . 7 I O HSW

X4.6 IO TRIG

X 4 . 5 I O CAP

X4.4 IO AN

X4.3IO /BRK

+24VDC

DGND

24VOKEN

OK

ERROR

ERROR

WARNING

IDHIGH

ID LOW

RT BUS

12

X3

X13

1

X4

S2

S1

X2

X1

MOTSUPPLY

MOTPHASES

MOTORSENSOR

EXTPOSSEN/DIFFHALLSW

LOGICSUPPLY/CONTROL

X15/X16CFG

X17/X18RT

XS3

- - + +

P E N L 1 P E

UP

DOWN

OK

0 1

RESET

FAIL

3x

240...480VAC

L1

72VDC/ 13.5A

L2

L3

-

+

+

-

-

AWG13-11CuTorque0.5Nm

5lb in.

AWG11CuTorque0.5Nm

5lb in.

OK

Donotopen!

DonotusewithoutPE-connection.Donotinstallorremoveunder power

ParallelSingle

Fail

OFF 5..63VDC

Adjust56V...80V

Fail

OK

OUT

< 80VDC

0.2A

Series

E1400

6ForceDHCP5 Bootstrap4MECANTerm3CMDCANTerm2CMRS485Term1Anin2PullDown

1 +5 V D C 9 S e ns A2 Sens/A 10SensB63 Sens/B 11SensZ4 Sens/Z 12SensAlarm5 GND 13HallSw U6 HallSw /U 14HallSw V7 H a llSw /V 15HallSw W8 H a l l/W

X4.16Ksr+

X4.15Ksr-

X4.14Ksrf+

X4.13Ksrf-

X4.12SVE

X4. 11QuickStop, PTC2

X4. 10IO, PTC1

X4. 9IO, LIM+

X4. 8IO, LIM-

X4.7 I O, H S W

X4. 6 IO, TRIG

X4.5 IO,CAP

X 4 . 4 IO,AN

X 4 . 3 I O,/BRK

X 4 . 2 +2 4VDC

X4.1DGND

Error

Warning

RT BUS ErrorOK

IDHIGH(5...8)

IDLOW(1...4)

24VOK

EN

OFF ON

S

5

X19SYSTEM

X16CONFIG

ETH

X18RTETHOUT

X15CONFIG

ETH

X18RTETHIN

S2

S1

X18CMDOUT

X11MEOUT

X12ANALOG

IN

X13EXTPOSSENS

X14LOGICSUPPLY/IO

CONNECTION

X7CMDIN

X10MEIN

12

3

45

6

1

2

3

4

5

6

7

8

123

4567

8

ON

11 In

10In

9In

8In

7 Ou t

6 Ou t

5 Ou t

4 Ou t

3 Ou t

24VDC

DGND

X19SYSTEM

X4LOGICSUPPLY/CONTROL

EN

WARNERROR

24VOK

8

1

X17RTIN1

8

X18RTOUT

OK

S2

IDLOW

IDHIGH

S1

RTBUS

ERROR

1

8

1

11

LinMot Products

Special double-shielded cables are availab-le for secure and fault-free linear motor ope-ration.

Motor cables are available in variousgauges and configurations. Depending onthe application and mounting location, stan-dard, high-flex (cable only, without cabletrack), or robotic cables are available.

The length of the motor cable can be up to50 m between the linear motor and thedrive.

Power supply modules provide the powerneeded by the motor, and ensure secureoperation in compliance with current EMCstandards.

Central power supply modules also redu-ce energy usage in dynamic multi-axisapplications, by exchanging energy duringalternating acceleration and deceleration

of the drive axes.

Power supply modules are available atvarious power ratings, in 1 or 3-phase ver-sions.

LinMot Servo Drives are compact positio-ning drives with integrated power units fordynamic and precise control of linear mo-tors or brushless servomotors.

A wide range of analog, digital, and serialinterfaces and various fieldbus interfacesallow integration into any controls concept.

LinMot Servo Drives are available as flexib-le single-axis or compact multi-axis devices.

Power Supply Modules Servo Drive Motor Cable

Supplies Motor CablesServo Drives


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H01-37x286 & B01-37x286

H01-37x166 & B01-37x166

H01-23x166

H01-23x86

PF02-48x240

PF02-48x226PF01-48x120PLL / PLF01-28

Flat cable:

KF01-...

PF02-37x200

PF02-37x140

PLL / PLF01-20

Motor Family:

P01-23Sx80

PF10-70x...

H01-48x250 & B01-48x250

PF02-37x100

PLL / PLF01-20

Motor Families: P01-48x240

P01-48x360


P01-37x60


P01-23x160HP


P01-23x80-HP

Motor Families: P10-70x...

PF02-23x50

PLL / PLF01-12

PF02-23x120

PF02-23x170

PLL / PLF01-12

Custom Guide

Custom Guide

Custom Guide

Custom Guide

Custom Guide

Custom Guide

Custom Guide

LinMot Products

LinMot linear motors are compact designelements for dynamic positioning applica-tions, with integrated position measurement,temperature monitoring, and electronicnameplates.

The linear motor consists of a magnetic sli-der and a stator, which is connected to theServo Drive via the motor cable.

LinMot linear motors are available in 18 dif-ferent families, with a cable outlet or plugconnection, with forces from 33 N to 2500 N.

Linear Motors Mounting Flanges Linear Guides

Matching mounting hardware is availablefor mounting each size of linear motor.

The stator is mounted using a clamp flange.This ensures easy mounting and optimalcooling of the motor. If needed, the flangecan be equipped with a fan.

Complete mounting kits with fixed and floa-

ting bearings are available for mounting theslider.

The load mounted on the motor should beguided with linear guides.

For short stroke motions, LinMot carries itsown linear guides. They are available withball bushings or plain bearings, and can beretrofitted with additional options, such asload balancers or mechanical brakes.

For long stroke motions and special appli-cations, any linear bearing can be used. Lin-Mot has an extensive range of mountingaccessories.

Linear Motors Linear GuidesMounting Flanges

LinMotProducts


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Examples of use

Loading Stacking

Palletizing Palletizing

Cutting Loading

Alignment Labeling


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LinMotProducts

Examples of use

Installation module

2-Axis Assembly Module

4-Axis Load and Unload Station

Hexapod Parallel Kinematics

2-Axis Pick and Place

4-Axis Palletizing Robot


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Linear Motors

Freely positionable

with no mechanical end play along theentire stroke

Adjustable speed

within a range of 0.001 - 5.5m/s

Adjustable acceleration

for highly dynamic or slower moves.

Synchronization & motion profiling

for complicated motions and replacementof cam discs

Adjustable forcefor totally programmable press and joi-ning operations

Highly dynamic

Acceleration values of well over 500 m/s2and travel speeds over 5.5 m/s allow cycli-cal motion sequences of several Hertz

Controlled dynamics

For handling applications with sensitive pro-ducts, such as transporting wafers in semi-conductor production, very gentle, smoothmotions with suitable accelerations can beobtained.

Process stability

Since not only the end positions, but alsospeed and acceleration are controlled andmonitored, motions that are programmedonce are carried out the same way over theentire life of the machine.

Mode of OperationLinMot linear motors are permanently actuatedsynchronous servo motors, with integrated posi-tion measurement and overload protection. Per-manent magnets in the slider (like a rotor) andwindings in the stator are used to generateforces, like in a brushless rotary motor. The con-figuration and different arrangement of the mag-nets generate the linear motion directly, usingelectromagnetic force, without mechanical ele-ments that are subject to wear.

DesignThe windings, position sensors, temperature mo-nitoring, and bearings are all located in the sta-tor. It consists of a solid metal cylinder in whichthe motor components are cast, so that they areoptimally protected from damage and contami-nation (IP67). The stators are available in twoversions, with direct cable exit or a rotating angle

connector. The slider consists of a stainless steeltube in which the drive magnets are mounted.During operation, the slider is guided by the plainbearing integrated in the stator. There is no elec-trical or mechanical connection between the sli-der and the stator.

Linear Motors

LinMot P is a family of linear direct drives forhighly dynamic motions.

The motor is made up of just two parts: the sliderand the stator. The two parts are not connectedby brushes or cables. The linear motion is gene-rated directly by electromagnetic forces, withoutthe wear associated with mechanical gearboxes,belts, or levers. Extremely dynamic motion se-quences can be obtained with a long lifespan.

Cylindrical design and integrated bearings andposition sensing make LinMot linear motors acompact design element.

Typical applications range from rapid positio-ning, lifting, and pushing motions, to synchro-

nous pick and place applications, to complexpalletizing gantry robots.

Flexibility Dynamics Process Stability

Stator Winding

Slider with Neodymium Magnets

Payload Mounting

Position and temperature sensorsElectronic nameplate

Linear Motors


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Long Lifespan

Since the linear motion is generated purelymagnetically, and no mechanical forcetransmission takes place, even extremelydynamic applications can be implementedwith a long lifespan.

Integrated Position MeasurementLinMot linear motors and LinMot Servo Drivesform a closed-loop drive system. The position isdetected in the motor by non-contact magneticfield sensors. These provide the Servo Drive witha sine/cosine signal, so that the current positionis always available to the drive with no lag. Incontrast to incremental position measurement,steps cannot be lost. Since

Freely PositionableLinMot linear motors can be freely positioned.With absolute or relative movement commands,they can move to any desired position in the stro-ke range. Since the LinMot linear drive is aclosed-loop system, not only the end positions

are monitored, but also deviations in position du-ring travel. This allows, among other things, pre-cise specification of travel speeds, accelerationand braking ramps, and travel through curvedpaths. For synchronous machines, the linear mo-tor can be synchronized to the main shaft. By re-placing mechanical cam discs with LinMot linearmotors, for example, great variations can beachieved, with format changeovers at the pushof a button.

Lifespan Reliability Environmental Conditions

position detection is done purely magnetically,with no optical sensors, and with the magneticsensors being cast into the stator, LinMot linearmotors can be used even in damp or dirty envi-ronments.

Robust, even in exceptional situations

Since forces are generated purely magneti-cally, no mechanical components, such asgearboxes, belts, or spindles, can be dama-ged in case of a crash.

High Reliability

Since LinMot linear motors have no wearparts and a long lifespan, due to their ope-rating principle, a high level of reliability isguaranteed, even in fast-moving machines.

IP69K

LinMot linear motors are cast under vacu-um, are splash-proof, and have protectionclass up to IP69K.

Clean Room Compatible

The Fraunhofer Institute has confirmedclean room compatibility (CertificationFM9805-3475 per US Fed. Standard 209E).

Use in dirty environments

The magnetic measurement system andcast body style allow secure operation even

in damp or dirty environments.

Overload ProtectionThere are no mechanical components for forcetransfer that could be damaged in a crash or stallcondition in a linear motor. Complex, expensivedesigns to protect gearboxes, gears, and shaftsare thus eliminated. If the linear motor stalls, itacts like a pneumatic cylinder and tries to reachthe target position with maximum force. The fol-lowing error monitor in the drive can, however,immediately recognize a stall condition. Tempe-rature sensors integrated in the stator preventthe drive from overloading in any case.

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SizesLinMot linear motors are available in various si-zes with different strokes and force ranges. Thewide range of product variations means that theright linear motor can be found for any applica-tion.

A shorter version of the smallest linear mo-tor is available under the designation P02-23Sx80. Instead of a rotating IP67 connec-tor, the short motor has a ZIF line plug for aflexible flat ribbon cable.

The short motor was developed for labora-

tory automation applications. Due to theconnector style and the flat ribbon cable,this motor is not suitable for use in dirty ordamp environments.

Motors with cable exit are particularly wellsuited to difficult installation locations, whe-re there is no room for the connector.

Since the cable end is cast directly into themotor, these motors can be used in applica-tions with difficult environmental conditions.

For motors with cable exits, the cable at-

tached to the motor must be mountes secu-rely.

The connector is protection class IP67. Theangle connector can be rotated about itsown axis, so that the motor cable can be ledaway from the motor in any direction.

For applications with moving stators, mo-

tors with connectors have an advantage; acable-chain compatible cable can beplugged directly into the motor and runthrough the cable track.

VariantsIn order to provide the right solution for every ap-plication, the motors are available in various ver-sions:

The stators are available with a rotating IP67

angle connector, or with cable exit. This allowssimple installation, even in difficult spaces.

Since no gearboxes are used with linear directdrives, various winding options allow optimal ad-

justment of force and speed for a given applica-tion.

Connector Type Motors Cable Type Motors Short Motor

Simple InstallationThe connection between the motor and the Ser-vo Drive requires only a single cable. Since allmotors have a connector either directly on themotor or at the end of the motor cable, installati-on is as simple as you might think. Motor cablesare available from stock in various lengths, in dif-

ferent versions. The standard cable is suitablefor stationary applications. For applications withmoving cables and stators, high-flex motorcables are available for use with cable tracks,and robotic cables are available for applicationswith cable torsion.

Connector Type Motors

Cable Type Motors

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www.LinMot.com 25 Edition 16subject to change

P01-48x240

P01-48x360

P10-70x...

0P01-

23x80P01-

23x160P01-

23x160FP01-

37x120P01-

37x240P01-

37x240FP01-

48x240FP01-

48x240P01-

48x360P10-70x...

200

400

600

800

1000

2500

P01-37x240

P01-37x120

0

67

780 1460 1820

137

250

300

580

1024

2500

P01-23x160

P01-23x80

The new High Performance linear motorshave significantly more power than stan-dard motors of the same size and dimensi-ons.

The increased power comes from optimiza-tion of the motor windings, the magnet cir-cuit, and heat dissipation. Also, furtheradvances in magnet materials have beenmade in recent years.

With High Performance motors, the userhas nearly double the available power.

drive compensates for even the smallest produc-tion tolerances, in order to provide the best pos-sible accuracy and optimal control behavior,even under difficult conditions.

Stators with cable exit, in size P01-23, areprovided with standard cable lengths of20cm with IP67 plugs, 100 cm with D-plugs.

Stators with cable exit, in size P01-37, areprovided with standard cable lengths of20cm with IP67 plugs, 150 cm with P-plugs.

Motor cables of up to 50m can be used bet-ween the linear motor and the Servo Drive.

LinMot offers a wide range of extensioncables in various versions.

(Motor Cables see page 508).

Certain stators are available in two versi-ons, with standard windings or a specialwinding for higher top speeds. These haveadvantages primarily in long-stroke applica-tions, which my require increased maximumspeed. Stators with the special windings areindicated with an F or H in the description.Mechanical dimensions are identical tothose of stators with standard windings.

Electronic NameplateLinMot linear motors have an electronic name-plate in the stator, on which all specific motor da-ta, as well as production and article information,is stored. The electronic nameplate guaranteessimple and error-free configuration during star-tup. Using the stored production data, the servo

Winding Types High Performance Motors Motor Cables

CAD Data2D and 3D CAD data are availab-le for linear motors and accesso-ries at www.LinMot.com.

HP MotorsFccontinuous forceFccont. force with coolingFpmaximum force

Model DescriptionThe most important motor characteristics are en-coded in the model description:

Force[N]

Force[N]

Stroke [mm]

LinearMotorsP01

Connector /cable

Stroke Extended

Stroke Standard

Active stator length

Stator diameter

Power class

Winding type

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LinMot linear guides are mechanically com-patible with H-guides from pneumatics ma-nufacturers.

The linear guides can be optionally equip-ped with a mechanical brake, a fan, or acounter balance using a MagSpring, for ver-tical applications.

(page 479)

In order to prevent radial loads on the sl ider,the load are borne by linear guides.

For short to medium strokes, LinMot hasmatching linear guides for each motor fami-ly in its catalog.

Various motor flanges are available for sim-ple mounting of the stator.

Motor flanges are available in compatiblelengths for the various motors.

(page 518)

"Moving Slider" ApplicationsIn a "moving slider" installation, the stator is fixedand the slider is the moving part.

The load, borne by a linear guide, is attached di-rectly to the end of the slider. In order to compen-

sate for misalignment, spherical axial bearingsconsisting of rounded washers and ball socketsmay be used to connect to the load.

The "moving slider" installation has advantagesof short-stroke and very dynamic motions, sincethe moving mass is small and the motor cabledoes not move.

Linear Guides Flange

Slider Rounded washerand ball socket

Stator

Linear guideLinear bearing

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For applications with moving motor cables,two different types of cables are available:

Motor cable type KSHighly flexible cable for use in cabletracks (flexing, but no torsion)

Motor cable type KRFor use in robot applications, inwhich the cable is subject to twis-ting.

Moving motor cables are to be protectedfrom mechanical damage in cable tracks orflexible cable conduits.

Special mounting kits are available formounting the slider.

The mounting kits prevent over-determinedbearing mounts, and simplify alignment du-ring installation (page 522).

The standard motor cable, type K, is suitab-le for fixed installation, and should not notbe used in any application where it would beflexed.

Motor cables are to be protected from me-chanical damage by wireways.

Preconfigured motor cables are available inany length up to 50m. Standard lengths areavailable from stock (page 512).

"Moving Stator" ApplicationsIn "moving stator" applications, the slider is fixed,and the stator is the moving part.

The load is attached to the stator, which is moun-ted on a linear guide. In order to avoid an over-

determined bearing mount, and compensate foralignment errors, the slider may be mounted onone end in a fixed bearing with a spherical axialbearing. On the opposite end, the slider is moun-ted in a floating bearing.

The "moving stator" installation has advantagesfor long-stroke motions, in terms of installationlength.

Since the motor cable is always under motion inthis installation type, only stators with plug con-nectors should be used, along with cable-chaincompatible motor cables of type KS.

In some applications, multiple stators may beused on a single (long) slider

Mounting Kits for Sliders Standard Motor Cables Moving Motor Cables

SliderRounded washer

and ball socket

Stator Floating

bearing

Linear guideLinear bearing

For moving motor cables, only highly flexible motor cables of typeKS (for use in cable tracks) or KR (robotic cables) should be used.

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LinMot sliders are not symmetrical. All spe-cifications in the data sheets are based onstandard slider orientation:

If the slider is installed backwards, the stro-ke and force ranges shift

The central through-hole in the hollow sliderhas the following internal diameter:

4.2mm for Linear Motors series P01-23 6.5mm for Linear Motors series P01-37 8.5mm for Linear Motors series P01-48

Hollow sliders have a lower mass, compa-red to standard sliders:

-12% for Linear Motors series P01-23 -12% for Linear Motors series P01-37

-10% for Linear Motors series P01-48

Both the maximum force and the conti-nuous force of hollow slider motors areslightly reduced relative to standard motors:

-10% for Linear Motors series P01-23 -10% for Linear Motors series P01-37 -10% for Linear Motors series P01-48

LinMot SlidersLinMot sliders consist of a stainless steel tube inwhich the drive magnets are mounted. The slideris guided in the slide bearing of the stator, andcan be the moving or the fixed part of the drive,depending on the application.

The round design causes the attractive magneticforces between the slider and the stator to balan-ced, so that the motor can be installed by handwithout a problem. This is a great advantageover flat linear motors, in which large attractiveforces are generated between the windings andthe magnetic part.

In addition to standard sliders, LinMot hasvarious special versions available.

Slider descriptions:

Installation Orientation Hollow Sliders

Hollow slider

Vacuum gripper

Load

Vacuum Compressed air

Cable runs etc.

Front slider end

Hollow SlidersHollow sliders have a central hole through theirlength. This can be used to run compressed air,vacuum, or other media, or to run wires. Hollowsliders have the same mechanical dimensionsas standard sliders.

Active slider length

Slider length

Diameter

Variant

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High-Clearance SlidersHigh-clearance sliders have an outer diameterthat is 1mm less than that of a standard slider.This means there is an air gap of 0.5 mm bet-ween the slider and the stator.

The air gap simplifies installation and alignmentof the motor, and allows maintenance-free ope-ration of the motor. Sliders with reduced diame-ter must be mounted at both ends, or haveexternal bearings.

High-clearance sliders can be used with all statortypes, just like standard sliders. Mechanically,they are different from the standard slider only intheir diameter. Due to the smaller diameter, thetechnical data are slightly different from those ofthe standard sliders (see below).

Heavy-Duty SlidersPL02 heavy-duty sliders have a special hard-coated surface, with a microhardness of 1000HV 0.05. The shape and mechanical dimensionsare identical to the PL01 version.

Advantages of the heavy-duty version:- Increased resistance to dirt, especially in

contact with abrasive materials.- Longer lifespan in critical installation conditions.

The heavy-duty version is recommended for:- Difficult access to the drive for maintenance.- Dirt in the environment- Motion frequency greater than 3 Hz

Wipers are mounted on the front and/or rearend of the stator, and keep the slider free ofdirt.

(Page 524)

High-clearance sliders have a 1 mm smallerdiameter compared to standard sliders:

19mm for Linear Motors series P01-37 27mm for Linear Motors series P01-48

High-clearance sliders have a smaller masscompared to standard sliders:

-10% for Linear Motors series P01-37 - 7% for Linear Motors series P01-48

High-Clearance Sliders Wiper Option

Both the maximum force and the conti-nuous force of motors with high-clearancesliders are slightly different, compared tostandard sliders:

+ 8% for Linear Motors series P01-37 -13% for Linear Motors series P01-48

High-clearance sliders for Linear MotorsSeries P01-37 have, due to the use of stron-ger magnets, a slightly higher force thanstandard sliders.

A-A

A

A

B-B

B

B

floating bearing

Air gap 0.5mm

Fixed bearingLinearMotorsP01

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80

160

240

320

0

0 20 40 60-20-40-60

ES

SS

72V

48V

ZP

In vertical installation applications, a weightbalancer can be implemented with a MagS-pring to assist the linear motor. MagSpringis a purely passive design element that ge-nerates a constant force over a defined stro-ke (see page 467).

Weight balancing can also be done with amechanical spring or a pneumatic cylinderunder constant pressure, mounted in paral-lel with the linear motor.

In the ideal case, the force of the weight ba-

lancer is selected to be the same as orslightly greater than the gravitational force.This causes the vertical axis to remain

motionless at its current position when themotor is turned off, and may allow the use ofa smaller linear motor

A brake prevents the motor from falling tothe lower end stop when the motor is turnedoff in vertical installations.

LinMot linear guide models H01-37 andH01-48 have an option for installing a brake.These are controlled by the Servo Drive,and are automatically released when themotor is turned on. When the motor is tur-ned off, or in case of a fault, the brake is au-tomatically activated, so that the motorstays in its current position.

For horizontal installations, brakes are nee-ded only in rare cases.

Stroke-Force DiagramDue to its design, the maximum force of a LinMotlinear motor is dependent on the position of theslider in the stator. The maximum force curve issymmetrical about the center of the stroke range,which is known as the zero position (ZP). If the

front slider end is moved out of the stator by thedistance ZP, the slider is in the center of the stro-ke range. The zero position ZP is found in thedata sheet for each linear motor, and is differentfor each motor.

In the Standard Stroke (SS) range, the motor hasa constant maximum force, since the drive mag-nets of the slider are in the active range of thestator. This results in optimal force generationover the entire SS stroke range. The further theslide moves out of the SS stroke range, the fewermagnets are within the active part of the stator.This causes the maximum and effective force todrop off linearly at the edges of the Extended

Stroke (ES). The maximum force is also depen-dent on the power supply voltage, and the maxi-mum current from the Servo Drive. Themaximum force, depending on the slider positi-on, is shown for various Servo Drives in the stro-ke-force diagram.

Option: MagSpring / Weight Balancer Option: Mechanical Brake

Performance limits and

thermal behaviorThe performance limit of a linear motor with lo-wer duty cycles is limited to the peak force andthe maximum speed of the slider. In longer dutycycles, the continuous force of the linear motor islimited by the maximum permissible power dissi

pation. This, in turn, is largely determined by theambient temperature, cooling, and mounting ofthe motor. With forced cooling of the linear motorusing a fan, the continuous force can be nearlydoubled.

Design notes:Select a range of motion in operation that is symmetrical about the zero positionZP, since the linear motor develops the greatest force in this range.

HomingAfter powering up the Servo Drive, a position in-itialization must be carried out, in the form of ahoming, to determine the zero position. The ini-

tialization can be configured by the user. It canbe made either to a mechanical stop, or to a re-ference sensor. In case of an emergency stop,the linear motor does not need to be referencedagain, since only the power supply is interrupted,while the separate logic supply remains up.

If a linear absolute encoder is used, then nohoming is required.

FMag Spring

FGravitation

Stroke [mm]

Force[N]

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For high-precision applications, an optionalexternal position measurement system canbe used to increase the resolution and posi-tion accuracy beyond that of the internalmeasurement system.

Since the principle of linear direct drives eli-minates mechanical play and the external

1,5kg 0,5kg1,0kg 0kg

0 20 40 60 80 100

0

50

100

150

Stroke-Time DiagramThe stroke-time diagram shows the minimummovement time achievable for a horizontal point-to-point motion, depending on various load ma-sses. The values shown in the diagram are thetime from the start of the motion until final stop at

the desired end position, using a time-optimizedprofile curve.

Stroke-time diagrams allow quick estimations ofthe minimum positioning time, without conside-ring the thermal behavior of the motor in conti-nuous operation. For a detailed analysis, LinMotDesigner configuration software is available, withwhich entire motion sequences can be simulatedand the correct motor can be determined quickly.

If the required motion times or cycles for an ap-plication are beyond the limits determined by theconfiguration program, then the effective perfor-mance limit must be determined with practical

experiments, in conjunction with the vendor. Thisis the only way to capture all application-specificinfluences (additional friction on bearings, ther-mal boundary conditions, etc.).

position sensors can be placed preciselywhere the precision is effective, positioningaccuracy in the micrometer and sub-micro-meter range can be obtained.

LinMot Servo Drives can operate the linearmotors with an external measurement sys-tem. Both optical and magnetic systems aresuitable for this, with incremental (RS422)or sin/cos interfaces, from any manufactu-rer.

LinMot carries an external position sensor

with an accuracy of 10 m (see page 526).

Since no mechanical components are usedfor force transmission in the linear motor,and the force can be limited, end positionswitches are not needed to protect gearbo-xes, spindles, etc. If end position switchesare nevertheless needed for a special appli-cation, they can be connected to the LinMotdrive.

As a rule, LinMot linear motors are refe-renced to a mechanical end stop at power-up. In applications where this is not possibleor desirable, initialization can be done with

a reference switch, a reference mark, or anend position switch.

Forced CoolingThe continuous force of the linear motor de-pends mainly on cooling. The values given in thedata sheets for continuous force can be signifi-cantly increases with the use of forced cooling,using a fan. If a linear motor mounted using stan-dard flanges is additionally cooled by

Option: End- and Reference-Switches Option: External Position Sensors

a fan, it can be operated with nearly doublethe continuous force. The same cooling effect asa fan can be obtained by feeding air between theslider and the stator via a special hole in the sta-tor.

Motor TemperatureSeveral absolute temperature sensors are loca-ted in the windings of LinMot stators. The abso-lute winding temperature in test operations canbe read, and the instantaneous load on the mo-tor can be determined.

In addition, the winding temperature can also beread during operation by the overall controller.This allows use of a diagnostic function that re-cognizes an increase in motor temperature du-ring machine operation (such as in case ofincreasing friction), and can issue an appropriatewarning.

Example:If a linear motor is to move a 0.5kg load mass by 100 mm horizontally, thepositioning time, from the time the target position is given until final stop, is100ms.

Stroke [mm]

Time[ms]

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Linear Motors


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All data on the LinMot linear motors andServo Drives is stored in a database in Lin-Mot Designer.

Based on the linear motor and Servo Driveselected, LinMot Designer calculates thedrive-specific data, such as maximum andcontinuous force, maximum speed, etc.

The motor data relevant to the simulation,such as slider or stator mass, are automati-cally transferred.

Based on the mechanical dimensions, adrawing is generated with the optimal instal-lation orientation.

Based on the motion sequence entered, ki-nematic data are calculated for each indivi-dual segment and for the entire sequence.

The kinematic data from the simulation aredisplayed graphically in a window, togetherwith the motor limits.

This allows rapid analysis of whether the se-lected linear motor can follow the requiredmotion profile with the defined load mass.

If the application cannot be realized with the

selected motor, then a warning is automati-cally shown.

LinMot Designer always assumes for the si-mulation that the motion sequences enteredare executed in continuous operation wit-hout pause.

LinMot Designer calculates the power dissi-pation in continuous operation for the confi-guration, based on the motion sequenceentered, and compares this to the maximumpermissible power dissipation of the linearmotor.

If the maximum power dissipation of the se-

lected linear motor is exceeded in conti-nuous operation, then an appropriatewarning is automatically displayed.

Simulation of a Motion SequenceThe LinMot Designer configuration program cal-culates the required data points for selecting anappropriate linear motor, such as peak force, no-minal force, and maximum speed.

The global data for drive configuration are speci-fied in a first step, such as installation orientation,load mass, friction, etc. The entire motion cycleis then divided into individual motion segments:forward motion, idle time, reverse motion, idle ti-me, etc.

Configuration of Linear Motors

The use of a linear drive system starts with con-figuration of the linear motors. To support the de-signer during this step, LinMot provides an easy-to-use tool, the LinMot Designer configuration

program. LinMot Designer quickly calculates theparameters required for selection of a drive,based on the required motion sequences andloads, and shows them in relation to the selectedmotor and drive type.

Motor Drive Database Dynamic Limits Continuous Operation

Various motion profiles area available to definemotions in the individual segments, such as sinu-soidal motions, motion profiles optimized for ac-celeration or time, etc. Additional, segment-specific data can be defined for each segment,

such as increased friction, or a greater loadmass during the reverse motion.

After entering the entire motion sequence, thedesired motion path is simulated.

Based on the data entered, the critical kinematicdata and relevant parameters for the motor arecalculated. Both the short-term peak values andthe characteristic data for long-term operationare calculated, and compared to those of the se-

lected motor. If the motor performance data areexceeded by the required motion profile, then awarning is automatically given, meaning that themotor selection or the motion sequence must beadjusted.

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Graphic Display of ResultsThe motion and force requirements are shown intwo graphical windows, together with the motorlimits. The graphic representation of the resultsmeans that it can be determined at a glancewhich motion segments must be more closely

scrutinized, and how much reserve force the se-lected linear motor has in the individual seg-ments.

Graphic display of the results also allows simpleoptimization of the command sequences. For ex-ample, individual segments can be optimized forminimum motion times, or entire motion cyclesfro minimal power dissipation.

To estimate the supplied power required,and to size the power supply, LinMot Desig-ner calculates both the peak value and theeffective value for the supplied power.

Graphic display of the results allows simpleand rapid optimization according to variouscriteria:

Short motion timeOptimization for the shortest possible po-sitioning time

Minimum cycle timeOptimization for the shortest cycle timefor an entire motion sequence

Minimum power dissipation

Optimization for minimal power dissipati-on for the entire motion

Optimization Automatic Warnings Calculation of Power Supply

Installation Orientation

Another graphic shows the mechanical dimensi-ons of the linear motor, with the slider at the in-nermost and outermost positions. Forapplications with a moving stator, the position ofthe stator is shown at the two outermost posi-tions.

The dimensions, together with detailed motordata and the results of the configuration, can bestored or printed out for documentation purpo-ses.

LinMot Designer can be down-loaded from the home page atwww.LinMot.com.

If the motor limits are exceeded, an approp-riate warning is automatically issued:

StrokeAllowable stroke range exceeded

ForceMaximum force not sufficient

OverloadWarning of short-term overload, and ther-mal overload in continuous operation

Acceleration reserveThe minimum acceleration reserve of10 N/kg was not met

Moving Slider

Moving Stator

Slider 600mm

Stator 216mm 440mm

Stator 216mm294mm 90mm

6mm 390m

Stroke 300mm

44mm

344mm 140mmSlider 700mm

Stroke 300mm

LinearMotorsP01

Linear Motors


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Linear Motors





Motor Family P01-48x240 P01-48x360 137 / 165

Motor Families P10x70 441


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Linear Motors INOX IP69K 277

Linear Motors ATEX 289

Linear-Rotary-Motors 299

Linear Motors

LinearMotorsP01


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M23

240

68

289.50

16

246

P01-48x240-CP01-48x240F-C

M23

360

68

409.5

16

366

P01-48x360F-C

79

177

43

14

M

17

120.50

162

P01-23x80-R P01-23x80-D100

P01-23x80-R20

159

257

43

242

14

M17

200.50

P01-23x160-R P01-23x160H-HP-RP01-23x160F-R

P01-23x160-D100 P01-23x160F-R20P01-23x160-R20 P01-23x160H-HP-R20

159

227

55.5

0

216

16

166.50

M23

P01-37x120-CP01-37x120F-HP-C

P01-37x120-P150 P01-37x120F-HP-C20P01-37x120-C20

279

347

55.5

0

336

16

286.50

M23

P01-37x240-C

P01-37x240F-C

P01-37x240-P150 P01-37x240F-C20

P01-37x240-C20

Dimensions in mm

P01-23x80 Series

P01-23x160 Series

P01-37x120 Series

P01-37x240 Series

P01-48x240 Series P01-48x360 Series

Linear Motors


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27.5

0

12.50

20

8.80

R

35

15

12.50

4552.70

2

5

8.80

32

105

R

0

1R

P02-23Sx80-F

P01-37Sx60-HP-N

P01-37Sx120F-HP-N

44

30

.3

17

.5 27

.5

39

12.5105

12.5

11

.5

31

.2

42

.7

2.5

52.8

52.2

R15

R8.8

R20

P02-23Sx80F-HP-K

25

7.51

525

65

75

82.59

0 0

43.5

62

R15

M4(2x)

4(2x)

25

7.51

525

65

75

82.59

0 0

43.5

62

R15

M4(2x)

4(2x)

B

Linear Motors

LinearMotorsP01

Extended Stroke Range ES:

Maximum travel distance of the linear motor

Standard Stroke Range SSStroke range in which the linear motor develops itsgreatest force, since the magnets move within all ofthe windings in the short stroke range. The linearmotor force is constant throughout the short strokerange.

peak force E100/E1001

Maximum linear motor force when controlled by aServo Drive ofseries E100 (48 VDC, 3A phase current) or seriesE1001 (72 VDC, 8A phase current)

peak force E1100/-HCMaximum linear motor force when controlled by aServo Drive of series E1100 (72 VDC, 8A phasecurrent), E1100-HC (72 VDC, 15A)or E1100-XC (72 VDC, 25A)

Continuous forceForce that the linear motor can apply permanentlyin the SS stroke range, when mounted with a stan-dard flange at 25C ambient temperature.

Continuous force with fanForce that the linear motor can apply permanentlyin the SS stroke range, when mounted with a stan-

dard flange with a fan, at 25C ambient tempera-ture.

Boundary forcePeak force that the motor can apply at both ends ofthe stroke range S.

Force constant

The force constant describes the relationship bet-ween the phase current and the force generated inthe SS range of the linear motor.

Max. phase current

Maximum phase current (Ipeak) at 72 VDCor 48 VDC supply voltage

Max. speedMaximum speed at 72 VDC or 48 VDC supply

voltagePhase resistancePhase resistance at 25C or maximum windingtemperature

Phase inductivity

Connection inductivity of a motor phase

Thermal resistance

Thermal resistance of the linear motor with stan-dard flange. Determines the maximum increase intemperature for a given power dissipation level

Thermal time constantIs the typical reaction time for temperature changesin the stator mounted in a standard flange.

Stator diameter

Outer diameter of the stator, in millimeters. Notethat this number is an average value. Precise di-mensions are found in the design drawing

Stator length

Length of the stator

Stator massMass of the stator

Slider diameterDiameter of the slider

Slider lengthLength of the slider from end to end

Slider massMass of the slider

RepeatabilityMaximum deviation from the intended position, inmm, when traveling to the same position underidentical conditions.

Linearity

Absolute accuracy of the drive, relative to the ma-ximum stroke S of the linear motor.

Repeatability with EPSMaximum deviation from the intended position, inmm, when traveling to the same position underidentical conditions with external position sensors.

Linearity with EPS

Maximum linearity error when positioning with ex-ternal sensors.

Technical Data and Abbreviations

A data sheet is available for every LinMot linear motor, with the technical data, dimensions, stroke-force and path-time diagram. The data and para-meters specified in the data sheets are clarified further below.

P02-23Sx80 Series

P01-37Sx60 Series

P01-37Sx120 Series


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Motor Family P01-23x80

P01-23x80/10x50 40

P01-23x80/30x90 42

P01-23x80/50x110 44

P01-23x80/80x140 46

P01-23x80/150x210 48

P01-23x80/210x270 50

P01-23x80/280x340 52

P01-23x80/340x400 54

P01-23x80/440x500 56

P01-23x80/620x680 58

P01-23x80/710x770 60

MotorFamily23x80


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P01-23x80/10x50

Motor Specification

Connector Type Cable Type

P01- 23x80/10x50-R 23x80/10x50-D100

23x80/10x50-R20

Extended Stroke ES mm (in) 50 (1.97) 50 (1.97)Standard Stroke SS mm (in) 10 (0.39) 10 (0.39)Peak Force E1100 / E1001 N (lbf) 39 (8.7) 39 (8.7)Peak Force E100 N (lbf) 29 (6.5) 29 (6.5)Cont. Force N (lbf) 8 (1.7) 8 (1.7)Cont. Force Fan cooling N (lbf) 14 (3.2) 14 (3.2)Border Force % 71 71Force Constant N/A (lbf/A) 9.7 (2.17) 9.7 (2.17)

Max. Current @ 72VDC A 4.0 4.0Max. Current @ 48VDC A 3.8 3.8Max. Velocity @ 72VDC m/s (in/s) 6.9 (270) 6.9 (270)Max. Velocity @ 48VDC m/s (in/s) 4.6 (180) 4.6 (180)Phase Resist. 25/80 C Ohm 10.3/12.5 10.3/12.5Phase Inductance mH 1.4 1.4Thermal Resistance K/W 7.0 7.0Thermal Time Const. sec 1600 1600Stator Diameter mm (in) 23 (0.91) 23 (0.91)Stator Length mm (in) 162 (6.38) 177 (6.97)Stator Mass g (lb) 265 (0.58) 265 (0.58)Slider Diameter mm (in) 12 (0.47) 12 (0.47)Slider Length mm (in) 130 (5.12) 130 (5.12)Slider Mass g (lb) 89 (0.20) 89 (0.20)Position Repeatability mm (in) 0.05 (0.0020) 0.05 (0.0020)

Linearity % 0.70 0.70Repeatability with EPS mm (in) 0.01 (0.0004) 0.01 (0.0004)Linearity with EPS mm (in) 0.01 (0.0004) 0.01 (0.0004)

Position-Time Diagram

0 10 20 30 40 500

20

40

60

80

100

120

1.5 kg

1.0 kg

0.5 kg

0.0 kg

0

10

20

30

40

E1100, 72VDC &

E1001, 72VDC

E100, 48VDC

162 / 177*

Max. Stroke: 50mm

Peak Force: 39N

Max. Stroke 50

SS Stroke 10

5

15ZP=20

4525

Dimensions in mm*Cable Type

ls=130

P01-23x80/10x50Standard Winding

Force[N]

Stroke [mm]

Time[ms]

Standard Winding:

Moving Slider


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11

.5

43

24

.75

67

.25

21.60

31

20.5

23 0.15

A-A

14

M17

120.50

B

BA

A

26

162

12

10

B-B

35

23 2

6

27

.50

22.50

1021.50

79

177

C

C

B

B

A

A

A-A B-B C-C

23 0.15

M5 x 15 M5 x 1512

106.10

1.106

Edition 16subject to change

Connector Type

Linear Motor Stator Slider Type Art.No Type Art. No. Type Art No.P01-23x80/10x50-R --> PS01-23x80-R 0150-1233 & PL01-12x130/80 0150-1399

Cable Type

Linear Motor Stator Slider Type Art.No Type Art. No. Type Art No.P01-23x80/10x50-D100 --> PS01-23x80-D100 0150-1201 & PL01-12x130/80 0150-1399P01-23x80/10x50-R20 --> PS01-23x80-R20 0150-1241 & PL01-12x130/80 0150-1399

Slider

Standard Type Slider Standard PL01-12x130/80 0150-1399Special Sliders Heavy Duty Slider with WC/C-Coating PL02-12x130/80 0150-1424

Hollow Slider hole diameter 4.2mm PL01-12x130/80-L 0150-1445

Connectors Accessoires

Motor Connector Wiring

Cable Length:P01-23x80/..x.. 1.0mP01-23x80/..x..-R20 0.2m P

01-23....-R

P01-23...-

R20

P01-23....

Ph 1+ red 1 1Ph 1- pink 2 6Ph 2+ blue 3 2Ph 2- grey 4 7

+5VDC white A 3GND inner Shield B 8Sine yellow C 4Cosine green D 9Temp. black E 5Shield outer Shield Case Case

RR

PWR+

PGND

SCRN

1*Ph 1+ u2*Ph 2+ w3+5VDC4SIN5TEMP6*Ph 1-v7*Ph 2-x8AGND9COS

*=X3ratin 5ARMS

X4.12SVEEnable=24V

X4.11

X4.10

X4.9

X4.8

X4.7

X4.6

X4.5

X4.4

X4.3/Brk

+24VDC

DGND

ERROR 24VOK

ENWARN

IDHIGH

IDLOW

1RS485Tx+2RS232Tx3RS232Rx4RS485Rx+5GND6RS485Rx-7RS485Tx-8CANL9CANH

Supply:Logic:24(22..26)VDC

Motor:72(24..80)VDC

12

1

X1

1+ u

1- v

2+ w

2- x

X2

X3

X4

S2

X5

S1

MOTSUPPLY

MOTPHASES

MOTOR

LOGIC

SUPPLY/CONTROL

COM/

CONFIG

-

+

ABCD

EF012345

6789

ABCD

EF0123456789

130

Linear H-Guide p. 479

Servo Drive:E100, E1001, E1100, B1100 p. 315

Standard Cable p. 508

High Flex Cable p. 508

Robotic Cable p. 508

Optional Linear Encoder p. 526

FixedMountingp. 522

Mounting Flange p. 518

Fan p. 521

Seal/Wiperp. 524

Seal/Wiperp. 524

Mounting Flange p. 518FloatingBearingp. 522

P01-23x80/10x50


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P01-23x80/30x90

Motor Specification


P01- 23x80/30x90-R 23x80/30x90-D100

23x80/30x90-R20





0 20 40 60 800

50

100

150

1.5 kg

1.0 kg

0.5 kg

0.0 kg

0

10

20

30

40

E1100, 72VDC &

E1001, 72VDC

E100, 48VDC

162 / 177*

Max. Stroke: 90mm

Peak Force: 44N

Max. Stroke 90

SS Stroke 30

5

25ZP=40

8555

Dimensions in mm*Cable Type

ls=170

P01-23x80/30x90Standard Winding

Force[N]

Stroke [mm]

Time[ms]

Standard Winding:

Moving Slider


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.5

43

24

.75

67

.25

21.60

31

20.5

23 0.15

A-A

14

M17

120.50

B

BA

A

26

162

12

10

B-B

35

23 2

6

27

.50

22.50

1021.50

79

177

C

C

B

B

A

A

A-A B-B C-C

23 0.15

M5 x 15 M5 x 1512

106.10

1.106

Edition 16subject to change

Connector Type

Linear Motor Stator Slider Type Art.No Type Art. No. Type Art No.P01-23x80/30x90-R --> PS01-23x80-R 0150-1233 & PL01-12x170/120 0150-1301

Cable Type

Linear Motor Stator Slider Type Art.No Type Art. No. Type Art No.P01-23x80/30x90-D100 --> PS01-23x80-D100 0150-1201 & PL01-12x170/120 0150-1301P01-23x80/30x90-R20 --> PS01-23x80-R20 0150-1241 & PL01-12x170/120 0150-1301

Slider

Standard Type Slider Standard PL01-12x170/120 0150-1301Special Sliders Heavy Duty Slider with WC/C-Coating PL02-12x170/120 0150-1303

Hollow Slider hole diameter 4.2mm PL01-12x170/120-L 0150-1375

Connectors Accessoires

Motor Connector Wiring

Cable Length:P01-23x80/..x.. 1.0mP01-23x80/..x..-R20 0.2m P

01-23....-R

P01-23...-

R20

P01-23....

Ph 1+ red 1 1Ph 1- pink 2 6Ph 2+ blue 3 2Ph 2- grey 4 7

+5VDC white A 3GND inner Shield B 8Sine yellow C 4Cosine green D 9Temp. black E 5Shield outer Shield Case Case

RR

PWR+

PGND

SCRN

1*Ph 1+ u2*Ph 2+ w3+5VDC4SIN5TEMP6*Ph 1-v7*Ph 2-x8AGND9COS

*=X3ratin 5ARMS

X4.12SVEEnable=24V

X4.11

X4.10

X4.9

X4.8

X4.7

X4.6

X4.5

X4.4

X4.3/Brk

+24VDC

DGND

ERROR 24VOK

ENWARN

IDHIGH

IDLOW

1RS485Tx+2RS232Tx3RS232Rx4RS485Rx+5GND6RS485Rx-7RS485Tx-8CANL9CANH

Supply:Logic:24(22..26)VDC

Motor:72(24..80)VDC

12

1

X1

1+ u

1- v

2+ w

2- x

X2

X3

X4

S2

X5

S1

MOTSUPPLY

MOTPHASES

MOTOR

LOGIC

SUPPLY/CONTROL

COM/

CONFIG

-

+

ABCD

EF012345

6789

ABCD

EF0123456789

170

Linear H-Guide p. 479

Servo Drive:E100, E1001, E1100, B1100 p. 315

Standard Cable p. 508

High Flex Cable p. 508

Robotic Cable p. 508

Optional Linear Encoder p. 526

FixedMountingp. 522

Mounting Flange p. 518

Fan p. 521

Seal/Wiperp. 524

Seal/Wiperp. 524

Mounting Flange p. 518FloatingBearingp. 522

P01-23x80/30x90


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P01-23x80/50x110

Motor Specification


P01- 23x80/50x110-R 23x80/50x110-D100

23x80/50x110-R20





0 20 40 60 80 1000

50

100

150

1.5 kg

1.0 kg

0.5 kg

0.0 kg

0

10

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