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Transcript of Linkedin Gersteltec A
Gersteltec
Swiss Made SU-8 & Functional Photoresists, Engineering solutions
Gersteltec Engineering Solutions www.gersteltec.ch 01.11.2009
Our Customer Relationship Approach!
Page 2Gersteltec Engineering SolutionsCopyright Gersteltec Sàrl
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What is the key to success in today’s fast, innovative and competitive economy?
ADAPTABILITY
What does it mean?
To be able to clearly identify client needs as to anticipate and answer them with high quality input and products
Has to be done
quickly and at low cost
Key to success
Silicon has been used in micromachining and MEMS for many years, but…..
SU-8 micromachining brings :
Low cost,
Flexibility,
and New Advanced Composites following the customers specifications
Tailor Made products and processes
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Page 3
Key to success
Quality:
• Through our quality control process (ISO 9001:2000 and cGMP), we offer state of theart SU-8 material and products. Both the principle of safety and environmentalprotection and the commitment to the Responsible Care program are an integral partof the “in place” quality system.
• Qualified SU-8 for large production.
• Very well equiped R&D clean-room and production line.
Quantity:
• Through our production partner Valsynthèse, we are able to produce large quantitiesof standard SU-8 and also advanced SU-8 material and products.
• We can develop and produce from lab-scale to scale-up.
Delivery:
• We have the possibility to deliver low to large quantities in a very short time frame.
Customized orders:
• Our clients can also benefit of special conditions for yearly contracts.
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Page 4
Gersteltec Engineering SolutionsCopyright Gersteltec Sàrl
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Company General Info
The company was founded in 2004 in order to develop and manufacture new micro-systems and applications, based on SU8 functional photoresists
Headquarters are located in Pully, Switzerland
Strategic partnerships for R&D and Production
are part of Gersteltec’s approach
The R&D staff, that is working and experiencing the SU-8 possibilities for the last decade, gives Gersteltec a clear advantage through his deep knowledge of the SU8 material and applications
Gersteltec R&D is done in a new class 100 clean-room facilities
Gersteltec is able to provide state of the art products through its very well equipped production line (from lab-scale to scale-up production)
Gersteltec General Information
Gersteltec Engineering SolutionsCopyright Gersteltec Sàrl
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Page 6
Who is our company team ?
SwitzerlandDr. Sébastien Jiguet
Project leader and
R&D Manager
Ph.D., 2004, Dept. Of Materials &
MicrotechniqueEPFL
R&D & Production
SwitzerlandDr. Moshe Judelewicz
Founder & CEOPh.D., 1988, Dept. of
Material Science EPFL Uni Switzerland
CEO
SwitzerlandSabrina Cohen
Business DevelopmentLegal section
BA in Legal (1989), marketing and
public relations (1998)UNIL Switzerland,
SUNY- New Paltz (USA)
Business Dev. & Legal
IsraelGerstelRichard
Judelewicz
Partner
DISTRIBUTORSTaiwan: Ing. Luke Leuo ,Ing. Hsiang Hsueh-YuKorea: Seonmu Heo ADLESIsrael: Dr. Fernando de la Vega
SwitzerlandMichel Michaelidi
Head Marketing & SalesMBA / AZEK-CFPI
Marketing & Sales
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Page 7
Part of SSE Group(Société Suisse des Explosifs)
Switzerland
Industrial partner
BUSINESS MODEL
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Page 8
International leader expert in photoepoxy
Our products
SU- 8 photoexpoxy:
Isolated
Conductive / Semi-conductive
Low Stress
Colored
Sold since 2004 in more than 100
countries
Our services
Consulting
Step by step prototype development
Foundry services
Support:
On-site support at your facilities
Technical support
Our conditions
Delivery:
Flexible quantities
Short time
Fedex : international delivery
Fast processing of your orders
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Page 9
Our consulting services
Advising companies as to :
optimise existing SU-8 processes
develop new solutions in the field of MEMS,
MOEMS, display/packaging technology,………
Providing industrial research and/or
product development
We advise customer step by step
from the first concept to the end product & production
Concept
Research
Laboratory
Development
Pilot scale
Prototyping
Scale up
Production Process
Commercialization
License mass production
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Page 10
Microfluidics
Basic material
Advanced-SU8 Market
Fuel Cells
Display
Via /Interconnect
Watch-gears
Solar/energy
Electronic
BiomedicalLife Science
SemiconductorFlexible display
InkJet
LIGA
Gersteltec’s Expertise in R&D and Production
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Page 11
Why Gersteltec offersunique opportunity?
Companies are coming with a problem:
« Processing of homogenous thin layers for electronic display in large surface… »
« Adhesion problems and cracks in opticalpackaging… »
« High density interconnect packaging usingepoxy multi-layers in wafer level packaging..»
Gersteltec provides the solution:
« Change the manufacturing process fromspinning to spraying SU-8 and adapt ourformulations »
« Lower CTE (Thermal expansion coefficient) by mixing suitablenanoparticles and aditives (adhesionpromoter) with SU-8 formulation »
« Conductive filler (nano-particles) & additives mixed with SU-8 = adequateadhesion and conductivity between the layers…»
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Page 12
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SU-8 Photoresists
What is SU-8 :Gersteltec’s main product
Gersteltec Engineering SolutionsCopyright Gersteltec Sàrl
+ NANO-PARTICLES
+ PHOTOINITIATOR
+ SOLVANT orNO-SOLVANT
EPOXY orACRYLATE
SU-8
GMproducts+ADDITIVES
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Page 14
R&D
Advanced Photoresists Technology
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Page 15
Electrical applications
Use of conductive filler (organic-inorganic ) with specific nature, shape, concentration for a wide range of conductivity (dielectric to conductor), eg:
Electrodes based on photosensitive silver/SU-8 composite (GCM3060) for spin-coating and screen printing techniques
New CNTs/SU-8 photosensitive composite
Dielectric thin film (display application) based on photosensitive ceramic/SU-8 composite (GLM2060) for spin coating and spray coating
MEMS electrostatic micro gripper (by proton beam / electrodes (by UV lithography)
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Mechanical/Tribological applications
Use of adequate filler (organic-inorganic) with specific nature, shape, concentration to enhance the mechanical properties of the SU-8 matrix, eg. Ceramic/SU-8 composite (GLM2060) and new CNTs/SU-8 composite:
Low internal stress: low CTE of 28 instead of 52 ppm/ K (for pure SU-8)
Low friction coefficient: 0.05 instead of 0.5 (for pure SU-8, POM Balls/2N)
Flexible, resistant (membrane)
High modulus
…
High aspect ratio structures by laser fabrication (low stress) -GLM2060
Composite gear by UV lithography (tribology) –GLM2060
New CNTs/SU-8 photosensitive composite structure by UV lithography
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Page 17
Optical applications
Use of adequate filler (organic-inorganic) with specific nature, shape, concentration to enhance the optical properties of the SU-8 matrix (GMC10xx series), eg.:
Filters in visible-NIR-IR
Black SU-8 photoresist
Antireflective coating
Colored parts
…
Microwells with filtering walls
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Page 18
Enlarged ColoredDots by Ink Jet
Electronics & Displays
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Fabrication of Electrophoretic Displays
SU-8 as master or spacer
SU-8
Lee Soon Park
PANEL USING PREPATTERNED BARRIER RIB
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Page 20Y. Kwon, W. Cheng,
Black and colored SU8 resins
•Electrical insulation•Hide Defects•Increased contrast•Easy to use•Cost Effective
Black Matrix for color display
SU8 Black IR Absorbent SU-8 (8 µm thick films)
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Wavelength (nm)
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Higly loaded SU-8
Absorbance of 80 µm thick films
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Wavelength (nm)
Ab
so
rba
nc
e Green
Yellow
Red/Pink
Blue
Violet
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Smart Packages
Use of SU-8 as an adhesive in wafer bonding is a valuable method to create stable and reliable packages:
Protects micro devices from the environment while still allowing them to perform therir function/interaction with the environment Su-8 can be ideally applied to transparent packages
Advantages of SU-8: Gasket patterns can be easily defined in SU-8 via a basic mask alignerapplication: Sealing gaskets to place a transparent cap over the devices at wafer scale Low temperature bonding process (less that 150 C) makes SU-8 easily compatible to package any CMOS devices Upon curing, SU-8 is impervious to any solvents/chemistry, which makes it an effective protection for any mechanical/optical device.
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In reason of its good properties, SU-8 is more and more used worldwide for microsystem and interconnect applications.
New photosensitive functional materials have been and are developed in order to enlarge the property range of the SU-8 photoresist and its wide applications.
Gersteltec’s Advanced Photoresists do open new opportunities for mass market, from Nano to Macro applications.
Gersteltec is able to provide:
A very large panel of qualified standard SU-8 products
State of the art Advanced Photoresist SU-8
Highly efficient consultancy (technical, development, on site assistance,…)
Tailor made solutions
New ideas and potential developments
Project Management on SU-8 based product development, from Lab-scale to Scale-up production
Gersteltec is the adequate interlocutor for any SU-8 and Acrylate Photoresists matter!
Conclusions
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Thank you !