Single / mutli head linear liquid filling machine

by weight.

We have incorporated some innovative ideas that allow us

to optimise our customers filling operation(s).

• Your full range of bottles can be filled on one

machine. From 250ml to 20 litres.

This avoids the requirement for multiple lines for

multiple products and thus save considerable capital

investment.

• Our “zipper” system for bottle orientation, transfer

and locating allows us to correctly locate under the

filling nozzle a container of any size or shape. The

problem of offset filling holes is eliminated. We

have various other methods for container movement.

• Our nozzles are our final control element. They are

designed to have a positive shut off leading to no

drips and precise filling control. Innovative design

allows for multi stage fill control, easy cleaning,

inline CIP.

• Holding tanks and pressure regulated filling.

Eliminates loss of fill rate due to level drop in

Kontrols & industrial

Weighing (KIW) have

used their weighing

and engineering

expertise to develop

for the market a truly

unique liquids filling

machine.

6 head filling machine.

overhead holding tanks. Eliminates excessive start

stop operation of pumping equipment.

• Pressurisation ensures constant and immediate flow

of material into containers to be filled. Allowing

the machine user to maximise throughput by reducing

fill time.

We are currently getting an accuracy of +/- 2 grams.

Our current filling rate allows us to fill 4-6 bottles

per station, depending on product to be filled, bottle

capacities and other factors.

Our machine had been design from scratch to be highly

integrateable into existing machinery or new machinery

such as labelling and capping machines, collection

turntables etc.

All conveyors run on individually control variable speed

drives allowing for considerable adjustment of empty

bottle in feed to our filling heads and also feed into

various sections of the machine like the capper,

labeller.

We can supply all facets of the filling machine

including:

Capping machine,

Labelling machine,

Collection turntables,

Etc.

The machine has been completely designed, and built in

Australia.

All modifications to the machine to suit relevant

filling application will be fully documented and

provided with the standard machine documentation.

All basic components used are freely available over the

counter being it pneumatics, motors, belts etc.

All problems associated with volumetric filling

eliminated:

• Including excessive set up time of fill quantity on

volumetric machines where the cylinder stroke length

has to be fine-tuned. In our case the operator

selects his bottle size from a drop down list and

enters the density of the liquid if required and

nothing else needs to be done.

All of the

electronics,

weighing and control

equipment are in

stock in Australia

with KIW so downtime

on the machine due

to component

breakdown especially

with an active and

good spare parts

policy will be

minimal.

Minimal time

associated with

changing over from

one container type

to another.

The electronic set

up will take you all

of a few seconds.

The mechanical set

up is tool less in

most cases and will

take very little

time as well.

Filling machine: bottle in feed.

• Accuracy issues due to change in properties of

liquids being pumped including density, viscosity

especially when multiple products are being filled

on the same equipment.

• Accuracy issues due to change in properties of a

product being filled due to environmental factors

such as temperature change.

• Accuracy issues due to affect of the working of the

machine. I.e. volumetric machines are extremely

susceptible to accuracy issues caused by aeration of

product being filled.

If a product is aerated, its bulk density has

changed which means inaccurate filling.

Kontrols & Industrial Weighing now have the

experience, to design and construct filling machines

for any liquid, into any container for any throughput

required.

Hazardous areas are no problem, our equipment will

have full SAA approval, or if we need it a letter of

no objection from the chief electrical inspector.

Please feel free to contact us for further

information:

Chetan Julka

(Field applications engineer)

Chem. Eng.

Please feel free to contact us for further

information.

Website: www.kiw.com.au

Email: sales@kiw.com.au.